CN116084861A - Rod storage warehouse of drilling machine - Google Patents
Rod storage warehouse of drilling machine Download PDFInfo
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- CN116084861A CN116084861A CN202310369069.0A CN202310369069A CN116084861A CN 116084861 A CN116084861 A CN 116084861A CN 202310369069 A CN202310369069 A CN 202310369069A CN 116084861 A CN116084861 A CN 116084861A
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- 238000005553 drilling Methods 0.000 title description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000004891 communication Methods 0.000 claims abstract description 5
- 230000001681 protective effect Effects 0.000 claims description 27
- 230000009467 reduction Effects 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 4
- 230000000875 corresponding effect Effects 0.000 description 14
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- 239000011435 rock Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/14—Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
- E21B19/146—Carousel systems, i.e. rotating rack systems
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- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
Abstract
The invention provides a drill rod storage warehouse. The device comprises: the device comprises a rod storage bin, an upper supporting device, a lower supporting device, an actuating mechanism, an angle sensor, a control valve and a controller; the two ends of the rod storage bin are respectively and rotatably connected with the upper supporting device and the lower supporting device; the actuating mechanism is arranged on the upper supporting device, the output end of the actuating mechanism is connected with the rod storage bin through a pin shaft, and the input end of the actuating mechanism is connected with the control valve; the angle sensor is arranged on the lower supporting device and is in communication connection with the controller; the control valve is also electrically connected with the controller; when the device works, the controller monitors a preset rotation direction signal and an angle value fed back by the angle sensor, and controls the control valve to enable the actuating mechanism to drive the rod storage bin to rotate forward or backward according to the monitored preset rotation direction signal; when the angle value reaches a preset stopping angle, the control valve is controlled to enable the actuating mechanism to control the rod storage bin to stop rotating. The invention can simplify the structure of the drill rod storage warehouse, reduce the operation steps and reduce the possibility of error in the operation process.
Description
Technical Field
The invention relates to the technical field of drilling machines of engineering machinery, in particular to a rod storage warehouse of a drilling machine.
Background
The down-the-hole drill is mainly used for rock drilling work in the engineering of surface mine exploitation and the like, and in the construction process, repeated connection and disconnection of the drill rod work is required to be carried out on the drill according to different working depths due to the requirement of drilling depth. A drill frame of the down-the-hole drill is provided with a rod storage device for storing a plurality of drill rods for facilitating replacement of the drill rods, and the drill rods on the rod storage device are switched by driving the rod storage device to rotate.
The conventional rod storage device is generally shown in fig. 1, wherein a positioning disc 5 is connected with a rod storage bin 1 into a whole through a tensioning sleeve, and is supported by an upper supporting device 4 and a lower supporting device 8 so as to be freely rotatable. The positioning oil cylinder 7 is fixed on the upper supporting device 4, and a piston rod of the positioning oil cylinder 7 can be inserted into an inner ring hole of the positioning disc 5 to pin the rod storage bin so that the rod storage bin cannot rotate. The bolt oil cylinder 6 is fixed on the connecting rod 2, and when a piston rod of the bolt oil cylinder 6 is inserted into an outer ring hole of the positioning disk 5, the piston rod of the rotary warehouse oil cylinder 3 fixed on the upper supporting device 4 stretches out and withdraws, and the connecting rod 2 is controlled to swing around the shaft of the rod storage bin to drive the rod storage bin to rotate. As shown in table 1, the piston rod states of the positioning cylinder 7 and the latch cylinder 6 are opposite to each other, and are controlled by an oil path.
TABLE 1
When the rod storage bin is required to be rotated, if the rod storage bin is reversed, the electric control handle selects a signal for reversing the rod storage bin, a piston rod of the rotary warehouse oil cylinder 3 stretches out, the connecting rod 2 swings to a proper hole site, and the electric control handle is loosened; then the latch switch is pressed down, the piston rod of the positioning oil cylinder 7 is retracted, the piston rod of the latch oil cylinder 6 extends out and is inserted into the outer ring hole of the positioning disc 5. If the electric control handle rotates clockwise, the electric control handle selects a signal for rotating clockwise of the rod storage bin, a piston rod of the rotary warehouse oil cylinder 3 is retracted, and the connecting rod 2 drives the rod storage bin to rotate; then the electric control handle is loosened, the latch switch is loosened, the piston rod of the positioning oil cylinder 7 extends out, the rod storage bin is pinned, and the piston rod of the latch oil cylinder 6 is retracted.
