CN116100656B - Ceramic wafer laminating shaping device, production line and shaping method - Google Patents
Ceramic wafer laminating shaping device, production line and shaping method Download PDFInfo
- Publication number
- CN116100656B CN116100656B CN202310313339.6A CN202310313339A CN116100656B CN 116100656 B CN116100656 B CN 116100656B CN 202310313339 A CN202310313339 A CN 202310313339A CN 116100656 B CN116100656 B CN 116100656B
- Authority
- CN
- China
- Prior art keywords
- shaping
- extrusion
- film
- ceramic
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
Abstract
The invention provides a ceramic wafer laminating shaping device, a production line and a shaping method, which comprise a shaping base, an extrusion unit, a negative pressure grabbing unit, a laminating unit and a carrying unit; the method comprises the steps of firstly extruding and shaping a plurality of ceramic plates on the surface of a shaping base through an extruding unit, then carrying a shaping film to a preset position through a carrying unit, finally coating the shaping film through a film covering unit, and coating the shaping film on the surfaces of the ceramic plates at one time to position the ceramic plates at one time and finish the gluing process. The invention can solve the problems of low production efficiency and poor quality of finished products in the traditional gluing process of ceramic plates.
Description
Technical Field
The invention relates to the technical field of ceramic sheet production, in particular to a ceramic sheet laminating and shaping device, a production line and a shaping method.
Background
The ceramic plates are high-quality materials for manufacturing bulletproof vests and bulletproof shields, and the problems that the traditional ceramic plates are difficult to produce and the production cost is too high can be solved by splicing a plurality of ceramic plates with smaller sizes into the ceramic plates with larger sizes.
In the traditional production process, a plurality of ceramic plates with smaller sizes are spliced into a preset shape before sintering, and the surfaces of the ceramic plates are coated with glue, so that the pre-fixing of the ceramic plates is realized, and the processing and shaping requirements are met; however, in the traditional gluing and shaping processing process, the surface of each ceramic piece needs to be glued, so that the loss time is long; after the gluing operation, the ceramic wafer cannot be immediately taken, and the production efficiency of the ceramic wafer is limited; in addition, before and during the gluing process, the ceramic plate can deviate due to shaking, so that the size and state of the finished product deviate, and the processing process and the actual bulletproof effect of the finished product are affected.
Disclosure of Invention
Aiming at the problems, the invention provides a ceramic sheet laminating shaping device, a ceramic sheet laminating shaping production line and a ceramic sheet laminating shaping method, which can solve the problems of low production efficiency and poor quality of finished products in the traditional ceramic sheet gluing process.
In order to solve the problems, the invention adopts the following technical scheme:
a ceramic wafer lamination shaping device, comprising:
shaping a base; for placing a plurality of ceramic sheets;
extrusion unit: the ceramic plates are arranged on the outer side of the shaping base and are used for being extruded to be in a preset shape;
loading a platform; the negative pressure grabbing unit and the laminating unit are used for installing the negative pressure grabbing unit;
a negative pressure grabbing unit; the gripping mechanism comprises at least two gripping assemblies with intervals;
a film covering unit; the coating driving device is connected with the two coating rollers through a connecting piece and controls the two coating rollers to move towards two sides to finish coating;
a carrying unit; the carrying terminal is connected with the loading platform, and the carrying terminal is used for controlling the loading platform to be positioned at different positions to finish carrying and coating the shaping film.
Preferably, the extruding unit comprises a first extruding device and a second extruding device which are positioned at the upper end of the shaping base, and the extruding directions of the first extruding device and the second extruding device are mutually perpendicular.
Preferably, the first extrusion device comprises a fixed extrusion seat I, a movable extrusion seat I and a first extrusion driving device, and the movable extrusion seat is controlled to linearly move by the first extrusion driving device so as to be close to the fixed extrusion seat I; the second extrusion device comprises a second fixed extrusion seat, a second movable extrusion seat and a second extrusion driving device, and the second extrusion driving device controls the second movable extrusion seat to linearly move so as to be close to the second fixed extrusion seat.
Preferably, the negative pressure grabbing assembly comprises a positioning rod and a negative pressure suction head, wherein the negative pressure suction head is positioned below the positioning rod and is connected with the positioning rod through a movable joint.
Preferably, the film covering unit further comprises a limiting frame fixed on the loading platform, a limiting groove is formed in the surface of the limiting frame, and the two film covering rollers are located in the limiting groove and slide in the limiting groove.
