CN214529125U - Efficient continuous quenching device for aluminum profiles - Google Patents

Abstract

The utility model discloses a high-efficient continuous guenching unit of aluminium alloy belongs to the machining field, including the cooler bin, cooling chamber A and cooling chamber B have been seted up to the cooler bin inside, cooling chamber A is unanimous with the inside component structure of cooling chamber B, install the air inlet machine on the cooling chamber B, the air inlet machine runs through cooling chamber B and extends to inside the cooling chamber B, cooling chamber B internally mounted has the baffle, the exhaust pipe is installed to the baffle top, the exhaust pipe is provided with the multiunit, cooler bin internally mounted has the conveying chamber, the feed inlet has been seted up to conveying chamber one end, the bin outlet has been seted up to the conveying chamber other end. Thereby control the action wheel and follow the speed of driving wheel through adjusting walking driver control step motor, be convenient for adjust the transfer rate who gets into the conveying intracavity raw materials, increased the convenience of device, through the emission of input natural wind to make the air current operation in the cooler bin stable, increased the practicality of device.

Description

Efficient continuous quenching device for aluminum profiles

Technical Field

The utility model relates to the field of machining, especially, relate to a high-efficient continuous guenching unit of aluminium alloy.

Background

In the mechanical field, the quenching process is a treatment method which is widely applied, and the quenching process is to heat a certain metal material to a certain temperature and keep the temperature for a certain time to change the alloy structure of the metal material, so as to improve the mechanical property of the alloy and increase the corrosion resistance.

Patent CN201911160874.2 discloses an aluminium alloy guenching unit, including the main part case, main part roof portion both sides inner wall all is provided with the roof, and roof top outer wall is provided with four heat insulating boards, four the bleeder vent has all been opened to heat insulating board top outer wall, and every heat insulating board all welds the air guide fill near the top outer wall of bleeder vent one side, and every air guide fill top outer wall all is provided with same net gas box, the inner wall all welds of net gas box has the active carbon filter screen all around, and the top of net gas box outer wall all welds same glass frame all around, glass frame top outer wall is opened there is the connecting hole, and connecting hole circumference inner wall is provided with the exhaust fill, and exhaust fill top outer wall is opened there is the exhaust hole. The invention effectively promotes the treatment of the flue gas after quenching, plays a role in optimizing the ambient air environment, facilitates the loading and unloading of the aluminum profile, and improves the heating effect of the heating rod on the aluminum profile by arranging the heat conduction holes at the top and the bottom of the quenching frame.

Some of the above-mentioned utility model have the disadvantages: 1. the above design cannot control the transportation speed of the material when transporting the raw material, so that improvement is needed. 2. The existing air-cooled quenching of the design mostly adopts single-row air to directly blow the surface of the aluminum alloy for air cooling, the air volume is not controllable, the single air flow affects the precise forming and the straightness of the product on one hand, and on the other hand, the energy consumption is higher, and the requirements of energy-saving production are not facilitated, so the improvement is needed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a high-efficient continuous guenching unit of aluminium alloy aims at controlling the action wheel and the speed from the driving wheel through adjusting driver control step motor that walks, is convenient for adjust the transfer rate that gets into conveying intracavity raw materials, has increased the convenience of device, through the emission of input natural wind to make the air current operation in the cooler bin stable, increased the practicality of device.

The utility model provides a specific technical scheme as follows:

the utility model provides an aluminum profile high-efficiency continuous quenching device, which comprises a cooling box, wherein a cooling cavity A and a cooling cavity B are arranged in the cooling box, the internal components of the cooling cavity A and the cooling cavity B are consistent, an air inlet machine is arranged on the cooling cavity B, the air inlet machine penetrates through the cooling cavity B and extends to the inside of the cooling cavity B, a baffle is arranged in the cooling cavity B, an exhaust pipe is arranged above the baffle, the exhaust pipe is provided with a plurality of groups, a conveying cavity is arranged in the cooling box, one end of the conveying cavity is provided with a feed inlet, the other end of the conveying cavity is provided with a discharge outlet, a bearing plate is arranged in the conveying cavity, a driving wheel and a driven wheel are arranged on the bearing plate, a power box is arranged at the bottom of the bearing plate, a stepping motor is arranged in the power box, a rotating ring is arranged on the power box, and the power output end of the stepping motor is connected with the power input end of the rotating ring.

Optionally, the power input ends of the air inlet machine and the stepping motor are connected with the power output end of the external power supply.

Optionally, an air equalization net is installed on the cooling cavity B, and the air equalization net is located on the exhaust pipe.