The rotating flow of the rod storage device has the advantages of multiple operation steps, complex operation, long operation time and easy error.
Disclosure of Invention
The embodiment of the invention provides a rod storage warehouse of a drilling machine, which aims to solve the problems that the rotation flow operation of a rod storage device of the existing drilling machine is complex and error is easy to occur.
In a first aspect, an embodiment of the present invention provides a drill rod magazine, comprising: the device comprises a rod storage bin, an upper supporting device, a lower supporting device, an actuating mechanism, an angle sensor, a control valve and a controller;
the two ends of the rod storage bin are respectively connected with the upper supporting device and the lower supporting device in a rotating way;
the actuating mechanism is arranged on the upper supporting device, the output end of the actuating mechanism is connected with the rod storage bin through a pin shaft, and the input end of the actuating mechanism is connected with the control valve;
the angle sensor is arranged on the lower supporting device and is in communication connection with the controller;
the control valve is also electrically connected with the controller;
when the control device works, the controller monitors a preset rotation direction signal and an angle value fed back by the angle sensor, the control valve is controlled to be switched to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and the executing mechanism drives the rod storage bin to rotate forward or backward according to the preset valve position; and when the angle value indicates that the rod storage bin rotates to a preset stopping angle, the controller controls the control valve to switch to a stopping valve position, and the actuating mechanism stops rotating the rod storage bin according to the stopping valve position.
In one possible implementation, the preset rotation direction signal includes a forward rotation signal and a reverse rotation signal; the preset valve positions comprise a forward valve position and a reverse valve position;
the controller controls the control valve to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and the method comprises the following steps:
the controller controls the control valve to switch to the forward valve position according to the forward signal;
alternatively, the controller controls the control valve to switch to the reverse valve position according to the reverse signal.
In one possible implementation, the controller is further configured to monitor a preset stall signal;
when the preset stall signal is monitored, and the angle value indicates that the rod storage bin does not rotate to the preset stall angle, the controller controls the control valve to switch to a stop valve position, and the executing mechanism enables the rod storage bin to stop rotating according to the stop valve position.
In one possible implementation, before operation, the controller is further configured to:
detecting whether the angle sensor is broken or shorted;
if the angle sensor is broken or short-circuited, a prompt signal is sent out to indicate the fault of the angle sensor;
and if the angle sensor is not disconnected or short-circuited, waiting to receive the preset rotation direction signal.
In one possible implementation, the actuator includes a hydraulic motor and a turbine reduction mechanism;
the hydraulic motor is arranged on the upper supporting device, the input end of the hydraulic motor is connected with the control valve, the driving end of the hydraulic motor is connected with the input end of the turbine speed reducing mechanism, and the output end of the turbine speed reducing mechanism is connected with the rod storage bin through a pin shaft.
In one possible implementation, the rod storage bin includes a rod retaining shaft, a plurality of rod swashplates, an upper protective cover, and a lower protective cover;
the two ends of the drill rod holding shaft are respectively connected with the upper supporting device and the lower supporting device in a rotating way;
the drill rod swaying discs are arranged at intervals along the axial direction of the drill rod holding shaft and are used for fixing a drill rod;
the upper protection cover is arranged at the end part of the drill rod holding shaft, which is close to the upper supporting device;
the lower protective cover is arranged at the end part of the drill rod retaining shaft, which is close to the lower supporting device.
In one possible implementation, the upper protective cover includes an upper support plate and an upper protective cover body;
the upper support disc is arranged at the end part of the drill rod retaining shaft, which is close to the upper support device, and the upper protective cover body is arranged on the periphery of the upper support disc;
the lower protective cover comprises a lower supporting disc and a lower protective cover body;
the lower support disc is arranged at the end part of the drill rod retaining shaft, which is close to the lower support device, and the lower protective cover body is arranged on the periphery of the lower support disc.
In one possible implementation manner, the circumference of the drill rod holding shaft is further provided with a supporting pallet for supporting the drill rod wobble plate, the drill rod wobble plate is provided with an avoiding groove for avoiding the drill rod holding shaft, and the drill rod wobble plate is fixed on the side face of the supporting pallet through a fastener.
