CN116119080A - Integrated production method and equipment for film package based on self heat sealing - Google Patents

Integrated production method and equipment for film package based on self heat sealing Download PDF

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Publication number
CN116119080A
CN116119080A CN202310419525.8A CN202310419525A CN116119080A CN 116119080 A CN116119080 A CN 116119080A CN 202310419525 A CN202310419525 A CN 202310419525A CN 116119080 A CN116119080 A CN 116119080A
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China
Prior art keywords
film
plate
wing plate
hole
wing
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Granted
Application number
CN202310419525.8A
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Chinese (zh)
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CN116119080B (en
Inventor
林凯俊
周东呈
赵宇宁
傅秋佳
沈纪渭
梁奕昆
邓志吉
刘明
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Zhejiang Dahua Technology Co Ltd
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Zhejiang Dahua Technology Co Ltd
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Priority to CN202310419525.8A priority Critical patent/CN116119080B/en
Publication of CN116119080A publication Critical patent/CN116119080A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/50Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/24Breaking creases to facilitate setting-up cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/02Applying adhesives or sealing liquids
    • B65B51/026Applying adhesives or sealing liquids using rotating applicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Packages (AREA)

Abstract

The invention relates to an integrated production method and equipment for film packaging based on self heat sealing, wherein a through hole is formed in a bottom plate, films on two sides of the through hole are connected with the bottom plate in a self heat sealing mode, so that the connection strength between the films and the bottom plate is effectively enhanced.

Description

Integrated production method and equipment for film package based on self heat sealing
Technical Field
The invention relates to the field of product packaging, in particular to an integrated production method and equipment for self-heat-sealing film packaging.
Background
The film composite packaging lining is formed by compounding film and paperboard, and has wide application prospect due to the advantages of good product compatibility, low storage and transportation cost, light weight, environmental protection and the like. In conventional composite packaging production, two production lines are typically required, one for producing the film composite packaging liner and the other for packaging the product through the liner. However, the production mode is complex in flow, and the thin film composite packaging lining which is produced by storage is required between the two production lines, so that the packaging cost and the storage cost are high.
Disclosure of Invention
In view of the foregoing, it would be desirable to provide an integrated method and apparatus for producing self-heat sealed film packages.
The invention provides an integrated production method of a self-heat-sealing film package, which comprises the following steps:
s1, providing a bottom plate, wherein the bottom plate comprises a first wing plate, a bearing plate and a second wing plate which are sequentially connected, a first through hole is formed in the first wing plate, and a second through hole is formed in the second wing plate;
s2, placing the product on the bearing plate;
s3, respectively folding the first wing plate and the second wing plate towards the front surface of the bearing plate so that the first wing plate and the second wing plate are respectively laterally erected on two sides of the bearing plate;
s4, providing a film roll, pulling one end of a film out of the film roll to the first wing plate, enabling the film to be positioned on two sides of the first wing plate, which are away from each other, and covering the first through hole, heating and pressing the film positioned at the first through hole, and self-sealing the film at the first through hole so as to enable the film to be connected with the first wing plate;
s5, continuously pulling the film on the film roll to the second wing plate, enabling the film to be positioned on two sides of the second wing plate, which are away from each other, and covering the second through holes, heating and pressing the film positioned at the second through holes, and self-heat-sealing the film at the second through holes so as to enable the film to be connected with the second wing plate;
S6, cutting the film from the film roll;
and S7, folding the first wing plate and the second wing plate towards the back surface of the bottom plate so as to stretch the film and press the product on the bearing plate.
By the arrangement, the forming, folding and packaging of the film composite packaging lining can be completed through one production line, so that the occupied area of the production line is effectively reduced, and the whole flow and the production time are saved; in addition, the product can be placed on the bottom plate in advance in the process of connecting the film and the bottom plate, so that the storage cost can be greatly saved; the integrated production method provided by the invention can enable the two sides of the film to respectively form a cross-buckled connection structure with the first wing plate and the second wing plate in a film self-heat sealing mode, so that the connection reliability between the film and the bottom plate is effectively improved; the risk that the connection between the film and the bottom plate is disconnected due to the tensile force generated by the tensioning of the film when the bottom plate turns over the packaged product is reduced.
In one embodiment of the present invention, the S1 includes:
s11, providing a bottom plate, wherein the bottom plate comprises a first wing plate, a bearing plate and a second wing plate which are sequentially connected, a first through hole with the same width as the film width is formed in the first wing plate, and a second through hole with the same width as the film width is formed in the second wing plate.
By the arrangement, the self-heat-sealing area of the film can be maximized, and the connection strength between the film and the bottom plate after self-heat sealing is increased.
In one embodiment of the present invention, the S11 includes:
s111, providing a bottom plate, wherein the bottom plate comprises a first wing plate, a bearing plate, a second wing plate and four reinforcing plates, the first wing plate, the bearing plate and the second wing plate are sequentially connected, one reinforcing plate is respectively connected to the other two sides of the first wing plate, one reinforcing plate is respectively connected to the other two sides of the second wing plate, the widths of the first wing plate, the bearing plate and the second wing plate are equal to the width of the film door width, a first through hole which is equal to the width of the film door width is formed in the first wing plate, and a second through hole which is equal to the width of the film door width is formed in the second wing plate;
the step S7 further comprises the following steps:
s8, folding the reinforcing plate towards the front surface of the bearing plate so that the reinforcing plate is supported on two sides of the bearing plate.
So set up, can support in the both sides of loading board through the gusset plate, increase the barrier propterty after film and the bottom plate are folding, reduce the impaired risk of product after the packing, improve packing security reliability.
In one embodiment of the present invention, the S111 includes:
s1111, providing a bottom plate, wherein the bottom plate comprises a first wing plate, a bearing plate, a second wing plate, two supporting plates and four reinforcing plates, the first wing plate, the bearing plate and the second wing are sequentially connected, the two supporting plates are respectively connected to the other two sides of the bearing plate, two ends of each supporting plate are respectively connected with one reinforcing plate, and the reinforcing plates are connected with the first wing plate or the second wing plate; the widths of the first wing plate, the bearing plate and the second wing plate are equal to the width of the film door web, a first through hole with the same width as the film door web is formed in the first wing plate, and a second through hole with the same width as the film door web is formed in the second wing plate;
the S8 further includes:
s81, folding the supporting plate and the reinforcing plate towards the front surface of the bearing plate together so that the supporting plate and the reinforcing plate are supported on two sides of the bearing plate.
So set up, can further increase the protective capability after bottom plate and film are folding, improve the support strength of loading board both sides, further reduce the risk that the product damaged appears in transportation or moving the transportation after the packing.
In one embodiment of the present invention, the S1 includes:
s12, providing a bottom plate, wherein the bottom plate comprises a first wing plate, a bearing plate and a second wing plate which are sequentially connected, a first long-strip-shaped through hole is formed in the first wing plate, and a second long-strip-shaped through hole is formed in the second wing plate.
So set up, the first through-hole of rectangular shape and the second through-hole of rectangular shape are convenient for machine-shaping, and are convenient for carry out the self-heat-seal to film heating.
In one embodiment of the present invention, the S12 includes:
s121, provide the bottom plate, the bottom plate is including the first pterygoid lamina, loading board and the second pterygoid lamina that connect gradually, set up the first through-hole of rectangular shape on the first pterygoid lamina, the interior angle department of first through-hole all adopts the circular arc chamfer to connect, set up the second through-hole of rectangular shape on the second pterygoid lamina, the interior angle department of second through-hole all adopts the circular arc chamfer to connect, first through-hole with second through-hole symmetry sets up.