Preferably, the shaping base surface is fixedly provided with a shaping die with an arc-shaped upper surface, and the limiting groove is an arc groove which is the same as the arc of the shaping die surface.
Preferably, the film covering unit is positioned at the outer side of the grabbing mechanism, a control device is arranged in the loading platform, and the opening angle of the grabbing mechanism is controlled by the control device so as to stagger the walking path of the film covering roller; the control device comprises a first control connecting rod and a second control connecting rod which are connected with the grabbing mechanisms at two sides, a control area is formed by crossing the first control connecting rod and the second control connecting rod, a driving assembly is arranged in the control area, and the first control connecting rod and the second control connecting rod are controlled to move from the upper side through the driving assembly so as to complete the control process.
The utility model provides a potsherd tectorial membrane design production line, includes tectorial membrane setting device and processing platform, select material module and unloading module are installed to processing platform upper end, carry the potsherd to remove towards tectorial membrane setting device direction through selecting material module, realize the extrusion design and the tectorial membrane design to a plurality of potsherds in proper order through tectorial membrane setting device, carry the potsherd after the tectorial membrane design along the transfer chain design removal through the unloading module.
A ceramic wafer laminating shaping method comprises the following steps:
s1, extrusion shaping: placing a plurality of ceramic plates at a preset position at the upper end of a shaping base for arrangement, and carrying out extrusion shaping on the plurality of ceramic plates from two directions through a first extrusion device and a second extrusion device to enable the plurality of ceramic plates to be in a preset shape;
s2, grabbing and positioning: after the ceramic sheet is extruded and shaped, the negative pressure grabbing unit is controlled to be at a grabbing position and move towards the back surface of the shaping film by the carrying unit, and negative pressure grabbing of a plurality of points on the surface of the shaping film is realized by the negative pressure sucker;
s3, positioning and laminating: after the negative pressure grabbing of the positioning film is finished, the negative pressure grabbing unit and the shaping film are controlled to be at preset positions through the carrying unit, the two film covering rollers are controlled to move towards two sides, and two sides of the shaping film are synchronously coated on the upper end surfaces of the ceramic plates from the upper side.
Preferably, the step of S3 positioning and film covering is divided into a positioning stage and a film covering stage, wherein in the positioning stage, the negative pressure suction head is in a working state, and the control device is in a non-working state; in the film coating stage, the negative pressure suction head is in a non-working state, and the control device is in a working state.
The beneficial effects of the invention are as follows:
1. compared with the traditional gluing positioning, the sizing film coating and the surfaces of the ceramic plates can be used for carrying out gluing positioning on the ceramic plates at one time through the sizing film, so that the positioning accuracy and stability are guaranteed, and compared with the traditional gluing fixing mode, the sizing film coating and the positioning effect are better, the processing efficiency is higher, the production requirements of the ceramic plates are met, and the quality of finished products is improved.
2. The first extrusion device and the second extrusion device in the extrusion unit are designed to extrude and shape the ceramic sheets on the surface of the shaping base from two different directions, so that the gaps among the ceramic sheets are reduced, and the requirement of post-coating and fixing is met; and the extrusion process is automatically carried out, the extrusion effect is accurate and stable, and the overall production efficiency of the ceramic wafer is improved.
3. The negative pressure grabbing units and the film covering units are arranged, so that grabbing and film covering shaping of the shaping film can be sequentially realized, the multiple shaping films at multiple points on the edge can be grabbed and positioned by the aid of the multiple negative pressure grabbing units, the multiple shaping films can be coated in an open state, and smooth and wrinkle-free shaping films after coating are ensured; the two film coating rollers are arranged to coat the film from the middle position to the two sides, so that on one hand, the time for coating the shaping film can be shortened, the production efficiency is improved, and in addition, the positions of the left side and the right side of the shaping film after being coated are accurate, and the film coating quality is improved; and the control device can control the grabbing mechanism to open in the laminating stage, so that the laminating roller can complete integral laminating processing at one time, the quality of products is further improved, and the laminating efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of a film laminating and shaping production line;
FIG. 2 is a schematic perspective view of a film forming apparatus;
FIG. 3 is a schematic top view of the film forming apparatus;
FIG. 4 is a schematic side view of a first side of the film forming apparatus;
FIG. 5 is a schematic diagram of a second side view of the film forming apparatus;
FIG. 6 is a schematic view of a sectional view of line A-A of the film forming apparatus;
FIG. 7 is a schematic view of a sectional structure of a B-B line of the film forming apparatus.
