CN116100780A - Extrusion molding device and method for pressure compensation drip irrigation belt - Google Patents

Extrusion molding device and method for pressure compensation drip irrigation belt Download PDF

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Publication number
CN116100780A
CN116100780A CN202310168260.9A CN202310168260A CN116100780A CN 116100780 A CN116100780 A CN 116100780A CN 202310168260 A CN202310168260 A CN 202310168260A CN 116100780 A CN116100780 A CN 116100780A
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CN
China
Prior art keywords
frame
pressure
gas
ring
drip irrigation
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Granted
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CN202310168260.9A
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Chinese (zh)
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CN116100780B (en
Inventor
张中华
吕名礼
吴小李
李华
陈治王
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Shanghai Huawei Controllable Agricultural Technology Group Co ltd
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Shanghai Huawei Controllable Agricultural Technology Group Co ltd
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Priority to CN202310168260.9A priority Critical patent/CN116100780B/en
Publication of CN116100780A publication Critical patent/CN116100780A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/802Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92085Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92314Particular value claimed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/005Hoses, i.e. flexible
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/22Improving land use; Improving water use or availability; Controlling erosion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a pressure compensation drip irrigation belt extrusion molding device, which comprises a frame, a heating ring and a feeding hopper, wherein the heating ring is arranged on the outer side of the frame, the feeding hopper is arranged at the upper end of the frame, a motor is arranged in the frame, the output end of the motor is connected with a screw rod, the screw rod is rotatably arranged in the frame, a heat energy collecting structure is arranged on the side surface of the screw rod, and an air inlet pressurizing structure is arranged at the lower end of the interior of the frame; the invention discloses a forming method of a pressure compensation drip irrigation tape extrusion forming device, when extrusion pressure is small, the pressure in the device is reduced so that gas outside the device can enter the device along a flow channel to push materials to move forwards; when the extrusion pressure is high, the pressure in the device is increased, so that the gas outside the device can move reversely along the flow channel to inhibit the forward pushing of the material, and then the gas can be discharged from the exhaust port.

Description

Extrusion molding device and method for pressure compensation drip irrigation belt
Technical Field
The invention relates to the technical field of extrusion molding, in particular to a pressure compensation drip irrigation belt extrusion molding device and a pressure compensation drip irrigation belt extrusion molding method.
Background
The drip irrigation belt is characterized in that water is delivered to the root of crops for local irrigation through an orifice or a drip irrigation head on a capillary tube with the diameter of about 10mm by using a plastic pipeline, the water is uniformly and slowly dripped into soil near the root of the crops one by one through the drip irrigation head or the drip irrigation belt with a very small outflow orifice, a pressure extruder is needed in the production of the drip irrigation belt, so that materials are heated and melted first, and then the materials are extruded, and the materials are molded, while the general pressure extruder has some defects, such as:
when the material transportation speed in the pressure extruder device is unbalanced, the pressure in the device can be changed, and the surface of the material can be blemished when the pressure is changed, and when the material transportation amount in the device is less, the transportation speed of the material cannot be automatically compensated, and when the material transportation amount is more, the transportation speed of the material cannot be automatically delayed, so that the transportation amount of the material cannot be automatically adjusted, and the surface of the material is easily blemished.
Disclosure of Invention
The invention aims to provide a pressure compensation drip irrigation belt extrusion molding device and a pressure compensation drip irrigation belt extrusion molding method, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a pressure compensation drip irrigation zone extrusion molding device and method, includes frame, heating ring and feeder hopper, the outside of frame is provided with the heating ring, the upper end of frame is provided with the feeder hopper, the inside of frame is provided with the motor, the output and the hob of motor are connected, the hob rotates the inside that sets up at the frame, the side of hob is provided with heat energy collection structure, the inside lower extreme of frame is provided with inlet plenum structure, the inside upper end of frame is provided with exhaust detection structure, adds the material into the inside of frame through the feeder hopper, then the motor drives the hob and rotates, can drive the material and move forward when the hob rotates, can heat its melting at the in-process heating ring that the material moved, then can extrude the material, and when extruding the material, the extrusion pressure of material changes, heat energy collection structure and inlet plenum structure can change the speed of the interior material of device to adjust the pressure of extruding and the speed of feed, and exhaust detection structure can carry out the monitoring to the interior gaseous velocity of flow and the interior material content of device, can carry out the monitoring to each and carry out the pressure section respectively to the material after each and carry out the adjustment to the speed respectively to the material.
