CN116136294B - Composite lens, manufacturing method thereof, car lamp and manufacturing module of composite lens - Google Patents
Composite lens, manufacturing method thereof, car lamp and manufacturing module of composite lens Download PDFInfo
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- CN116136294B CN116136294B CN202310405735.1A CN202310405735A CN116136294B CN 116136294 B CN116136294 B CN 116136294B CN 202310405735 A CN202310405735 A CN 202310405735A CN 116136294 B CN116136294 B CN 116136294B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/265—Composite lenses; Lenses with a patch-like shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00403—Producing compound lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/0048—Moulds for lenses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/10—Arrangement or contour of the emitted light
- F21W2102/13—Arrangement or contour of the emitted light for high-beam region or low-beam region
- F21W2102/135—Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2107/00—Use or application of lighting devices on or in particular types of vehicles
- F21W2107/10—Use or application of lighting devices on or in particular types of vehicles for land vehicles
Abstract
The invention relates to the field of car lamps and discloses a composite lens, a manufacturing method thereof, a car lamp and a composite lens manufacturing module. The invention adopts the combination of the first lens component and the second lens component, the second lens component is arranged in the accommodating cavity formed by the first lens component, the first lens component and the second lens component can jointly form a multi-layer perspective effect, the surface of the second lens component is provided with a plurality of diffraction surfaces, and the diffraction structure formed by the plurality of diffraction surfaces is matched with the first lens component and the second lens component, so that the diffraction efficiency can be effectively improved, and the stray light of the lens can be reduced.
Description
Technical Field
The invention relates to the field of car lamps, in particular to a composite lens, a manufacturing method thereof, a car lamp and a composite lens manufacturing module.
Background
The lens is an important optical component in the automobile headlamp module, and the light condensing performance of the lens determines the sharpness and the light color consistency of the low-beam cutoff. Chromatic dispersion of the lens material can lead to chromatic aberration of the lens: the glass material has lower dispersion, higher refractive index and higher heat-resistant temperature, but the glass lens has high cost and heavy weight; the synthetic resin material has the advantages of low processing cost and light weight, but high dispersion, is easy to cause the blurring and color development of the cut-off line of the low beam, the blurring of the cut-off line can cause dazzling light to the driver of the opposite vehicle, the colored low beam can influence the vision of the driver, and erroneous judgment is caused.
Among them, the achromatic scheme mainly has the following three kinds:
(1) The traditional achromatic scheme is to combine or glue two or more lenses with different dispersion coefficients, and has better optical effect, but increases the number of lenses and the lens production procedure.
(2) Another achromatic scheme is to use a refractive-diffractive hybrid lens, add a diffractive structure on the traditional refractive optical surface by utilizing the negative dispersion characteristic of diffraction, distribute part of diopter of the lens to the diffractive refraction, cancel each other by the negative chromatic aberration of the diffractive refraction and the positive chromatic aberration of the refractive refraction, reduce the overall dispersion of the lens, and thus improve the dispersion problem without increasing the number of lenses.
(3) Two or more synthetic resin composite lenses are obtained by two-color or multi-color injection molding. The optical performance of the scheme is similar to that of the cemented lens, the assembly and the cementing process are saved, and the method has better mass production and lower cost.
In addition, the lenses currently used for the above-described embodiments have the following problems:
(11) The multi-lens combination/gluing scheme increases the number of lenses, resulting in an increased lens weight and a heavy burden on the dimming mechanism. The car lamp has a wider working temperature range (-40 degrees to +120 degrees), the glue joint is easy to crack due to the extremely large temperature difference, the scheme needs to add an assembly procedure, the assembly precision requirement is high, and the efficiency is low.
(21) The disadvantages of the refractive diffractive hybrid lens are as follows: due to the chromatic dispersion of the synthetic resin material, the diffraction structure has different phase modulation amounts for different wavelengths, and when the wavelength of incident light is inconsistent with the design wavelength of the diffraction structure, the diffraction efficiency is reduced, and stray light is formed; when the incident light is a multi-wavelength mixed light, the farther the light wavelength deviates from the design wavelength, the more serious the parasitic light, and the lower the diffraction efficiency.