So set up, first through-hole and second through-hole interior angle department all adopt the circular arc chamfer to connect, can avoid when the film is from the heat-seal, the bottom plate cuts the film, guarantees the integrality of film.
In one embodiment of the present invention, the step between S4 and S5 further includes:
And P1, blowing the film to the surface of a product, between the product and the first wing plate and between the product and the second wing plate by using blowing.
So set up, can blow unordered film and press to the product surface and between first pterygoid lamina of product and the second pterygoid lamina board, be convenient for carry out from the heat-seal to the opposite side of film, and because when from the heat-seal to the film opposite side, the film middle part is blown by the hair-dryer to the product surface, therefore the film is used for the length of packing the product can be controlled, guarantees that the bottom plate can effectively pack the product firmly after folding.
In one embodiment of the present invention, the step between S1 and S2 further includes:
p2, gluing is carried out on the first wing plate on one side, relatively far away from the bearing plate, of the first through hole and the second wing plate on one side, relatively far away from the bearing plate, of the second through hole;
the step S4 comprises the following steps:
s41, providing a film roll, pulling one end of a film out of the film roll to the first wing plate, enabling the film to be positioned on two sides of the first wing plate, which are away from each other, and covering the first through hole, heating and pressing the film positioned at the first through hole and the gluing position of the first wing plate, and self-heat-sealing the film at the first through hole so that the film is connected with the first wing plate, and bonding the film to the first wing plate;
The step S5 comprises the following steps:
s51, continuously pulling the film on the film winding roller to the second wing plate, enabling the film to be located on two sides of the second wing plate, which are away from each other, to cover the second through holes, heating and pressing the film located at the second through holes and the gluing position of the second wing plate, and enabling the film to be self-heat-sealed at the second through holes, so that the film is connected to the second wing plate, and the film is adhered to the first wing plate.
So set up, can be on the film from the basis of heat-seal, through gluing on first pterygoid lamina and second pterygoid lamina further increase the joint strength of film both sides and first pterygoid lamina and second pterygoid lamina, further reduce the product packaging in-process, the condition that phase separation appears with the bottom plate to the film.
The invention also provides integrated production equipment of the film package based on self-heat sealing, which comprises a first folding device, a film covering device, a second folding device and a first conveying device, wherein the first conveying device is used for sequentially conveying a bottom plate with a product to the first folding device, the film covering device and the second folding device;
the first folding device is used for respectively folding the first wing plate and the second wing plate on the bottom plate towards the front surface of the bearing plate, and the first folding device can move to the laminating device along with the first conveying device;
The laminating device comprises a film roll, a self-heating sealing assembly and a cutting assembly, wherein the film on the film roll can be pulled out to a first through hole on a first wing plate and a second through hole on a second wing plate, the self-heating sealing assembly is used for heating, pressing and self-heating sealing the film at the first through hole so as to enable the film to be connected with the first wing plate, the self-heating sealing assembly is also used for heating, pressing and self-heating sealing the film at the second through hole so as to enable the film to be connected with the second wing plate, and the cutting assembly is used for cutting the film from the film roll;
the second folding component is used for folding the first wing plate and the second wing plate towards the back of the bottom plate so as to stretch the film and press the product on the bearing plate.
So set up, can accomplish shaping, folding and the packing to the product of film composite packaging inside lining through integration production facility, improve production efficiency, reduction in production cost.
In one embodiment of the present invention, the film laminating apparatus further comprises a blowing assembly disposed between the self-sealing assembly and the cutting assembly, the blowing assembly being configured to blow the film to a surface of a product, between the product and the first wing plate, and between the product and the second wing plate.
So set up, the subassembly of blowing can blow the film and press to between product surface and product and first pterygoid lamina and the second pterygoid lamina, and the film of being convenient for can accomplish smoothly from the heat-seal to and can guarantee that film both sides are from the heat-seal after, the film length in middle part can be when the folding packing product of bottom plate, can effectively firmly compress tightly the product.
In one embodiment of the present invention, the first conveying device is provided with a receiving groove extending along a conveying direction, and the first folding device includes two folding members rotatably connected to the first conveying device, and a distance between the two folding members is matched with a length of the bearing plate;
the two folding pieces can rotate to protrude out of the first conveying device so as to respectively fold the first wing plate and the second wing plate towards the positive direction of the bearing plate;
the two folding pieces can also rotate into the accommodating groove and do not protrude out of the first conveying device, so that the first wing plate and the second wing plate can be folded reversely.
So set up, two folding pieces of first folding device are located first pterygoid lamina and second pterygoid lamina below respectively, can be through rotating with first pterygoid lamina and the folding side of second pterygoid lamina stand in the both sides of loading board to can follow the bottom plate and together convey to tectorial membrane device department, make first pterygoid lamina and second pterygoid lamina can keep the side standing state, be convenient for the film carries out from the heat-seal.
Drawings
FIG. 1 is a schematic view of the steps of the integrated production method of self-heat-sealing-based film package provided by the invention;
fig. 2 is a schematic structural view of an integrated production device based on self-heat-sealing film packages provided by the invention;
FIG. 3 is a schematic view of the structure of the base plate according to the present invention;
FIG. 4 is a schematic illustration of the transfer of products from a second conveyor to a floor in accordance with the present invention;
FIG. 5 is a schematic view illustrating a process of folding a first wing plate and a second wing plate by a first folding device according to the present invention;
FIG. 6 is a schematic view of the transfer of the base plate to the self-sealing assembly according to the present invention;
FIG. 7 is a schematic view showing a process of folding a base packaging product by a second folding device according to the present invention;
FIG. 8 is a schematic illustration of the heat sealing of films on both sides of a first through hole by the heat seal assembly of the present invention;
FIG. 9 is a schematic view of the structure of the film on both sides of the first through hole after self-heat sealing in the present invention;
fig. 10 is a schematic diagram of the principle of the blowing component matched with the self-sealing component to heat-seal the films at two sides of the second through hole in the invention.
1. An integrated production method; 100. an integrated production device; 10. a film covering device; 11. a film roll; 12. a self-heating seal assembly; 121. driving the air rod; 122. a heat seal; 1221. connecting a top plate; 1222. a heating plate; 12221. hot-pressing the bumps; 12222. avoidance gap; 13. a cutting assembly; 131. pressing the air pressing rod; 132. a cutting member; 20. a first folding device; 21. a folding member; 30. a first conveying device; 31. a receiving groove; 40. a second folding device; 41. an adsorption mechanism; 42. a first baffle; 43. a second baffle; 50. a blowing assembly; 60. a second conveyor belt; 70. a clamping device; 71. a clamping arm; 72. a base; 80. a carrier; 200. a bottom plate; 210. a first wing plate; 2101. a first through hole; 220. a carrying plate; 230. a second wing plate; 2301. a second through hole; 240. a reinforcing plate; 250. a support plate; 201. a gluing area; 300. a film; 301. a self-heating seal area; 400. and (5) a product.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully, and it is apparent that the described embodiments are only some, but not all, embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
It will be understood that when an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or/and" as used herein includes any and all combinations of one or more of the associated listed items.
