CN116140181A - Energy-saving and environment-friendly beneficiation integrated device and implementation method thereof - Google Patents
Energy-saving and environment-friendly beneficiation integrated device and implementation method thereof Download PDFInfo
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- CN116140181A CN116140181A CN202310240729.5A CN202310240729A CN116140181A CN 116140181 A CN116140181 A CN 116140181A CN 202310240729 A CN202310240729 A CN 202310240729A CN 116140181 A CN116140181 A CN 116140181A
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- mineral separation
- ore dressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention discloses an energy-saving and environment-friendly integral mineral separation device and an implementation method thereof, which belong to the technical field of mineral separation. According to the invention, the turning plate drives the mineral aggregate to turn, so that part of residual mineral aggregate falls into the hopper opening in the turning process to finish mineral aggregate, and the mineral aggregate is prevented from being stacked by turning, so that the mineral aggregate is incompletely beneficiated; starting a servo motor and reversely driving a motor main shaft to rotate; the ore dressing net drum reversely rotates and inclines to the bottommost state, and the ore dressing net drum rotates to discharge the material, so that the subsequent discharging is completed; the whole equipment adopts a servo motor as power equipment, realizes angle inclination by using single power through overturning and rotating power respectively, facilitates feeding and discharging, saves power cost and realizes the purposes of energy conservation and environmental protection.
Description
Technical Field
The invention relates to the technical field of mineral separation, in particular to an energy-saving and environment-friendly integral mineral separation device and an implementation method thereof.
Background
Chinese patent of publication No. CN208407624U discloses, a rotatory ore dressing device of tungsten ore, which comprises a base plate, the equal fixedly connected with riser in both ends of bottom plate, two the spout has all been seted up to the relative one side of riser, two the equal swing joint in inside of spout has the slider, two the equal fixedly connected with connecting rod of the relative one end of slider, the equal fixedly connected with extension board of the relative one end of connecting rod, two the equal fixedly connected with bull stick in inside of bearing. This rotatory ore dressing device of tungsten ore deposit, when the eccentric wheel rotates to link to each other with telescopic link fixed connection's rubber pad, extrudees telescopic link and supporting spring downstream, and when the eccentric wheel rotated to not link to each other with telescopic link fixed connection's rubber pad, supporting spring resumes deformation and drives the telescopic link upward movement, and spring resumes deformation and drives montant upward movement, and the montant passes through the connecting rod and drives extension board upward movement to reach vibrations screening, improve work efficiency's purpose.
The following drawbacks exist:
1. the upper and lower both ends of main part are equipped with feed inlet and discharge gate, can drive feed inlet and discharge gate rotation when the main part is rotatory, are provided with valve control in feed inlet and discharge gate in needs, because the main part can't incline, lead to unable thoroughly discharging the material.
Disclosure of Invention
The invention aims to provide an energy-saving and environment-friendly beneficiation integrated device and an implementation method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an integrative device of energy-concerving and environment-protective ore dressing, includes the ore dressing base, installs the ore dressing frame on the ore dressing base, installs power drive subassembly, ore dressing subassembly, angle control subassembly on the ore dressing frame, and power drive subassembly overlaps on the ore dressing frame, and power drive subassembly is connected with the ore dressing subassembly, and the ore dressing subassembly passes through angle control subassembly and is connected with ore dressing frame and power drive subassembly.
Further, the mineral processing frame comprises a top plate, a front supporting rod, a rear supporting rod, an auxiliary lifting assembly and a rotary supporting plate, wherein the front supporting rod and the rear supporting rod are arranged on the bottom surface of the top plate, the auxiliary lifting assembly is arranged on the top plate on one side of the front supporting rod, and the rotary supporting plate is arranged on two sides of the top plate between the front supporting rod and the rear supporting rod.
Further, the auxiliary lifting assembly comprises a lifting cylinder and a lifting rod, wherein the lifting cylinder is connected with one end of the lifting rod, and the other end of the lifting rod is connected to the transmission box.
Further, the power driving assembly comprises a servo motor, a motor frame, a transmission box, a motor main shaft and a motor auxiliary shaft, wherein one end of the transmission box is connected with the motor frame, the servo motor is installed on the motor frame, one end of the motor main shaft penetrates through the transmission box to be connected with a shaft of the servo motor, the other end of the motor main shaft is nested on the motor auxiliary shaft, and the motor main shaft and the motor auxiliary shaft are used for synchronously rotating and can stretch along an axis.