In the figure: 1. a film-coating shaping device; 2. a blanking module; 3. a processing platform; 4. a material selecting module; 5. a stock storage; 6. a mobile module; 100. shaping a base; 110. shaping a mold; 200. an extrusion unit; 210. a first pressing device; 211. a first fixed extrusion seat is arranged; 212. a first movable extrusion seat; 213. a first squeeze driving device; 220. a second pressing device; 221. a second fixed extrusion seat; 222. a second movable extrusion seat; 223. a second extrusion driving device; 300. loading a platform; 400. a negative pressure grabbing unit; 410. a grabbing component; 411. a positioning rod; 412. a movable joint; 413. a negative pressure suction head; 500. a film covering unit; 510. a limiting frame; 511. a limit groove; 520. a film coating roller; 530. a film-coating driving device; 531. a connecting piece; 600. a carrying unit; 610. carrying a first joint; 620. carrying a second joint; 700. a control device; 710. a first control link; 720. a second control link; 730. a drive assembly; 731. a drive rail; 732. a roller; 733. the screw is driven.
Description of the embodiments
The invention will be further described with reference to the drawings and examples.
Referring to fig. 2 to 6, a ceramic sheet film forming apparatus includes: the device comprises a shaping base 100, an extrusion unit 200, a loading platform 300, a negative pressure grabbing unit 400, a laminating unit 500 and a carrying unit 600; wherein the shaping base 100 is used for placing a plurality of ceramic sheets; the extruding unit 200 is located at the outer side of the shaping base 100, and is used for extruding a plurality of ceramic plates to make them in a predetermined shape, the extruded ceramic plates are in a tight state, the gap between two adjacent ceramic plates is reduced and disappears, and the ceramic plates are in a state capable of being glued and positioned.
The loading platform 300 is used for installing the negative pressure grabbing unit 400 and the laminating unit 500; the negative pressure grabbing unit 400 is used for grabbing one side of the shaping film, the film covering unit 500 is used for coating the shaping film, and the shaping film is coated on the surfaces of the ceramic plates to realize gluing and positioning; it should be noted that, the shaping film has a first surface capable of being glued and a second surface with a smooth surface capable of being grabbed, the negative pressure grabbing unit 400 is matched with the second surface to grab the shaping film, the first surface of the shaping film is adhered to the surfaces of the ceramic plates, shaping and positioning of the ceramic plates are achieved, and subsequent drying and packaging processing are facilitated; it is noted that the adhesive positioning is carried out on the ceramic plates through the shaping film, compared with the traditional adhesive positioning, the directional efficiency is higher, the adhesive positioning on the ceramic plates can be realized through one shaping film, the operation steps are simpler, the requirements on workers are reduced, the influence on the operation environment is small, the position of a formed product is accurate, the overall structure is more stable, and the quality requirement is met.
The negative pressure grabbing unit 400 is located at the lower end of the loading platform 300, and comprises two groups of grabbing mechanisms which are symmetrically arranged, wherein each grabbing mechanism at least comprises two grabbing assemblies 410 with a space; the grabbing mechanism is matched with the second surface of the shaping film from two sides through grabbing assemblies 410, grabbing of a plurality of points on the surface of the shaping film is achieved, grabbing stability and reliability are guaranteed, the shaping film can be in an open state, and the requirement of follow-up film covering is met.
The film coating unit 500 is located at the lower end of the loading platform 300, and comprises two groups of film coating rollers 520 and a film coating driving device 530, wherein the film coating driving device 530 is connected with the two film coating rollers 520 through a connecting piece 531 to control the two film coating rollers to move towards two sides so as to finish coating; the two film coating rollers 520 are positioned at the middle position in a normal state and are positioned at the upper ends of the shaping films to be propped against, in the coating process, the positions of the shaping films correspond to the positions of a plurality of ceramic sheets, and then the two film coating rollers 520 are controlled to synchronously move towards the outer side through the film coating driving device 530, so that the synchronous coating of the surfaces of the two sides of the upper ends of the shaping films is realized, and the shaping and positioning process of the ceramic sheets is realized; coating is achieved by arranging two coating rollers 520 to move towards two sides, so that on one hand, the time for coating can be shortened, and the coating efficiency can be improved; on the other hand, the coating device can move towards two sides at the middle position to coat, can ensure the accuracy and stability of the coating of the shaping film, has consistent and accurate positions of the edge parts of the two sides after the butt joint at the middle position is accurate, can not generate folds and indentations on the two sides of a finished product, and improves the quality of the finished product.