Further, a plurality of fixed slot has been seted up to the side of hob, the inside of fixed slot is provided with heat energy collection structure, heat energy collection structure includes spacing cap, fixed column, solid fixed ring and holding ring, spacing cap sets up in the outside of fixed slot, the inside rotation of spacing cap is provided with the fixed column, the inside at the fixed slot is installed to the fixed column embedding, the embedded end of fixed column is provided with solid fixed ring, gu fixed ring's inside symmetry is provided with holding ring and first spring, first spring is the laminating connection with holding ring, removes the holding ring and makes it enter into the inside of solid fixed ring, then with the inside of solid fixed ring embedding type installation at the fixed slot, then outside removal and the inboard of fixed slot under the thrust effect of first spring contact, reuse bolt is connected spacing cap and hob to fix the spacing cap, and when the fixed column receives the thrust from gas, can take place to rotate between fixed column and the spacing cap, the holding ring can receive the solid fixed ring simultaneously, later does not shrink in the inside of solid fixed ring at the inside of gaseous thrust, and the inside of holding ring can take place the inside the holding ring outside the holding ring and make the inside the holding ring to rotate when the inside the holding ring moves outward at the thrust device, can reach the purpose of adjusting device when the holding ring is moved outward to the holding ring, can take place.
Further, a fixing plate is arranged at one end of the fixing column far away from the fixing ring, guide holes are uniformly distributed in the fixing plate, and one side of each guide hole is funnel-shaped;
when the extrusion pressure in the device is large, the required moving speed of the rear-end material is smaller, and the melting speed is correspondingly longer, so that the material can be melted more completely, gas which is opposite to the moving direction of the material and is formed in the flow channel at the moment can be contacted with one side of the fixed plate, and the guide hole at the side is funnel-shaped, so that the gas can not enter the inside of the guide hole, and can flow along the fixed plate to heat the fixed plate, thereby achieving the purpose of collecting heat energy; the fixed plate is driven to deflect when the gas contacts with the fixed plate, the deflection direction is opposite to the rotating direction of the spiral rod, at the moment, the fixed plate is positioned at the bottommost end, and along with the upward movement of the fixed plate, the fixed plate can restore to the original position under the action of elastic force of the first spring, the rotating direction of the fixed plate is identical to the rotating direction of the spiral rod in the process of restoring to the original position, the flowing gas can uninterruptedly generate pressure on the fixed plate, and the pressure has randomness, so that the moving speed and the moving direction of the fixed plate can be changed, the fixed plate can also move back and forth in an unoriented manner, the material can be loosened in the moving process, the friction force between the material and the device can be reduced, the purpose of reducing the material transporting efficiency can be achieved, and the extrusion pressure of the material can be controlled;
when the extrusion pressure in the device is smaller, the flowing direction of the gas is the same as the flowing direction of the material, and the gas can contact one side of the fixed plate when moving, the guide hole of the side fixed plate is in a plane shape, so that the gas can flow outwards through the guide hole, and the inside of the guide hole is in a funnel shape, so that the contact area of the gas and the guide hole can be increased, the guide hole can sufficiently heat the gas, and then the gas heats the accelerated flowing material, so that the temperature of the material is increased, and the purpose of improving the melting of the material is achieved; at this time, the gas can be obliquely blown to the fixed plate, the guide hole at the side is planar, and then the gas can outwards move along the funnel-shaped guide hole, so that the gas has an aggregation effect, the gas intensively pushes the material to move, and the effect of improving the material transportation speed is achieved.
Further, the air inlet pressurizing structure comprises an air inlet, a guide groove and a connecting pipe, the air inlet is formed in the lower end of the inside of the frame, the connecting pipe is arranged on the outer side of the air inlet, the guide groove is formed in the two sides of the inside of the air inlet, the air inlet is connected with the external connecting pipe, external air enters the inside of the air inlet through the connecting pipe, then the air enters the inside of the device through the air inlet, the inside of the air inlet is blocked, so that the air flows outwards from the guide groove, and the air flows outwards from the guide groove to the outside due to the fact that the guide groove guides the air, so that when more extrusion force of materials is large, the air flows out from the guide groove below, and the air flowing direction is opposite to the material flowing direction; when the extrusion force of the material is smaller, the gas flows out of the guide groove above, and the flowing direction of the gas is the same as the flowing direction of the material.