Optionally, a crawler belt is mounted on the swivel, one end of the crawler belt is mounted on the driving wheel, and the other end of the crawler belt is mounted on the driven wheel.

Optionally, a stepping driver is installed on the power box, and an information output end of the stepping driver is connected with an information input end of the stepping motor.

The utility model has the advantages as follows:

1. the embodiment of the utility model provides an aluminium alloy high efficiency continuous quenching device, when using, drop into the raw materials from the feed inlet, get into the conveying intracavity, connect the external power supply of bearing board bottom step motor, step motor moves, the drive swivel, the swivel begins to operate, when the swivel rotates, drive the track, track drive action wheel, make the action wheel begin to rotate, the action wheel rethread track drive from the driving wheel, make from the driving wheel begin to operate, drive the driver that walks, the driver that walks transmits the electric pulse signal, step motor is the open loop control component who changes the electric pulse signal into angle displacement or linear displacement, under the condition of non-overload, the rotational speed of motor, the position of stopping only depends on the frequency and the pulse number of pulse signal, thereby control the speed of action wheel and follow driving wheel through adjusting the driver that walks, be convenient for adjusting the conveying speed of the raw materials that gets into the conveying intracavity, the convenience of the device is increased.

2. The embodiment of the utility model provides a high-efficient continuous guenching unit of aluminium alloy, when the raw materials moves on the load board, connect the external power supply of air inlet machine, the air inlet machine is the mechanical energy who relies on the input, thereby improve the gaseous flow of gas pressure guide, thereby guide outside air admission cooling chamber A and cooling chamber B in, the baffle prevents the air refluence, outside air passes through multiunit exhaust pipe and discharges in the equal wind net, by the equal wind net with outside air homodisperse in the conveying intracavity portion again, carry out the forced air cooling to the raw materials that get into, through the emission of input natural wind, thereby make the air current operation stable in the cooler bin, the practicality of device has been increased.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a front view of an efficient continuous quenching device for aluminum profiles according to an embodiment of the present invention;

fig. 2 is a schematic view of the bottom extension structure of the bearing plate in fig. 1 of the efficient continuous quenching device for aluminum profiles of the embodiment of the invention.

In the figure: 1. a cooling tank; 2. a cooling chamber A; 3. a cooling chamber B; 4. an air inlet machine; 5. a baffle plate; 6. an exhaust duct; 7. a wind equalizing net; 8. a feed inlet; 9. a discharge outlet; 10. a bearing plate; 11. a transfer chamber; 12. a crawler belt; 13. a driving wheel; 14. a driven wheel; 15. a stepping motor; 16. a step driver; 17. a power box; 18. and (7) rotating the ring.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The efficient continuous quenching device for aluminum profiles according to the embodiment of the present invention will be described in detail with reference to fig. 1 and 2.

Referring to fig. 1 and 2, an efficient continuous aluminum profile quenching device provided by an embodiment of the present invention includes a cooling box 1, a cooling cavity a2 and a cooling cavity B3 are provided inside the cooling box 1, the internal components of the cooling cavity a2 and the cooling cavity B3 are identical, an air inlet fan 4 is installed on the cooling cavity B3, the air inlet fan 4 penetrates through the cooling cavity B3 and extends into the cooling cavity B3, a baffle 5 is installed inside the cooling cavity B3, an exhaust pipe 6 is installed above the baffle 5, the exhaust pipe 6 is provided with multiple groups, a conveying cavity 11 is installed inside the cooling box 1, a feed inlet 8 is provided at one end of the conveying cavity 11, a discharge outlet 9 is provided at the other end of the conveying cavity 11, a bearing plate 10 is installed inside the conveying cavity 11, a driving wheel 13 and a driven wheel 14 are installed on the bearing plate 10, a power box 17 is installed at the bottom of the bearing plate 10, the power box 17 is internally provided with a stepping motor 15, the power box 17 is provided with a rotating ring 18, and the power output end of the stepping motor 15 is connected with the power input end of the rotating ring 18.

Referring to fig. 1, an external power supply of a stepping motor 15 is connected to the bottom of the bearing plate 10, when the stepping motor 15 operates, the rotary ring 18 is driven to be connected with the external power supply of the air inlet fan 4, the air inlet fan 4 increases the air pressure by means of input mechanical energy so as to guide the air to flow, and the external air is guided into a cooling cavity a2 and a cooling cavity B3.

Referring to fig. 1 and 2, the baffle 5 prevents the air from flowing backwards, the external air is discharged into the air-equalizing net 7 through the plurality of groups of exhaust pipes 6, and then the external air is uniformly dispersed in the conveying cavity 11 through the air-equalizing net 7 to cool the entering raw materials.