The film composite packaging lining is formed by compounding film and paperboard, and has wide application prospect due to the advantages of good product compatibility, low storage and transportation cost, light weight, environmental protection and the like. In conventional composite packaging production, two production lines are typically required, one for producing the film composite packaging liner and the other for packaging the product through the liner. However, the production mode is complex in flow, and the thin film composite packaging lining which is produced by storage is required between the two production lines, so that the packaging cost and the storage cost are high.
In view of this, referring to fig. 1, fig. 1 is a schematic diagram illustrating steps of an integrated production method 1 for a self-heat-sealing film package according to the present invention.
The application provides an integrated production method 1 of film heat-seal packaging, which is applied to forming and folding of film composite packaging lining and packaging of products. It can be appreciated that the integrated production method of the film heat-seal package provided by the invention can be suitable for machine automated production processing.
It should be noted that, the film composite packaging liner generally includes at least the base plate 200 and the film 300, but the film composite packaging liner may be folded into a plurality of different packaging structures after being formed, so long as the final folded packaging structure of the film composite packaging liner can effectively package the product 400. In other words, the shape of the bottom plate 200 can be cut according to the requirement, the length of the film 300 can be adapted to the bottom plate and the product according to the requirement, the film composite package liner can be folded by different ways to form various package structures by folding the bottom plate 200 and the film 300, and the common points of the package structures can be used for compressing and fixing the product 400 through the cooperation of the bottom plate 200 and the film 300.
Referring to fig. 1 again, and referring to fig. 3 together, fig. 3 is a schematic structural diagram of a base plate 200 according to the present invention;
the invention provides an integrated production method 1 of a film package based on self-heat sealing, which comprises the following steps:
s1, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220 and a second wing plate 230 which are sequentially connected, a first through hole 2101 is formed in the first wing plate 210, and a second through hole 2301 is formed in the second wing plate 230;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
s5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
S6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and the product 400 is pressed on the bearing plate 220.
By the arrangement, the forming, folding and packaging of the film composite packaging lining and the fixing of the product 400 can be completed through one production line, so that the occupied area of the production line is effectively reduced, and the whole flow and the production time are saved; in addition, since the product 400 can be placed on the base plate 200 in advance in the process of connecting the film 300 with the base plate 200, the storage cost can be greatly saved; in addition, the integrated production method 1 provided by the invention can enable the two sides of the film 300 to form annular and annular connection structures with the first wing plate 210 and the second wing plate 230 respectively through the self-heat sealing mode of the film 300, so that the connection reliability between the film 300 and the bottom plate 200 is effectively improved; the risk of the connection between film 300 and base 200 becoming detached due to the tensile force created by the tensioning of film 300 as base 200 folds over packaged product 400 is reduced.
In other words, in the traditional film composite packaging lining, two ends of the film are generally adhered to two ends of the bottom plate in a direct flat adhesion mode, when the bottom plate is folded to form a packaged product, the film can be tensioned and stretched in the folding process and the height of the product, the two ends of the film are easy to be degummed with the bottom plate under the action of tension, and when the film is manually packaged, a worker can relatively control folding force or pinch two ends of the film to adhere part in a mode of pinching two hands, so that the risk of film degumping is reduced; but on the production line, the machine is difficult to control the processing force flexibly like the manual work, so in the prior art, after the film composite package lining is generally molded, the film composite package lining needs to be placed in a factory to stand, and after the film and the bottom plate colloid are cured and connected relatively firmly, the film and the bottom plate colloid are taken out again, the product is placed in the lining, and the package is completed through folding. This process needs to pass through two production lines, and two production lines switch in-process and still need get into the warehouse and store, and overall process is loaded down with trivial details, and is consuming time for a long time, need occupy great factory storehouse and store, and manufacturing cost and storage cost are all higher.
The mode of the connection structure between the production flow and the bottom plate 200 and the film 300 is changed, so that the forming, folding and packaging of the film composite packaging lining and the fixing of the product 400 can be completed through one production line, the occupied area of production equipment is effectively reduced, the whole flow and the time consumption of production are saved, meanwhile, a large amount of storage space can be prevented from being occupied, and the production cost is effectively reduced.
Specifically, in the present application, the product 400 is placed on the carrier plate 220 of the base plate 200 before the film 300 is connected with the base plate 200, and the process of forming the liner of the film composite package, folding the film 300 into a package structure after being connected with the base plate 200, and packaging the product 400 can be cross-conducted without being produced in two production lines. In addition, the through holes are formed in the first wing plate 210 and the second wing plate 230 of the bottom plate 200, the first wing plate 210 and the second wing plate 230 are folded and laterally stand on two sides of the bearing plate 220, so that films 300 can be conveniently coated on two sides of the through holes, the films 300 on two sides of the through holes are pressed in a heating and pressing mode to be self-heat-sealed, a cross-buckled connection structure can be formed between the self-heat-sealed films 300 and the first wing plate 210 of the bottom plate 200 through the first through holes 2101, the connection strength between two ends of the films 300 and the bottom plate 200 is greatly improved, and the situation that the films 300 are separated from the bottom plate 200 when the films 300 and the bottom plate 200 are folded to package the product 400 is effectively reduced or avoided.
It should be noted that "side standing" of the first wing plate 210 and the second wing plate 230 standing on two sides of the carrier plate 220 respectively represents that an included angle between the first wing plate 210 and the second wing plate 230 and the carrier plate 220 may be 90 degrees or may be greater than or less than 90 degrees when the first wing plate 210 and the second wing plate 230 are turned and standing. In this embodiment, the side stand angle is preferably 90 degrees.
It will be appreciated that the front of the carrier 220 refers to the side of the base 200 on which the product 400 is placed.
It is further understood that the order of implementation of S2 and S3 in the steps may also be interchanged.
In one embodiment of the invention, S1 comprises:
s11, providing the base plate 200, where the base plate 200 includes a first wing plate 210, a bearing plate 220 and a second wing plate 230 that are sequentially connected, a first through hole 2101 with the same width as the width of the film 300 is formed on the first wing plate 210, and a second through hole 2301 with the same width as the width of the film 300 is formed on the second wing plate 230.
By this arrangement, the self-heat-sealing area of the film 300 can be maximized, and the strength of the connection between the film 300 and the base 200 after self-heat-sealing can be increased. It is understood that in other embodiments, the width of the first via 2101 and the width of the second via 2301 may be smaller or larger than the width of the web of the film 300, so long as the connection between the film 300 and the base 200 after heat sealing is not affected.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s11, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220 and a second wing plate 230 which are sequentially connected, a first through hole 2101 with the same width as the width of the film 300 is formed in the first wing plate 210, and a second through hole 2301 with the same width as the width of the film 300 is formed in the second wing plate 230;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
s5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
S6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and the product 400 is pressed on the bearing plate 220.
In one embodiment of the present invention, S11 includes:
s111, providing a base plate 200, where the base plate 200 includes a first wing plate 210, a bearing plate 220, a second wing plate 230, and four reinforcing plates 240, where the first wing plate 210, the bearing plate 220, and the second wing plate 230 are sequentially connected, one reinforcing plate 240 is connected to the other two sides of the first wing plate 210, one reinforcing plate 240 is connected to the other two sides of the second wing plate 230, the widths of the first wing plate 210, the bearing plate 220, and the second wing plate 230 are equal to the width of the film 300, a first through hole 2101 equal to the width of the film 300 is formed in the first wing plate 210, and a second through hole 2301 equal to the width of the film 300 is formed in the second wing plate 230;
and after S7, the method further comprises the following steps:
s8, folding the reinforcing plate 240 towards the front surface of the bearing plate 220 so that the reinforcing plate 240 is supported on two sides of the bearing plate 220.