Further, the inside of inlet port is provided with the dead lever, the through-hole that supplies the gas to flow has been seted up to the inside both sides of dead lever, the inside center department of dead lever is provided with the support column, the outside of support column is provided with the second spring, the second spring sets up in the inside of dead lever, one side that the dead lever was kept away from to the inside center department of dead lever is provided with semicircular fixed disk, and when gas entered into in the inlet port, the inlet port had invariable atmospheric pressure and supports the fixed disk, and external material and second spring can produce decurrent pressure to the fixed disk, so can make the fixed disk be in balanced state, and when the material volume in the device increases, the screw increases the pressure of material, so can promote the fixed disk to move downwards, and the gas flows back with the direction of material flow in the guide way, otherwise when the material is less, the pressure that the fixed disk upper end received reduces, so the gas promotes the fixed disk to upwards move to make the gas move along the material removal direction, the transportation effect of material is increased.
Further, a storage groove is formed in the fixing disc, the upper end of the storage groove is in a semi-opening shape, a grinding roller is rotatably arranged in the storage groove, a torsion spring is arranged on the side face of the grinding roller, the other end of the torsion spring is connected with the fixing disc, a steel wire rope is arranged on the side face of the grinding roller, the other end of the steel wire rope is connected with a piston ring, the piston ring is slidably arranged in a supporting column, a second spring is connected on the side face of the piston ring, the second spring is arranged in the supporting column, the side face of the second spring is connected with the fixing disc, gas enters the supporting column along a gap between the supporting column and a fixing rod, so that thrust is generated to the piston ring, the piston ring is in a balanced state due to the thrust from the gas, the elasticity of the third spring and the elasticity of the torsion spring, when the position of the fixing disc changes, the space in the fixing disc changes, the piston ring is also changed, the piston ring is not balanced, the piston ring moves, when the piston ring moves, the air inlet hole is enabled to be more finely ground, the material is crushed by the grinding roller, and the material is more and the grinding roller is rotated, and the fine material is more is crushed by the pressure of the grinding roller; and when the materials in the device are fewer, the extrusion pressure is larger, gas attracts the thinned materials, so that the materials are supplemented, gaps of the materials can be supplemented through the thinned materials, and the extrusion pressure is further improved.
Further, the exhaust detection structure comprises an exhaust hole, an induction coil, a fixing frame, an impeller and a screen, wherein the exhaust hole is formed in the upper end of the inside of the frame, the induction coil is arranged in the exhaust hole, the fixing frame is arranged in the exhaust hole in a sliding mode, the impeller is rotatably arranged in the center of the fixing frame, the screen is arranged in the upper end of the fixing frame, when gas is exhausted from the exhaust hole, thrust is generated on the fixing frame, so that the fixing frame moves upwards, and a magnetic stripe is arranged in an outer frame of the fixing frame, the induction coil can generate induced electromotive force when the fixing frame moves up and down, the wind force can be monitored based on the induced electromotive force, the impeller can be driven to rotate when the gas blows to the impeller, and the impeller is connected with a rotating speed sensor, so that the rotating speed of the impeller can be directly detected based on the wind force is detected to be compared with data generated by the movement of the fixing frame; when the material content in the device is less, the material of refining can be supplied to the material, when the material of refining is contained in gas, can be blocked by the screen cloth when the material of refining flows upwards along with gas, thereby make the screen cloth receive bigger impact force, so the gas thrust that the mount received also will increase, the phenomenon of quick rising can appear in the mount, so according to the rotational speed of impeller and the moving speed proportion of mount can detect the gas content and the material quantity of refining at that time, and the material of refining can only flow through the material clearance, the more the material quantity of refining in the exhaust gas, the clearance between the materials is bigger, can detect the clearance size of material based on this.
A molding method of a pressure-compensated drip irrigation tape extrusion molding device, the molding method comprising the steps of:
a: adding a material into the device through a feeding device, then starting a motor to drive a screw rod to enable the material to move forwards, heating and melting the material, and extruding the material to form;
b: when the extrusion pressure is smaller, the pressure in the device is reduced, so that gas outside the device can enter the device along the flow channel to push the material to move forwards, meanwhile, the broken material in the air inlet pressurizing structure can be attracted, the gap in the material is reduced, the extrusion pressure of the material is increased, then the gas can be discharged from the exhaust port, and the gas flow and the broken content can be monitored by the exhaust port;
and C, when the extrusion pressure is high, the pressure in the device is increased, so that the gas outside the device can move reversely along the flow channel to inhibit the forward pushing of the material, and then the gas can be discharged from the exhaust port.