In one possible implementation, the control valve is a three-position four-way solenoid valve;
the first valve port of the three-position four-way electromagnetic valve is connected with the oil inlet, the second valve port of the three-position four-way electromagnetic valve is connected with the oil return port, the third valve port of the three-position four-way electromagnetic valve is connected with the first input end of the hydraulic motor, and the fourth valve port of the three-position four-way electromagnetic valve is connected with the second input end of the hydraulic motor.
The embodiment of the invention provides a rod storage warehouse of a drilling machine, which is respectively connected with an upper supporting device and a lower supporting device in a rotating way through two ends of the rod storage warehouse, and can realize the switching of drill rods through the rotation of the rod storage warehouse. The actuating mechanism is arranged on the upper supporting device, the output end of the actuating mechanism is connected with the rod storage bin through a pin shaft, the input end of the actuating mechanism is connected with the control valve, the angle sensor is arranged on the lower supporting device and is in communication connection with the controller, the control valve is further electrically connected with the controller, and can enable the controller to monitor a preset rotation direction signal and an angle value fed back by the angle sensor during operation so as to control the control valve to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, further enable the actuating mechanism to drive the rod storage bin to rotate forward or reverse according to the preset valve position, and enable the controller to control the control valve to switch to a stop valve position when the angle value indicates the rod storage bin to rotate to a preset stop angle, and further enable the actuating mechanism to enable the rod storage bin to stop rotating according to the stop valve position. Furthermore, the actuating mechanism and the angle sensor can be used for replacing an oil cylinder-connecting rod mechanism in the existing rod storage device, the structure is simplified, and the rod storage warehouse of the drilling machine only needs to operate according to a preset rotation direction signal and an angle value fed back by the angle sensor when rotating, so that related operation of the oil cylinder is not needed, the operation steps are reduced, the time is saved, the possibility of error in the operation process is reduced, and the operation efficiency of the drilling machine is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a conventional rod storage device according to an embodiment of the present invention;
FIG. 2 is a schematic view of a drill rod magazine according to an embodiment of the present invention;
fig. 3 is a schematic diagram of hydraulic control provided by an embodiment of the present invention.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth such as the particular system architecture, techniques, etc., in order to provide a thorough understanding of the embodiments of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the following description will be made by way of specific embodiments with reference to the accompanying drawings.
Referring to fig. 2 and fig. 3 together, a rod storage warehouse of a drilling machine according to an embodiment of the present invention includes: the rod magazine 10, upper support 20, lower support 30, actuator 40, angle sensor 50, control valve 60, and controller (not shown).
Wherein, both ends of the rod storage bin 10 are respectively connected with the upper supporting device 20 and the lower supporting device 30 in a rotating way.
The actuating mechanism 40 is arranged on the upper supporting device 20, the output end of the actuating mechanism is connected with the rod storage bin 10 through a pin shaft, and the input end of the actuating mechanism is connected with the control valve 60.
An angle sensor 50 is provided on the lower support device 30 and is communicatively connected to the controller.
The control valve 60 is also electrically connected to the controller.
During operation, the controller monitors a preset rotation direction signal and an angle value fed back by the angle sensor 50, controls the control valve 60 to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and the actuating mechanism 40 drives the rod storage bin 10 to rotate forward or backward according to the preset valve position; when the angle value indicates that the rod storage bin 10 rotates to a preset stopping angle, the controller controls the control valve 60 to switch to a stopping valve position, and the actuator 40 stops rotating the rod storage bin 10 according to the stopping valve position.
According to the embodiment of the invention, the two ends of the rod storage bin are respectively connected with the upper supporting device and the lower supporting device in a rotating way, and the switching of the drill rods can be realized through the rotation of the rod storage bin. The actuating mechanism is arranged on the upper supporting device, the output end of the actuating mechanism is connected with the rod storage bin through a pin shaft, the input end of the actuating mechanism is connected with the control valve, the angle sensor is arranged on the lower supporting device and is in communication connection with the controller, the control valve is further electrically connected with the controller, and can enable the controller to monitor a preset rotation direction signal and an angle value fed back by the angle sensor during operation so as to control the control valve to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, further enable the actuating mechanism to drive the rod storage bin to rotate forward or reverse according to the preset valve position, and enable the controller to control the control valve to switch to a stop valve position when the angle value indicates the rod storage bin to rotate to a preset stop angle, and further enable the actuating mechanism to enable the rod storage bin to stop rotating according to the stop valve position. Furthermore, the actuating mechanism and the angle sensor can be used for replacing an oil cylinder-connecting rod mechanism in the existing rod storage device, the structure is simplified, and the rod storage warehouse of the drilling machine only needs to operate according to a preset rotation direction signal and an angle value fed back by the angle sensor when rotating, so that related operation of the oil cylinder is not needed, the operation steps are reduced, the time is saved, the possibility of error in the operation process is reduced, and the operation efficiency of the drilling machine is improved.