So set up, can support in the both sides of loading board 220 through gusset plate 240, increase the barrier property after film 300 and bottom plate 200 are folding, reduce the impaired risk of product 400 after packing, improve packing security reliability. It will be appreciated that in other embodiments, the reinforcement plate 240 may not be provided. It is understood that the specific shape and size of the reinforcing plate 240 may be set according to the requirement, and is not limited to rectangle, trapezoid, etc.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s111, providing a base plate 200, where the base plate 200 includes a first wing plate 210, a bearing plate 220, a second wing plate 230, and four reinforcing plates 240, where the first wing plate 210, the bearing plate 220, and the second wing plate 230 are sequentially connected, one reinforcing plate 240 is connected to the other two sides of the first wing plate 210, one reinforcing plate 240 is connected to the other two sides of the second wing plate 230, the widths of the first wing plate 210, the bearing plate 220, and the second wing plate 230 are equal to the width of the film 300, a first through hole 2101 equal to the width of the film 300 is formed in the first wing plate 210, and a second through hole 2301 equal to the width of the film 300 is formed in the second wing plate 230;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
S5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
s6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200 so as to stretch the film 300 and press the product 400 on the bearing plate 220;
s8, folding the reinforcing plate 240 towards the front surface of the bearing plate 220 so that the reinforcing plate 240 is supported on two sides of the bearing plate 220.
In one embodiment of the present invention, S111 includes:
s1111, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220, a second wing plate 230, two supporting plates 250 and four reinforcing plates 240, the first wing plate 210, the bearing plate 220 and the second wing are sequentially connected, the two supporting plates 250 are respectively connected to the other two sides of the bearing plate 220, two ends of each supporting plate 250 are respectively connected with one reinforcing plate 240, and the reinforcing plates 240 are connected with the first wing plate 210 or the second wing plate 230; the widths of the first wing plate 210, the bearing plate 220 and the second wing plate 230 are equal to the width of the film 300, a first through hole 2101 with the same width as the width of the film 300 is formed in the first wing plate 210, and a second through hole 2301 with the same width as the width of the film 300 is formed in the second wing plate 230;
S8 further comprises:
s81, the supporting plate 250 and the reinforcing plate 240 are folded together toward the front of the carrier 220, so that the supporting plate 250 and the reinforcing plate 240 are supported on both sides of the carrier 220.
By the arrangement, the protection capability of the bottom plate 200 and the film 300 after being folded can be further improved, the supporting strength of two sides of the bearing plate 220 is improved, and the risk of damage to the packaged product 400 in the transportation or moving process is further reduced.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s1111, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220, a second wing plate 230, two supporting plates 250 and four reinforcing plates 240, the first wing plate 210, the bearing plate 220 and the second wing are sequentially connected, the two supporting plates 250 are respectively connected to the other two sides of the bearing plate 220, two ends of each supporting plate 250 are respectively connected with one reinforcing plate 240, and the reinforcing plates 240 are connected with the first wing plate 210 or the second wing plate 230; the widths of the first wing plate 210, the bearing plate 220 and the second wing plate 230 are equal to the width of the film 300, a first through hole 2101 with the same width as the width of the film 300 is formed in the first wing plate 210, and a second through hole 2301 with the same width as the width of the film 300 is formed in the second wing plate 230;
S2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
s5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
s6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200 so as to stretch the film 300 and press the product 400 on the bearing plate 220;
s81, the supporting plate 250 and the reinforcing plate 240 are folded together toward the front of the carrier 220, so that the supporting plate 250 and the reinforcing plate 240 are supported on both sides of the carrier 220.
In one embodiment of the invention, S1 comprises:
s12, providing a base plate 200, where the base plate 200 includes a first wing plate 210, a bearing plate 220 and a second wing plate 230 that are sequentially connected, a first elongated through hole 2101 is formed on the first wing plate 210, and a second elongated through hole 2301 is formed on the second wing plate 230.
So arranged, the elongated first through-hole 2101 and the elongated second through-hole 2301 facilitate forming and heating the film 300 for self-heat sealing.
It is understood that in other embodiments, the first wing plate 210 and the second wing plate 230 may be provided with a plurality of through holes, and the plurality of through holes may be arrayed or linearly arranged. It is understood that the shape of the through-holes includes, but is not limited to, rectangular, circular, triangular, etc.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s12, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220 and a second wing plate 230 which are sequentially connected, a strip-shaped first through hole 2101 is formed in the first wing plate 210, and a strip-shaped second through hole 2301 is formed in the second wing plate 230;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
S4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
s5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
s6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and the product 400 is pressed on the bearing plate 220.
In one embodiment of the present invention, S12 includes:
s121, providing the bottom plate 200, where the bottom plate 200 includes a first wing plate 210, a bearing plate 220 and a second wing plate 230 that are sequentially connected, a first long-strip-shaped through hole 2101 is formed on the first wing plate 210, the inner corners of the first through hole 2101 are all connected by adopting an arc chamfer, a second long-strip-shaped through hole 2301 is formed on the second wing plate 230, the inner corners of the second through holes 2301 are all connected by adopting an arc chamfer, and the first through hole 2101 and the second through hole 2301 are symmetrically arranged.
So set up, first through-hole 2101 and second through-hole 2301 interior angle department all adopts the circular arc chamfer to connect, can avoid when film 300 self-heating seals, and bottom plate 200 cuts film 300, guarantees the integrality of film 300.
In one embodiment of the present invention, the steps between S4 and S5 further include:
p1, blowing the film 300 to the surface of the product 400, between the product 400 and the first wing plate 210, and between the product 400 and the second wing plate 230.
By the arrangement, the unordered film 300 can be blown and pressed to the surface of the product 400 and between the product 400 and the first wing plate 210 and the second wing plate 230 of the bottom plate 200, the other side of the film 300 is convenient to be self-sealed, and the middle part of the film 300 is blown and pressed to the surface of the product 400 by the blower when the other side of the film 300 is self-sealed, so that the length of the film 300 for packaging the product 400 can be controlled, and the product 400 can be effectively and firmly packaged after the bottom plate 200 is folded. And the mode of blowing can be mild paste the film 300 between product 400 and first pterygoid lamina 210 and second pterygoid lamina 230, when being convenient for from the heat-seal treatment, not fragile film 300 or cause film 300 to warp.
It will be appreciated that in other embodiments, the film 300 may be applied to the surface of the product 400 and between the product 400 and the first wing 210, and between the product 400 and the second wing 230 in other ways to facilitate self-heat sealing of the two sides of the film 300. Such other means include, but are not limited to, applying pressure to the film 300 via mechanical means to accomplish the above-mentioned application of the film 300, for example, by providing a suspended rolling shaft above the product 400, and by controlling the holding force and rolling direction of the rolling shaft to accomplish the application of the film 300. The rolling shaft is rolled between the first wing plate 210 and the product 400, the self-heat sealing of the films 300 positioned at the two sides of the first through hole 2101 is completed, the rolling shaft is rolled on the side where the second wing plate 230 is positioned, the film 300 can be adhered to the upper surface of the product 400 in the process of rolling the rolling shaft between the second wing plate 230 and the product 400, and the self-heat sealing of the films 300 positioned at the two sides of the second through hole 2301 is performed when the rolling shaft is rolled between the second wing plate 230 and the product 400. Again not by way of example.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s121, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220 and a second wing plate 230 which are sequentially connected, the first wing plate 210 is provided with a first long-strip-shaped through hole 2101, the inner corners of the first through hole 2101 are connected by adopting arc chamfer angles, the second wing plate 230 is provided with a second long-strip-shaped through hole 2301, the inner corners of the second through holes 2301 are connected by adopting arc chamfer angles, and the first through hole 2101 and the second through hole 2301 are symmetrically arranged;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s4, providing a film roll 11, pulling one end of the film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210;
p1, blowing the film 300 to the surface of the product 400, between the product 400 and the first wing plate 210 and between the product 400 and the second wing plate 230 by using blowing;
S5, continuously pulling the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301, and self-heat-sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230;
s6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and the product 400 is pressed on the bearing plate 220.