Further, the mineral separation assembly comprises a mineral separation shell, a mineral separation net barrel, a frame, a feeding and discharging part and a material turning plate, wherein a funnel opening is formed in the bottom of the mineral separation shell, the mineral separation net barrel is arranged in the mineral separation shell, one end of the mineral separation net barrel and the inner wall of the mineral separation shell are limited through a bearing, the feeding and discharging part is sleeved on an opening at the other end of the mineral separation net barrel, and the material turning plate is annularly distributed on the inner wall of the mineral separation net barrel;
the motor auxiliary shaft penetrates through one side wall of the ore dressing shell and the material inlet and outlet component, extends into the ore dressing net barrel to be connected with the frame, and the frame supports and fixes the ore dressing net barrel and is used for synchronously rotating the motor auxiliary shaft and the ore dressing net barrel.
Further, the feeding and discharging component comprises a feeding pipe, a discharging pipe, a baffle and a ring, the ring is fixed on one side edge of the baffle, the ring is sleeved on the mineral separation net drum, the baffle seals the opening of the mineral separation net drum, the upper end and the lower end of the ring are respectively communicated with the feeding pipe and the discharging pipe, the position of the ring is limited, and the ring is used for rotating the mineral separation net drum around the ring;
the feeding pipe and the discharging pipe respectively penetrate through the upper side and the lower side of the beneficiation shell.
Further, the angle control assembly comprises a supporting shaft, a first bevel gear, a second bevel gear, a transmission auxiliary shaft, a transmission main shaft, a transmission gear and a telescopic part, one end of the supporting shaft is fixed on two sides of the ore dressing shell, and the other end of the supporting shaft is inserted into a bearing seat of the rotary supporting plate;
the first bevel gear is fixed on a support shaft at one side of the first bevel gear, the second bevel gear is fixed at one end of a transmission auxiliary shaft and meshed with the first bevel gear, and the transmission auxiliary shaft penetrates through a bearing seat at the outer side of the beneficiation shell to be inserted with the transmission main shaft in an embedded manner and is used for synchronously rotating the transmission auxiliary shaft and the transmission main shaft and enabling the transmission auxiliary shaft to slide along the axis;
and a transmission gear connected with the port of the transmission main shaft is connected with the motor main shaft through a telescopic part.
Further, the telescopic part comprises a third bevel gear, a fourth bevel gear, a limit sleeve, a screw rod with threads at the middle parts of two smooth ends and a rack, wherein the third bevel gear is fixed on a motor spindle in the transmission box;
the limiting sleeve is of a structure with one end open and one end closed, the limiting sleeve is clamped in the transmission box through a slide rail, two sections of smooth parts and one section of thread part are arranged in the limiting sleeve, and the thread part is positioned in the middle of the limiting sleeve;
the spring connected with the side wall of the limit sleeve is connected with the transmission box.
The implementation method of the energy-saving and environment-friendly beneficiation integrated device provided by the invention comprises the following steps of:
s1: in the initial state, the mineral separation assembly is in an inclined state, wherein one end of the servo motor faces upwards, the bottom end opening of the feed pipe is staggered with the top end opening of the discharge pipe, and mineral aggregate falls into the mineral separation net barrel through the feed pipe;
s2: the mineral aggregate slides downwards along the mineral separation net barrel under the action of gravity, and part of mineral aggregate with small diameter passes through the mineral separation net barrel to fall into the funnel opening in the sliding process, so as to perform preliminary mineral separation;
s3: after the blanking is finished, starting a servo motor, and transmitting power to an angle control assembly and a mineral separation assembly in two ways;
when the mineral separation assembly receives power, the motor main shaft and the motor auxiliary shaft synchronously rotate to drive the mineral separation net barrel to rotate around the feeding and discharging part, and in the rotating process, the material turning plate drives mineral materials to turn over, so that part of residual mineral materials fall into a hopper opening in the turning process to finish mineral separation;
when the angle control assembly receives power, the rotation of the screw rod is limited by the fact that the limit sleeve slides along the slide rail, the threaded part of the screw rod is contacted with the smooth part of the limit sleeve, the rotation direction of the screw rod is in the same direction as the threaded direction of the limit sleeve, and the spring is in an elongated state, so that the position of the limit sleeve is not changed, and the rotation of the mineral separation net barrel is kept;
s4: after the material selection is finished, starting a servo motor, and reversely driving a motor main shaft to rotate;