(31) The two-color disadvantage is as follows:
a. the combination/multicolor injection molding compound lens between different synthetic resin materials has poor performance, is easy to fall off after cooling, needs to glue in advance at the combination part (increasing the working procedure and the cost), or increases the binding force between the synthetic resins through structural design, but has small size and large bending at the connecting structure, is not beneficial to the flowing of the synthetic resins, and is easy to form injection molding defects;
b. different synthetic resins have different coefficients of thermal expansion, and when the temperature difference of the environment is large, the cemented lens is easy to generate stress cracking.
Disclosure of Invention
The technical problem to be solved by the first aspect of the present invention is to provide a compound lens, which can facilitate the precise assembly of the compound lens and ensure the final imaging effect of the compound lens.
In order to solve the above technical problem, a first aspect of the present invention provides a compound lens, including a first lens component and a second lens component, where a receiving cavity for receiving the second lens component is formed in the first lens component, the second lens component is disposed in the receiving cavity so as to form a multi-layer perspective effect together with the first lens component, and a surface of the second lens component has a plurality of diffraction surfaces, and the plurality of diffraction surfaces form a diffraction structure.
Preferably, the edge of the first lens assembly is provided with a glue inlet, the glue inlet is communicated with the accommodating cavity, the first lens assembly comprises a first lens part and a second lens part, the first lens part is connected with the second lens part through a connecting part, and the first lens part, the second lens part and the connecting part are integrally cast and formed.
Still preferably, the second lens assembly has a through hole formed in a peripheral side thereof, and the connection portion disposed between the first lens portion and the second lens portion is adapted to pass through the through hole to connect with the second lens assembly, and the second lens assembly is adapted to respectively abut against opposite surfaces of the first lens portion and the second lens portion.
Preferably, a mounting positioning portion extends from a side edge of the second lens assembly, and protrudes out of the accommodating cavity formed by the first lens assembly to be clamped with the first lens assembly.
Further preferably, the first lens component is a silicone lens, and the second lens component is a resin lens.
The second aspect of the invention provides a vehicle lamp, and the composite lens according to the first aspect of the invention is adopted.
The third aspect of the present invention provides a composite lens manufacturing module for manufacturing the composite lens according to the first aspect of the present invention, comprising a plurality of lens forming assemblies, wherein each lens forming assembly is independently provided with a plurality of lens forming chambers, each lens forming chamber is mutually independent, and each lens forming chamber is communicated with each other through a glue inlet runner
Preferably, the lens forming assembly is further provided with a plurality of runner avoiding cavities, and each runner avoiding cavity is suitable for being respectively communicated with the lens forming cavity on the same side.
Preferably, each lens forming assembly comprises a plurality of layers of molds, the plurality of layers of molds are arranged in a stacked mode, a plurality of temperature regulating flow passages are formed in each mold on the top layer, and each temperature regulating flow passage is suitable for forming heat exchange with each lens forming cavity so as to be capable of rapidly reducing or lifting the temperature of the mold.
A fourth aspect of the present invention provides a method for manufacturing a composite lens according to the first aspect of the present invention, the method using the composite lens manufacturing module according to the third aspect of the present invention, the method comprising:
s1, injecting hot water into a temperature-regulating runner to quickly raise the temperature of a die to a set melting temperature;
s2, injection molding is carried out into the first lens assembly, pressure is maintained, and the temperature of the mold is quickly reduced to a condensation temperature after the pressure is maintained so as to solidify the injected material;
s3, opening the first lens assembly;
s4, rotating the die, injecting and curing the die into the second lens assembly, and opening the die to obtain the composite lens formed by the first lens assembly and the second lens assembly.
Through the above preferred technical scheme, the composite lens provided by the invention adopts the combination of the first lens component and the second lens component, and the second lens component is arranged in the accommodating cavity formed by the first lens component, so that the first lens component and the second lens component can jointly form a multi-layer perspective effect, the surface of the second lens component is provided with a plurality of diffraction surfaces, and the diffraction structure formed by the plurality of diffraction surfaces is matched with the first lens component and the second lens component, so that the diffraction efficiency can be effectively improved, and the stray light of the lens is reduced.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
FIG. 1 is a perspective view of a compound lens according to a first embodiment of the present invention;
FIG. 2 is a top view of a first lens assembly of a compound lens according to an embodiment of the present invention;
FIG. 3 is a cross-sectional view of a first lens assembly of a compound lens of an embodiment of the invention;
FIG. 4 is a cross-sectional view of a second lens assembly of a compound lens of an embodiment of the present invention;
FIG. 5 is a schematic diagram of a positioning structure of a second lens assembly of a compound lens according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a composite lens manufacturing mold according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a compound lens according to a second embodiment of the present invention;
fig. 8 is a flow chart of a method for manufacturing a compound lens according to the present invention.