The carrying unit 600 has a carrying end connected with the loading platform 300, and controls the loading platform 300 to be positioned at different positions to finish carrying and coating of the shaping film, the carrying unit 600 comprises a carrying joint I610 and a carrying joint II 620, the carrying joint II 620 can carry the loading platform 300 to be positioned at different positions, and the whole is carried to one side of the shaping film to realize positioning and grabbing of the shaping film; the first carrying joint 610 can control the loading platform 300 to linearly move along a preset direction, and after the shaping film is grabbed, control the shaping film to linearly move towards the upper surface of the ceramic wafer, so that the shaping film is attached to the surface of the ceramic wafer, and coating processing of the shaping film is realized.
With particular reference to fig. 6; the extrusion unit 200 includes a first extrusion device 210 and a second extrusion device 220 that are located at the upper end of the shaping base 100, the extrusion directions of the first extrusion device 210 and the second extrusion device 220 are mutually perpendicular, a plurality of ceramic plates on the surface of the shaping base 100 can be extruded and shaped through two mutually perpendicular directions, preparation is made for coating a subsequent shaping film, the ceramic plates are extruded through the first extrusion device 210 and the second extrusion device 220, the ceramic plates can be ensured to be in a preset position and a preset state, the gap extrusion between the plurality of ceramic plates is reduced, the requirement of coating and shaping can be met, the automatic extrusion is performed through the extrusion unit 200, and the production efficiency of the ceramic plates is improved.
The first extruding device 210 includes a first fixed extruding seat 211, a first movable extruding seat 212 and a first extruding driving device 213, the first fixed extruding seat 211 and the first movable extruding seat 212 are slidably connected with the upper end of the shaping base 100, and the first extruding driving device 213 controls the first movable extruding seat 212 to linearly move to approach the first fixed extruding seat 211; in the process, the ceramic plate is extruded and shaped from the first direction; the second extrusion device 220 comprises a second fixed extrusion seat 221, a second movable extrusion seat 222 and a second extrusion driving device 223, the second fixed extrusion seat 221 and the second movable extrusion seat 222 are in sliding connection with the upper end of the shaping base 100, the second movable extrusion seat 222 is controlled to linearly move to be close to the second fixed extrusion seat 221 by the second extrusion driving device 223, extrusion shaping of ceramic plates from the second direction is realized in the process, and the processing process is realized; for ceramic sheets with larger sizes and more sheets, the first extrusion device 210 can be used for realizing the primary extrusion shaping of a plurality of ceramic sheets, so that the ceramic sheets are positioned at a preset position in a first direction, an extrusion channel can be formed at the moment, the second movable extrusion seat 222 of the second extrusion device 220 can move in the extrusion channel, and the secondary extrusion shaping of the ceramic sheets is realized, so that the extrusion processing process is realized; the ceramic sheets are extruded by the method, the extrusion process is reliable and stable, gaps among the ceramic sheets after finished products disappear, and the requirements of film coating are met.
With particular reference to fig. 4; the negative pressure grabbing component 410 comprises a positioning rod 411 and a negative pressure sucker 413, wherein the negative pressure sucker 413 is positioned below the positioning rod 411 and connected with the positioning rod through a movable joint 412, the negative pressure sucker 413 is externally connected with negative pressure equipment, the negative pressure sucker can be attached to the surface of a shaping film to realize negative pressure grabbing, the movable joint 412 is arranged to have a certain movable range, after the surface of a ceramic sheet has a preset radian, the movable joint 412 can synchronously move in the moving process of the film covering roller 520, and the deflection angle of the movable joint 412 is consistent with that of the surface of the shaping film, so that the situation that the shaping film and the negative pressure sucker 413 are separated under external force is avoided; it should be noted that, when the radian of the surface of the ceramic wafer is smaller, the movable joint 412 may be a combination of a universal joint and an elastic element, and under the cooperation of the elastic element, the grabbing component 410 and the negative pressure sucker 413 are located at a predetermined position, so that the negative pressure sucker 413 is convenient for stably grabbing the shaping film in the early stage, and the shaping film can rotate in the predetermined position during the coating process, so as to ensure that the negative pressure sucker 413 deflects normally; when the radian of the surface of the ceramic wafer is larger, a columnar air bag with elasticity can be selected, electrorheological fluid is filled in the columnar air bag, the electrorheological fluid is externally connected with a power supply, and in the process of grabbing the shaping film, the electrorheological fluid is controlled to be conductive and in a solid state, so that a stable grabbing state can be realized; in the coating process, the controlled electrorheological fluid is not conductive and is in a liquid state, and at the moment, the elastic columnar air bag can be cheaper along with the shaping film at a larger angle, so that the positioning coating requirement is met.