when the angle control assembly receives power, the rotating direction of the screw rod is opposite to the threaded direction of the limit sleeve, the spring pulls the threaded part of the driving screw rod to be in threaded connection with the threaded part of the limit sleeve, the screw rod rotates to drive the limit sleeve to move inwards, the rack drives the transmission auxiliary shaft and the transmission main shaft to rotate, the supporting shaft rotates, the ore dressing shell rotates, one end of the servo motor slowly faces downwards, the residual material of the ore dressing net barrel slowly moves towards the annular direction, the threads between the limit sleeve and the screw rod are separated along with the continuous rotation of the screw rod, the spring is in a compressed state, the ore dressing net barrel is inclined to the bottommost state, the threads of the limit sleeve continue to keep the same direction as the threaded rotating direction of the screw rod, and the ore dressing net barrel is controlled to rotate all the time to discharge the material, so that the subsequent discharging is completed;
when the mineral separation assembly receives power, the motor main shaft and the motor auxiliary shaft synchronously rotate to drive the mineral separation net drum to rotate around the feeding and discharging parts and mutually stretch;
the lifting cylinder provides auxiliary supporting force when the ore dressing shell is inclined;
s5: after discharging, the servo motor continues to rotate, the rotation direction is the same as that of S2, the spring pushes the limiting sleeve to rebound, the thread of the limiting sleeve is opposite to the rotation direction of the screw thread, and therefore the ore dressing assembly rotates to an initial state.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, partial mineral aggregate with small diameter passes through the mineral separation net barrel and falls into the funnel opening in the sliding process, and preliminary mineral separation is carried out; the turning plate drives the mineral aggregate to turn, so that part of residual mineral aggregate falls into a hopper opening in the turning process to finish mineral aggregate, and the mineral aggregate is prevented from being piled up by turning, so that the mineral aggregate is incompletely beneficiated;
2. after the material selection is finished, the servo motor is started, and the main shaft of the motor is reversely driven to rotate; the ore dressing net drum reversely rotates and inclines to the bottommost state, and the ore dressing net drum rotates to discharge the material, so that the subsequent discharging is completed; the whole equipment adopts servo motor as power equipment, respectively through upset and rotatory power to carry the passive use of drawing the cylinder, utilize single power to realize the angle slope, convenient feeding and ejection of compact, practice thrift the power cost.
Drawings
FIG. 1 is a discharge state diagram of a beneficiation plant of the present invention;
FIG. 2 is a feed state diagram of the beneficiation plant of the present invention;
FIG. 3 is a side view of the mineral processing module of the present invention;
FIG. 4 is a block diagram of an angle control assembly of the present invention;
FIG. 5 is a block diagram of a power drive assembly of the present invention;
FIG. 6 is a schematic diagram of the feed internals of the beneficiation assembly of the present invention;
FIG. 7 shows the internal structure of the beneficiation assembly discharge of the present invention;
fig. 8 is a view showing the state adjustment of the stop collar and the screw according to the present invention.
In the figure: 1. mineral separation base; 2. a mineral separation frame; 21. a top plate; 22. a front support bar; 23. a rear support bar; 24. an auxiliary lifting assembly; 241. lifting and pulling the air cylinder; 242. a lifting rod; 25. rotating the support plate; 3. a power drive assembly; 31. a servo motor; 32. a motor frame; 33. a transfer box; 34. a motor spindle; 35. a motor auxiliary shaft; 4. a beneficiation assembly; 41. a mineral separation shell; 42. a mineral separation net drum; 43. a frame; 44. a material inlet and outlet component; 441. a feed pipe; 442. a discharge pipe; 443. a baffle; 444. a loop; 45. a turning plate; 5. an angle control assembly; 51. a support shaft; 52. a first bevel gear; 53. a second bevel gear; 54. a transmission auxiliary shaft; 55. a transmission main shaft; 56. a transmission gear; 6. a third bevel gear; 7. a fourth bevel gear; 8. a limit sleeve; 9. a screw; 10. a rack.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the problems in the prior art, the upper end and the lower end of the main body are provided with a feed inlet and a discharge outlet, the feed inlet and the discharge outlet are driven to rotate when the main body rotates, and valve control is required to be arranged in the feed inlet and the discharge outlet, and the main body cannot be inclined, so that the materials cannot be thoroughly discharged, and refer to fig. 1-7;
the utility model provides an integrative device of energy-concerving and environment-protective ore dressing, includes ore dressing base 1, installs ore dressing frame 2 on the ore dressing base 1, installs power drive assembly 3, ore dressing subassembly 4, angle control assembly 5 on the ore dressing frame 2, and power drive assembly 3 overlaps on ore dressing frame 2, and power drive assembly 3 is connected with ore dressing subassembly 4, and ore dressing subassembly 4 passes through angle control assembly 5 and is connected with ore dressing frame 2 and power drive assembly 3.
