CN116135306A - High-performance alkali metal modified CuFeZr catalytic material and preparation method thereof - Google Patents

High-performance alkali metal modified CuFeZr catalytic material and preparation method thereof Download PDF

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CN116135306A
CN116135306A CN202111390433.9A CN202111390433A CN116135306A CN 116135306 A CN116135306 A CN 116135306A CN 202111390433 A CN202111390433 A CN 202111390433A CN 116135306 A CN116135306 A CN 116135306A
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alkali metal
contact reaction
cufezr
reaction
catalytic material
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洪昕林
刘国亮
刘唐康
王艳秋
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Chibi High Quality Development Research Institute Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/61310-100 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/153Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
    • C07C29/156Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof

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Abstract

The invention belongs to the technical field of catalytic materials, and particularly relates to a high-performance alkali metal modified CuFeZr catalytic material and a preparation method thereof, wherein the preparation method comprises the following steps: s1, in the presence of a solvent, zirconium salt and propylene oxide undergo a first contact reaction to obtain a solution I; s2, placing the solution I in a high-temperature oven for hydrothermal reaction to obtain an amorphous zirconia material; s3, in the presence of a solvent, carrying out a second contact reaction on zirconia and copper salt to obtain a solution II; s4, carrying out a third contact reaction on the solution II and a precipitator, centrifuging, drying, crushing and calcining the obtained substance after the reaction is finished; s5, carrying out a fourth contact reaction on the obtained solid and ferric salt to obtain a solution III; s6, carrying out a fifth contact reaction on the solution III and a precipitator, centrifuging, drying and crushing the obtained substance after the reaction is finished; s7, carrying out a sixth contact reaction on the obtained material and alkali metal salt to obtain the product. Has the advantages of low cost, high catalytic activity, high thermal stability and the like.

Description

High-performance alkali metal modified CuFeZr catalytic material and preparation method thereof
Technical Field
The invention belongs to the technical field of catalytic materials, and particularly relates to a high-performance alkali metal modified CuFeZr catalytic material and a preparation method thereof.
Background
Oxide-based porous materials are good carriers in the field of catalysis, but the preparation method of high-performance low-carbon alcohol synthesis catalytic materials still needs to be further explored. Copper-iron based materials are widely used for catalyzing reactions such as hydrogenation of carbon dioxide to synthesize methanol, low-carbon alcohol, fischer-Tropsch reaction and the like due to their unique oxidation-reduction performance and high catalytic activity.
It is generally believed that catalytic reactions proceed primarily at the copper surface and Cu-Fe interface, but copper-based catalysts are subject to rapid decrease or even deactivation of catalytic activity due to their extremely unstable microstructure of active copper species in a reducing atmosphere, susceptibility to metallic copper and susceptibility to sintering at high temperatures.
The metal (such as copper, iron and the like) is highly dispersed in the porous oxide material with high surface area, which is proved to be a good oxidation-reduction reaction catalyst, copper oxide and iron oxide have relatively high thermal stability, and meanwhile, the catalyst is an active component or active auxiliary agent for catalyzing reactions of synthesizing methanol, low-carbon alcohol and the like by hydrogenating synthesis gas and carbon dioxide, the nano-scale copper nanocrystalline can be formed by adding the metal such as copper oxide, iron oxide and the like into the amorphous zirconia with high specific surface, and the alloy/interface species are abundant, so that the stability of the active species and the capability of the catalyst for catalyzing and dissociating hydrogen and activating carbon dioxide are improved, the yield and the selectivity of the low-carbon alcohol are enhanced, the hydrogenation reaction of the carbon dioxide is facilitated, and the high-performance CO is prepared 2 Synthesizing the low-carbon alcohol catalytic material by hydrogenation.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to solve the problems and provides a preparation method of a high-performance alkali metal modified CuFeZr catalytic material, which has the advantages of low preparation cost, simple and safe operation,The reaction period is short, the product repeatability is good, and the like; the high-performance alkali metal modified CuFeZr catalytic material prepared by the method has the advantages of low cost, high catalytic activity, high thermal stability and the like, and can be used for high-selectively catalyzing and reducing CO at a lower temperature 2 The method can be used for synthesizing low-carbon alcohol, and can be applied to the fields of material research and reaction for synthesizing low-carbon alcohol by catalytic hydrogenation of carbon dioxide.