Referring to fig. 1 and 2, when the swivel 18 rotates, the track 12 is driven, the track 12 drives the driving wheel 13, so that the driving wheel 13 starts to rotate, and the driving wheel 13 drives the driven wheel 14 through the track 12, so that the driven wheel 14 starts to operate.

Referring to fig. 1 and 2, the walking driver is driven, the walking driver transmits an electric pulse signal, the stepping motor 15 is an open-loop control element which converts the electric pulse signal into angular displacement or linear displacement, the rotating speed and the stopping position of the motor only depend on the frequency and the pulse number of the pulse signal in the non-overload condition, and the stepping motor 15 is controlled by adjusting the walking driver so as to control the speed of the driving wheel 13 and the driven wheel 14.

The embodiment of the utility model provides a high-efficient continuous guenching unit of aluminium alloy, when using, throw in the raw materials from feed inlet 8, get into conveying chamber 11, connect the external power supply of bearing plate 10 bottom step motor 15, step motor 15 moves, drive swivel 18, swivel 18 begins to operate, when swivel 18 rotates, drive track 12, track 12 drives action wheel 13, make action wheel 13 begin to rotate, action wheel 13 drives driven wheel 14 through track 12 again, make driven wheel 14 begin to operate, drive the driver of walking, the driver of walking transmits electric pulse signal, step motor 15 is the open loop control element who changes electric pulse signal into angle displacement or linear displacement, under the condition of non-overload, the rotational speed of motor, the position of stopping only depends on the frequency and the pulse number of pulse signal, thereby control step motor 15 through adjusting the driver of walking controls the speed of action wheel 13 and driven wheel 14, the transfer rate of raw materials in the conveying chamber 11 of being convenient for adjust entering, when the raw materials moves on bearing board 10, connect the external power supply of air inlet machine 4, air inlet machine 4 relies on the mechanical energy of input, thereby improve gas pressure and guide the gas flow, guide outside air admission cooling chamber A2 and cooling chamber B3 in, baffle 5 prevents the air refluence, outside air is through multiunit exhaust pipe 6 discharge in the net 7 that equalizes wind, again by net 7 with the even dispersion of outside air inside conveying chamber 11, carry out the forced air cooling to the raw materials that get into, discharge through the input natural wind, thereby make the air current operation stable in cooling box 1, the practicality of device has been increased, step driver's model is DM860, step motor's model is BYG 3508.

It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (5)

1. The utility model provides a high-efficient continuous guenching unit of aluminium alloy, includes cooler bin (1), its characterized in that, cooler bin (1) is inside to be seted up cooling chamber A (2) and cooling chamber B (3), cooling chamber A (2) and the inside constitution structure of cooling chamber B (3) are unanimous, install air inlet fan (4) on the cooling chamber B (3), air inlet fan (4) run through cooling chamber B (3) and extend to inside cooling chamber B (3), cooling chamber B (3) internally mounted has baffle (5), exhaust pipe (6) are installed to baffle (5) top, exhaust pipe (6) are provided with the multiunit, cooler bin (1) internally mounted has conveying chamber (11), conveying chamber (11) one end has been seted up feed inlet (8), conveying chamber (11) other end has been seted up bin outlet (9), conveying chamber (11) internally mounted has bearing plate (10), install action wheel (13) and follow driving wheel (14) on bearing board (10), headstock (17) is installed to bearing board (10) bottom, headstock (17) internally mounted has step motor (15), install change (18) on headstock (17), the power take off end of step motor (15) links to each other with the power input end of change (18).

2. The efficient continuous quenching device for the aluminum profiles as claimed in claim 1, characterized in that the power input ends of the air inlet machine (4) and the stepping motor (15) are connected with the power output end of an external power supply.

3. The efficient continuous quenching device for the aluminum profiles as claimed in claim 1, wherein the cooling cavity B (3) is provided with a wind-equalizing net (7), and the wind-equalizing net (7) is positioned on the exhaust pipe (6).

4. The efficient continuous aluminum profile quenching device as claimed in claim 1, wherein a crawler belt (12) is mounted on the rotating ring (18), one end of the crawler belt (12) is mounted on the driving wheel (13), and the other end of the crawler belt (12) is mounted on the driven wheel (14).

5. The efficient continuous aluminum profile quenching device as claimed in claim 1, wherein a stepping driver (16) is mounted on the power box (17), and an information output end of the stepping driver (16) is connected with an information input end of a stepping motor (15).

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