With particular reference to fig. 3; the film coating unit 500 further comprises a limiting frame 510 fixed on the loading platform 300, a limiting groove 511 is formed in the surface of the limiting frame 510, two film coating rollers 520 are located in the limiting groove 511 and slide, wherein the film coating rollers 520 comprise a limiting part and a roller part, the limiting part and the roller part are rotationally connected, the limiting part is located in the limiting groove 511 and slides with the limiting part, and the two film coating rollers 520 are controlled to synchronously move towards two sides through a film coating driving device 530, so that a coating process is realized; the shaping die 110 with the arc-shaped upper surface is fixedly arranged on the surface of the shaping base 100, the limiting groove 511 is an arc-shaped groove which is the same as the arc-shaped upper surface of the shaping die 110, at the moment, the two film covering rollers 520 can realize arc-shaped movement, move according to the arc-shaped ceramic sheet surface, can realize an arc-shaped coating process, and meets the processing requirements; the arc-shaped shaping die 110 is arranged to be matched with the arc-shaped ceramic wafer, so that the ceramic wafer can be subjected to coating operation according to a preset state.
Here, the film coating driving device 530 may be a control device such as a double-headed air bar or a double-headed threaded bar, which is connected to the film coating roller 520 via a connecting member 531 to control the linear movement of the film coating roller towards both sides, so as to implement the driving control process.
In order to enable the film covering roller 520 to extrude and shape the whole shaping film, the film covering unit 500 is designed to be positioned at the outer side of the grabbing mechanism, and a plurality of control mechanisms are positioned on the traveling path of the film covering roller 520 to realize full coverage; the control device 700 is arranged in the loading platform 300, the control device 700 controls the opening angle of the grabbing mechanism to stagger the walking path of the film covering roller 520, and at the later stage of coating, the control device 700 controls the grabbing mechanism to open a preset angle to deviate from the walking path of the film covering roller 520, so that the film covering roller 520 can finish coating operation at one time, the completion and stability of the shaped film coating are ensured, the subsequent intervention of operators is not needed, and the processing requirement is met; it should be noted that, a bar-shaped groove is formed at the lower end of the loading platform 300 for the negative pressure grabbing unit 400 to pass through, the negative pressure grabbing unit 400 rotates with the inner wall of the bar-shaped groove, and the negative pressure grabbing units 400 of the same group are connected with each other to realize synchronous action.
As a preferred control manner, the control device 700 includes a first control link 710 and a second control link 720 connected to two side gripping mechanisms, a control area is formed by crossing the first control link 710 and the second control link 720, a driving assembly 730 is disposed in the control area, the first control link 710 and the second control link 720 are controlled to move from above by the driving assembly 730 to complete the control process, the driving assembly 730 includes a driving cross bar 731, the driving cross bar 731 is located above the crossing area of the first control link 710 and the second control link 720, the driving cross bar 731 can drive the first control link 710 and the second control link 720 to move downwards during the downward movement, so as to realize the driving control process by extrusion, and a torsion elastic element is connected between the negative pressure gripping unit 400 and the inner wall of the bar-shaped groove, under the operation of the torsion elastic element, the negative pressure gripping unit 400 can realize the reset; here, the surface of the driving cross bar 731 is sleeved with the rollers 732 which rotate with the driving cross bar, and the plurality of rollers 732 correspond to the positions of the first control link 710 and the second control link 720, so that the driving friction can be reduced; a driving screw 733 is provided inside the loading platform 300, and the driving screw 733 penetrates through the driving cross bar 731 to realize a control process; through the control mode, the grabbing mechanisms on two sides can be synchronously controlled at one time, the fault rate is low, the operation is stable and reliable, the operation speed is high, the operation efficiency is high, and the control requirement is met.