The invention is realized by adopting the following technical scheme:
the preparation method of the high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, adding zirconium salt into an ethanol solvent, ultrasonically dissolving, and then adding propylene oxide for a first contact reaction to obtain a solution I;
s2, carrying out hydrothermal reaction on the solution I, and drying and crushing the obtained substance to obtain amorphous zirconia;
s3, adding amorphous zirconia into water, performing ultrasonic dispersion, adding copper metal salt, and performing a second contact reaction to obtain a solution II;
s4, adding a precipitant aqueous solution into the solution II to carry out a third contact reaction, centrifuging, drying, crushing and calcining the obtained substance after the reaction is finished;
s5, carrying out a fourth contact reaction on the obtained solid and metal ferric salt to obtain a solution III;
s6, carrying out a fifth contact reaction on the solution III and a precipitator, centrifuging, drying and crushing the obtained substance after the reaction is finished;
s7, carrying out a sixth contact reaction on the obtained material and alkali metal salt, and after evaporating the water content by rotation, crushing and calcining the obtained material to obtain the high-performance alkali metal modified CuFeZr catalytic material.
In a preferred embodiment, in step S1, the conditions of ultrasonic dissolution are: ultrasonic dissolving at 40-60KHz for 25-40min; further preferably, the ultrasonic dissolution is carried out for 30min under the condition of 50KHz frequency;
in a preferred embodiment, in step S1, the zirconium salt may be one of zirconium nitrate, zirconyl chloride, zirconium chloride, and zirconium sulfate; the usage amount of the propylene oxide and the zirconium salt calculated as Zr element is (1.5-2.5) in terms of the mole ratio: 1, a step of; in a further preferred embodiment, the propylene oxide, ethanol and zirconium nitrate are used in a molar ratio of (1.5-2.5) as Zr: (60-70): 1.
in a preferred embodiment, in step S1, the conditions of the first contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.05-1h.
In a preferred embodiment, in step S1, the first contact reaction is performed under stirring conditions, and the stirring speed is 50-500rpm; in a further preferred embodiment, the first contact reaction is carried out under stirring at a rate of 350 to 450rpm.
In a preferred scheme, in the step S2, the temperature of the hydrothermal reaction is 100-200 ℃ and the time is 15-25h.
In a preferred embodiment, in step S3, the conditions of the second contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.05-10h.
The copper salt can be any one of copper nitrate, copper sulfate, copper acetate and copper chloride;
the ratio of the metal copper salt in terms of Cu element to the amorphous zirconia in terms of mass ratio is (0.2-0.3): 1, a step of;
in a preferred embodiment, in step S3, the second contact reaction is performed under stirring conditions, and the stirring speed is 50-500rpm; in a further preferred embodiment, the second contact reaction is carried out under stirring at a rate of 350 to 450rpm.
In a preferred embodiment, in step S4, the conditions of the third contact reaction are as follows: the temperature is 70-90 ℃ and the time is 0.1-10h.
The precipitant can be any one of ammonium carbonate, ammonium bicarbonate, potassium carbonate, potassium bicarbonate, sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium hydroxide and ammonia water;
the usage ratio of the precipitant to the metal copper salt calculated as Cu element is 1-3:1, a step of;
in a preferred embodiment, in step S5, the conditions of the fourth contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.1-10h.
The ferric salt can be any one of ferric nitrate, ferric acetate, ferric sulfate and ferric chloride;
the mass ratio of the metal ferric salt calculated by Fe element to the copper zirconium material calculated by copper zirconium oxide is (0.1-0.2): 1, a step of;
in a preferred embodiment, in step S6, the fifth contact reaction is performed under stirring conditions, and the stirring speed is 50-500rpm; in a further preferred embodiment, the fifth contact reaction is carried out under stirring at a rate of 350 to 450rpm.
In a preferred embodiment, in step S6, the conditions of the fifth contact reaction are as follows: the temperature is 70-90 ℃ and the time is 0.1-10h.