The concentrating frame 2 comprises a top plate 21, a front supporting rod 22, a rear supporting rod 23, an auxiliary lifting assembly 24 and a rotary supporting plate 25, wherein the front supporting rod 22 and the rear supporting rod 23 are arranged on the bottom surface of the top plate 21, the auxiliary lifting assembly 24 is arranged on the top plate 21 on one side of the front supporting rod 22, and the rotary supporting plate 25 is arranged on two side edges of the top plate 21 between the front supporting rod 22 and the rear supporting rod 23.
The auxiliary lifting assembly 24 comprises a lifting cylinder 241 and a lifting rod 242, wherein the lifting cylinder 241 is connected with one end of the lifting rod 242, and the other end of the lifting rod 242 is connected with the transmission box 33.
Specifically, when the lifting cylinder 241 is used as the transmission box 33 to rotate, an auxiliary supporting force is provided, so that after mineral aggregate is added in the mineral separation assembly 4, no external force support is provided after the gravity change is large, the rotation amplitude of the mineral separation assembly 4 exceeds the expected value, and after the auxiliary support is added, the mineral separation assembly 4 is kept in a stable state.
The power driving assembly 3 comprises a servo motor 31, a motor frame 32, a transmission box 33, a motor main shaft 34 and a motor auxiliary shaft 35, wherein one end of the transmission box 33 is connected with the motor frame 32, the servo motor 31 is installed on the motor frame 32, one end of the motor main shaft 34 penetrates through the transmission box 33 to be connected with a shaft of the servo motor 31, the other end of the motor main shaft 34 is nested on the motor auxiliary shaft 35, and the motor main shaft 34 and the motor auxiliary shaft 35 are used for synchronously rotating and can stretch and retract along an axis.
The mineral separation assembly 4 comprises a mineral separation shell 41, a mineral separation net drum 42, a frame 43, a material inlet and outlet part 44 and a material turning plate 45, wherein a funnel is arranged at the bottom of the mineral separation shell 41, the mineral separation net drum 42 is arranged in the mineral separation shell 41, one end of the mineral separation net drum 42 is limited with the inner wall of the mineral separation shell 41 through a bearing, the material inlet and outlet part 44 is sleeved on the opening at the other end of the mineral separation net drum 42, and the material turning plate 45 is annularly distributed on the inner wall of the mineral separation net drum 42;
the motor auxiliary shaft 35 passes through a side wall of the ore dressing shell 41 and the material feeding and discharging part 44, extends into the ore dressing net drum 42 to be connected with the frame 43, and the frame 43 supports and fixes the ore dressing net drum 42 for synchronous rotation of the motor auxiliary shaft 35 and the ore dressing net drum 42.
The feeding and discharging component 44 comprises a feeding pipe 441, a discharging pipe 442, a baffle 443 and a ring 444, the ring 444 is fixed on one side edge of the baffle 443, the ring 444 is sleeved on the ore dressing net drum 42, the baffle 443 seals the opening of the ore dressing net drum 42, the upper end and the lower end of the ring 444 are respectively communicated with the feeding pipe 441 and the discharging pipe 442, and the position of the ring 444 is limited for the ore dressing net drum 42 to rotate around the ring 444;
the feed pipe 441 and the discharge pipe 442 pass through the upper and lower sides of the beneficiation housing 41, respectively.
Specifically, through the material feeding and discharging component 44, when the ore dressing shell 41 is inclined, the fallen ore material is not discharged from the material discharging pipe 442, and under the action of gravity, the ore material is not discharged from the material discharging pipe 442 in the turning process, and after ore dressing, only the ore dressing shell 41 is required to be reversely inclined, and under the action of gravity, the ore material which is not screened is discharged from the material discharging pipe 442.