Compared with the prior art, the invention has the following beneficial effects: when the extrusion pressure is relatively high, the pressure of the screw rod to the material is increased, so that the fixed disc is pushed to move downwards, the gas spraying direction is opposite to the material flowing direction, when the extrusion pressure is relatively low, the screw rod is used for pushing the fixed disc to move upwards, the gas spraying direction is the same as the material direction, so as to compensate the extrusion pressure of the material, and when the space in the air inlet hole is changed, the pressure in the air inlet hole is changed, so that the piston ring is stressed to change to cause the rolling roller to rotate so as to refine the material, and when the refined material is relatively less in the device, the material flows along with the gas, so that gaps of the material are compensated.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic diagram of the front view of the interior of the housing of the present invention;
FIG. 3 is a schematic view of the cross-sectional structure of FIG. 2 A-A in accordance with the present invention;
FIG. 4 is a schematic perspective view of the fixing post and the fixing plate of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 2A in accordance with the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 2B in accordance with the present invention;
FIG. 7 is a schematic view of the forces in the intake and exhaust holes when the extrusion pressure is high;
FIG. 8 is a schematic diagram of the forced structure in the intake and exhaust holes at low extrusion pressure;
fig. 9 is a schematic diagram of the forces within the holding pan.
In the figure: 1. a frame; 2. a heating ring; 3. a feed hopper; 4. a motor; 5. a screw rod; 6. a fixing groove; 7. a limit cap; 8. fixing the column; 9. a fixing ring; 10. a support ring; 11. a fixing plate; 12. a guide hole; 13. an air inlet hole; 14. a guide groove; 15. a connecting pipe; 16. a fixed rod; 17. a second spring; 18. a support column; 19. piston rings; 20. a third spring; 21. a fixed plate; 22. a roller; 23. an exhaust hole; 24. an induction coil; 25. a fixing frame; 26. an impeller; 27. and (3) screening.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 and 2, the present invention provides the following technical solutions: the utility model provides a pressure compensation drip irrigation zone extrusion molding device and method, including frame 1, heating ring 2 and feeder hopper 3, the outside of frame 1 is provided with heating ring 2, the upper end of frame 1 is provided with feeder hopper 3, the inside of frame 1 is provided with motor 4, the output and the hob 5 of motor 4 are connected, hob 5 rotates the inside that sets up at frame 1, the side of hob 5 is provided with heat energy collection structure, the inside lower extreme of frame 1 is provided with the pressure boost structure, the inside upper end of frame 1 is provided with the exhaust gas detection structure, add the material into the inside of frame 1 through feeder hopper 3, then motor 4 drives hob 5 and rotate, can drive the material and move forward when hob 5 rotates, in-process heating ring 2 can heat the material and make it melt, then can extrude the material, when extruding the material, when the extrusion pressure of material changes, heat energy collection structure and the pressure of the interior material of pressure of feeding of device of adjusting extrusion, and the speed of feeding, and exhaust gas detection structure can monitor the interior gas content and form content of material of device can be adjusted from this each form in the interval respectively, can monitor the interior the pressure of each form of material and the interval can be adjusted respectively, the material is moved from this.
As shown in fig. 3, a plurality of fixed slot 6 has been seted up to the side of hob 5, the inside of fixed slot 6 is provided with heat energy collection structure, heat energy collection structure includes spacing cap 7, fixed column 8, solid fixed ring 9 and holding ring 10, spacing cap 7 sets up in the outside of fixed slot 6, the inside rotation of spacing cap 7 is provided with fixed column 8, the inside at fixed slot 6 is installed to fixed column 8 embedding, the embedded end of fixed column 8 is provided with solid fixed ring 9, gu fixed ring 9's inside symmetry is provided with holding ring 10 and first spring, first spring and holding ring 10 are the laminating connection, move holding ring 10 and make it enter into gu fixed ring 9's inside, then with gu fixed ring 9 embedding install in fixed slot 6's inside, then outside the holding ring 10 is contacted with fixed slot 6's inboard under the thrust effect of first spring, reuse bolt is connected spacing cap 7 and hob 5, and be fixed to when fixed column 8 receives the thrust from gas, can take place to rotate between fixed column 8 and the fixed column 7, gu fixed column 10 can go into inside the holding ring 9 at the time, can not receive the inside the holding ring 10 to adjust the internal pressure device when the inside the holding ring 10 is moved to the inside the holding ring 10, can reach the purpose when the inside the holding ring is adjusted to the inside the holding ring is moved to the inside the holding ring 10.