It will be appreciated that some of the features of steps S12, S121 may be incorporated into the implementation of steps S11, S111, S1111.
In one embodiment of the present invention, the steps between S1 and S2 further include:
p2, gluing is performed on the first wing plate 210 on the side of the first through hole 2101 relatively far from the bearing plate 220 and on the second wing plate 230 on the side of the second through hole 2301 relatively far from the bearing plate 220;
s4 comprises the following steps:
s41, providing a film roll 11, pulling one end of a film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101 and the gluing position of the first wing plate 210, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210 and enable the film 300 to be adhered to the first wing plate 210;
S5 comprises the following steps:
and S51, continuously pulling the film 300 on the film roll 11 to the second wing plate 230 to enable the film 300 to be positioned on two sides of the second wing plate 230 which are away from each other and cover the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301 and the gluing position of the second wing plate 230, and self-heat-sealing the film 300 at the second through hole 2301 so as to enable the film 300 to be connected with the second wing plate 230 and enable the film 300 to be adhered to the first wing plate 210.
By the arrangement, on the basis of self-heat sealing of the film 300, the adhesive is coated on the first wing plate 210 and the second wing plate 230 to further increase the connection strength between the two sides of the film 300 and the first wing plate 210 and the second wing plate 230, so that the situation that the film 300 is separated from the bottom plate 200 in the packaging process of the product 400 is further reduced. In other words, the two sides of the film 300 are partially adhered to the bottom plate 200, and partially cross-fastened to the bottom plate 200 by self-heat sealing and through holes.
It will be appreciated that the integrated production method 1 at this time comprises the steps of:
s1, providing a bottom plate 200, wherein the bottom plate 200 comprises a first wing plate 210, a bearing plate 220 and a second wing plate 230 which are sequentially connected, a first through hole 2101 is formed in the first wing plate 210, and a second through hole 2301 is formed in the second wing plate 230;
P2, gluing is performed on the first wing plate 210 on the side of the first through hole 2101 relatively far from the bearing plate 220 and on the second wing plate 230 on the side of the second through hole 2301 relatively far from the bearing plate 220;
s2, placing the product 400 on the bearing plate 220;
s3, folding the first wing plate 210 and the second wing plate 230 towards the front of the bearing plate 220 respectively, so that the first wing plate 210 and the second wing plate 230 stand on two sides of the bearing plate 220 respectively;
s41, providing a film roll 11, pulling one end of a film 300 on the film roll 11 to the first wing plate 210, enabling the film 300 to be positioned on two sides of the first wing plate 210 away from each other and cover the first through hole 2101, heating and pressing the film 300 positioned at the first through hole 2101 and the gluing position of the first wing plate 210, and self-heat-sealing the film 300 at the first through hole 2101 to enable the film 300 to be connected with the first wing plate 210 and enable the film 300 to be adhered to the first wing plate 210;
s51, continuing to pull the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230, which are away from each other, and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole 2301 and the glue-coated part of the second wing plate 230, and self-sealing the film 300 at the second through hole 2301 to enable the film 300 to be connected with the second wing plate 230, and bonding the film 300 to the first wing plate 210;
S6, cutting the film 300 from the film roll 11;
s7, folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and the product 400 is pressed on the bearing plate 220.
It will be appreciated that in other embodiments, the various steps described above may be selectively fused, interleaved, or interchanged as desired. The forming, folding and packaging of the film composite packaging lining are not influenced.
Referring to fig. 3 again, and referring to fig. 2, 4 to 10 together, fig. 2 is a schematic structural view of an integrated production apparatus 100 for self-heat sealing film packages according to the present invention; FIG. 4 is a schematic view of the transfer of products 400 from the second conveyor 60 to the base 200 in accordance with the present invention; FIG. 5 is a schematic view of the first folding device 20 folding the first wing plate 210 and the second wing plate 230 according to the present invention; FIG. 6 is a schematic view of the transfer of the base 200 to the self-sealing assembly 12 according to the present invention; fig. 7 is a schematic view illustrating a process of folding the bottom plate 200 to package a product 400 by the second folding device 40 according to the present invention; FIG. 8 is a schematic illustration of the heat seal assembly 12 of the present invention heat sealing films 300 on either side of the first through hole 2101; fig. 9 is a schematic view of the structure of the film 300 of the present invention after the self-heat sealing of the two sides of the first through hole 2101; fig. 10 is a schematic diagram of the blower assembly 50 of the present invention mated with the film 300 on both sides of the heat seal assembly 12 heat seal the second through hole 2301.
The invention also provides integrated production equipment 100 based on self-heat-sealing film packaging, which comprises a first folding device 20, a film covering device 10, a second folding device 40 and a first conveying device 30, wherein the first conveying device 30 is used for sequentially conveying a bottom plate 200 with a product 400 to the first folding device 20, the film covering device 10 and the second folding device 40;
the first folding device 20 is used for respectively folding the first wing plate 210 and the second wing plate 230 on the bottom plate 200 towards the front surface of the bearing plate 220, and the first folding device 20 can move to the laminating device 10 along with the first conveying device 30;
the laminating apparatus 10 comprises a film roll 11, a heat seal assembly 12 and a cutting assembly 13, wherein the film 300 on the film roll 11 can be pulled out to the first through hole 2101 on the first wing plate 210 and the second through hole 2301 on the second wing plate 230, the heat seal assembly 12 is used for heating, pressing and heat sealing the film 300 at the first through hole 2101 to connect the film 300 to the first wing plate 210, the heat seal assembly 12 is also used for heating, pressing and heat sealing the film 300 at the second through hole 2301 to connect the film 300 to the second wing plate 230, and the cutting assembly 13 is used for cutting the film 300 from the film roll 11;
The second folding device 40 is used for folding the first wing plate 210 and the second wing plate 230 towards the back of the bottom plate 200, so that the film 300 stretches and presses the product 400 onto the carrier plate 220.
So set up, can accomplish shaping, folding and the packing to product 400 of film composite package inside lining through integrated production facility 100, improve production efficiency, reduction in production cost.
Referring again to fig. 10, in one embodiment of the present invention, the laminating apparatus 10 further includes a blowing assembly 50, wherein the blowing assembly 50 is disposed between the self-sealing assembly 12 and the cutting assembly 13, and the blowing assembly 50 is used for blowing the film 300 onto the surface of the product 400, between the product 400 and the first wing plate 210, and between the product 400 and the second wing plate 230.
So set up, the subassembly 50 of blowing can blow the film 300 to product 400 surface and between product 400 and first pterygoid lamina 210 and the second pterygoid lamina 230, and the film 300 of being convenient for can accomplish smoothly from the heat-seal to and can guarantee that film 300 both sides are from the heat-seal back, the film 300 length in middle part can be when bottom plate 200 folding package product 400, can effectively firmly compress tightly product 400.