The angle control assembly 5 comprises a support shaft 51, a first bevel gear 52, a second bevel gear 53, a transmission auxiliary shaft 54, a transmission main shaft 55, a transmission gear 56 and a telescopic part, one end of the support shaft 51 is fixed on two sides of the ore dressing shell 41, and the other end of the support shaft 51 is inserted into a bearing seat of the rotary support plate 25;
the first bevel gear 52 is fixed on the support shaft 51 at one side, the second bevel gear 53 is fixed at one end of the transmission auxiliary shaft 54 and meshed with the first bevel gear 52, and the transmission auxiliary shaft 54 is inserted into the transmission main shaft 55 through a bearing seat at the outer side of the beneficiation shell 41, so that the transmission auxiliary shaft 54 and the transmission main shaft 55 synchronously rotate and axially slide;
a drive gear 56 connected to a port of the drive spindle 55 is connected to the motor spindle 34 via a telescopic section.
The telescopic part comprises a third bevel gear 6, a fourth bevel gear 7, a limit sleeve 8, a screw rod 9 with threads at the middle parts of two smooth ends and a rack 10, wherein the third bevel gear 6 is fixed on a motor main shaft 34 in a transmission box 33, the fourth bevel gear 7 is meshed with the third bevel gear 6, the smooth part at one end of the screw rod 9 is connected with the center of the fourth bevel gear 7, the threads and the smooth part at the other end of the screw rod 9 are inserted into the limit sleeve 8, the limit sleeve 8 penetrates out of the transmission box 33 to be connected with the rack 10, and the rack 10 is meshed with a transmission gear 56;
the stop collar 8 is of a structure with one end open and one end closed, the stop collar 8 is clamped in the transmission box 33 through a slide rail, two sections of smooth parts and one section of thread part are arranged in the stop collar 8, and the thread part is positioned in the middle of the stop collar 8;
the spring connected with the side wall of the limit sleeve 8 is connected with the transmission box 33.
The implementation method of the energy-saving and environment-friendly beneficiation integrated device provided by the invention comprises the following steps of:
step one: in the initial state, the mineral separation assembly 4 is in an inclined state, wherein one end of the servo motor 31 faces upwards, the bottom end opening of the feed pipe 441 is staggered with the top end opening of the discharge pipe 442, and mineral aggregate is dropped into the mineral separation net drum 42 through the feed pipe 441;
step two: the mineral aggregate slides downwards along the mineral separation net drum 42 under the action of gravity, and part of mineral aggregate with small diameter passes through the mineral separation net drum 42 to fall into a hopper opening in the sliding process for preliminary mineral separation;
step three: after the blanking is finished, the servo motor 31 is started, and power is transmitted to the angle control assembly 5 and the mineral separation assembly 4 in two ways;
when the mineral separation assembly 4 receives power, the motor main shaft 34 and the motor auxiliary shaft 35 synchronously rotate to drive the mineral separation net drum 42 to rotate around the material inlet and outlet component 44, and in the rotating process, the material turning plate 45 drives mineral materials to turn over, so that part of residual mineral materials fall into a hopper opening in the turning process to finish mineral separation;
when the angle control assembly 5 receives power, the rotation of the screw rod 9 is limited by the fact that the limit sleeve 8 slides along the slide rail, the threaded part of the screw rod 9 is contacted with the smooth part of the limit sleeve 8, the rotation direction of the screw rod 9 is in the same direction as the threaded direction of the limit sleeve 8, and the spring is in an elongated state, so that the position of the limit sleeve 8 is not changed, and the rotation of the mineral separation net drum 42 is kept;
step four: after the material selection is finished, the servo motor 31 is started, and the motor spindle 34 is reversely driven to rotate;
when the angle control assembly 5 receives power, the rotating direction of the screw rod 9 is opposite to the threaded direction of the limit sleeve 8, the spring pulls the threaded part of the drive screw rod 9 to be in threaded connection with the threaded part of the limit sleeve 8, the screw rod 9 rotates to drive the limit sleeve 8 to move inwards, the rack 10 drives the transmission auxiliary shaft 54 and the transmission main shaft 55 to rotate, the support shaft 51 rotates, the mineral separation shell 41 rotates, one end of the servo motor 31 slowly faces downwards, the residual materials of the mineral separation net barrel 42 slowly move towards the direction of the ring 444, the threads between the limit sleeve 8 and the screw rod 9 are separated along with the continued rotation of the screw rod 9, the spring is in a compressed state, the mineral separation net barrel 42 is inclined to the bottommost state, the threads of the limit sleeve 8 continue to keep the same direction as the threads of the screw rod 9, the mineral separation net barrel 42 is controlled to rotate all the time, and the materials are discharged, and the subsequent discharging is completed;
when the mineral separation assembly 4 receives power, the motor main shaft 34 and the motor auxiliary shaft 35 synchronously rotate to drive the mineral separation net drum 42 to rotate around the material inlet and outlet component 44 and mutually stretch;
the lifting cylinder 241 provides auxiliary supporting force when the beneficiation casing 41 is inclined;
step five: after the discharging is finished, the servo motor 31 continues to rotate, the rotation direction is the same as that of the second step, the spring pushes the limit sleeve 8 to rebound, the thread of the limit sleeve 8 is opposite to the rotation direction of the thread of the screw 9, and therefore the mineral separation assembly 4 rotates to an initial state.