As shown in fig. 4, a fixing plate 11 is arranged at one end of the fixing column 8 far away from the fixing ring 9, guide holes 12 are uniformly distributed in the fixing plate 11, and one side of the guide holes 12 is funnel-shaped;
as shown in fig. 7, when the extrusion pressure in the device is high, the required moving speed of the rear end material is low, and the melting speed is correspondingly high, so that the material is melted more completely, gas which is formed in the flow channel and is opposite to the moving direction of the material is contacted with one side of the fixed plate 11, and the guide hole 12 on the side is funnel-shaped, so that the gas cannot enter the guide hole 12, and flows along the fixed plate 11 to heat the fixed plate 11, thereby achieving the purpose of collecting heat energy; when the gas contacts the fixed plate 11, the fixed plate 11 is driven to deflect, the deflection direction is opposite to the rotation direction of the screw rod 5, at the moment, the fixed plate 11 is positioned at the bottommost end, along with the upward movement of the fixed plate 11, the fixed plate 11 can restore to the original position under the action of the elastic force of a first spring, the rotation direction of the fixed plate 11 is identical to the rotation direction of the screw rod 5 in the process of restoring to the original position, the flowing gas can uninterruptedly generate pressure on the fixed plate 11, and the pressure has randomness, so that the movement speed and direction of the fixed plate 11 can be changed, the fixed plate 11 can also move back and forth in an unoriented manner, the materials can be loosened in the movement process, the friction force between the materials and the device can be reduced, the purpose of reducing the material transportation efficiency can be achieved, and the extrusion pressure of the materials can be controlled;
as shown in fig. 8, when the extrusion pressure in the device is small, the flowing direction of the gas is the same as the flowing direction of the material, and when the gas moves, the gas contacts one side of the fixed plate 11, and the guide hole 12 of the side fixed plate 11 is in a plane shape, so that the gas can flow outwards through the guide hole 12, and the inside of the guide hole 12 is in a funnel shape, so that the contact area between the gas and the guide hole 12 can be increased, the guide hole 12 can sufficiently heat the gas, and then the gas heats the accelerated flowing material, so that the temperature of the material is increased, and the purpose of improving the melting of the material is achieved; at this time, the gas is blown to the fixing plate 11 in an inclined manner, the guide hole 12 at the side is in a plane shape, and then the gas moves outwards along the funnel-shaped guide hole 12, so that the gas has an aggregation effect, and the gas intensively pushes the material to move, thereby achieving the effect of improving the material transportation speed.
As shown in fig. 6, the air inlet pressurizing structure comprises an air inlet hole 13, a guide groove 14 and a connecting pipe 15, wherein the air inlet hole 13 is formed in the lower end of the interior of the frame 1, the connecting pipe 15 is arranged on the outer side of the air inlet hole 13, the guide groove 14 is formed in the two sides of the interior of the air inlet hole 13, the air inlet hole 13 is connected with the external connecting pipe 15, external air enters the interior of the air inlet hole 13 through the connecting pipe 15, then the air enters the interior of the device through the air inlet hole 13, and the interior of the air inlet hole 13 is blocked, so that the air flows outwards from the guide groove 14, and the air flows outwards from the guide groove 14 to the outside due to the fact that the air flows out from the guide groove 14 to guide the air, so that when the extrusion force of materials is large, the air flows out from the guide groove 14 below, and the flow direction of the air is opposite to the flow direction of the materials; when the extrusion force of the material is small, the gas flows out from the guide groove 14 above, and the flowing direction of the gas is the same as the flowing direction of the material.