The precipitant can be any one of ammonium carbonate, ammonium bicarbonate, potassium carbonate, potassium bicarbonate, sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium hydroxide and ammonia water;
the dosage ratio of the precipitant to the metallic ferric salt calculated as Fe element is 1-3:1;
in a preferred embodiment, in step S7, the conditions of the sixth contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.1-10h.
The alkali metal salt can be any one of potassium carbonate, sodium carbonate and cesium carbonate;
the molar ratio of the alkali metal salt calculated as alkali metal element to the amorphous zirconia calculated as Zr element is (0.1 to 0.25): 1, a step of;
in a preferred embodiment, in step S7, the sixth contact reaction is performed under stirring conditions, and the stirring speed is 50-500rpm; in a further preferred embodiment, the sixth contact reaction is carried out under stirring at a rate of 350 to 450rpm.
In a preferred embodiment, in steps S2 and S6, the drying conditions are as follows: the temperature is 40-80 ℃ and the time is 2-24 hours;
in a preferred embodiment, in step S4, the drying conditions include: the temperature is 40-80 ℃ and the time is 2-24 hours; the conditions of the calcination include: the temperature is 300-500 ℃ and the time is 0.5-8h.
In a preferred embodiment, in step S7, the conditions of the rotary evaporation include: the temperature is 40-80 ℃, the vacuum degree is-0.08 to-0.1, and the time is 2-6h; the conditions of the calcination include: the temperature is 300-500 ℃ and the time is 3-10h.
The beneficial effects of the invention are as follows:
1. the preparation method has the advantages of low preparation cost, simple and safe operation, short reaction period, good product repeatability and the like.
2. The high-performance alkali metal modified CuFeZr catalytic material prepared by the preparation method can provide nanoscale copper/ferric oxide nanocrystalline or copper-iron alloy/interface species, can increase the stability of active species, the catalytic dissociation hydrogen activity of a catalyst and the capability of activating carbon dioxide, and is favorable for selectively catalyzing the carbon dioxide reduction reaction.
3. The high-performance alkali metal modified CuFeZr catalytic material prepared by the preparation method has the advantages of low cost, high catalytic activity, high thermal stability and the like, and can be used for high-selectively catalyzing and reducing CO at a lower temperature 2 The method can be used for synthesizing low-carbon alcohol, and can be applied to the fields of material research and reaction for synthesizing low-carbon alcohol by catalytic hydrogenation of carbon dioxide.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an XRD spectrum of the CuFeZr catalytic material prepared in example 1 of the present invention and the high performance alkali metal modified CuFeZr catalytic materials prepared in examples 2 to 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
Example 1
A preparation method of a CuFeZr catalytic material comprises the following steps:
s1, dissolving 5.999g of zirconium nitrate pentahydrate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 30min at 50KHz, and then adding propylene oxide to perform a first contact reaction for 2min to obtain a solution I;
s2, carrying out hydrothermal reaction for 20 hours at 150 ℃, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium nitrate pentahydrate, in molar ratio: ethanol: the propylene oxide was used in an amount of 1:60:1.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water under the condition of 25 ℃ and ultrasonic treatment for 15min at the frequency of 50KHz to obtain zirconia water dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving potassium carbonate in water at 25 ℃ to form a potassium carbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.2215g of copper nitrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of the potassium carbonate to the copper nitrate calculated by Cu is 1.5:1, a step of;
s6, adding the potassium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 3 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; dissolving ammonium bicarbonate in water at 25 ℃ to form an ammonium bicarbonate solution with the mass concentration of 9.6 g/L; the water is deionized water;
s8, taking the zirconium oxide aqueous dispersion, adding 0.537g of ferric sulfate, and stirring at a stirring speed of 400rpm at 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the ammonium bicarbonate to the ferric sulfate calculated by Fe is 2:1, a step of;
s9, adding the ammonium bicarbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed; calcining for 4 hours in the atmosphere of a muffle furnace at 400 ℃ to obtain brown black 15Fe/25Cu/a-ZrO x Catalytic material.
