CN116122732A - Multi-tool reaming device - Google Patents
Multi-tool reaming device Download PDFInfo
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- CN116122732A CN116122732A CN202111344446.2A CN202111344446A CN116122732A CN 116122732 A CN116122732 A CN 116122732A CN 202111344446 A CN202111344446 A CN 202111344446A CN 116122732 A CN116122732 A CN 116122732A
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- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000006073 displacement reaction Methods 0.000 claims abstract description 25
- 239000002689 soil Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 abstract description 9
- 239000010720 hydraulic oil Substances 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 54
- 230000005540 biological transmission Effects 0.000 description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 14
- 238000010586 diagram Methods 0.000 description 14
- 238000005553 drilling Methods 0.000 description 11
- 238000009412 basement excavation Methods 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010727 cylinder oil Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000000346 nonvolatile oil Substances 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/28—Enlarging drilled holes, e.g. by counterboring
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/26—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers
- E21B10/32—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/26—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers
- E21B10/32—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools
- E21B10/322—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools cutter shifted by fluid pressure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/04—Electric drives
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/18—Anchoring or feeding in the borehole
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/04—Measuring depth or liquid level
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/08—Measuring diameters or related dimensions at the borehole
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
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Abstract
The utility model provides a multi-cutter reaming device, is applied to the occasion of downthehole high-efficient cutting, can be used to deep hole cutting, need not with the help of large-scale equipment, and a plurality of cutters can cut simultaneously, convenient operation uses manpower sparingly, improves reaming efficiency. The device consists of an in-hole fixing system, a reaming depth feeding system, a cutter reducing system and a cutter system. The lower end of the hole internal fixation system is connected with a telescopic hydraulic cylinder, the telescopic hydraulic cylinder is connected with a rotating motor platform, and the rotating motor platform is connected with a cutter reducing system. The large plane support plate is tightly attached to the inner wall of the hole under the action of the fixed hydraulic oil cylinder in the hole, so that the whole device is kept stable. The reaming depth is determined by the feed hydraulic cylinder. When the cutter diameter-changing device works, under the action of the cutter extending electric cylinder, the cutter diameter-changing system can be unfolded downwards, the rotating motor can enable the cutter system arranged on the cutter plane supporting plate to start rotating cutting, and the diameter of the reaming can be monitored in real time by the diameter displacement sensor.
Description
Technical Field
The invention belongs to the field of foundation excavation of power transmission towers, relates to a foundation excavation reaming technology of the power transmission towers, and particularly relates to a multi-tool reaming device which can realize efficient reaming and cutting of drilling without large equipment and meet the foundation excavation technical requirement of the power transmission towers.
Background
The transmission tower is the main support unit for overhead transmission lines. It is not only required to carry heavy transmission lines from the ground at a sufficient safety height, but it is also capable of withstanding a wide variety of natural disasters. It is very sensitive to inclination deformation and has high requirement for uneven settlement of foundation. The common structural form of the transmission tower foundation comprises an independent foundation, an enlarged foundation and a pile foundation, and the structural form of the transmission tower mainly adopts a steel structure. However, like some northern areas, coal mines are relatively more, and goafs exist underground. So that the conventional power transmission iron tower and foundation structure are difficult to adapt to the ground surface movement of the goaf at present, and the power transmission iron tower is possibly inclined or even overturned. The original scheme is to drill holes with the depth of 10 meters and the diameter of 1.8 meters from the ground to the underground to fix the power transmission tower foundation. For the above reasons, it is currently required to expand the hole with the original diameter of 1.8 m to the hole with the diameter of 2.4 m at the depth of about 8 m, and the depth of the hole is 2 m, so that the firmness of the iron tower base can be increased by adopting the method that the diameter of the hole of the base is increased, and the iron tower is prevented from tipping. The internal expanding of the underground hole has a great technical problem, and the hole expanding is realized by using large-scale expanding equipment. However, most of the power transmission towers are on the field uphill, the terrain is complex, the environment is bad, and large-scale equipment is difficult to directly use. At present, pile foundation reaming of a power transmission tower is achieved by adopting small-sized working equipment such as a small excavator and a loader, and equipment such as a Luoyang shovel is refitted on the basis, so that pile foundation excavation is achieved, and a manual reaming mode is adopted. The manual excavation mode has hidden dangers such as efficiency and personnel safety, so that the equipment technology for reaming and excavating the power transmission tower is urgently needed.