With particular reference to fig. 1; the production line for shaping the coating film of the ceramic wafer comprises the coating film shaping device 1 and a processing platform 3, wherein a material selecting module 4 and a blanking module 2 are arranged at the upper end of the processing platform 3, the ceramic wafer is conveyed to move towards the direction of the coating film shaping device 1 through the material selecting module 4, the extrusion shaping and the coating film shaping of a plurality of ceramic wafers are sequentially realized through the coating film shaping device 1, and the ceramic wafer after the coating film shaping is conveyed through the blanking module 2 is shaped and moved along a conveying line; the upper end of the processing platform 3 is also provided with a stock bin 5 for storing ceramic plates so as to ensure that the film forming device 1 can continuously carry out production and processing, and a moving module 6 is arranged behind the stock bin 5 and used for controlling the ceramic plates to move towards the stock bin 5, respectively storing and pushing the ceramic plates with different sizes and directionally moving towards the film forming device 1; in addition, an outer width detection unit is further installed at the upper end of the processing platform 3 and used for detecting the width of different ceramic plates so as to realize detection and inspection, and the ceramic plates continuously move from a production line at the rear to one side of the moving module 6 so as to ensure the supply of materials.
A ceramic wafer laminating shaping method comprises the following steps:
s1, extrusion shaping: placing a plurality of ceramic plates at a preset position at the upper end of the shaping base 100 for arrangement, and carrying out extrusion shaping on the plurality of ceramic plates from two directions by a first extrusion device 210 and a second extrusion device 220, so that the plurality of ceramic plates are in a preset shape, namely, the plurality of ceramic plates are in a mutually attached compact state and are in a state of being in line with a film; the first extrusion device 210 is used to extrude the ceramic sheets to form an extrusion channel, and the second extrusion device 220 is used to move in the extrusion channel to realize secondary extrusion and shaping, so as to ensure that the state of the extruded ceramic sheets meets the requirement.
S2, grabbing and positioning: after ceramic wafer extrusion shaping is finished, the negative pressure grabbing unit 400 is controlled to be at the grabbing position through the carrying unit 600 and moves towards the back of the shaping film, negative pressure grabbing of a plurality of points on the surface of the shaping film is achieved through the negative pressure sucker 413, the negative pressure sucker 413 is externally connected with negative pressure equipment, the negative pressure sucker 413 is in contact with the surface of the shaping film to start the negative pressure equipment to achieve a negative pressure grabbing process, the negative pressure sucker 413 is in contact with the corners around the shaping film, tensioning and positioning can be achieved, and the shaping film is guaranteed to be in an open state.
S3, positioning and laminating: after the negative pressure grabbing of the positioning film is finished, the negative pressure grabbing unit 400 and the shaping film are controlled to be at preset positions through the carrying unit 600, namely, the lower surface of the shaping film is attached to the upper ends of the ceramic plates at the moment, the two sides of the shaping film are synchronously coated on the upper end surfaces of the ceramic plates from the upper side through controlling the two film coating rollers 520 to move towards the two sides, so that the efficient coating process is realized, the coating efficiency is higher, the coating effect is good, the two sides synchronously move, and the phenomenon of pulling and shifting does not occur; it should be noted that, when the surface of the ceramic wafer is arc-shaped, the film coating roller 520 moves along the arc of the limiting groove 511 at this time, so that film coating positioning on two sides of the arc of the ceramic wafer can be synchronously realized, and at this time, the film coating roller 520 moves along the arc-shaped surface in a manner of being attached to the ceramic wafer, and each position on the surface of the film coating roller 520 is attached to the upper end of the ceramic wafer tightly.
The step S3 of positioning and film covering is divided into a positioning stage and a film covering stage, in the positioning stage, the negative pressure suction head 413 is in an operating state, the control device 700 is in a non-operating state, at this time, the negative pressure suction head 413 is in an operating state, namely in a negative pressure adsorption state, at this time, the positions of the surrounding states of the shaping film are in the non-operating state, and the control device 700 is not in the opening movement of the grabbing component 410; at this time, the film coating roller 520 moves at the middle position, and the negative pressure suction head 413 can deflect a preset angle under the action of the movable joint 412, so that the film coating requirement of the arc-shaped ceramic sheet is met; in the film coating stage, the negative pressure suction head 413 is in a non-working state, the control device 700 is in a working state, at the moment, the negative pressure of the negative pressure suction head 413 disappears, the control device 700 can be in a working open state, at the moment, the negative pressure grabbing units 400 at two sides can be controlled to open a moving track of the staggered film coating roller 520, so that the film coating roller 520 can finish coating of a shaping film at one time, the coating efficiency is improved, and the coating effect is ensured; here, in the working state, the two film coating rollers 520 are in the initial state of movement, and are located at the side away from the negative pressure grasping unit 400.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The utility model provides a potsherd tectorial membrane setting device which characterized in that includes:
a shaping base (100); for placing a plurality of ceramic sheets;
extrusion unit (200): the ceramic plate forming device is positioned outside the forming base (100) and is used for extruding a plurality of ceramic plates to be in a preset shape;
a loading platform (300); for mounting a negative pressure gripping unit (400) and a film covering unit (500);
a negative pressure gripping unit (400); the gripping mechanism is positioned at the lower end of the loading platform (300) and used for positioning, gripping and shaping films and comprises two groups of gripping mechanisms which are symmetrically arranged, and each gripping mechanism at least comprises two gripping assemblies (410) with a space;
a film-coating unit (500); the coating driving device (530) is connected with the two coating rollers (520) through a connecting piece (531) to control the two coating rollers (520) to move towards two sides to finish coating;
a carrying unit (600); the carrying end is connected with the loading platform (300) and controls the loading platform (300) to be positioned at different positions to finish carrying and coating the shaping film;
the laminating unit (500) further comprises a limiting frame (510) fixed on the loading platform (300), limiting grooves (511) are formed in the surfaces of the limiting frames (510), two laminating rollers (520) are located in the limiting grooves (511) and slide, the surface of the shaping base (100) is fixedly provided with an shaping die (110) with an arc-shaped upper surface, and the limiting grooves (511) are arc-shaped grooves identical to the arc-shaped surfaces of the shaping die (110).