Referring to fig. 2 and 5 again, in an embodiment of the present invention, the first conveying device 30 is provided with a receiving groove 31 extending along a conveying direction, the first folding device 20 includes two folding members 21 rotatably connected to the first conveying device 30, and a distance between the two folding members 21 matches a length of the carrying plate 220;
Both folding members 21 can rotate to protrude from the first conveying device 30, so as to fold the first wing plate 210 and the second wing plate 230 towards the forward direction of the bearing plate 220 respectively;
the two folding members 21 can also rotate into the accommodating groove 31 and do not protrude from the first conveying device 30, so that the first wing plate 210 and the second wing plate 230 can be folded reversely.
In this way, the two folding members 21 of the first folding device 20 are respectively located below the first wing plate 210 and the second wing plate 230, so that the first wing plate 210 and the second wing plate 230 can be folded and laterally stand on two sides of the bearing plate 220 by rotating, and can be conveyed to the laminating device 10 along with the bottom plate 200, so that the first wing plate 210 and the second wing plate 230 can keep a laterally standing state, and the film 300 can be conveniently self-sealed.
It can be understood that, in the present embodiment, when the first wing plate 210 and the second wing plate 230 are folded and laterally erected on both sides of the carrying plate 220, the rotation directions of the two folding members 21 of the first folding device 20 are opposite, and the two folding members are turned upwards and the turning direction is towards the center of the bottom plate 200.
Referring again to fig. 2, 6 and 8-10, further, in the present embodiment, the self-sealing assembly 12 includes a driving air bar 121 and a heat sealing member 122 connected to each other, and the driving air bar 121 is used to drive the heat sealing member 122 to self-seal the film 300. Wherein the heat seal 122 includes a connecting top plate 1221 and two heating plates 1222 positioned at both sides of the connecting top plate 1221, the two heating plates 1222 are obliquely arranged, and a space between ends of the two heating plates 1222 which are relatively far from the connecting top plate 1221 is smaller than a space between ends which are close to the connecting top plate 1221. The ends of the two heating plates 1222 that are relatively far from the connecting top plate 1221 can contact the film 300 to straighten the film 300.
The opposite sides of the two heating plates 1222 are provided with hot-pressing convex blocks 12221 in a protruding way, and the positions of the two hot-pressing convex blocks 12221 are opposite; when the two heating plates 1222 move down to the two sides of the first through hole 2101 and the second through hole 2301, the two heating plates 1222 are tightened, so that the two hot-pressing protrusions 12221 can contact the films 300 on the two sides of the through hole and heat and fuse, and the self-heat sealing effect is achieved. It should be noted that, the heating plate 1222 only conducts heat to the portion of the thermal pressing bump 12221, the other portion does not conduct heat, and two sides of the two thermal pressing bumps 12221 can cooperate in the vertical direction to form the avoiding gap 12222, so that the shape of the film 300 at the corresponding position of the first through hole 2101 or the second through hole 2301 is not affected when the thermal pressing bump 12221 performs heat sealing on the film 300.
Referring to fig. 2 again, further, in the present embodiment, the cutting assembly 13 includes a pressing rod 131 and a cutting member 132, the pressing rod 131 is used for pressing the film 300 onto the second wing plate 230, and the cutting member 132 is used for cutting the film 300 from the film roll 11.
So set up, after the self-heating seal of the coating of first pterygoid lamina 210 and second pterygoid lamina 230 is accomplished, through pressing the cooperation of gas pole 131 and cutting member 132 can be with the film on film roller 11 with the film separation on the bottom plate 200, make the bottom plate 200 after the coating is accomplished can get into next station under the effect of first conveyer 30 and fold.
Referring to fig. 2 and 7 again, further, in the present embodiment, the second folding device 40 includes an adsorption mechanism 41, two sets of first baffles 42 and two sets of second baffles 43, the adsorption mechanism 41 can adsorb and lift the coated base plate 200 away from the first conveying device 30, the two sets of first baffles 42 are respectively used for folding the first wing plate 210, the second wing plate 230 and the reinforcing plate 240 on the base plate 200 towards the back of the base plate 200, the adsorption mechanism 41 can put the base plate 200 back to the first conveying device 30, and the second baffles 43 are used for folding the reinforcing plate 240 and the supporting plate 250 on the base plate 200 to two sides supported on the base plate 200. By the arrangement, the base plate 200 after film coating is completed can be folded to form a packaging structure, and the film 300 on the base plate 200 is stretched to compress the product 400, so that packaging of the product 400 is completed. The reinforcing plate 240 and the supporting plate 250 are supported on two sides of the product 400 to play a role in buffering and protecting, so that the protection capability of the packaging structure to the product 400 is effectively enhanced.
Referring to fig. 2 and 4 again, in the present embodiment, the integrated production apparatus 100 further includes a second conveyor belt 60 and a clamping device 70, the second conveyor belt 60 is used for conveying the products 400 to be packaged, and the clamping device 70 is used for clamping the products 400 to be packaged from the second conveyor belt 60 to the first conveyor 30, so that the first folding device 20 can pre-fold the bottom plate 200.
So set up, product 400 can be placed on bottom plate 200 through second conveyer belt 60 and clamping device 70 is automatic to carry out the transmission packing, improves packing efficiency.
Furthermore, a glue spreading device (not shown) may be further disposed to spread glue on the first wing plate on the side of the first through hole relatively far from the carrier plate and the second wing plate on the side of the second through hole relatively far from the carrier plate, so as to further enhance the connection strength between the bottom plate and the film.
The glue applicator may include a glue applicator and a moving mechanism, wherein the glue applicator may be driven by the rotating and moving mechanism to move horizontally to apply a certain amount of adhesive to the glue application area 201 of the base plate 200.
Referring again to fig. 2, further, the integrated production apparatus 100 includes a stage 80, and the above devices are all mounted on the stage 80.
In this embodiment, the film roll 11, the self-sealing assembly 12, the cutting assembly 13, and the second folding device 40 are all mounted on the carrier 80 via corresponding mounting brackets (not numbered) and located on the conveying path of the first conveying device 30. It will be appreciated that the specific structure of the mounting brackets for mounting the different components and devices may be the same or different, as long as it is ensured that the devices can stably perform their respective functions after being mounted.
It is understood that base 200 may alternatively include, but is not limited to being implemented as paperboard. In this embodiment, the bottom board 200 is preferably a cardboard, which has low cost, is convenient to fold, has relatively high supporting force and buffering force after folding, and has excellent packing cost performance when the cardboard is used for packing the product 400. It is understood that the specific materials of the paperboard include, but are not limited to, corrugated paper, cardboard, and the like.
It will be appreciated that the film 300 is generally a transparent plastic sheet having certain flexibility, extensibility and stretchability, and the particular materials may be selected according to the needs, and are not limited in this application, as long as the packaging of the product 400 is not compromised.
Further, the product 400 includes, but is not limited to, electronic devices, parts, food products, toys, etc.; the shape of the product 400 is not limited.
Referring to fig. 1 to 10 again, based on the above-mentioned integrated production method 1 and integrated production apparatus 100, in one embodiment of the present invention, the process of forming the liner of the film composite package, folding the bottom plate and the film into the corresponding package structure to package the product is as follows:
the base plate 200 cut into a desired structure and size is transferred to the first folding station, the products 400 on the second conveyor belt 60 are clamped by the clamping arms 71 of the clamping device 70, and the products 400 are placed on the carrier plate 220 after the base plates 72 are rotated to the corresponding angles. The first wing 210 and the second wing 230 of the bottom plate 200 are folded and laterally stand on both sides of the loading plate 220 by the two folding members 21 of the first folding device 20.