In order to solve the underground hole expanding requirement, most of the devices depend on large equipment, such as an authorized bulletin number CN 101315021B, and Chinese patent publication date 2011.11.02 discloses an automatic diameter-changing reaming drilling tool, when the automatic diameter-changing reaming drilling tool works, a diameter-changing connecting rod mechanism needs to be opened by the acting force of a large equipment drilling machine, a cutter is arranged on the connecting rod mechanism, and the cutting efficiency is low. Similarly, the Chinese patent with the grant publication number of CN 104763328B and the grant publication date of 2017.03.08 discloses a hydraulic reaming circulation drilling machine and a reaming pile construction process thereof, wherein large-scale equipment of a crane is utilized to support a guide rail through a hydraulic column, a reaming tool is arranged on the guide rail, and a reaming drill bit is hydraulically driven to ream. Therefore, the method must be used in large equipment such as a crane, a drilling machine and the like, and cannot be used in a reaming and cutting environment of the transmission tower.
Although some prior art does not use large-scale equipment, the device has problems, such as the grant publication number is CN 102003146B, chinese patent publication date is 2012.12.12 discloses a full hydraulic reamer, the inner end of a reamer blade is provided with an incomplete gear, the gear is meshed with a rack with an internal structure, the displacement of a pump is changed to open the reamer blade, and although the device does not use large-scale equipment, the device is complex to operate and can work normally only by controlling the pump pressure and the drilling pressure. When the device is used, the device falls into a plurality of limiting steel balls through pressure to normally work, one steel ball needs to be thrown into a drill rod from the ground to seal an oil way, the inertia of the thrown steel ball is large in a deep hole, and if the thrown steel ball is large, other parts and the device are easily damaged, so that the stability and the reliability of the whole device are affected, and the device cannot normally work. Similarly, the chinese patent with the grant publication number CN 104806170a and grant publication date 2015.07.29 discloses a drilling and coal mining large-diameter-variable reaming bit, which can realize diameter-variable reaming, but has a complex structure, and also needs to strictly control different oil pressures to perform actions, and needs oil pressure to control steel balls to perform actions, so that misoperation is easy to occur. Also, for example, chinese patent publication No. CN 107083923B, publication No. 2019.02.19 discloses a variable diameter reaming tool, in which the position of the cam is controlled by hydraulic oil, so that the reaming tool is opened, but the tool has a complex structure and high requirements.
The existing underground hole reaming devices are mostly large-scale equipment and cannot meet the application requirements of power transmission towers, so that the multi-tool reaming device is provided, can ream holes in established vertical holes, meets the small-scale excavation requirements of the power transmission towers, can be used as accessories, and is suitable for most of iron tower construction in north of China.
Disclosure of Invention
Aiming at the defects and the shortcomings of the prior art, the invention aims to provide a multi-tool reaming device which solves the problems that the prior art is complex in structure, few in number of tools of a reaming mechanism, low in cutting efficiency, needs heavy equipment and the like. Particularly, when the hole is deep, it is difficult to achieve a high-efficiency cutting effect.