Optionally, the preset rotation direction signal may include a forward rotation signal and a reverse rotation signal; the preset valve positions may include a forward valve position and a reverse valve position.
The controller may control the control valve 60 to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and may include:
the controller controls the control valve 60 to switch to the forward valve position according to the forward signal.
Alternatively, the controller controls the control valve 60 to switch to the reverse valve position in accordance with the reverse signal.
In this embodiment, the rotation direction of the rod storage bin 10 can be selected through the electric control handle, corresponding actions are executed through the controller, the control valve 60 and the actuating mechanism 40, and the angle value of the rod storage bin 10 is detected through the angle sensor 50, so that whether the rod storage bin 10 rotates in place is determined.
By way of example, the electric control handle can select forward rotation or reverse rotation, so that the controller can monitor a corresponding preset rotation direction signal of forward rotation or reverse rotation. When the electric control handle selects forward rotation, namely, the controller monitors a forward rotation signal, the controller controls the control valve 60 to switch to a forward rotation valve position according to the forward rotation signal, and the executing mechanism 40 drives the rod storage bin 10 to forward rotate according to the forward rotation valve position of the control valve 60. When the controller monitors the forward rotation signal and the angle value detected by the angle sensor indicates that the rod storage bin is rotated into position (i.e., rotated to a preset stopping angle), the controller controls the control valve 60 to switch to the stopping valve position, and the actuator 40 stops the rotation of the rod storage bin 10 according to the stopping valve position of the control valve 60. When the electric control handle is selectively reversed, that is, the controller monitors a reversing signal, the controller controls the control valve 60 to switch to a reversing valve position according to the reversing signal, and the actuating mechanism 40 drives the rod storage bin 10 to reverse according to the reversing valve position of the control valve 60.
Optionally, the controller may be further configured to monitor a preset stall signal; when the preset stall signal is detected and the angle value indicates that the rod storage bin 10 does not rotate to the preset stall angle, the controller controls the control valve 60 to switch to a stop valve position, and the execution mechanism 40 stops rotating the rod storage bin 10 according to the stop valve position.
In this embodiment, when the rod storage of the drilling machine fails or needs to stop, the electric control handle may also select the middle position (i.e. select to stop), at this time, the controller monitors a preset stop signal, and if the angle value received by the controller at this time indicates that the rod storage 10 does not rotate to the preset stop angle, the controller may control the control valve 60 to switch to the stop valve position, so that the rotation of the rod storage 10 may be suspended. If the drill rod storage bin is out of order or can continue to rotate, the electric control handle can select the forward rotation again, so that the controller can continue to rotate the rod storage bin 10 from the place where the controller is interrupted last time until the rod storage bin 10 reaches a preset stopping angle. If the fault of the drill rod storage warehouse is not removed or needs to be reset, the drill rod storage warehouse can be selectively reversed through the electric control handle so as to reset to the position before interruption.
Wherein, store the pole storehouse 10 can store many drilling rods according to actual need, every drilling rod can correspond a preset stall angle in storing the pole storehouse 10. Taking the example that the rod storage bin 10 stores 5 rods as an example, the initial angle (i.e., the preset stall angle) corresponding to the first rod is set to 10 °, and the two adjacent rods are different by 50 °, the preset stall angle corresponding to each rod in the rod storage bin 10 may be as shown in table 2.
TABLE 2
It should be noted that, the initial angle corresponding to the first drill rod and the angle difference between two adjacent drill rods may be set according to actual needs, which is not limited in this embodiment.