Example 2
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 4.5036g of zirconyl chloride octahydrate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 45min at the frequency of 40KHz, and then adding propylene oxide to perform a first contact reaction for 10min to obtain a solution I;
s2, carrying out hydrothermal reaction at 150 ℃ for 24 hours, drying the obtained solid sol at 60 ℃ for 28 hours after the reaction is finished, continuously drying at 200 ℃ for 6 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconyl chloride comprises the following components in mole ratio: ethanol: the propylene oxide was used in an amount of 1:70:2.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving sodium carbonate in water at 25 ℃ to form a sodium carbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.2949g of copper sulfate pentahydrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 350rpm at the temperature of 25 ℃ to perform a second contact reaction for 1.5h; the molar ratio of the sodium carbonate to the copper sulfate pentahydrate calculated by Cu is 2.5:1, a step of;
s6, adding the sodium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 5 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; dissolving sodium bicarbonate in water at 25 ℃ to form sodium bicarbonate aqueous solution with the mass concentration of 9.6 g/L; the water is deionized water;
s8, adding 0.2086g of ferric acetate into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the sodium bicarbonate to the iron acetate calculated by Fe is 3:1, a step of;
s9, adding the sodium bicarbonate aqueous solution at 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 1mL of aqueous solution of 24.7mg sodium carbonate at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 3Na-10Fe/25Cu/a-ZrOx catalytic material.
Example 3
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 3.2569g of zirconium chloride in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 45min at the frequency of 30KHz, and then adding propylene oxide to perform a first contact reaction for 8min to obtain a solution I;
s2, carrying out hydrothermal reaction at 150 ℃ for 16 hours, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium chloride comprises the following components in mole ratio: ethanol: the propylene oxide was used in an amount of 1:65:2;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving sodium bicarbonate in water at 25 ℃ to form sodium bicarbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.1588g of copper chloride into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of the sodium bicarbonate to the copper chloride calculated by Cu is 2:1, a step of;
s6, adding the sodium bicarbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 5 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; dissolving potassium hydroxide in water at 25 ℃ to form a potassium hydroxide aqueous solution with the mass concentration of 9.6 g/L; the water is deionized water;
s8, adding 0.2182g of ferric chloride into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the potassium hydroxide to the ferric chloride calculated as Fe is 2.5:1, a step of;
s9, adding the potassium hydroxide aqueous solution at 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 1mL of aqueous solution of 32.2mg of potassium carbonate at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 3K-15Fe/25Cu/a-ZrOx catalytic material.
Example 4
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 3.96g of zirconium sulfate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 30min at 50KHz, and then adding propylene oxide to perform a first contact reaction for 6min to obtain a solution I;
s2, carrying out hydrothermal reaction for 20 hours at 150 ℃, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium sulfate comprises the following components in mole ratio: ethanol: the propylene oxide was used in an amount of 1:60:1.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving sodium hydroxide in water at 25 ℃ to form a sodium hydroxide aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.2358g of copper acetate monohydrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of the sodium hydroxide to the copper acetate monohydrate calculated by Cu is 3:1, a step of;
s6, adding the sodium hydroxide aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 3 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; the water is deionized water;
s8, adding 0.7235g of ferric nitrate nonahydrate into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the ammonia water to the ferric nitrate nonahydrate calculated by Fe is 1:1, a step of;
s9, adding the ammonia water solution at the temperature of 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 75.9mg of cesium carbonate 1mL of aqueous solution at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 3Cs-20Fe/25Cu/a-ZrOx catalytic material.
Example 5
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 5.999g of zirconium nitrate pentahydrate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 30min at 50KHz, and then adding propylene oxide to perform a first contact reaction for 4min to obtain a solution I;
s2, carrying out hydrothermal reaction for 20 hours at 150 ℃, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium nitrate pentahydrate, in molar ratio: ethanol: the propylene oxide was used in an amount of 1:60:1.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving ammonium carbonate in water at 25 ℃ to form an ammonium carbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.2358g of copper acetate monohydrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of the ammonium carbonate to the copper acetate monohydrate calculated by Cu is 1:1, a step of;
s6, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 3 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; the water is deionized water;
s8, adding 0.5426g of ferric nitrate nonahydrate into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the ammonium carbonate to the ferric nitrate nonahydrate calculated as Fe is 2:1, a step of;
s9, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 42.9mg of potassium carbonate 1mL of aqueous solution at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 4K-15Fe/25Cu/a-ZrOx catalytic material.