The inside of inlet port 13 is provided with dead lever 16, the through-hole that supplies the gas to flow is offered to the inside both sides of dead lever 16, the inside center department of dead lever 16 is provided with support column 18, the outside of support column 18 is provided with second spring 17, second spring 17 sets up in the inside of dead lever 16, the inside center department of dead lever 16 keeps away from the one side of dead lever 16 is provided with semicircular fixed disk 21, when gas enters into inlet port 13, inlet port 13 has invariable atmospheric pressure to support fixed disk 21, and external material and second spring 17 can produce decurrent pressure to fixed disk 21, so can make fixed disk 21 be in equilibrium state, and when the material volume in the device increases, the pressure increase of hob 5 to the material, so can promote fixed disk 21 and move downwards, and the gas flows out the back with the direction of material is opposite, otherwise when the material is less, the pressure that the fixed disk 21 upper end received reduces, so the gas promotes fixed disk 21 and upwards moves, thereby make the gas move along the material direction of movement, increase the transportation effect of material.
As shown in fig. 9, a storage tank is arranged in the fixed disc 21, the upper end of the storage tank is in a semi-open shape, a grinding roller 22 is rotatably arranged in the storage tank, a torsion spring is arranged on the side surface of the grinding roller 22, the other end of the torsion spring is connected with the fixed disc 21, a steel wire rope is arranged on the side surface of the grinding roller 22, the other end of the steel wire rope is connected with a piston ring 19, the piston ring 19 is slidably arranged in the support column 18, a second spring 17 is connected on the side surface of the piston ring 19, the second spring 17 is arranged in the support column 18, the side surface of the second spring 17 is connected with the fixed disc 21, gas enters the support column 18 along a gap between the support column 18 and a fixed rod 16, so that thrust is generated to the piston ring 19, the piston ring 19 is in a balanced state due to the thrust from the gas, the elasticity of the third spring 20 and the elasticity of the torsion spring, when the position of the fixed disc 21 is changed, the space in the piston ring 13 is changed, so that the air pressure in the piston ring 19 is also changed, the piston ring 19 is not balanced, the piston ring 19 is stressed, the piston ring 19 moves, when the piston ring 19 moves, and the fine material is crushed by the steel wire rope, and the grinding roller is more material is crushed, and the material is discharged by the grinding roller, and the fine material is more material is crushed by the grinding roller, and the grinding roller, when the grinding roller is rotated, and the fine material is more material is rotated, and the material is more; and when the materials in the device are fewer, the extrusion pressure is larger, gas attracts the thinned materials, so that the materials are supplemented, gaps of the materials can be supplemented through the thinned materials, and the extrusion pressure is further improved.
As shown in fig. 5, the exhaust detecting structure comprises an exhaust hole 23, an induction coil 24, a fixing frame 25, an impeller 26 and a screen 27, wherein the exhaust hole 23 is formed in the upper end of the interior of the frame 1, the induction coil 24 is arranged in the exhaust hole 23, the fixing frame 25 is slidably arranged in the exhaust hole 23, the impeller 26 is rotatably arranged in the center of the fixing frame 25, the screen 27 is arranged in the upper end of the fixing frame 25, when air is exhausted from the exhaust hole 23, the fixing frame 25 generates thrust, so that the fixing frame 25 moves upwards, and the outer frame of the fixing frame 25 contains a magnetic stripe, the induction coil 24 generates induced electromotive force when the fixing frame 25 moves upwards and downwards, the wind force can be monitored based on the induced electromotive force, the air can be driven to rotate when the air is blown to the impeller 26, and the impeller 26 is connected with a rotation speed sensor, so that the rotation speed of the impeller 26 can be directly detected, and the wind force can be detected to be compared with the data generated by the movement of the fixing frame 25; when the material content in the device is less, the material of refining can be supplied to the material, when the material of refining is contained in the gas, when the material of refining is blocked by the screen 27 along with the upward flow of gas, thereby the screen 27 receives bigger impact force, so the gas thrust that the mount 25 receives also can increase, the phenomenon of quick rise can appear in the mount 25, so the gas content and the material quantity of refining at that time can be detected according to the rotating speed of the impeller 26 and the moving speed proportion of the mount 25, and the material of refining can only flow through the material gap, namely, the more the material quantity of refining in the exhaust gas, the bigger the gap between the materials, and the gap size of the material can be detected based on the material.