In order to solve the problems, the invention is realized by adopting the following technical scheme:
a multi-cutter reaming device comprises an in-hole fixing system, a reaming depth feeding system, a cutter reducing system and a cutter system;
the hole internal fixation system comprises a double-acting single-piston rod hydraulic cylinder, four large plane support plates, four large link shafts, a cross slide block, four small connecting rods and four small link shafts, wherein piston rods of the cross slide block and the hydraulic cylinder are connected through bolts, the small connecting rods and the cross slide block are connected through the small link shafts, and the small connecting rods and the large plane support plates are connected through the large link shafts, so that when the hydraulic cylinder stretches out, the four small connecting rods act obliquely downwards respectively, then the four small connecting rods push the four large plane support plates to act outwards respectively, and accordingly the four large plane support plates can be attached to the inner wall of a hole, the device is fixed at a certain position in the hole, and the device is kept in a stable state.
The reaming depth feeding system comprises a telescopic hydraulic cylinder and a rotating motor platform, wherein the telescopic hydraulic cylinder is a double-acting single-piston-rod hydraulic cylinder, a piston rod of the telescopic hydraulic cylinder is connected with the rotating motor platform through a bolt, the rotating motor is fixed on the rotating motor platform through a bolt, an electric brush is fixed on the rotating motor platform through a bolt, and a rotating motor shaft is connected with a cutter reducing system through a bolt, so that the rotating motor platform and the cutter reducing system are connected together, the telescopic hydraulic cylinder piston rod stretches to drive the rotating motor platform to move up and down integrally, and the rotating motor rotates positively to drive the cutter system to rotate;
preferably, the cutter reducing system comprises a servo electric cylinder, a fixed middle disc, four cutter plane support plates, four cutter plane support plate connecting rods and a piston rod sliding block, wherein the piston sliding block is fixed on a piston rod of the servo electric cylinder, the cutter plane support plate connecting rods are respectively connected with the piston sliding block and the cutter plane support plate through hinges, and a sliding rail on the cutter plane support plate is matched with a sliding rail on the fixed middle disc to realize that when the piston rod sliding block slides downwards, the cutter plane support plate slides out along the sliding rail;
preferably, the cutter system comprises four cutting cutters and four retaining plates, each cutter plane supporting plate comprises a cutter and a retaining plate, the cutting cutters are fixed on the cutter plane supporting plates through bolts, each cutting cutter comprises a first cutting edge and a second cutting edge, the first cutting edge of the cutter is responsible for cutting two sides in a hole, the second cutting edge is responsible for cutting the bottom side in the hole, the first cutting edge and the second cutting edge together complete a cutting task, and the retaining plate is responsible for enabling soil cut by the cutting cutters to fall down;
the depth displacement sensor is fixed on the lower plane plate of the hole internal fixing system through a bolt, and a probe of the depth displacement sensor contacts with the upper plane plate of the rotating motor, so that the downward extending distance information of the telescopic hydraulic cylinder can be monitored by the depth displacement sensor in real time, and the reaming depth information can be clearly known;
the diameter displacement sensor is fixed on the upper plane plate of the cutter stretching electric cylinder through a bolt, and the probe of the diameter displacement sensor contacts with the initial position of the piston rod of the cutter stretching electric cylinder;
the invention has the technical characteristics that:
the cutter system has a plurality of cutters, has complete functions and has good cutting effect;
the extension and retraction of the cutter reducing system depend on the extension and retraction of the servo electric cylinder, so that the action is quick and reliable, and the stability is high;
the structure and the shape of the cutter system can be replaced and then are arranged on the cutter plane supporting plate, so that multi-condition cutting reaming is realized;
the in-hole fixing system is driven by a hydraulic oil cylinder and is stable in support;
compared with the prior art, the invention has the beneficial technical effects that:
(1) The device has simple structure, does not need heavy equipment, can share energy with the equipment such as an excavator in the existing iron tower construction, can be used as an accessory, and meets the field excavation operation requirement of the iron tower.
(2) The designed multi-tool reaming device adopts an electric cylinder (or a hydraulic cylinder) to change the diameter, can meet the reaming requirements of different sizes, has controllable reaming shape, can be suitable for various complex environments, and improves reaming and cutting efficiency;
(3) The device is simple to operate, saves labor, and reduces potential safety hazards of personnel.