Reference numerals
1. A compound lens; 10. a first lens assembly; 11. a second lens assembly; 101. a glue inlet;
111. a mounting positioning part; 112. perforating;
2. manufacturing a module; 20. a first lens forming chamber; 201. a first glue inlet flow passage;
30. a second lens forming chamber; 301. a second glue inlet flow passage; 302. the flow passage avoids the cavity;
40. a mold; 401. a bottom layer mold; 402. a middle layer mold; 403. a top layer mold; 41. a first lens mold; 42. a second lens mold;
50. and a temperature-regulating runner.
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured," and "connected" are to be construed broadly, and for example, the term "connected" may be a fixed connection, a removable connection, or an integral connection; either directly or indirectly via an intermediate medium, or in communication with each other or in interaction with each other. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The compound lens 1 of the present invention includes a first lens component 10 and a second lens component 11, referring to fig. 1, a receiving cavity for receiving the second lens component 11 is formed in the first lens component 10, and the second lens component 11 is disposed in the receiving cavity, so as to cooperate with the first lens component 10 to jointly form a multi-layer perspective effect of the compound lens 1, in addition, a plurality of diffraction surfaces are also disposed on the surface of the first lens component 10, and jointly form a diffraction structure, and by cooperation of the diffraction structure and the lens component, diffraction efficiency can be effectively improved, and lens stray light can be reduced, and the diffraction structure is not limited to being disposed only on the surface of the first lens component 10, but also can be disposed on the inner cavity wall of the first lens component 10.
The first lens component 10 is a silica gel lens, the second lens component 11 is a resin lens, more specifically, the resin lens is made of an optical polycarbonate material, and a commonly used heat-resistant optical synthetic resin material is Polycarbonate (PC) which belongs to a high refractive index and high dispersion material, so that a diffraction structure based on the polycarbonate material has larger dispersion and lower diffraction efficiency and finally shows obvious flare, and the diffraction structure is arranged on an interface between a lens surface formed by silica gel and a lens surface formed by optical polycarbonate, therefore, the diffraction efficiency of the composite lens 1 can be improved and the flare possibly generated during diffraction of the composite lens 1 can be reduced by utilizing the low dispersion characteristic of the silica gel material.
In addition, the first lens assembly 10 and the second lens assembly 11 have various combinations, referring to fig. 1, as a preferred embodiment of the present invention, the second lens assembly 11 is surrounded by the first lens assembly 10, that is, the outer shell portion of the composite lens 1 is a main structure of the composite lens 1 formed by the first lens assembly 10, the second lens portion is formed to be convex to form a secondary structure of the composite lens 1, and the two are combined to form a whole composite lens 1, so that the bonding state between the two can be effectively ensured by adopting the structure that the first lens assembly 10 entirely covers the second lens assembly 11, and further the structural stability can be effectively improved.
Referring to fig. 7, in another preferred embodiment of the present invention, the second lens assembly 11 is also disposed in the accommodating cavity of the first lens assembly 10, but the first lens assembly 10 can only partially cover the second lens assembly 11, that is, at least one side of the second lens assembly 11 is exposed, and in this combination manner, the first lens assembly 10 and the second lens assembly 11 are formed into a double-glued state, and in the double-glued state, the first lens assembly 10 and the second lens assembly 11 can also ensure the connection stability of the structure.
Referring to fig. 2, a glue inlet 101 is further formed at the edge of the first lens assembly 10, and the glue inlet 101 is communicated with a containing cavity formed inside the first lens assembly 10, so as to facilitate glue injection into the containing cavity. In addition, the first lens assembly 10 includes a first lens portion and a second lens portion, the first lens portion and the second lens portion are fixedly connected through a connecting portion, and the connecting portion is formed by extending the first lens portion or the second lens portion towards each other, that is, the first lens portion, the second lens portion and the connecting portion are integrally cast, so that labor cost and time cost required for assembling and connecting are reduced.