8. The molding method of the extrusion molding device for the pressure-compensated drip irrigation tape according to claim 1, comprising the steps of:
a: adding a material into the device through a feeding device, then starting a motor to drive a screw rod to enable the material to move forwards, heating and melting the material, and extruding the material to form;
b: when the extrusion pressure is smaller, the pressure in the device is reduced, so that gas outside the device can enter the device along the flow channel to push the material to move forwards, meanwhile, the broken material in the air inlet pressurizing structure can be attracted, the gap in the material is reduced, the extrusion pressure of the material is increased, then the gas can be discharged from the exhaust port, and the gas flow and the broken content can be monitored by the exhaust port;
and C, when the extrusion pressure is high, the pressure in the device is increased, so that the gas outside the device can move reversely along the flow channel to inhibit the forward pushing of the material, and then the gas can be discharged from the exhaust port.
The working principle of the invention is as follows: when the device is used, the feeding hopper 3 is used for feeding materials into the frame 1, the motor 4 is used for driving the screw rod 5 to rotate, the screw rod 5 is used for pushing the materials to move when rotating, the heating ring 2 is used for heating and melting the materials in the moving process of the materials, and then the materials are extruded;
when the extrusion pressure of the material is high, the content of the material in the device is high, and the side surface of the screw rod 5 extrudes a large amount of material, so that the pressure generated by the material on the fixed disc 21 is high, the fixed disc 21 is pushed to move downwards, gas is sprayed when the fixed disc 21 moves downwards, the gas spraying direction is opposite to the flow direction of the material, the flow of the material is delayed, and the aim of controlling the extrusion pressure is fulfilled by reducing the flow speed of the front-end material;
when the extrusion pressure of the material is smaller, the material on the side face of the screw rod 5 is smaller, so that the pressure of the material on the fixed disc 21 is also smaller, the fixed disc 21 can move into the device under the action of the gas pressure, the direction of the gas sprayed out is the same as that of the material flow, so that the gas can push the material to move, the extrusion pressure of the material is compensated, the grinding roller 22 is driven to rotate when the gas pressure in the gas inlet hole 13 changes, the material is ground when the grinding roller 22 rotates, the material is thinned, and the thinned material can supplement gaps between the materials to compensate the extrusion pressure.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a pressure compensation drip irrigation zone extrusion molding device, includes frame (1), heating ring (2) and feeder hopper (3), its characterized in that: the utility model discloses a solar energy heating device, including frame (1), screw rod (5), heat energy collection structure, frame (1)'s inside lower extreme is provided with air inlet supercharging structure, frame (1)'s inside upper end is provided with exhaust detection structure, frame (1)'s outside is provided with heating ring (2), frame (1)'s upper end is provided with feeder hopper (3), frame (1)'s inside is provided with motor (4), motor (4) output is connected with screw rod (5), screw rod (5) rotate the inside that sets up in frame (1), screw rod (5) side is provided with heat energy collection structure, frame (1)'s inside lower extreme is provided with air inlet supercharging structure.
2. The pressure compensated drip irrigation tape extrusion molding device according to claim 1, wherein: the side of hob (5) has been seted up a plurality of fixed slot (6), the inside of fixed slot (6) is provided with heat energy collection structure, heat energy collection structure includes spacing cap (7), fixed column (8), solid fixed ring (9) and supporting ring (10), spacing cap (7) set up in the outside of fixed slot (6), the inside rotation of spacing cap (7) is provided with fixed column (8), the inside at fixed slot (6) is installed to fixed column (8) embedding, the embedded end of fixed column (8) is provided with solid fixed ring (9), the inside symmetry of solid fixed ring (9) is provided with supporting ring (10) and first spring, first spring is the laminating connection with supporting ring (10).
3. The pressure compensated drip irrigation tape extrusion molding device according to claim 2, wherein: one end of the fixing column (8) far away from the fixing ring (9) is provided with a fixing plate (11), guide holes (12) are uniformly distributed in the fixing plate (11), and one side of the guide holes (12) is funnel-shaped.
4. The pressure compensated drip irrigation tape extrusion molding device according to claim 1, wherein: the air inlet pressurizing structure comprises an air inlet hole (13), guide grooves (14) and connecting pipes (15), wherein the air inlet hole (13) is formed in the lower end of the inside of the frame (1), the connecting pipes (15) are arranged on the outer side of the air inlet hole (13)), and the guide grooves (14) are formed in the two sides of the inside of the air inlet hole (13).