Taking a phase difference of 50 ° between two adjacent drill rods as an example, in this embodiment, considering that there is a certain hysteresis of the hydraulic driving actuator 40, an error exists in the angle of each rotation, which may not be exactly 50 °, for example, may be 50.5 ° or 49 °, etc., so that the preset stall angle corresponding to the required drill rod is directly determined, whether the rod storage bin 10 rotates to the preset stall angle is determined according to the angle value fed back by the angle sensor 50, and when the angle value fed back by the angle sensor 50 does not reach the corresponding preset stall angle, the controller is combined to monitor the preset stall signal or the preset rotation direction signal, so as to control the rod storage bin 10 to stop rotating or continue rotating. When the angle value fed back by the angle sensor 50 reaches the corresponding preset stopping angle, the controller controls the control valve 60 to switch to the stopping valve position, so that the actuating mechanism 40 controls the rod storage bin 10 to stop rotating under the control of the stopping valve position. Instead of recording the starting angle at each rotation of the rod storage bin 10, the controller determines whether the rod storage bin 10 stops rotating based on the starting angle and the angle difference between two adjacent rods, thereby avoiding error accumulation.
Optionally, before operation, the controller may be further configured to:
whether the angle sensor 50 is broken or shorted is detected, if the angle sensor 50 is broken or shorted, a prompt signal is sent to indicate that the angle sensor 50 is faulty, and if the angle sensor 50 is not broken or shorted, a preset rotation direction signal is waited to be received.
In this embodiment, before the rod storage of the drilling machine works, the controller detects whether the angle sensor 50 breaks a line or short-circuits, so as to avoid the influence of the angle sensor 50 fault on the work.
Alternatively, the actuator 40 may include a hydraulic motor 41 and a turbine reduction mechanism 42.
The hydraulic motor 41 is arranged on the upper supporting device 20, the input end of the hydraulic motor 41 is connected with the control valve 60, the driving end of the hydraulic motor 41 is connected with the input end of the turbine speed reducing mechanism 42, and the output end of the turbine speed reducing mechanism 42 is connected with the rod storage bin 10 through a pin shaft.
In this embodiment, the actuator 40 may have a braking function, for example, the actuator 40 is a combination of a hydraulic motor 41 and a turbine reduction mechanism 42. By using the combination of the hydraulic motor 41 and the turbine reduction mechanism 42 as the actuating mechanism 40, the influence of the hydraulic motor 41 on the rod storage bin 10 can be reduced by using the transmission ratio of the turbine reduction mechanism 42, and even if a control valve for driving the hydraulic motor 41 has an untimely response, the rotating deviation of the hydraulic motor 41 can be reduced to the minimum through the transmission ratio of the turbine reduction mechanism 42, and the rod storage bin 10 can be quickly stopped rotating by virtue of the self-locking function of the turbine reduction mechanism 42 when the hydraulic motor 41 is stopped, so that accurate angle switching is realized.
Alternatively, the rod storage bin 10 may include a rod retaining shaft 11, a plurality of rod pendulums 12, an upper boot 13, and a lower boot 14.
The drill rod holding shaft 11 is rotatably connected at both ends to the upper and lower support means 20 and 30, respectively.
A plurality of drill rod wobble plates 12 are provided at intervals in the axial direction of the drill rod holding shaft 11 for fixing the drill rods.
An upper boot 13 is provided at the end of the drill rod retaining shaft 11 near the upper support means 20.
The lower boot 14 is provided at the end of the drill rod retaining shaft 11 near the lower support means 30.
As shown in fig. 2, the rod storage bin 10 may include a rod holding shaft 11, a plurality of rod pendulums 12 disposed at intervals along an axial direction of the rod holding shaft 11, an upper protective cover 13, and a lower protective cover 14. Specifically, when the drill rod is placed, the drill rod can be clamped and fixed on the circumference of the drill rod holding shaft 11 through the drill rod swinging disc 12, so that the drill rod can be more conveniently and firmly installed and fixed. The upper 13 and lower 14 protective covers may protect the end of the drill rod.
Optionally, the upper protection cover 13 may include an upper support plate 131 and an upper protection cover body (not shown in the drawings).
The upper support plate 131 is provided at an end of the drill rod holding shaft 11 near the upper support device 20, and the upper protective cover body is provided at a circumference of the upper support plate 131.
The lower shield 14 includes a lower support plate and a lower shield body 141.
The lower support plate is provided at an end of the drill rod holding shaft 11 near the lower support device 30, and the lower protection cover body 141 is provided at a circumference of the lower support plate.
As shown in fig. 2, in particular, the upper protective cover 13 and the lower protective cover 14 have the same structure and may be formed of a support disc and a protective cover body, wherein the upper support disc 131 is disposed at an end of the drill rod holding shaft 11 near the upper support device 20 to support the upper protective cover body, and the lower support disc is disposed at an end of the drill rod holding shaft 11 near the lower support device 30 to support the lower protective cover body 141.