Referring to fig. 3, a through hole 112 is formed on the peripheral side of the second lens assembly 11, and a connection portion for connecting the first lens portion and the second lens portion can pass through the through hole 112 and be connected with the second lens assembly 11, when the connection portion passes through the through hole 112, the first lens portion can be abutted against the inner wall of the accommodating cavity of the second lens assembly 11, the second lens portion can also be abutted against the inner wall of the accommodating cavity of the second lens assembly 11, and in addition, by the mutual abutting of the first lens portion, the second lens portion and the second lens assembly 11, the fixed connection between the second lens assembly 11 and the first lens assembly 10 can be realized. In addition, since the connecting portion directly passes through the through hole 112, the connection between the first lens assembly 10 and the second lens assembly 11 can be more stable, so as to increase the contact force between the first lens assembly 10 and the second lens assembly 11 and ensure the bonding state.
Referring to fig. 4 to 5, since the silica gel shore is only 70A-80A, and in order to enable the second lens assembly 11 to be stably and fixedly mounted, errors generated in the product assembly process are avoided, the side edge of the second lens assembly 11 extends out of the mounting positioning portion 111, the mounting positioning portion 111 protrudes out of the accommodating cavity formed by the first lens assembly 10 to be clamped with the first lens assembly 10, and when the accommodating cavity is in the clamped state, the second lens assembly 11 can be accurately and stably fixed in the accommodating cavity through the mounting positioning portion 111, so that the mounting and fixing between the first lens assembly 10 and the second lens assembly 11 are realized.
Referring to fig. 6, a composite lens 1 manufacturing module 2 according to an embodiment of the present invention is used for manufacturing a composite lens 1 according to the present invention, the composite lens 1 manufacturing module 2 includes a plurality of lens forming assemblies, each lens forming assembly is independently disposed, a plurality of lens forming chambers are formed on each lens forming assembly, the plurality of lens forming chambers are independent from each other and are disposed on the same mounting substrate, and the mounting substrate can realize circumferential rotation in a horizontal direction. Here, the plurality of lens forming chambers include a first lens forming chamber 20 and a second lens forming chamber 30, the first lens forming chamber 20 is used for manufacturing the first lens assembly 10, the second lens forming chamber 30 is used for manufacturing the second lens assembly 11, the first lens forming chambers 20 are communicated with each other through a first glue inlet channel 201, and the second lens forming chambers 30 are communicated with each other through a second glue inlet channel 301, that is, glue injection can be performed on the plurality of lens forming chambers through the first glue inlet channel 201 and the second glue inlet channel 301 at the same time, so that the overall glue injection efficiency is improved.
Specifically, in order to ensure that the cavity cannot appear in the lens forming assembly after glue injection, a plurality of runner avoidance cavities 302 are further formed in the lens forming assembly, each runner avoidance cavity 302 can be respectively communicated with the lens forming cavity on the same side of the runner avoidance cavity, after glue injection in the glue inlet runner to the lens forming cavity is completed, then glue injection is supplemented to the lens forming cavity through the runner avoidance cavity 302, so that the occurrence of the cavity in the lens forming cavity is avoided, and the yield of the finally solidified and formed lens assembly is ensured.
More specifically, the lens forming assembly includes a multi-layer mold 40, where the multi-layer mold 40 includes a first lens mold 41 and a second lens mold 42, and the first lens mold 41 and the second lens mold 42 are a bottom layer mold 401, a middle layer mold 402, and a top layer mold 403, respectively, where the bottom layer mold 401, the middle layer mold 402, and the top layer mold 403 are all detachably stacked, and a plurality of temperature adjusting channels 50 are further provided on sides of the top layer mold 403 of the first lens mold 41 and the second lens mold 42, cold water and hot water can circulate in the plurality of temperature adjusting channels 50, and the temperature adjusting channels 50 are adapted to form heat exchange with the lens forming cavity, so as to quickly reduce or raise the mold temperature, thereby enabling quick temperature adjustment of the mold, and further enabling quick solidification of material injected into the mold, so as to enable quick forming of the mold, and ensuring forming efficiency.