Example 6
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 5.999g of zirconium nitrate pentahydrate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 30min at 50KHz, and then adding propylene oxide to perform a first contact reaction for 2min to obtain a solution I;
s2, carrying out hydrothermal reaction for 20 hours at 150 ℃, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium nitrate pentahydrate, in molar ratio: ethanol: the propylene oxide was used in an amount of 1:60:1.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving ammonium carbonate in water at 25 ℃ to form an ammonium carbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.2358g of copper acetate monohydrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of ammonium carbonate to copper acetate monohydrate calculated as Cu was 1.5:1, a step of;
s6, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 3 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 25Cu/a-ZrOx material;
s7, taking 0.5g of the 25Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; the water is deionized water;
s8, adding 0.5426g of ferric nitrate nonahydrate into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the ammonium carbonate to the ferric nitrate nonahydrate calculated as Fe is 2.5:1, a step of;
s9, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 53.7mg of potassium carbonate 1mL of aqueous solution at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 5K-15Fe/25Cu/a-ZrOx catalytic material.
Example 7
A preparation method of a high-performance alkali metal modified CuFeZr catalytic material comprises the following steps:
s1, dissolving 5.999g of zirconium nitrate pentahydrate in ethanol at 25 ℃ to obtain a mixture, ultrasonically dissolving the mixture for 30min at 50KHz, and then adding propylene oxide to perform a first contact reaction for 2min to obtain a solution I;
s2, carrying out hydrothermal reaction for 20 hours at 150 ℃, drying the obtained solid sol at 60 ℃ for 24 hours after the reaction is finished, continuously drying at 200 ℃ for 3 hours, and crushing to obtain powdery amorphous zirconia solid; the zirconium nitrate pentahydrate, in molar ratio: ethanol: the propylene oxide was used in an amount of 1:60:1.5;
s3, dispersing 0.3g of amorphous zirconia solid in 50mL of water at 25 ℃ under the condition of the frequency of 45KHz for 15min by ultrasonic treatment to obtain zirconia aqueous dispersion with the mass concentration of 6 g/L; the water is deionized water;
s4, dissolving ammonium carbonate in water at 25 ℃ to form an ammonium carbonate aqueous solution with the mass concentration of 9.6 g/L;
s5, adding 0.1886g of copper acetate monohydrate into the zirconium oxide aqueous dispersion, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to perform a second contact reaction for 1h; the molar ratio of the ammonium carbonate to the copper acetate monohydrate calculated as Cu is 1.5:1, a step of;
s6, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a third contact reaction for 3 hours; after the reaction is finished, the obtained substance is fully washed and centrifuged at 6000-8000rmp, the precipitate obtained after centrifugation is taken, dried at 60 ℃ for 12 hours and crushed, and calcined for 4 hours in a muffle furnace air atmosphere at 400 ℃ to obtain the 20Cu/a-ZrOx material;
s7, taking 0.5g of the 20Cu/a-ZrOx material at 25 ℃, and dispersing the material in 50mL of water by ultrasonic treatment for 15min under the condition of 50KHz frequency to obtain copper-zirconium composite oxide aqueous dispersion with the mass concentration of 10 g/L; the water is deionized water;
s8, adding 0.5426g of ferric nitrate nonahydrate into the copper-zirconium composite oxide aqueous dispersion liquid, and stirring at the stirring speed of 400rpm at the temperature of 25 ℃ to carry out a fourth contact reaction for 1h; the molar ratio of the ammonium carbonate to the ferric nitrate nonahydrate calculated as Fe is 1.5:1, a step of;
s9, adding the ammonium carbonate aqueous solution at the temperature of 80 ℃, and stirring to perform a fifth contact reaction for 3 hours; after the reaction is finished, the obtained substances are fully washed and centrifuged at 6000-8000rmp, and the precipitate obtained after centrifugation is taken and dried at 60 ℃ for 12 hours and then crushed;
s10, adding 1mL of aqueous solution of 32.2mg of potassium carbonate at 25 ℃, stirring at 400rpm at 25 ℃ to perform a sixth contact reaction for 2h, then drying at 40-70 ℃ for 2-6h in a rotary evaporator with the vacuum degree of minus 0.08 to minus 0.1, and calcining at 400 ℃ in a muffle furnace air atmosphere for 4h to obtain the brownish-black 3K-15Fe/20Cu/a-ZrOx catalytic material.
Test example 1
The catalysts of the above examples were tested to obtain specific surface area and pore size.
The specific surface area is obtained by testing Micromeritics ASAP-2010; the pore size was obtained by testing through Micromeritics ASAP-2010.
The results are shown in Table 1.
Table 1 results of specific surface area test of catalytic materials prepared in examples 1 to 6
Figure BDA0003362576810000111
Figure BDA0003362576810000121
As can be seen from Table 1, the alkali metal modified CuFeZr catalytic material prepared by the invention has specific surfaceThe product can reach 35-88m 2 And/g, the stability of active metal/interface species can be effectively increased, the capability of catalyzing and dissociating hydrogen and activating carbon dioxide is improved, and the reaction of preparing low-carbon alcohol by hydrogenating the carbon dioxide is facilitated.
Test example 2
The catalyst of the above example was used for CO 2 The performance test experiment of preparing low-carbon alcohol by catalytic hydrogenation of gas is carried out, wherein CO is used for 2 +H 2 The flow rate of the mixed gas was 36.0mL/min (4 vol% N) 2 24% CO by volume 2 72 vol% H 2 ) The airspeed is 3000 mL/(g) cat H) establishing a micro fixed bed simulated reaction system. First, 0.4g of the sample was subjected to 10vol% H before activity test 2 Reducing in Ar gas flow at 320 deg.C for 1 hr, and introducing CO 2 +H 2 +N 2 The reactants were mixed and pressurized to 5MPa. Subsequently, the catalytic performance was evaluated at different target temperatures (280, 300 and 320 ℃). The obtained tail gas component such as CO, CO 2 The data in tables 2, 3 and 4 were obtained by online quantitative analysis of methanol, C2-C5 lower alcohols, C2-C8 olefins and C1-C8 alkanes by gas chromatography with a thermal conductivity detector and a flame ionization detector. In addition, after changing the mass ratio of Cu/Zr, 30.9% of CO is obtained by the 3K-15Fe/20Cu/a-ZrOx catalyst at 320 DEG C 2 Conversion, 21.6% and 46.1mg.g cat -1 h -1 Lower alcohol selectivity and yield.
Table 2: the temperature is 280 DEG C
Figure BDA0003362576810000122
Figure BDA0003362576810000131
Table 3: the temperature is 300 DEG C
Figure BDA0003362576810000132
Table 4: the temperature is 320 DEG C
Figure BDA0003362576810000133
Figure BDA0003362576810000141
From the results, the catalytic material provided by the invention has excellent carbon dioxide conversion rate and low-carbon alcohol selectivity/yield, and shows excellent catalytic performance for preparing low-carbon alcohol by hydrogenating carbon dioxide.
Test example 3
The products obtained in examples 1 to 6 above were subjected to X-ray powder diffraction (XRD) experiments using a Miniflex model 600 XRD diffractometer from Rigaku corporation, respectively, and the results are shown in FIG. 1.
As can be seen from FIG. 1, after doping with copper, iron, alkali metal K, the amorphous structure of the catalyst support is maintained, and the crystalline phase peak metals of the metallic copper, iron, potassium and their oxides are not detected, which suggests that the amorphous zirconia with high specific surface area favors the highly dispersed active metals, favors the formation of micro-sized copper, iron, potassium nanocrystals or their abundant alloy interface species, which is CO to the material 2 The performance of preparing low-carbon alcohol by catalytic hydrogenation is obviously improved.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.