Optionally, the circumference of the drill rod holding shaft 11 is further provided with a supporting pallet 15 for supporting the drill rod wobble plate 12, the drill rod wobble plate 12 is provided with an avoiding groove for avoiding the drill rod holding shaft 11, and the drill rod wobble plate 12 is fixed on the side face of the supporting pallet 15 through a fastener.
As shown in fig. 2, the drill rod wobble plate 12 may include a main plate body, a plurality of clamping holes formed in the main plate body and penetrating the main plate body, and mounting openings formed in sides of the clamping holes, wherein positions of the clamping holes on the drill rod wobble plate 12 are all mutually matched. Specifically, when the drill rod is placed, the drill rod can be clamped to the clamping hole through the mounting opening, so that the drill rod can be mounted more conveniently.
On the basis, a supporting plate 15 for supporting a main disc body is further arranged on the periphery of the drill rod holding shaft 11, an avoiding groove for avoiding the drill rod holding shaft 11 is also formed in the main disc body, and the main disc body is fixed to the side face of the supporting plate 15 through a fastener. Specifically, the entire support plate 15 may be circular, and the support plate 15 is fixed to the circumference of the drill rod holding shaft 11, and the diameter size of the support plate 15 is larger than the diameter size of the drill rod holding shaft 11. The main disk body is also provided with the avoiding groove for avoiding the drill rod holding shaft 11, the main disk body can be arranged on the circumference of the drill rod holding shaft 11 through the avoiding groove, the main disk body is fixed on the side surface of the supporting plate 15 through the fastener, the main disk body can be fixed more firmly, and meanwhile, the main disk body is more convenient and quick to install.
Alternatively, the control valve 60 may be a three-position four-way solenoid valve.
The first valve port P0 of the three-position four-way electromagnetic valve is connected with the oil inlet P, the second valve port T0 of the three-position four-way electromagnetic valve is connected with the oil return port T, the third valve port A0 of the three-position four-way electromagnetic valve is connected with the first input end of the hydraulic motor 41, and the fourth valve port B0 of the three-position four-way electromagnetic valve is connected with the second input end of the hydraulic motor 41.
Referring to fig. 3, the control valve 60 may be a three-position four-way solenoid valve, which may have a forward valve position, a reverse valve position and a middle position (i.e., a stop valve position), and the controller may control the first end of the three-position four-way solenoid valve to be powered on, the second end to be powered on or not powered on, so that the three-position four-way solenoid valve is located in the forward valve position, the reverse valve position and the stop valve position.
Wherein T3 represents an oil tank for returning oil, A8 and B8 represent two paths of oil ways, and a third valve port A0 and a fourth valve port B0 of the three-position four-way electromagnetic valve can be connected with a first input end and a second input end of the hydraulic motor 41 through a throttle valve and a one-way valve.
Illustratively, the controller receives a signal from the electric control handle to select the rod storage bin 10 to rotate clockwise, and can control the three-position four-way electromagnetic valve to switch to the A position (i.e. the clockwise rotation valve position), and the actuating mechanism 40 drives the rod storage bin 10 to rotate clockwise. When the set angle (i.e. the preset stalling angle) is reached, the controller controls the three-position four-way electromagnetic valve to switch to the C position (i.e. the stop valve position). The actuator 40 stops and the rod storage bin 10 stops rotating.
The controller receives the signal that the electric control handle selects the reverse rotation of the rod storage bin 10, controls the three-position four-way electromagnetic valve to be switched to the B position (namely the reverse valve position), and the actuating mechanism 40 drives the rod storage bin 10 to rotate anticlockwise. When the set angle (i.e. the preset stalling angle) is reached, the controller controls the three-position four-way electromagnetic valve to switch to the C position (i.e. the stop valve position). The actuator 40 stops and the rod storage bin 10 stops rotating.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and in part, not described or illustrated in any particular embodiment, reference is made to the related descriptions of other embodiments.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included in the scope of the present invention.