When the mineral separation assembly 4 is in an initial state, as shown in fig. 6, the state a of fig. 8 is kept between the screw 9 and the limit sleeve 8;
when the mineral separation assembly 4 is required to rotate for discharging, and rotates to a horizontal position, as shown in fig. 5, the state b of fig. 8 is between the screw 9 and the limit sleeve 8, and the state is short;
when the mineral separation assembly 4 discharges, as shown in fig. 7, the state c of fig. 8 is kept between the screw 9 and the limit sleeve 8.
The whole equipment adopts the servo motor 31 as power equipment, respectively through upset and rotatory power to the lift cylinder 241 is passive to be used, utilizes single power to realize the angle slope, makes things convenient for feeding and ejection of compact, practices thrift the power cost.
To sum up; according to the energy-saving and environment-friendly integral mineral separation device and the implementation method thereof, in the initial state, the mineral separation assembly 4 is in an inclined state, mineral materials fall into the mineral separation net drum 42 through the feed pipe 441, the mineral materials slide down along the mineral separation net drum 42 under the action of gravity, and part of the mineral materials with small diameters fall into a hopper mouth through the mineral separation net drum 42 in the sliding process, so that preliminary mineral separation is performed; after the blanking is finished, when the mineral separation assembly 4 receives power, the mineral separation net drum 42 rotates around the material inlet and outlet component 44, and the material turning plate 45 drives the mineral materials to turn over, so that part of residual mineral materials fall into a hopper opening in the turning process to finish mineral separation; after the material selection is finished, the servo motor 31 is started, and the motor spindle 34 is reversely driven to rotate; the ore dressing net drum 42 reversely rotates and inclines to the bottommost state, and the ore dressing net drum 42 rotates to discharge the material, so that the subsequent discharging is completed; the whole equipment adopts the servo motor 31 as power equipment, respectively through upset and rotatory power to the lift cylinder 241 is passive to be used, utilizes single power to realize the angle slope, makes things convenient for feeding and ejection of compact, and the material discharge is thorough, practices thrift the power cost simultaneously, realizes energy-concerving and environment-protective purpose.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should be covered by the protection scope of the present invention by making equivalents and modifications to the technical solution and the inventive concept thereof.
Claims (9)
1. The utility model provides an integrative device of energy-concerving and environment-protective ore dressing, a serial communication port, including ore dressing base (1), install ore dressing frame (2) on ore dressing base (1), install power drive assembly (3), ore dressing assembly (4), angle control subassembly (5) on ore dressing frame (2), power drive assembly (3) cover is on ore dressing frame (2), power drive assembly (3) are connected with ore dressing assembly (4), ore dressing assembly (4) are connected with ore dressing frame (2) and power drive assembly (3) through angle control subassembly (5).
2. An energy-saving and environment-friendly mineral separation integrated device as claimed in claim 1, wherein the mineral separation frame (2) comprises a top plate (21), a front supporting rod (22), a rear supporting rod (23), an auxiliary lifting assembly (24) and a rotary supporting plate (25), the front supporting rod (22) and the rear supporting rod (23) are arranged on the bottom surface of the top plate (21), the auxiliary lifting assembly (24) is arranged on the top plate (21) on one side of the front supporting rod (22), and the rotary supporting plate (25) is arranged on two side edges of the top plate (21) between the front supporting rod (22) and the rear supporting rod (23).
3. An energy-saving and environment-friendly beneficiation integrated device as claimed in claim 2, wherein the auxiliary lifting assembly (24) comprises a lifting cylinder (241) and a lifting rod (242), the lifting cylinder (241) is connected with one end of the lifting rod (242), and the other end of the lifting rod (242) is connected with the transmission box (33).
4. An energy-saving and environment-friendly mineral separation integrated device as claimed in claim 1, characterized in that the power driving assembly (3) comprises a servo motor (31), a motor frame (32), a transmission box (33), a motor main shaft (34) and a motor auxiliary shaft (35), one end of the transmission box (33) is connected with the motor frame (32), the servo motor (31) is installed on the motor frame (32), one end of the motor main shaft (34) penetrates through the transmission box (33) to be connected with the shaft of the servo motor (31), and the other end of the motor main shaft is nested on the motor auxiliary shaft (35) for synchronous rotation of the motor main shaft (34) and the motor auxiliary shaft (35) and can stretch along the axis.
5. The energy-saving and environment-friendly integrated mineral separation device according to claim 1, wherein the mineral separation assembly (4) comprises a mineral separation shell (41), a mineral separation net barrel (42), a frame (43), a feeding and discharging component (44) and a material turning plate (45), a hopper opening is formed in the bottom of the mineral separation shell (41), the mineral separation net barrel (42) is arranged in the mineral separation shell (41), one end of the mineral separation net barrel (42) and the inner wall of the mineral separation shell (41) are limited through a bearing, the feeding and discharging component (44) is sleeved on the opening at the other end of the mineral separation net barrel (42), and the material turning plate (45) is annularly distributed on the inner wall of the mineral separation net barrel (42);
the motor auxiliary shaft (35) penetrates through one side wall of the ore dressing shell (41) and the material inlet and outlet component (44) to extend into the ore dressing net barrel (42) to be connected with the frame (43), and the frame (43) supports and fixes the ore dressing net barrel (42) and is used for synchronously rotating the motor auxiliary shaft (35) and the ore dressing net barrel (42).
6. The integrated energy-saving and environment-friendly ore dressing device as claimed in claim 5, wherein the material feeding and discharging component (44) comprises a material feeding pipe (441), a material discharging pipe (442), a baffle plate (443) and a ring (444), the ring (444) is fixed on one side edge of the baffle plate (443), the ring (444) is sleeved on the ore dressing net drum (42), the baffle plate (443) seals the opening of the ore dressing net drum (42), the upper end and the lower end of the ring (444) are respectively communicated with the material feeding pipe (441) and the material discharging pipe (442), and the position of the ring (444) is limited for the ore dressing net drum (42) to rotate around the ring (444);
the feed pipe (441) and the discharge pipe (442) respectively penetrate through the upper side and the lower side of the ore dressing shell (41).
7. An energy-saving and environment-friendly beneficiation integrated device as claimed in claim 1, wherein the angle control assembly (5) comprises a supporting shaft (51), a first bevel gear (52), a second bevel gear (53), a transmission auxiliary shaft (54), a transmission main shaft (55), a transmission gear (56) and a telescopic part, one end of the supporting shaft (51) is fixed on two sides of the beneficiation shell (41), and the other end of the supporting shaft (51) is inserted into a bearing seat of the rotary supporting plate (25);
the first bevel gear (52) is fixed on a supporting shaft (51) at one side of the first bevel gear, the second bevel gear (53) is fixed at one end of a transmission auxiliary shaft (54) and meshed with the first bevel gear (52), and the transmission auxiliary shaft (54) penetrates through a bearing seat at the outer side of the mineral separation shell (41) to be embedded with the transmission main shaft (55) for synchronous rotation and axial sliding of the transmission auxiliary shaft (54) and the transmission main shaft (55);
and a transmission gear (56) connected to the port of the transmission main shaft (55) is connected with the motor main shaft (34) through a telescopic part.
8. The energy-saving and environment-friendly mineral separation integrated device as claimed in claim 7, wherein the telescopic part comprises a third bevel gear (6), a fourth bevel gear (7), a limit sleeve (8), a screw rod (9) with threads at the middle part of two smooth ends and a rack (10), the third bevel gear (6) is fixed on a motor main shaft (34) in a transmission box (33), the fourth bevel gear (7) is meshed with the third bevel gear (6), the smooth part at one end of the screw rod (9) is connected with the center of the fourth bevel gear (7), the threads and the smooth part at the other end of the screw rod (9) are inserted into the limit sleeve (8), the limit sleeve (8) penetrates out of the transmission box (33) to be connected with the rack (10), and the rack (10) is meshed with a transmission gear (56);
the limiting sleeve (8) is of a structure with one end open and one end closed, the limiting sleeve (8) is clamped in the transmission box (33) through a slide rail, two sections of smooth parts and one section of thread part are arranged in the limiting sleeve (8), and the thread part is positioned in the middle of the limiting sleeve (8);
the spring connected with the side wall of the limit sleeve (8) is connected with the transmission box (33).
9. An implementation method of the energy-saving and environment-friendly beneficiation integrated device based on any one of claims 1 to 8, which is characterized by comprising the following steps:
s1: in the initial state, the mineral separation assembly (4) is in an inclined state, wherein one end of the servo motor (31) faces upwards, the bottom end opening of the feed pipe (441) is staggered with the top end opening of the discharge pipe (442), and mineral aggregate falls into the mineral separation net barrel (42) through the feed pipe (441);
s2: the mineral aggregate slides downwards along the mineral separation net drum (42) under the action of gravity, and part of mineral aggregate with small diameter passes through the mineral separation net drum (42) to fall into the funnel port in the sliding process, so as to perform preliminary mineral separation;
s3: after the blanking is finished, starting a servo motor (31), and transmitting power to an angle control assembly (5) and a mineral separation assembly (4) in two ways;
when the mineral separation assembly (4) receives power, the motor main shaft (34) and the motor auxiliary shaft (35) synchronously rotate to drive the mineral separation net drum (42) to rotate around the feeding and discharging component (44), and in the rotating process, the material turning plate (45) drives mineral materials to turn over, so that part of residual mineral materials fall into a hopper opening in the turning process to finish mineral separation;
when the angle control assembly (5) receives power, the rotation of the screw rod (9) is limited by the sliding of the limit sleeve (8) along the slide rail, the threaded part of the screw rod (9) is contacted with the smooth part of the limit sleeve (8), the rotation direction of the screw rod (9) is in the same direction as the threaded direction of the limit sleeve (8), and the spring is in an elongated state, so that the position of the limit sleeve (8) is not changed, and the mineral separation net barrel (42) is kept to rotate;
s4: after the material selection is finished, starting a servo motor (31) and reversely driving a motor main shaft (34) to rotate;
when the angle control assembly (5) receives power, the rotating direction of the screw rod (9) is opposite to the thread direction of the limit sleeve (8), the spring pulls the thread part of the drive screw rod (9) to be in threaded connection with the thread part of the limit sleeve (8), the screw rod (9) rotates to drive the limit sleeve (8) to move inwards, the rack (10) drives the transmission auxiliary shaft (54) and the transmission main shaft (55) to rotate, the support shaft (51) rotates, the ore dressing shell (41) rotates, one end of the servo motor (31) slowly faces downwards, the residual material of the ore dressing net barrel (42) slowly moves towards the direction of the ring (444), the thread between the limit sleeve (8) and the screw rod (9) is separated along with the continued rotation of the screw rod (9), the spring is in a compressed state, the ore dressing net barrel (42) is inclined to the bottommost state, the thread of the limit sleeve (8) is continuously kept in the same direction as the thread rotating direction of the screw rod (9), the ore dressing net barrel (42) is controlled to rotate all the time to discharge the material, and the material is discharged after the completion;
when the mineral separation assembly (4) receives power, the motor main shaft (34) and the motor auxiliary shaft (35) synchronously rotate to drive the mineral separation net drum (42) to rotate around the feeding and discharging component (44) and mutually stretch;
the lifting cylinder (241) provides auxiliary supporting force when the ore dressing shell (41) is inclined;
s5: after discharging, the servo motor (31) continues to rotate, the rotation direction is the same as that of the S2, the spring pushes the limiting sleeve (8) to rebound, the thread of the limiting sleeve (8) is opposite to the rotation direction of the thread of the screw rod (9), and accordingly the mineral separation assembly (4) rotates to an initial state.
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