After the side stand is completed, the first folding device 20 and the bottom plate 200 are conveyed to a film laminating station together by the first conveying device 30, and the bottom plate 200 is laminated by the film laminating device 10 at the film laminating station. Specifically, the film winding roller 11 of the film laminating device 10 pulls one end of the film 300 on the film winding roller 11 to the first wing plate 210, so that the film 300 is positioned at two sides of the first wing plate 210 facing away from each other and covers the first through hole 2101, the film positioned at the first through hole is heated and pressed by the heat sealing piece 122, and the film is thermally sealed at the first through hole to complete the process of connecting the film to the first wing plate; the film 300 is blown to the surface of the product 400, between the product 400 and the first wing plate 210, and between the product 400 and the second wing plate 230 by blowing the film 300 by the blowing assembly 50.
Continuing to pull the film 300 on the film roll 11 to the second wing plate 230, so that the film 300 is positioned at two sides of the second wing plate 230 which are away from each other and covers the second through hole 2301, heating and pressing the film 300 positioned at the second through hole by the heat sealing piece 122, and self-sealing the film 300 at the second through hole 2301 to complete the process of connecting the film 300 to the second wing plate; for ease of understanding, the portion of the film 300 that is self-heat sealed is the self-heat sealed area 301.
After the self-heat-sealing process is completed, the film 300 is cut off from the film roll 11 by the cutting assembly 13; the base 200, the film 300 on the base 200, and the product 400 on the base 200 are transferred to the second folding station by the first transfer device 30.
Further, the adsorption mechanism 41 of the second folding device 40 can adsorb and lift the coated base plate 200 away from the first conveying device 30, and the two sets of first baffles 42 fold the first wing plates 210, the second wing plates 230 and the reinforcing plates 240 toward the back of the base plate 200, so that the film 300 is stretched and the product 400 is adhered. Further, the adsorption mechanism 41 can put the bottom plate 200 back to the first conveying device 30, and the two sets of second baffles 43 fold the reinforcing plates 240 and the supporting plates 250 on the bottom plate 200 to be supported on two sides of the bottom plate 200, so as to complete the folding of the liner packaging structure of the film composite package and the packaging of the product 400.
In addition, the film composite packing liner and the product 400 after the product is packed can be put into an outer packing box for packing (not shown) so as to be convenient for storage and transportation.
The integrated production method 1 and the integrated production equipment 100 based on the self-heat-sealing film package can finish the forming, folding and packaging of the film composite package lining and the packaging fixing of the product 400 by one production line, thereby effectively reducing the occupied area of the production line and saving the whole flow and the production time; in addition, since the product 400 can be placed on the base plate 200 in advance in the process of connecting the film 300 with the base plate 200, the storage cost can be greatly saved; in addition, the integrated production method 1 provided by the invention can enable the two sides of the film 300 to respectively form a cross-buckled connection structure with the first wing plate 210 and the second wing plate 230 in a self-heat sealing mode of the film 300, so that the connection reliability between the film 300 and the bottom plate 200 is effectively improved; the risk of the connection between film 300 and base 200 becoming detached due to the tensile force created by the tensioning of film 300 as base 200 folds over packaged product 400 is reduced.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments are not described, however, all of the combinations of the technical features should be considered as being within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
It will be appreciated by persons skilled in the art that the above embodiments have been provided for the purpose of illustrating the invention and are not to be construed as limiting the invention, and that suitable modifications and variations of the above embodiments are within the scope of the invention as claimed.

Claims (11)

1. The integrated production method of the film package based on self heat sealing is characterized by comprising the following steps of:
s1, providing a bottom plate (200), wherein the bottom plate (200) comprises a first wing plate (210), a bearing plate (220) and a second wing plate (230) which are sequentially connected, a first through hole (2101) is formed in the first wing plate (210), and a second through hole (2301) is formed in the second wing plate (230);
s2, placing a product (400) on the bearing plate (220);
s3, respectively folding the first wing plate (210) and the second wing plate (230) towards the front surface of the bearing plate (220) so that the first wing plate (210) and the second wing plate (230) are respectively laterally erected on two sides of the bearing plate (220);
S4, providing a film roll (11), pulling one end of a film (300) on the film roll (11) to the first wing plate (210), enabling the film (300) to be positioned on two sides of the first wing plate (210) which are away from each other and cover the first through hole (2101), heating and pressing the film (300) positioned at the first through hole (2101), and self-sealing the film (300) at the first through hole (2101) so as to enable the film (300) to be connected with the first wing plate (210);
s5, continuing to pull the film (300) on the film roll (11) to the second wing plate (230), enabling the film (300) to be positioned on two sides of the second wing plate (230) which are away from each other and cover the second through hole (2301), heating and pressing the film (300) positioned at the second through hole (2301), and enabling the film (300) to be self-heat-sealed at the second through hole (2301) so as to enable the film (300) to be connected to the second wing plate (230);
s6, cutting the film (300) from the film roll (11);
s7, folding the first wing plate (210) and the second wing plate (230) towards the back of the bottom plate (200) so as to stretch the film (300) and press the product (400) on the bearing plate (220).
2. The integrated production method of a self-heat-sealing based film package according to claim 1, wherein said S1 comprises:
s11, provide bottom plate (200), bottom plate (200) are including first pterygoid lamina (210), loading board (220) and second pterygoid lamina (230) that connect gradually, first pterygoid lamina (210) are last to be seted up first through-hole (2101) with film (300) width of doors equal, second pterygoid lamina (230) are last to be seted up second through-hole (2301) with film (300) width of doors equal.
3. The integrated production method of a self-heat-sealing-based film package according to claim 2, wherein said S11 comprises:
s111, provide bottom plate (200), bottom plate (200) include first pterygoid lamina (210), loading board (220), second pterygoid lamina (230) and four reinforcing plate (240), first pterygoid lamina (210), loading board (220), second pterygoid lamina (230) connect gradually, the other both sides of first pterygoid lamina (210) are connected with one respectively reinforcing plate (240), the other both sides of second pterygoid lamina (230) are also connected with one reinforcing plate (240) respectively, first pterygoid lamina (210) loading board (220) the width of second pterygoid lamina (230) all with film (300) width equals wide, first pterygoid lamina (210) are last to be offered first through-hole (2101) with film (300) width equals wide, second pterygoid lamina (230) are last to be offered with film (300) width equals second through-hole (2301);
The step S7 further comprises the following steps:
s8, folding the reinforcing plate (240) towards the front surface of the bearing plate (220) so that the reinforcing plate (240) is supported on two sides of the bearing plate (220).
4. A method of integrally producing a self-heat-sealable film package as claimed in claim 3, wherein said S111 comprises:
s1111, providing a bottom plate (200), wherein the bottom plate (200) comprises a first wing plate (210), a bearing plate (220), a second wing plate (230), two supporting plates (250) and four reinforcing plates (240), the first wing plate (210), the bearing plate (220) and the second wing are sequentially connected, the two supporting plates (250) are respectively connected to the other two sides of the bearing plate (220), two ends of each supporting plate (250) are respectively connected with one reinforcing plate (240), and the reinforcing plates (240) are connected with the first wing plate (210) or the second wing plate (230); the widths of the first wing plate (210), the bearing plate (220) and the second wing plate (230) are equal to the width of the film (300), a first through hole (2101) with the same width as the width of the film (300) is formed in the first wing plate (210), and a second through hole (2301) with the same width as the width of the film (300) is formed in the second wing plate (230);
The S8 further includes:
s81, folding the supporting plate (250) and the reinforcing plate (240) together towards the front surface of the bearing plate (220) so that the supporting plate (250) and the reinforcing plate (240) are supported on two sides of the bearing plate (220).