Drawings
FIG. 1 is a schematic view of a multi-tool reaming device according to the present invention
FIG. 2 is a block diagram of a tool reducing system according to the present invention
FIG. 3 is an expanded structural view of the tool reducing system of the present invention
FIG. 4 is a closed structural diagram of the tool reducing system of the present invention
FIG. 5 is a block diagram of a cutter system according to the present invention
FIG. 6 is a block diagram of an electric cylinder for extending a knife according to the present invention
FIG. 7 is a block diagram of an in-hole fixation system of the present invention
FIG. 8 is a block diagram of a feed hydraulic cylinder according to the present invention
FIG. 9 is a working structure diagram of the fixed hydraulic cylinder and the telescopic hydraulic cylinder in the hole of the present invention
FIG. 10 is a block diagram of a rotary electric machine platform according to the present invention
FIG. 11 is a diagram of the structure of the intermediate fixed disk of the present invention
FIG. 12 is a block diagram of a planar support plate for a tool according to the present invention
FIG. 13 is a block diagram of a depth displacement sensor according to the present invention
FIG. 14 is a structural diagram of a diameter displacement sensor according to the present invention
The meaning of each reference numeral in the figures is: 1-an in-hole fixing system, 2-a feeding hydraulic cylinder, 3-a rotating motor platform, 4-an electric brush, 5-a cutter reducing system and 6-a cutter system;
the hydraulic cylinder comprises a 101-upper plane plate, a 102-hole internal fixed hydraulic cylinder, a 103-platform connecting column, a 104-hole internal fixed hydraulic cylinder piston rod, a 105-large connecting rod shaft, a 106-small connecting rod shaft, a 107-lower plane plate, a 108-hole internal fixed cylinder oil inlet I, a 109-hole internal fixed cylinder oil inlet II, a 1010-connection hard rod, a 1011-cross slide block, a 1012-small connecting rod and a 1013-large plane supporting plate;
201-oil inlets A, 202-telescopic hydraulic cylinder bodies, 203-oil inlets B, 204-telescopic hydraulic cylinder piston rods;
301-upper plane plate of rotary motor, 302-rotary motor, 303-platform connecting column, 304-lower plane plate of rotary motor, 305-fixed platform, 306-rotary motor shaft;
4-brushes;
501-upper plane plate, 502-servo electric cylinder, 503-connecting column, 504-servo electric cylinder piston rod, 505-piston rod slide block, 506-first rotating shaft, 507-tool plane support plate connecting rod, 508-second rotating shaft, 509-tool plane support plate and 510-middle fixed disc;
5101-T shaped guide rail;
5902-a U-shaped slide rail;
601-cutting tool, 602-retaining plate;
6101-main cutting edge 6102-minor cutting edge;
701-a wiring port of a depth displacement sensor, 702-a measuring probe of the depth displacement sensor;
801-diameter displacement sensor wire connection, 802-diameter displacement sensor measurement probe.
Detailed description of the preferred embodiments
The details of the invention are explained in further detail below with reference to the drawings and examples. And are not intended to limit the scope of the invention. All equivalent changes made on the basis of the technical proposal of the application fall into the protection scope of the invention.
Fig. 1 to 14 show the overall result diagram and the part structure diagram of the present invention, and in this example, a multi-tool reaming device is shown for realizing multi-tool efficient reaming cutting without using large equipment in deep holes. The device mainly comprises an in-hole fixing system 1, a telescopic hydraulic cylinder 2, a rotating motor platform 3, an electric brush 4, a cutter reducing system 5, a cutter system 6, a depth displacement sensor 7 and a diameter displacement sensor 8.