The manufacturing method of the composite lens 1 of the present invention is to manufacture the composite lens 1 of the present invention, and the method adopts the composite lens 1 of the present invention to manufacture the module 2, the method includes:
s1, injecting hot water into the temperature-regulating runner 50 to quickly raise the temperature of the die to a set melting temperature;
s2, injection molding is carried out on the first lens forming assembly, pressure is maintained, and the temperature of the die is quickly reduced to a condensation temperature after the pressure is maintained so as to solidify the injected material;
s3, opening the first lens forming assembly and obtaining a first lens assembly 10 in a cured state;
s4, rotating the mold, injecting and molding into a second lens molding assembly, solidifying the second lens molding assembly to obtain a second lens assembly 11 therein, wherein the first lens assembly 10 and the second lens assembly 11 together form the composite lens 1.
The multiple temperature-adjusting channels 50 in the manufacturing module 2 of the composite lens 1 used for injection molding of the composite lens 1 are quench and quench waterways, that is, a silica gel curing temperature and a resin molding mold temperature capable of raising the mold temperature from 50 ℃ to 150 ℃ before injection molding, when the mold is subjected to injection molding, the temperature-adjusting channels 50 for injection molding of the first lens assembly 10 are quench waterways, and an optical injection molding screw is adopted for injection molding. Before injection, the mold temperature of the mold is quenched or rapidly heated by the temperature adjustment flow passage 50, and the rapid heating operation is to introduce a condensing medium such as cold water into the temperature adjustment flow passage 50, and the rapid heating operation is to introduce a heating medium such as hot water into the temperature adjustment flow passage 50, and other cooling or heating operations may be employed, for example, the heating method of introducing hot water into the temperature adjustment flow passage 50 may be replaced by electromagnetic heating, steam heating, or the like, so the temperature adjustment is not limited to the above-described heating method or the heating method of adding cold water.
Referring to fig. 8, before injection molding, the mold temperature is first raised to 150 ℃ in a short time, then mold closing and injection molding are performed, injection molding and pressure maintaining are performed after injection molding is completed, after pressure maintaining is completed, rapid cooling operation is performed on the mold temperature of the mold, the mold temperature is reduced to 40-50 ℃ in a short time, at this time, the resin in the injection mold is rapidly cooled to shorten the molding cycle of the product, the mold is rotated 180 ° after mold opening, liquid silicone injection molding for manufacturing the second lens assembly 11 is performed, when injection molding is performed on the second lens assembly 11, the injection molding runner adopted is a valve needle type cold runner, the injection molding screw is a customized optical silicone injection screw without compression ratio, when injection molding is performed on the second lens assembly 11, the operation is repeated, and then the silicone for manufacturing the second lens assembly 11 is vulcanized and solidified through a rapid cooling/heating process, so that the second lens assembly 11 and the first lens assembly 10 are assembled to form the final composite lens 1.
The car lamp provided by the invention adopts any one of the compound lenses, so that the car lamp also has the advantages.
In the description of the present invention, reference to the terms "one embodiment," "some embodiments," "an implementation," and the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a plurality of simple variants of the technical proposal of the invention can be carried out, comprising that each specific technical feature is combined in any suitable way, and in order to avoid unnecessary repetition, the invention does not need to be additionally described for various possible combinations. Such simple variations and combinations are likewise to be regarded as being within the scope of the present disclosure.
Claims (8)
1. The compound lens is characterized by comprising a first lens component (10) and a second lens component (11), wherein a containing cavity for containing the second lens component (11) is formed in the first lens component (10), the second lens component (11) is arranged in the containing cavity so as to form a multi-layer perspective effect together with the first lens component (10), a plurality of diffraction surfaces are further arranged on the first lens component (10), a plurality of diffraction structures are formed on the diffraction surfaces, and the diffraction structures are arranged on the surface of the first lens component (10) or on the inner cavity wall of the containing cavity formed by the first lens component (10);
the first lens assembly (10) comprises a first lens part and a second lens part, a through hole (112) is formed in the periphery of the second lens assembly (11), a connecting part arranged between the first lens part and the second lens part is suitable for penetrating through the through hole (112) to be connected with the second lens assembly (11), and the second lens assembly (11) is suitable for being respectively propped against opposite surfaces of the first lens part and the second lens part;
the first lens component (10) is a silica gel lens, and the second lens component (11) is a resin lens.
2. The compound lens according to claim 1, wherein a glue inlet (101) is formed at the edge of the first lens component (10), the glue inlet (101) is communicated with the accommodating cavity, the first lens part and the second lens part are connected through a connecting part, and the first lens part, the second lens part and the connecting part are integrally cast and formed.