2. The ceramic sheet laminating and shaping device according to claim 1, wherein the extrusion unit (200) comprises a first extrusion device (210) and a second extrusion device (220) which are positioned at the upper end of the shaping base (100), and the extrusion directions of the first extrusion device (210) and the second extrusion device (220) are mutually perpendicular.
3. The ceramic wafer lamination shaping device according to claim 2, wherein the first pressing device (210) comprises a first fixed pressing seat (211), a first movable pressing seat (212) and a first pressing driving device (213), and the first pressing driving device (213) controls the first movable pressing seat (212) to linearly move to approach the first fixed pressing seat (211); the second extrusion device (220) comprises a second fixed extrusion seat (221), a second movable extrusion seat (222) and a second extrusion driving device (223), and the second extrusion driving device (223) controls the second movable extrusion seat (222) to linearly move so as to be close to the second fixed extrusion seat (221).
4. A ceramic wafer film forming device according to claim 1, characterized in that the gripping assembly (410) comprises a positioning rod (411) and a negative pressure suction head (413), wherein the negative pressure suction head (413) is positioned below the positioning rod (411) and is connected with the positioning rod by a movable joint (412).
5. The ceramic wafer laminating and shaping device according to claim 1, wherein the laminating unit (500) is located at the outer side of the grabbing mechanism, a control device (700) is arranged in the loading platform (300), and the opening angle of the grabbing mechanism is controlled by the control device (700) to stagger the travelling path of the laminating roller (520); the control device (700) comprises a first control connecting rod (710) and a second control connecting rod (720) which are connected with the grabbing mechanisms at two sides, a control area is formed by crossing the first control connecting rod (710) and the second control connecting rod (720), a driving assembly (730) is arranged in the control area, and the first control connecting rod (710) and the second control connecting rod (720) are controlled to move from the upper side through the driving assembly (730) so as to complete a control process.
6. The utility model provides a ceramic wafer tectorial membrane design production line which characterized in that: the laminating shaping device comprises the laminating shaping device (1) and a processing platform (3) as claimed in any one of claims 1 to 5, wherein a material selecting module (4) and a blanking module (2) are arranged at the upper end of the processing platform (3), ceramic sheets are conveyed to move towards the laminating shaping device (1) through the material selecting module (4), extrusion shaping and laminating shaping of a plurality of ceramic sheets are sequentially achieved through the laminating shaping device (1), and the ceramic sheets after the laminating shaping are conveyed to move along a conveying line through the blanking module (2).
7. The ceramic sheet laminating and shaping method is characterized by comprising the following steps of:
s1, extrusion shaping: placing a plurality of ceramic plates at a preset position at the upper end of a shaping base for arrangement, and carrying out extrusion shaping on the plurality of ceramic plates from two directions through a first extrusion device and a second extrusion device to enable the plurality of ceramic plates to be in a preset shape;
s2, grabbing and positioning: after the ceramic sheet is extruded and shaped, the negative pressure grabbing unit is controlled to be at a grabbing position and move towards the back surface of the shaping film by the carrying unit, and negative pressure grabbing of a plurality of points on the surface of the shaping film is realized by the negative pressure sucker;
s3, positioning and laminating: after the negative pressure grabbing of the positioning film is finished, the negative pressure grabbing unit and the shaping film are controlled to be at preset positions through the carrying unit, the two film covering rollers are controlled to move towards two sides, and two sides of the shaping film are synchronously coated on the upper end surfaces of the ceramic plates from the upper side.