The in-hole fixing system 1 comprises an upper plane plate 101, an in-hole fixing hydraulic cylinder 102, a platform connecting column 103, an in-hole fixing hydraulic cylinder piston rod 104, a large connecting rod shaft 105, a small connecting rod shaft 106, a lower plane plate 107, an in-hole fixing cylinder oil inlet I108, an in-hole fixing cylinder oil inlet II 109, a connecting hard rod 1010, a cross slide 1011, a small connecting rod 1012 and a large plane supporting plate 1013, the working principle of the in-hole fixing hydraulic cylinder 102 is as shown in figure 9, switching of an in-hole supporting cylinder oil way can be realized by operating a reversing valve, a P port of the reversing valve 1014 is connected with a hydraulic pump, a T port of 1014 is connected with an oil tank, an A port is connected with a rodless cavity of the in-hole supporting cylinder, a B port is connected with a rod cavity of the in-hole fixing hydraulic cylinder, when the reversing valve 1014 is positioned at the right position, a P port of the reversing valve 1014 is communicated with the A port, the port T is communicated with the port B, when the hydraulic pump supplies oil, the piston rod 104 of the fixed hydraulic cylinder 102 in the hole stretches downwards, when the reversing valve 1014 is positioned at the left position, the port P is communicated with the port B, the port T is communicated with the port A, when the hydraulic pump supplies oil, the piston rod 104 of the fixed hydraulic cylinder 102 in the hole withdraws upwards, if the oil pressure of the whole hydraulic system exceeds the set oil pressure, the hydraulic oil flows back to the oil tank through the overflow safety valve 100, the upper plane plate 101 and the lower plane plate 107 are connected through the platform connecting column 103, the cross slide 1011 is connected with the piston rod 104 of the fixed hydraulic cylinder in the hole through a bolt to realize the up-down telescopic action of the cross slide 1011 along with the piston rod 104, the small connecting rod 1012 is connected with the cross slide 1011 through the small connecting rod shaft 106, so that the small connecting rod 1012 realizes the rotary action around the small connecting rod shaft 106 when the cross slide 1011 acts, the large plane supporting plate 1013 is connected with the small connecting rod 1012 through the large connecting rod shaft 105 to extend outwards along with the action of the small connecting rod;
the telescopic hydraulic cylinder 2 comprises an oil inlet A201, a telescopic hydraulic cylinder body 202, an oil inlet B203 and a telescopic hydraulic cylinder piston rod 204, the telescopic hydraulic cylinder piston rod 204 is connected with the rotary motor platform 3 below through bolts, the telescopic hydraulic cylinder 2 is a double-acting single-piston-rod hydraulic cylinder, the oil inlet A201 and the oil inlet B203 are respectively connected with deep-hole external oil pipes, the working principle is as shown in fig. 9, a port P of a reversing valve 205 is connected with a hydraulic pump, a port T of the reversing valve 205 is connected with an oil tank, a port A of the reversing valve 205 is connected with a rodless cavity of the telescopic hydraulic cylinder, a port B of the reversing valve 205 is connected with a rod cavity of the fixed hydraulic cylinder in the hole, when the reversing valve 205 is positioned at the right position, the port P of the reversing valve 205 is communicated with the port A, the port T of the telescopic hydraulic cylinder piston rod 204 is downwards extended, when the reversing valve 205 is positioned at the left position, the port P of the reversing valve is communicated with the port B, when the hydraulic pump supplies oil, the telescopic hydraulic cylinder piston rod 204 upwards retracts, if the oil pressure of the whole hydraulic system exceeds the set oil pressure, hydraulic oil flows back to the oil tank through the overflow safety valve 100. When the reversing valve 205 is positioned at the right position and the oil is introduced into the oil inlet A201 of the telescopic hydraulic cylinder, the piston rod 204 of the telescopic hydraulic cylinder stably stretches out, the oil returns to the oil tank through the oil inlet B203 of the telescopic hydraulic cylinder, the lower whole body is pushed to downwards stretch out, and the lower cutter 601 gradually cuts and reams until the reaming depth reaches the preset depth. When the preset depth is reached, stopping supplying oil to the oil inlet A201 and supplying oil to the oil inlet B203, and retracting the piston rod 204 of the telescopic hydraulic cylinder upwards, wherein the telescopic hydraulic cylinder 2 returns to the oil tank through the oil inlet A201 until the piston rod 204 is completely retracted, so that the whole device returns to the initial position;
the rotating motor platform 3 comprises an upper rotating motor flat plate 301, a rotating motor 302, a platform connecting column 303, a lower rotating motor flat plate 304, an electric brush 4, a fixed platform 305 and a rotating motor shaft 306, wherein the rotating motor 302 is fixed on the lower rotating motor flat plate 304 through bolts, the upper flat plate and the lower flat plate are connected through the platform connecting column 303, the electric brush 4 is fixed on the upper rotating motor flat plate 301 through bolts, the purpose is to provide power for a servo motor 5201 of the cutter reducing system 5, the fixed platform 305 is connected with the rotating motor shaft 306 through bolts, the rotating motor shaft 307 is connected with the cutter reducing system 5 through bolts, the cutter reducing system 5 comprises the cutter system 6 and rotates around the fixed platform 305, and the rotating motor platform 3, the electric brush 4, the cutter reducing system 5 and the cutter system 6 act along with the extension and retraction of the telescopic hydraulic cylinder 2;
the cutter reducing system comprises an upper plane plate 501, a servo electric cylinder 502, a connecting column 503, a servo electric cylinder piston rod 504, a piston rod slider 505, a first rotating shaft 506, a cutter plane support plate connecting rod 507, a second rotating shaft 508, a cutter plane support plate 509 and a middle fixed disc 510, wherein the servo electric cylinder 502 is fixed on the upper plane plate 501 through bolts, the piston rod slider 505 is connected with the servo electric cylinder piston rod 504 through bolts so as to realize downward sliding along with the extension of the servo electric cylinder piston rod 504, one end of the cutter plane support plate connecting rod 507 is connected with the piston rod slider 505 through the first rotating shaft 506, the cutter plane support plate connecting rod 507 rotates along with the first rotating shaft 506, the other end of the cutter plane support plate connecting rod 507 is connected with the cutter plane support plate 509 through the second rotating shaft 508, the fixed middle disc 510 is connected with the upper plane plate 501 through the connecting column 503, and the cutter plane support plate 509 is matched with a T-shaped guide rail 5101 on the fixed middle disc 510 so that when the servo electric cylinder 504 extends downwards, the cutter plane support plate 507 can push the cutter plane support plate 507 to extend along with the T-shaped guide rail 5101 of the cutter plane support plate connecting rod 509;
the cutter system 6 comprises four cutting cutters 601 and four retaining plates 602, wherein each cutting cutter 601 is respectively fixed on a cutter plane supporting plate 509 through bolts, each retaining plate 602 is welded on each cutter plane supporting plate 509, each cutting cutter comprises a main cutting edge 6101 and a secondary cutting edge 6102, the main cutting edge 6101 is mainly used for cutting soil layers on two sides in a hole, the secondary cutting edge 6102 is used for cutting soil layers on the bottom side of the hole and also assisting the main cutting edge 6101 to cut, and the retaining plates 602 are used for enabling cut soil to smoothly fall down so as to avoid affecting the cutting work of the cutter;
the depth displacement sensor 7 is fixed on the lower plane plate 107 of the hole internal fixation system 1 through bolts, one end 701 of the depth displacement sensor 7 is connected with a wire, and the other end 702 of the depth displacement sensor 7 contacts the upper plane plate 301 of the rotating motor 3, so that the downward extending distance information of the telescopic oil cylinder can be monitored by the depth displacement sensor 7 in real time, and the reaming depth information can be clearly known;
the diameter displacement sensor 8 is fixed on the upper plane plate 501 of the reaming tool platform 5 through bolts, one end 801 of the diameter displacement sensor 8 is connected with a wire, the other end 802 contacts the initial position of the extension tool electric cylinder piston rod 503, so that the axial distance information of the extension tool electric cylinder piston rod 503 can be monitored in real time by the diameter displacement sensor 8, the diameter information of reaming can be obtained according to the axial distance information of the linear displacement sensor 8 in proportion, and the reaming effect is better.
In use of the device of the present invention,
firstly, drilling holes by using a drilling machine, wherein the drilling depth is deeper than the required depth, and in order to enable the earth cut by reaming to fall down, the device is placed into a preset position where a deep hole is required to be reamed by using an external device through connecting a hard rod 1010;
a second step; feeding oil into an oil inlet of a fixed oil cylinder II 109 in a hole, wherein the oil pressure is obtained according to G=4muPA, G is the weight of the whole device, A is the cross section area of a piston rod 104 of a supporting oil cylinder in the hole, mu is the friction coefficient under the condition, the piston rod 104 downwards extends under the pushing of high-pressure oil, a cross slide 1011 is extended to push four small connecting rods 1012 to move obliquely downwards, the four small connecting rods 1012 respectively push four large plane supporting plates 1013 to extend outwards to perform unfolding, and when the supporting oil cylinder piston rod 104 in the hole reaches a limit position, the four large plane supporting plates 1013 form a complete plane ring and are tightly attached to the inner wall of the hole, so that the large load can be borne, the whole device is fixed in a certain position, high-pressure oil liquid needs to be continuously fed into the fixed oil cylinder 102 in the hole through the fixed oil cylinder II 109 in the hole, and the oil returns to the oil tank 102 through the fixed oil inlet I108 in the hole;
thirdly, starting a rotating motor 302 to enable a cutter reducing system 5 and a cutter system 6 to start rotating around a fixed platform 305, further, continuously introducing oil into an oil inlet A201 of a telescopic hydraulic cylinder 2, enabling a telescopic hydraulic cylinder piston rod 204 to steadily extend downwards, starting a servo electric cylinder 502, enabling a servo electric cylinder piston rod 504 to extend, enabling the servo electric cylinder piston rod 504 to extend to push a plane supporting plate 509 to extend outwards along a T-shaped guide rail 5101 of a fixed middle disc, enabling a cutting cutter 601 to rotate along with the plane supporting plate 509, enabling a retaining plate 602 to assist earth for reaming to fall into a drilled deep hole, and enabling reaming depth to be increased along with extension of the telescopic hydraulic cylinder piston rod 204;
fourth, when the depth of the hole expansion reaches the specified requirement, the servo electric cylinder motor 5201 is reversed, the servo electric cylinder piston rod 504 is retracted upwards, the tool plane support plate connecting rod 507 rotates inwards along with the second rotating shaft 508, the tool plane support plate 509 is retracted inwards along with the action of the tool plane support plate connecting rod 507, the telescopic hydraulic cylinder piston rod 204 is fully extended at the moment, the rotating motor 302 is closed, meanwhile, oil is introduced into the oil inlet B203 of the telescopic cylinder, the oil returns to the oil tank through the oil inlet A201, so that the whole device moves upwards along with the retraction of the telescopic hydraulic cylinder piston rod 204, when the piston rod 204 is fully retracted, the supply of oil to the telescopic cylinder 2 is stopped, at the moment, the oil is introduced into the first oil inlet 108 of the fixed cylinder in the hole, the oil passes through the second oil return tank of the fixed cylinder oil inlet in the hole, the supporting hydraulic cylinder piston rod 104 in the hole is gradually retracted, the cross slide block 1011 is retracted obliquely upwards along with the retraction of the piston rod, the four large plane support plates 1013 return to the original state along with the retraction of the small connecting rod 1012, when the piston rod 104 is completely retracted, all the components return to the original state, and the hard rod supporting the piston rod 104 is completely retracted through the connection device 1010, and the retraction device is completed.