5. The integrated production method of a self-heat-sealing based film package according to claim 1, wherein said S1 comprises:
s12, provide bottom plate (200), bottom plate (200) are including first pterygoid lamina (210), loading board (220) and second pterygoid lamina (230) that connect gradually, first pterygoid lamina (210) are last to have seted up rectangular first through-hole (2101), second pterygoid lamina (230) are last to have seted up rectangular second through-hole (2301).
6. The integrated production method of a self-heat-seal based film package according to claim 5, wherein S12 comprises:
s121, provide bottom plate (200), bottom plate (200) are including first pterygoid lamina (210), loading board (220) and second pterygoid lamina (230) that connect gradually, set up rectangular first through-hole (2101) on first pterygoid lamina (210), the interior angle department of first through-hole (2101) all adopts circular arc chamfer to connect, set up rectangular second through-hole (2301) on second pterygoid lamina (230), the interior angle department of second through-hole (2301) all adopts circular arc chamfer to connect, first through-hole (2101) with second through-hole (2301) symmetry sets up.
7. The integrated production method of self-heat-sealing film packages according to claim 5, wherein the steps between S4 and S5 further comprise:
p1 blowing the film (300) to the surface of the product (400), between the product (400) and the first wing plate (210) and between the product (400) and the second wing plate (230) by means of blowing.
8. The integrated production method of self-heat-sealing film packages according to claim 1, wherein the steps between S1 and S2 further comprise:
p2, gluing is carried out on the first wing plate (210) on the side, which is relatively far away from the bearing plate (220), of the first through hole (2101) and on the second wing plate (230) on the side, which is relatively far away from the bearing plate (220), of the second through hole (2301);
the step S4 comprises the following steps:
s41, providing a film roll (11), pulling one end of a film (300) on the film roll (11) to the first wing plate (210), enabling the film (300) to be positioned on two sides of the first wing plate (210) which are away from each other and cover the first through hole (2101), heating and pressing the film (300) positioned at the first through hole (2101) and the gluing position of the first wing plate (210), and enabling the film (300) to be self-heat-sealed at the first through hole (2101) so as to enable the film (300) to be connected with the first wing plate (210), wherein the film (300) is adhered to the first wing plate (210);
The step S5 comprises the following steps:
s51, continuing to pull the film (300) on the film roll (11) to the second wing plate (230), enabling the film (300) to be located on two sides of the second wing plate (230) which are away from each other and cover the second through hole (2301), heating and pressing the film (300) located at the second through hole (2301) and the gluing position of the second wing plate (230), and enabling the film (300) to be self-heat-sealed at the second through hole (2301) so that the film (300) is connected to the second wing plate (230), and enabling the film (300) to be adhered to the first wing plate (210).
9. The integrated production equipment based on the self-heat-sealing film packaging is characterized by comprising a first folding device (20), a film covering device (10), a second folding device (40) and a first conveying device (30), wherein the first conveying device (30) is used for sequentially conveying a bottom plate (200) with a product (400) to the first folding device (20), the film covering device (10) and the second folding device (40);
the first folding device (20) is used for respectively folding a first wing plate (210) and a second wing plate (230) on the bottom plate (200) towards the front surface of the bearing plate (220), and the first folding device (20) can move to the laminating device (10) along with the first conveying device (30);
The laminating device (10) comprises a film roll (11), a self-heating sealing assembly (12) and a cutting assembly (13), wherein the film (300) on the film roll (11) can be pulled out to a first through hole (2101) on a first wing plate (210) and a second through hole (2301) on a second wing plate (230), the self-heating sealing assembly (12) is used for heating, pressing and self-heating sealing the film (300) at the first through hole (2101) so as to enable the film (300) to be connected with the first wing plate (210), the self-heating sealing assembly (12) is also used for heating, pressing and self-heating sealing the film (300) at the second through hole (2301) so as to enable the film (300) to be connected with the second wing plate (230), and the cutting assembly (13) is used for cutting the film (300) from the film roll (11);
the second folding component is used for folding the first wing plate (210) and the second wing plate (230) towards the back of the bottom plate (200) so as to stretch the film (300) and press the product (400) on the bearing plate (220).
10. The integrated production device for self-heat-sealing film packages according to claim 9, wherein the film coating apparatus (10) further comprises a blowing assembly (50), the blowing assembly (50) being arranged between the self-heat-sealing assembly (12) and the cutting assembly (13), the blowing assembly (50) being used for blowing the film (300) to the surface of the product (400), between the product (400) and the first wing plate (210) and between the product (400) and the second wing plate (230).
11. The integrated production device based on self-heat-sealing film packages according to claim 9 or 10, characterized in that said first transfer means (30) are provided with a receiving groove (31) extending in the transfer direction, said first folding means (20) comprising two folding members (21) rotatably connected to said first transfer means (30), the distance between two folding members (21) being matched to the length of said carrier plate (220);
both folding members (21) can rotate to protrude from the first conveying device (30) so as to fold the first wing plate (210) and the second wing plate (230) towards the forward direction of the bearing plate (220) respectively;
the two folding members (21) can also rotate into the accommodating groove (31) and do not protrude out of the first conveying device (30), so that the first wing plate (210) and the second wing plate (230) can be folded reversely.
CN202310419525.8A 2023-04-19 2023-04-19 Integrated production method and equipment for film package based on self heat sealing Active CN116119080B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1201303A (en) * 1966-07-21 1970-08-05 Shirley And Warbey Box Company Means capable of forming a package
US3987711A (en) * 1972-04-10 1976-10-26 Paxall, Inc. Formation of laminated packaging blanks
US5678695A (en) * 1995-10-11 1997-10-21 Sealed Air Corporation Packaging structure
US6148590A (en) * 1995-10-11 2000-11-21 Sealed Air Corporation Packaging structure
WO2017175316A1 (en) * 2016-04-05 2017-10-12 大洋紙業株式会社 Packaging implement, package, and packaging method using packaging implement
CN111572888A (en) * 2019-09-30 2020-08-25 浙江大华技术股份有限公司 Method for packing film packing lining
CN115709837A (en) * 2023-01-09 2023-02-24 浙江大华技术股份有限公司 Film packing box

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1201303A (en) * 1966-07-21 1970-08-05 Shirley And Warbey Box Company Means capable of forming a package
US3987711A (en) * 1972-04-10 1976-10-26 Paxall, Inc. Formation of laminated packaging blanks
US5678695A (en) * 1995-10-11 1997-10-21 Sealed Air Corporation Packaging structure
US6148590A (en) * 1995-10-11 2000-11-21 Sealed Air Corporation Packaging structure
WO2017175316A1 (en) * 2016-04-05 2017-10-12 大洋紙業株式会社 Packaging implement, package, and packaging method using packaging implement
CN111572888A (en) * 2019-09-30 2020-08-25 浙江大华技术股份有限公司 Method for packing film packing lining
CN115709837A (en) * 2023-01-09 2023-02-24 浙江大华技术股份有限公司 Film packing box

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