Claims (14)

1. A preparation method of a high-performance alkali metal modified CuFeZr catalytic material is characterized by comprising the following steps of: the method comprises the following steps:
s1, adding zirconium salt into an ethanol solvent, ultrasonically dissolving, and then adding propylene oxide for a first contact reaction to obtain a solution I;
s2, carrying out hydrothermal reaction on the solution I, and drying and crushing the obtained substance to obtain amorphous zirconia;
s3, adding amorphous zirconia into water, performing ultrasonic dispersion, adding copper salt, and performing a second contact reaction to obtain a solution II;
s4, adding a precipitant aqueous solution into the solution II to carry out a third contact reaction, centrifuging, drying, crushing and calcining the obtained substance after the reaction is finished to obtain a copper-zirconium material;
s5, carrying out a fourth contact reaction on the obtained solid and ferric salt to obtain a solution III;
s6, carrying out a fifth contact reaction on the solution III and a precipitator, centrifuging, drying and crushing the obtained substance after the reaction is finished;
s7, carrying out a sixth contact reaction on the obtained material and alkali metal salt, carrying out rotary evaporation and drying on water, and then crushing and calcining the obtained material to obtain the high-performance alkali metal modified CuFeZr catalytic material.
2. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in the step S1, the zirconium salt may be one of zirconium nitrate, zirconyl chloride, zirconium chloride, and zirconium sulfate;
the usage amount of the propylene oxide and the zirconium salt calculated as Zr element is (1.5-2.5) in terms of the mole ratio: 1.
3. the method of preparing a high surface area amorphous zirconia catalytic material according to claim 1, wherein: the conditions of the first contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.05-1h;
preferably, the first contact reaction is carried out with stirring at a rate of 50-500rpm.
4. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in the step S1, the temperature of the hydrothermal reaction is 100-200 ℃ and the time is 15-25h.
5. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S3, the conditions of the second contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.05-10h;
the copper salt can be any one of copper nitrate, copper sulfate, copper acetate and copper chloride;
the ratio by mass of the metal copper salt in terms of Cu element to the amorphous zirconia in terms of zirconia is (0.2-0.3): 1, a step of;
the second contact reaction is carried out with stirring at a rate of 50-500rpm.
6. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S3, the conditions of the third contact reaction are as follows: the temperature is 70-90 ℃ and the time is 0.1-10h;
the precipitant can be any one of ammonium carbonate, ammonium bicarbonate, potassium carbonate, potassium bicarbonate, sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium hydroxide and ammonia water;
the molar ratio of the precipitant to the metal copper salt calculated as Cu element is (1-3).
7. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S2, the drying conditions are as follows: the temperature is 60-100deg.C, and the time is 4-24h.
8. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S4, the drying conditions include: the temperature is 40-80 ℃ and the time is 4-24 hours; the conditions of the calcination include: the temperature is 300-500 ℃ and the time is 3-10h.
9. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S5, the conditions of the fourth contact reaction are as follows: the temperature is 10-40 ℃ and the time is 0.05-10h;
the ferric salt can be any one of ferric nitrate, ferric acetate, ferric sulfate and ferric chloride;
the dosage mass ratio of the metallic ferric salt to the copper zirconium material calculated by Fe element is (0.1-0.2): 1, a step of;
the fourth contact reaction is carried out with stirring at a rate of 50-500rpm.
10. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S6, the conditions of the fifth contact reaction are as follows: the temperature is 70-90 ℃ and the time is 0.1-10h;
the precipitant can be any one of ammonium carbonate, ammonium bicarbonate, potassium carbonate, potassium bicarbonate, sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium hydroxide and ammonia water;
the molar ratio of the precipitant to the metal copper salt calculated as Fe element is (1-3).
11. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S6, the drying conditions include: the temperature is 40-80 ℃ and the time is 4-24h.
12. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S7, the conditions of the sixth contact reaction are: the temperature is 10-50 ℃ and the time is 2-10h;
the alkali metal salt can be any one of potassium carbonate, sodium carbonate and cesium carbonate;
the molar ratio of the alkali metal salt calculated as alkali metal element to the amorphous zirconia calculated as Zr element is (0.10 to 0.25): 1, a step of;
the sixth contact reaction is carried out with stirring at a rate of 50-500rpm.
13. The method for preparing the high-performance alkali metal modified CuFeZr catalytic material according to claim 1, wherein the method comprises the following steps: in step S7, the conditions of the rotary evaporation include: the temperature is 40-80 ℃, the vacuum degree is-0.08 to-0.1, and the time is 2-6h; the conditions of the calcination include: the temperature is 300-500 ℃ and the time is 3-10h.
14. A high-performance alkali metal modified CuFeZr catalytic material is characterized in that: prepared by a process as claimed in any one of claims 1 to 13.
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