It should be noted that the above-mentioned embodiments are illustrative rather than limiting, and that equivalents of those skilled in the art or other modifications made according to the prior art are intended to be included in the claims and scope of the present invention without departing from the spirit and scope of the present invention.
Claims (5)
1. The multi-cutter reaming device is characterized by comprising a cutter reducing system and a cutter system;
the cutter reducing system (5) comprises an upper plane plate (501), a cutter stretching electric cylinder (502), a connecting column (503), a cutter stretching electric cylinder piston rod (504), a piston rod sliding block (505), a first rotating shaft (506), a cutter plane supporting plate connecting rod (507), a second rotating shaft (508), a cutter plane supporting plate (509) and a middle fixed disc (510), wherein the cutter stretching electric cylinder (502) is fixed on the upper plane plate (501) through bolts, one end of the cutter plane supporting plate connecting rod (507) is connected with the piston rod sliding block (505) through the first rotating shaft (506), the cutter plane supporting plate connecting rod (507) can rotate along with the first rotating shaft (506), the other end of the cutter plane supporting plate connecting rod (507) is connected with the cutter plane supporting plate (509) through the second rotating shaft (508), and the cutter plane supporting plate (509) can also rotate along with the second rotating shaft (508) through the cooperation of a U-shaped sliding rail (5091) of the cutter plane supporting plate and a T-shaped sliding rail (5101) on the fixed middle disc (510);
the cutter system (6) comprises four cutting cutters (601) and four retaining plates (602), each cutting cutter (601) is respectively fixed on a cutter plane supporting plate (509) through bolts, each retaining plate (602) is welded on each cutter plane supporting plate (509), each retaining plate (602) is responsible for enabling cut soil to smoothly fall down, cutting work of the cutter is prevented from being influenced, each cutting cutter comprises a main cutting edge (6101) and an auxiliary cutting edge (6102), the main cutting edge (6101) is mainly responsible for cutting soil layers on two sides in a hole, the auxiliary cutting edge (6102) is responsible for cutting soil layers on the bottom side in the hole, and the main cutting edge (6101) is also assisted in cutting.
2. A multi-tool reaming device according to claim 1, characterized in that the extension electric cylinder (502) drives the extension and retraction of the tool reducing system (5).
3. A multi-tool reaming device according to claim 1, characterized in that a plurality of cutting tools (601) perform the cutting operation jointly.
4. A multi-tool reaming device according to claim 1, wherein the depth of reaming is monitored in real time by a depth displacement sensor (7) and the diameter of reaming is monitored in real time by a diameter displacement sensor (8).
5. The multi-tool reaming device of claim 1, wherein the entire device operates normally without the aid of large equipment.
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CN202111344446.2A CN116122732A (en) | 2021-11-12 | 2021-11-12 | Multi-tool reaming device |
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CN202111344446.2A CN116122732A (en) | 2021-11-12 | 2021-11-12 | Multi-tool reaming device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116607553A (en) * | 2023-06-27 | 2023-08-18 | 中国科学院西北生态环境资源研究院 | Rod type pile foundation capable of preventing pile body from being pulled out and working method |
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2021
- 2021-11-12 CN CN202111344446.2A patent/CN116122732A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116607553A (en) * | 2023-06-27 | 2023-08-18 | 中国科学院西北生态环境资源研究院 | Rod type pile foundation capable of preventing pile body from being pulled out and working method |
CN116607553B (en) * | 2023-06-27 | 2023-09-26 | 中国科学院西北生态环境资源研究院 | Rod type pile foundation capable of preventing pile body from being pulled out and working method |
US12065797B1 (en) | 2023-06-27 | 2024-08-20 | Northwest Institute Of Eco-Environment And Resources, Cas | Rod-type pile foundation for preventing pile body from being heaved and operating method thereof |
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