Claims (9)
1. A drill rod magazine, comprising: the device comprises a rod storage bin, an upper supporting device, a lower supporting device, an actuating mechanism, an angle sensor, a control valve and a controller;
the two ends of the rod storage bin are respectively connected with the upper supporting device and the lower supporting device in a rotating way;
the actuating mechanism is arranged on the upper supporting device, the output end of the actuating mechanism is connected with the rod storage bin through a pin shaft, and the input end of the actuating mechanism is connected with the control valve;
the angle sensor is arranged on the lower supporting device and is in communication connection with the controller;
the control valve is also electrically connected with the controller;
when the control device works, the controller monitors a preset rotation direction signal and an angle value fed back by the angle sensor, the control valve is controlled to be switched to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and the executing mechanism drives the rod storage bin to rotate forward or backward according to the preset valve position; and when the angle value indicates that the rod storage bin rotates to a preset stopping angle, the controller controls the control valve to switch to a stopping valve position, and the actuating mechanism stops rotating the rod storage bin according to the stopping valve position.
2. The drill rod magazine of claim 1, wherein the preset rotational direction signal comprises a forward signal and a reverse signal; the preset valve positions comprise a forward valve position and a reverse valve position;
the controller controls the control valve to switch to a preset valve position corresponding to the preset rotation direction signal according to the monitored preset rotation direction signal, and the method comprises the following steps:
the controller controls the control valve to switch to the forward valve position according to the forward signal;
alternatively, the controller controls the control valve to switch to the reverse valve position according to the reverse signal.
3. The drill string magazine of claim 2, wherein the controller is further configured to:
monitoring a preset stall signal;
when the preset stall signal is monitored, and the angle value indicates that the rod storage bin does not rotate to the preset stall angle, the controller controls the control valve to switch to a stop valve position, and the executing mechanism enables the rod storage bin to stop rotating according to the stop valve position.
4. The drill magazine of claim 1, wherein prior to operation, the controller is further configured to:
detecting whether the angle sensor is broken or shorted;
if the angle sensor is broken or short-circuited, a prompt signal is sent out to indicate the fault of the angle sensor;
and if the angle sensor is not disconnected or short-circuited, waiting to receive the preset rotation direction signal.
5. The drill rod magazine of any one of claims 1-4, wherein the actuator comprises a hydraulic motor and a turbine reduction mechanism;
the hydraulic motor is arranged on the upper supporting device, the input end of the hydraulic motor is connected with the control valve, the driving end of the hydraulic motor is connected with the input end of the turbine speed reducing mechanism, and the output end of the turbine speed reducing mechanism is connected with the rod storage bin through a pin shaft.
6. The drill rod magazine of any one of claims 1-4, wherein the rod magazine comprises a rod retaining shaft, a plurality of rod swashplates, an upper protective cover, and a lower protective cover;
the two ends of the drill rod holding shaft are respectively connected with the upper supporting device and the lower supporting device in a rotating way;
the drill rod swaying discs are arranged at intervals along the axial direction of the drill rod holding shaft and are used for fixing a drill rod;
the upper protection cover is arranged at the end part of the drill rod holding shaft, which is close to the upper supporting device;
the lower protective cover is arranged at the end part of the drill rod retaining shaft, which is close to the lower supporting device.
7. The drill rod magazine of claim 6,
the upper protective cover comprises an upper supporting disc and an upper protective cover body;
the upper support disc is arranged at the end part of the drill rod retaining shaft, which is close to the upper support device, and the upper protective cover body is arranged on the periphery of the upper support disc;
the lower protective cover comprises a lower supporting disc and a lower protective cover body;
the lower support disc is arranged at the end part of the drill rod retaining shaft, which is close to the lower support device, and the lower protective cover body is arranged on the periphery of the lower support disc.
8. The drill rod magazine of claim 6, wherein the perimeter of the rod retaining shaft is further provided with a support plate for supporting the rod wobble plate, the rod wobble plate is provided with a relief groove for relieving the rod retaining shaft, and the rod wobble plate is secured to the side of the support plate by fasteners.
9. The drill rod magazine of claim 5, wherein the control valve is a three-position four-way solenoid valve;
the first valve port of the three-position four-way electromagnetic valve is connected with the oil inlet, the second valve port of the three-position four-way electromagnetic valve is connected with the oil return port, the third valve port of the three-position four-way electromagnetic valve is connected with the first input end of the hydraulic motor, and the fourth valve port of the three-position four-way electromagnetic valve is connected with the second input end of the hydraulic motor.
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CN202310369069.0A CN116084861A (en) | 2023-04-10 | 2023-04-10 | Rod storage warehouse of drilling machine |
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CN202310369069.0A CN116084861A (en) | 2023-04-10 | 2023-04-10 | Rod storage warehouse of drilling machine |
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