5. The pressure compensated drip irrigation tape extrusion molding device as defined in claim 4, wherein: the inside of inlet port (13) is provided with dead lever (16), the through-hole that supplies the gas to flow has been seted up to the inside both sides of dead lever (16), the inside center department of dead lever (16) is provided with support column (18), the outside of support column (18) is provided with second spring (17), second spring (17) set up in the inside of dead lever (16), one side that dead lever (16) were kept away from to the inside center department of dead lever (16) is provided with semicircular fixed disk (21).
6. The pressure compensated drip irrigation tape extrusion molding device as defined in claim 5, wherein: the inside of fixed disk (21) is provided with the holding vessel, the upper end of holding vessel is half open-ended form, the inside rotation of holding vessel is provided with rolls roller (22), the side of rolls roller (22) is provided with the torsional spring, the other end of torsional spring is connected with fixed disk (21), the side of rolls roller (22) is provided with wire rope, the other end and the piston ring (19) of wire rope are connected, piston ring (19) slip sets up the inside at support column (18), the side of piston ring (19) is connected with second spring (17), second spring (17) set up the inside at support column (18), the side of second spring (17) is connected with fixed disk (21).
7. The pressure compensated drip irrigation tape extrusion molding device according to claim 1, wherein: the exhaust detection structure comprises an exhaust hole (23), an induction coil (24), a fixing frame (25), an impeller (26) and a screen (27), wherein the exhaust hole (23) is formed in the upper end of the inside of the frame (1), the induction coil (24) is arranged in the exhaust hole (23), the fixing frame (25) is arranged in the exhaust hole (23) in a sliding mode, the impeller (26) is arranged in the center of the fixing frame (25) in a rotating mode, and the screen (27) is arranged in the upper end of the fixing frame (25).
8. The molding method of a pressure-compensated drip irrigation tape extrusion molding device as claimed in claim 1, comprising the steps of:
a: adding a material into the device through a feeding device, then starting a motor to drive a screw rod to enable the material to move forwards, heating and melting the material, and extruding the material to form;
b: when the extrusion pressure is smaller, the pressure in the device is reduced, so that gas outside the device can enter the device along the flow channel to push the material to move forwards, meanwhile, the broken material in the air inlet pressurizing structure can be attracted, the gap in the material is reduced, the extrusion pressure of the material is increased, then the gas can be discharged from the exhaust port, and the gas flow and the broken content can be monitored by the exhaust port;
and C, when the extrusion pressure is high, the pressure in the device is increased, so that the gas outside the device can move reversely along the flow channel to inhibit the forward pushing of the material, and then the gas can be discharged from the exhaust port.
CN202310168260.9A 2023-02-27 2023-02-27 Extrusion molding device and method for pressure compensation drip irrigation belt Active CN116100780B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552865A (en) * 2015-01-20 2015-04-29 张家港市贝尔机械有限公司 Plastic extrusion equipment with heat energy recovery function
CN204701116U (en) * 2015-04-01 2015-10-14 江西铭远传动设备有限公司 A kind of drip irrigation zone specialized high-speed extruder
CN212219230U (en) * 2020-09-28 2020-12-25 内蒙古大尚机械设备制造有限公司 Labyrinth drip irrigation belt extruder
CN214448312U (en) * 2021-01-26 2021-10-22 天津市荣辰机电设备有限公司 Drip irrigation belt production line
WO2022095125A1 (en) * 2020-11-09 2022-05-12 绍兴市柯桥区锦策智能科技有限公司 Extrusion device for wood-plastic raw materials

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552865A (en) * 2015-01-20 2015-04-29 张家港市贝尔机械有限公司 Plastic extrusion equipment with heat energy recovery function
CN204701116U (en) * 2015-04-01 2015-10-14 江西铭远传动设备有限公司 A kind of drip irrigation zone specialized high-speed extruder
CN212219230U (en) * 2020-09-28 2020-12-25 内蒙古大尚机械设备制造有限公司 Labyrinth drip irrigation belt extruder
WO2022095125A1 (en) * 2020-11-09 2022-05-12 绍兴市柯桥区锦策智能科技有限公司 Extrusion device for wood-plastic raw materials
CN214448312U (en) * 2021-01-26 2021-10-22 天津市荣辰机电设备有限公司 Drip irrigation belt production line

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