3. A compound lens according to claim 1, characterized in that the side edge of the second lens assembly (11) extends out of a mounting location (111), the mounting location (111) being adapted to protrude out of the receiving cavity to be snapped into engagement with the first lens assembly (10).
4. A vehicle lamp, characterized in that the compound lens according to any one of claims 1 to 3 is used.
5. A compound lens manufacturing module for manufacturing a compound lens according to any one of claims 1 to 3, comprising a plurality of lens forming assemblies, wherein each lens forming assembly is independently provided with a plurality of lens forming chambers, the plurality of lens forming chambers are mutually independent, and each lens forming chamber is communicated with each other through a glue inlet flow channel.
6. The compound lens manufacturing module as claimed in claim 5, wherein at least one of the lens forming assemblies is further provided with a plurality of flow passage avoidance cavities (302), and each flow passage avoidance cavity (302) is adapted to be respectively communicated with the lens forming cavities on the same side thereof.
7. The composite lens manufacturing module according to any one of claims 5 to 6, wherein each lens forming assembly comprises a plurality of layers of molds (40), a plurality of layers of the molds (40) are arranged in a stacked manner, a plurality of temperature adjusting runners (50) are arranged on a top layer mold (403) of the molds (40), and each temperature adjusting runner (50) is suitable for forming heat exchange with each lens forming cavity so as to be capable of rapidly reducing or lifting the temperature of the molds (40).
8. A composite lens manufacturing method, characterized in that the composite lens is the composite lens according to any one of claims 1 to 3, the method employing the composite lens manufacturing module according to claim 7, the method comprising:
s1, hot water is injected into a temperature-regulating runner (50) to quickly raise the temperature of a die (40) to a set melting temperature;
s2, injection molding is carried out into the first lens component (10) and pressure is maintained, and the temperature of the die (40) is quickly reduced to a condensation temperature after the pressure is maintained so as to solidify the injected material;
s3, opening the first lens assembly (10);
s4, rotating the mold (40), injecting and curing into the second lens assembly (11), and opening the mold to obtain the composite lens formed by the first lens assembly (10) and the second lens assembly (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310405735.1A CN116136294B (en) | 2023-04-17 | 2023-04-17 | Composite lens, manufacturing method thereof, car lamp and manufacturing module of composite lens |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310405735.1A CN116136294B (en) | 2023-04-17 | 2023-04-17 | Composite lens, manufacturing method thereof, car lamp and manufacturing module of composite lens |
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| CN116136294A CN116136294A (en) | 2023-05-19 |
| CN116136294B true CN116136294B (en) | 2023-06-27 |
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| CN103733093A (en) * | 2011-08-12 | 2014-04-16 | 西铁城电子株式会社 | Lens member and light-emitting device using same |
| CN111561682A (en) * | 2020-05-18 | 2020-08-21 | 广东烨嘉光电科技股份有限公司 | Automobile headlamp lens and design method thereof |
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| DE102014112937B4 (en) * | 2014-09-09 | 2018-05-24 | HELLA GmbH & Co. KGaA | Lighting device for vehicles |
| EP3460316B1 (en) * | 2016-05-16 | 2021-09-15 | Stanley Electric Co., Ltd. | Projector-type headlamp |
| FR3064339B1 (en) * | 2017-03-21 | 2020-10-30 | Valeo Vision | LIGHT MODULE WITH CHROMATISM CORRECTION |
| DE112019000124T5 (en) * | 2018-04-25 | 2020-06-04 | Hasco Vision Technology Co., Ltd. | Matrix lighting device for a vehicle |
| CN115046171B (en) * | 2022-08-15 | 2022-10-25 | 常州星宇车灯股份有限公司 | Lens and vehicle lamp with same |
| CN218675470U (en) * | 2022-11-17 | 2023-03-21 | 浙江大立科技股份有限公司 | Vehicle-mounted forward-looking imaging optical system |
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2023
- 2023-04-17 CN CN202310405735.1A patent/CN116136294B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103733093A (en) * | 2011-08-12 | 2014-04-16 | 西铁城电子株式会社 | Lens member and light-emitting device using same |
| CN111561682A (en) * | 2020-05-18 | 2020-08-21 | 广东烨嘉光电科技股份有限公司 | Automobile headlamp lens and design method thereof |
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