8. The method for shaping the ceramic wafer coating according to claim 7, wherein the step of S3 positioning and coating is divided into a positioning stage and a coating stage, and in the positioning stage, the negative pressure suction head is in a working state, and the control device is in a non-working state; in the film coating stage, the negative pressure suction head is in a non-working state, and the control device is in a working state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310313339.6A CN116100656B (en) | 2023-03-28 | 2023-03-28 | Ceramic wafer laminating shaping device, production line and shaping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310313339.6A CN116100656B (en) | 2023-03-28 | 2023-03-28 | Ceramic wafer laminating shaping device, production line and shaping method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116100656A CN116100656A (en) | 2023-05-12 |
| CN116100656B true CN116100656B (en) | 2023-07-25 |
Family
ID=86254629
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310313339.6A Active CN116100656B (en) | 2023-03-28 | 2023-03-28 | Ceramic wafer laminating shaping device, production line and shaping method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116100656B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1262344B (en) * | 1993-12-21 | 1996-06-19 | Mass Spa | METHOD AND PLANT FOR THE FORMING OF COMPACT TILES AND UNIFORM THICKNESS, AND TILES SO OBTAINED. |
| EP3122156A4 (en) * | 2014-03-19 | 2017-11-29 | LINTEC Corporation | Laminated sheet for sealing electronic elements and production method for electronic device |
| CN105702445B (en) * | 2016-02-24 | 2017-10-17 | 长沙长泰机器人有限公司 | Automatic laminating assembly method and system |
| CN105865267A (en) * | 2016-05-20 | 2016-08-17 | 北京理工大学 | Composite armor embedded with specially-shaped ceramic wafers |
| CN107521207B (en) * | 2017-09-19 | 2023-10-13 | 深圳晶酝科技有限公司 | Glass swing piece film sticking machine and swing piece film sticking method thereof |
| JPWO2019221040A1 (en) * | 2018-05-16 | 2021-07-15 | コニカミノルタ株式会社 | Specimen detection chip and sample detection device using it |
| CN213007005U (en) * | 2020-06-04 | 2021-04-20 | 深圳市八零联合装备有限公司 | Film covering device |
| CN115674705B (en) * | 2022-11-24 | 2023-03-17 | 江苏安华警用装备制造有限公司 | Bulletproof flashboard forming clamp |
-
2023
- 2023-03-28 CN CN202310313339.6A patent/CN116100656B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN116100656A (en) | 2023-05-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP3275014B2 (en) | Heat exchanger assembly equipment | |
| JP5698364B2 (en) | Equipment for printing by foil stamping | |
| WO2019127033A1 (en) | Film affixing apparatus | |
| CN106659109B (en) | Compound finishing device of multiple sheet material | |
| CN106965970A (en) | A kind of quick film sticking apparatus of absorption type | |
| CN112722412B (en) | Tectorial membrane device and electrical apparatus baling line | |
| CN116100656B (en) | Ceramic wafer laminating shaping device, production line and shaping method | |
| CN116812549A (en) | Automatic rubberizing equipment | |
| CN103702565B (en) | For manufacturing device and the method for waffle block | |
| CN213767648U (en) | Film tearing module structure of adhesive tape pasting complete machine | |
| US4505771A (en) | Arrangement, apparatus, and method to form laminates, and the like such as copper clad | |
| CN114887830B (en) | Production process and device of special robot | |
| CN114671239B (en) | Automatic rubberizing equipment | |
| CN110980268A (en) | Tray-dividing feeding process and device | |
| CN114670431B (en) | Using method of automatic rubberizing equipment | |
| CN115593736A (en) | Mounting leather device for combined fireworks | |
| SI23448A (en) | Automatic press for cross gluing of massive lamella elements | |
| CN114024014A (en) | Lamination system of battery core pole piece | |
| CN111559657B (en) | Material loading conveying equipment | |
| CN114228259A (en) | Device and method for uniformly gluing honeycomb paperboard | |
| CN112193834A (en) | Feeding module of rubberizing complete machine | |
| CN207508149U (en) | A kind of thin slice conveying equipment | |
| CN112283222A (en) | Adhesive tape sticking complete machine | |
| CN112423575A (en) | Efficient surface mounting method for LED lamp beads | |
| JP2009154526A (en) | Method and device for molding glazing gasket of double layer glass panel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |