CN111498719B - Anti-reverse tool for lifting force station and anti-reverse method thereof - Google Patents
Anti-reverse tool for lifting force station and anti-reverse method thereof Download PDFInfo
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- CN111498719B CN111498719B CN202010294921.9A CN202010294921A CN111498719B CN 111498719 B CN111498719 B CN 111498719B CN 202010294921 A CN202010294921 A CN 202010294921A CN 111498719 B CN111498719 B CN 111498719B
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000000670 limiting effect Effects 0.000 claims abstract description 112
- 238000004804 winding Methods 0.000 claims abstract description 4
- 238000013016 damping Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 17
- 230000008602 contraction Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 12
- 230000006872 improvement Effects 0.000 description 8
- 125000006850 spacer group Chemical group 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
- B66D1/56—Adaptations of limit switches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D2700/00—Capstans, winches or hoists
- B66D2700/01—Winches, capstans or pivots
- B66D2700/0183—Details, e.g. winch drums, cooling, bearings, mounting, base structures, cable guiding or attachment of the cable to the drum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention discloses a lifting force station anti-reverse tool and an anti-reverse method thereof. The lifting force station anti-reversion tool comprises a base, a motor, a lifting force disc and a one-way bearing, wherein the lifting force disc comprises an inner disc, an outer disc, a first limiting assembly, a second limiting assembly and a control unit. The inner disc is sleeved on an output shaft of the motor, and an inner ring of the one-way bearing is connected with the inner disc shaft. The inner disc is provided with a plurality of first barbs, the outer disc is provided with a plurality of second barbs, and the outer disc is provided with a groove structure for winding an external cord. The first limiting assembly comprises a first limiting pin, a first elastic piece and a telescopic assembly, and the second limiting assembly comprises a second limiting pin and a second elastic piece. The control unit judges whether the motor is in a power-off state, if so, the free end of the first limiting pin is driven to be separated from the first notch along the axial direction, otherwise, the free end of the first limiting pin is driven to be abutted in the first notch along the axial direction. The anti-reverse rotation tool can prevent the tool from falling in a single direction while preventing reverse rotation, is convenient for the tool to lift, and improves the application range and safety of the tool.
Description
Technical Field
The invention relates to an anti-reverse tool in the technical field of lifting force tools, in particular to an anti-reverse tool for a lifting force station, and further relates to an anti-reverse method comprising a plurality of anti-reverse tools.
Background
The hoisting refers to a general term of installation and positioning of equipment by a crane or a hoisting mechanism, and various hoisting machines are used for hoisting the equipment, workpieces, appliances, materials and the like in the process of maintenance or repair so as to change the positions of the equipment. The hoisting system is an important machine tool device, and common hoisting methods comprise cantilever type hoisting, beam mounting hoisting, cable hoisting, floating crane hoisting and the like.
The lifting force tool generally comprises a base, a motor, a lifting force disc and the like, wherein the motor drives the lifting force disc to rotate through rotation, and a lifting force line can be wound on the lifting force disc, so that the lifting force tool is lifted. When the hoisting tool uses the motor to hoist, the motor may rotate reversely, so that an anti-reverse structure is required to be arranged during design. The existing lifting force station anti-reversion tool has the problem that the equipment cannot fall in a single direction due to the action of the one-way bearing when the motor is lifted in the process of preventing reversion by using the one-way bearing under the condition of power failure.
Disclosure of Invention
The invention provides a lifting force station anti-reverse tool and an anti-reverse method thereof, aiming at solving the technical problem that equipment cannot fall down in a single direction after the existing lifting force station anti-reverse tool is lifted by a motor and power failure occurs.
The invention is realized by adopting the following technical scheme: the utility model provides a lifting force station anti-inversion frock, it includes:
a base;
a motor mounted on the base;
the lifting force plate is rotatably arranged on the base and is connected with an output shaft of the motor through a shaft; and
the outer ring of the one-way bearing is fixed on the base, and the inner ring of the one-way bearing is sleeved on the central shaft of the hoisting force disc and limits the reverse rotation of the motor;
wherein, the lifting force dish includes:
the inner disc is sleeved on an output shaft of the motor; one side of the inner disc is provided with a plurality of first barbs arranged around the center, and the inner ring of the one-way bearing is coaxially connected with the inner disc;
the inner side wall of the outer disc is provided with a plurality of second barbs surrounding the central shaft of the inner disc; the outer disc is provided with a groove structure for winding an external cord, and at least one mounting space facing the inner disc is formed in the outer disc; the inclination direction of the second barb in the circumferential direction of the outer disc is opposite to the inclination direction of the first barb in the circumferential direction of the inner disc;
the first limiting assembly comprises a first limiting pin, a first elastic piece and a telescopic assembly; one end of the first limiting pin is rotatably arranged in the mounting space, and the free end can be screwed into the space between the two adjacent first barbs; one end of the first elastic piece is fixed on the outer disc, and the other end of the first elastic piece is fixed on the first limiting pin; the elastic piece I is used for providing elastic restoring force I for the first limiting pin, so that the free end of the first limiting pin can be abutted against a notch I between two adjacent barbs I due to stress; the telescopic assembly is arranged in the installation space and is provided with a telescopic end connected with a coaxial shaft of the limiting pin;
The second limiting assembly comprises a second limiting pin and a second elastic piece; the second limiting pin is rotatably arranged on the inner disc, and the free end of the second limiting pin can be screwed into the space between the two adjacent second barbs; one end of the elastic piece II is fixed on the inner disc, and the other end of the elastic piece II is fixed on the limiting pin II; the elastic piece II is used for providing elastic restoring force II for the limiting pin II, so that the free end of the limiting pin II can be abutted against the notch II between the two adjacent barbs due to stress; and
the control unit is used for judging whether the motor is in a power-off state, if so, the telescopic end is driven to enable the free end of the first limiting pin to be separated from the first notch along the axial direction, otherwise, the telescopic end is driven to enable the free end of the first limiting pin to be abutted against the first notch along the axial direction; when the motor rotates forwards, the free end of the first limiting pin is clamped in one of the notches under the limiting action of the short side edge of the first barb, so that the inner disc and the outer disc synchronously rotate to drive the groove structure to rotate; when the motor rotates reversely, the inner disc rotates to enable the one-way bearing to lock the motor reversely, and the free end of the second limiting pin is clamped in one of the second notches under the limiting action of the short side edge of the second barb to lock the outer disc; when the motor is in a power-off state, the free ends of the second limiting pins can slide on the long side edges of the second barbs, so that the outer disc can rotate relative to the inner disc.
According to the invention, the hoisting force disc is divided into the inner disc, the outer disc, the first limiting assembly, the second limiting assembly and the control unit, the inner disc is sleeved with the output shaft of the motor, and the inner ring of the one-way bearing is connected with the inner disc shaft, so that the one-way bearing can limit the reverse rotation of the motor when the motor rotates reversely, thereby playing a role in preventing the motor from rotating reversely. Meanwhile, due to the action of the second limit pin and the second elastic piece, when the motor rotates forwards, the limit pin is clamped between the first barb for a while, so that the inner disc and the outer disc are integrated, the motor can drive the whole lifting force disc to rotate, the lifting function can be realized, when the motor rotates backwards, the second limit pin and the first barb in the second limit component can generate relative limit, so that the inner disc and the outer disc can stop rotating, when the motor is powered off, the first limit pin can be driven by the control unit to be separated from the first notch, the first limit component can not play a limiting role, the second limit pin can slide over the second barb, so that the inner disc and the outer disc can generate relative rotation, the outer disc can still rotate after the motor is powered off, the equipment can fall down, the condition that the equipment cannot fall in one direction can be avoided while the reverse rotation is prevented, and the technical problem that the equipment cannot fall in one direction after the conventional lifting force station reverse rotation preventing tool is arranged on the motor and the motor is lifted and the power off is solved The technical effects of preventing reversion and being easy to use are achieved.
As a further improvement of the above solution, the telescopic assembly includes a mounting post and an electric telescopic member; one end of the mounting column is movably mounted on the outer disc, and the other end of the mounting column is connected with the electric telescopic piece; the limiting pin is sleeved on the mounting column, the electric telescopic piece enables the mounting column to move in the axial direction of the inner disc through stretching, and the free end of the first limiting pin can cut into or separate from the first notch.
As a further improvement of the scheme, a section of gap is formed between the inner disc and the outer disc, and a circle structure formed by the first barbs is positioned in the outer disc.
As a further improvement of the scheme, a circle structure surrounded by all the second barbs is positioned on one side of the inner disc, and the second limiting pins and the second elastic pieces are both arranged on one side of the inner disc; all the first barbs are arranged on the other side of the inner disc.
As a further improvement of the above scheme, the second elastic element is a limiting spring; the first elastic piece and the second elastic piece are both limiting springs; one end of the limiting spring is fixed on the platform arranged on the inner disc or the outer disc, and the other end of the limiting spring is fixed on the first limiting pin or the second limiting pin.
As a further improvement of the above scheme, the base comprises a first mounting block and a second mounting block; an installation space for accommodating the rotation of the hoisting force plate is formed between the first installation block and the second installation block; the motor is installed on the installation block I, and the one-way bearing is installed on the installation block II.
As a further improvement of the scheme, the outer disc is provided with at least one positioning hole I, and the base is provided with a positioning hole II; hang power station and prevent reverse frock still includes:
and the positioning pin is used for penetrating through the second positioning hole and being inserted into one of the first positioning holes to fix the outer disc relative to the base.
As a further improvement of the above scheme, the lifting force station anti-reverse tool further comprises:
and the positioning component is arranged on the base, is semi-annular and is used for supporting the one-way bearing.
Further, the frock of preventing reversing of power station still includes:
the bottom end of the damping spring is fixed on the base, and the top end of the damping spring is fixed on the bottom of the positioning component;
one end of the limiting rod is fixed on the positioning component, and the other end of the limiting rod is inserted on the base; the damping spring is sleeved outside the limiting rod.
The invention also provides a lifting force station anti-reversion method which is applied to any lifting force station anti-reversion tool and comprises the following steps:
judging whether the motor is in a power-off state;
when the motor is in a power-off state, the telescopic end is driven to enable the free end of the first limiting pin to be separated from the first notch along the axial direction; the free end of the second limiting pin can slide on the long side edges of all the second barbs, so that the outer disc can rotate relative to the inner disc;
When the motor is in a non-power-off state, judging whether the motor is in a forward rotation state or a reverse rotation state;
when the motor rotates forwards, the free end of the first limiting pin is clamped in one of the notches under the limiting action of the short side edge of the first barb, so that the inner disc and the outer disc synchronously rotate to drive the groove structure to rotate;
when the motor rotates reversely, the inner disc rotates to enable the one-way bearing to lock the motor reversely, and the free end of the second limiting pin is clamped in the second notch under the limiting effect of the short side edge of the second barb to lock the outer disc.
Compared with the existing anti-reversion tool for the lifting force station, the anti-reversion tool for the lifting force station and the lifting force station system have the following beneficial effects:
1. this lifting power station anti-reversion frock, it is internal tray, outer dish, spacing subassembly one, spacing subassembly two and the control unit with the lifting power dish split, and the internal tray cup joints with the output shaft of motor, and the inner circle and the internal tray hub connection of one-way bearing simultaneously can restrict its reversal when the motor reverses like this to play the effect that the motor reversed. Simultaneously, because the limiting action of spacer pin two and elastic component two, when the motor corotation, the spacer pin blocks for a while between barb one for inner disc and outer dish constitute integratively, thereby make the motor can drive whole lifting force dish and rotate, thereby can realize the function of lifting by crane, when the motor reversal equally, because can produce relative spacing between spacer pin two and the barb two in the spacing subassembly two, just so can make inner disc and outer dish stall simultaneously. And when the motor outage, because the control unit can order about spacer pin one and break away from breach one, spacing subassembly one just can not play the limiting displacement to outer dish, spacer pin two can slide all barb two like this for produce relative rotation between inner disc and the outer dish, so outer dish still can rotate after the motor outage, make equipment fall down, thereby can also avoid the one-way unable condition that falls when preventing the reversion, make things convenient for the frock to lift by crane work, improve frock application range and security.
2. This anti-reversion frock is prevented to power of hanging station, it realizes preventing the reversion of motor through one-way bearing, can avoid the motor reversal trouble to appear in the in-service use on the one hand, and on the other hand also can connect in time the discovery when reversing appearing in the welding line, improves the qualification rate of frock production, is convenient for detect the frock reversal simultaneously, improves machine and repaiies efficiency.
3. This lifting force station anti-reversion frock still sets up the locating pin, and the locating pin can pass locating hole one and locating hole two, just so can make lifting force dish and base relatively fixed, can be convenient for fix a position the frock in real time, especially can provide extra protection architecture when equipment breaks down, makes the frock use safe and reliable more.
4. This frock is prevented reversing by power station that hangs, it still sets up locating part, damping spring and gag lever post, and damping spring can provide elastic force for locating part, makes locating part can support one-way bearing more stably, especially when the power platform that hangs can appear great vibrations at the during operation, and damping spring can reduce the instability that vibrations caused, and the gag lever post then can play the effect of direction, makes locating part can only move in damping spring's axial to strengthen absorbing effect.
5. The beneficial effects of the lifting force station anti-reversion method are the same as those of the lifting force station anti-reversion tool, and are not repeated herein.
Drawings
Fig. 1 is a schematic perspective view of a lifting force station anti-reverse tool according to embodiment 1 of the present invention.
Fig. 2 is a cross-sectional view of a lifting force disc of the lifting force station anti-reverse tooling in fig. 1 at a first limit assembly.
Fig. 3 is a schematic view of a lifting force disc of the lifting force station anti-reverse tool in fig. 1 at a second limiting assembly.
Description of the symbols:
1 base 12 mounting block two
2 motor 13 positioning hole two
3 inner disc of hanging force disc 31
4 one-way bearing 32 outer disc
5 locating pin 33 spacing pin two
6 positioning part 34 elastic piece two
7 damping spring 321 barb 2
8 positioning hole one of the limiting rod 322
11 mounting block one
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
Referring to fig. 1, 2 and 3, the embodiment provides a lifting force station anti-reverse tool, which includes a base 1, a motor 2, a lifting force plate 3, a one-way bearing 4, a positioning pin 5, a positioning component 6, a damping spring 7 and a limiting rod 8. Wherein, base 1, motor 2 and one-way bearing 4 all can adopt current relevant part, and the frock of this embodiment can reequip, increase or replace spare part on current frock basis promptly.
In the present embodiment, the base 1 includes a first mounting block 11 and a second mounting block 12. An installation space for accommodating the rotation of the hoisting force plate 3 is formed between the first installation block 11 and the second installation block 12. The motor 2 is arranged on the first mounting block 11, and the one-way bearing 4 is arranged on the second mounting block 12. The first mounting block 11 and the second mounting block 12 may both be L-shaped, in some embodiments, the first mounting block 11 and the second mounting block 12 may be integrally connected, and in other embodiments, the first mounting block 11 and the second mounting block 12 may be separately provided. The base 1 can be connected with external equipment or integrally formed, so that a more stable supporting function can be provided for other parts, and the base can be conveniently combined with other equipment to form a new device, and the production and the use of the equipment are facilitated.
The motor 2 is mounted on the base 1, and may be fixed to the base 1 by a fixing member such as a bolt, or may be mounted on the base 1 by another mounting structure. The motor 2 may be a permanent magnet stepping motor, which is a pulse motor and is an actuator for converting an electric pulse into an angular displacement. In this embodiment, the driving mode of the motor 2 is four-phase eight-beat, and the power supply a-AB-B-BC-C-CD-D-DA sequentially energizes the coils to generate magnetic fields under the action of current, and the rotor is a 16-pole uniformly magnetized permanent magnet, so that the rotor rotates under the interaction of the magnetic fields, and is decelerated by gears at each stage to finally drive the output shaft to rotate.
The outer ring of the one-way bearing 4 is fixed on the base 1, and the inner ring is sleeved on the central shaft of the hoisting force disc 3 and limits the reverse rotation of the motor 2. The one-way bearing 4 is a bearing which can freely rotate in one direction and is locked in the other direction, and the one-way bearing can be locked when the motor 2 rotates reversely, so that the motor 2 cannot rotate reversely, and the anti-reverse function of the tool is realized. The one-way bearing 4 can be coaxially connected with the lifting force disc 3 through a shaft, so that when the motor 2 rotates reversely to drive the lifting force disc 3 to rotate, the locking effect can be generated, the lifting force disc 3 cannot rotate along the reverse direction of the motor 2, and the rotation of the motor 2 is further limited.
The hanging force plate 3 is rotatably arranged on the base 1 and is axially connected with an output shaft of the motor 2. The hanging force plate 3 can also be a weight hanging plate which can be driven by the motor 2 to wind an external rope so that equipment or components connected with the rope can ascend or descend, or the tool and equipment connected with the tool can ascend or descend through the rope, and the hanging force plate can be determined according to actual needs. In general, the suspension force plate 3 is in a normal working state when the motor 2 rotates forward, and stops rotating under the limiting action of the one-way bearing 4 when the motor 2 rotates backward, so that the whole suspension force plate is stopped. However, in practical use, especially when the tool is lifted and the motor 2 is powered off, the locking effect of the one-way bearing 4 can cause the tool to fall down, and at this time, the rotation of the hoisting force plate 3 can be ensured while the motor 2 is prevented from rotating reversely, so that the hoisting force plate 3 is improved by the implementation. The hoisting force plate 3 comprises an inner plate 31, an outer plate 32, a first limiting assembly, a second limiting assembly and a control unit.
The inner disc 31 is sleeved on the output shaft of the motor 2. Wherein, one side of the inner disc 31 is provided with a plurality of barbs 311 arranged around the center, and the inner ring of the one-way bearing 4 is connected with the inner disc 31 shaft. Here, for convenience of use and improved space utilization, the circular structure surrounded by all the first barbs 311 is located in the outer disk 32. One effect of inner disc 31 is the bridge that provides the connection for motor 2 and one-way bearing 4, can drive one-way bearing 4 between inner disc 31 when motor 2 reverses promptly, makes one-way bearing 4 carry on spacingly to motor 2. Another function of the inner disc 31 is to provide a driving action with the outer disc 32, as will be described later. The inner disc 31 is made of the same material as that of the conventional hoisting force disc, and the inner diameter of the inner disc can be the same as that of the conventional hoisting force disc, can be selected according to actual requirements, and can be determined according to the inner diameter of the one-way bearing 4.
A plurality of second barbs 321 surrounding the central axis of the inner disc 31 are arranged on the inner side wall of the outer disc 32, and the inclination direction of the second barbs 321 in the circumferential direction of the outer disc 32 is opposite to the inclination direction of the first barbs 311 in the circumferential direction of the inner disc 31. The outer disc 32 has a groove structure around which the outer cord is wound and opens at least one mounting space 322 facing the inner disc 31. In this embodiment, there is a gap between the inner disc 31 and the outer disc 32, and the outer diameter of the inner disc 31 is smaller than the inner diameter of the outer disc 32. The circle structure formed by all the second barbs 321 is located on one side of the inner disc 31, and all the second barbs 321 incline towards the same direction. Also, all of the barbs one 311 open on the other side of the inner disc 31. And, set up at least one locating hole one 322 on the outer dish 32, set up locating hole two 13 on the base 1, locating hole one 322 and locating hole two 13 can be located the same axial after the outer dish 32 rotates certain angle, and have the same radius. The groove structure serves for the winding of the suspension force wire, which is in fact an annular groove.
Referring to fig. 2, the first position-limiting component includes a first position-limiting pin 33, a first elastic component 34, and a telescopic component. One end of the first limit pin 33 is rotatably installed in the installation space 322, and the free end can be screwed into the space between the two adjacent first barbs 311. One end of the first elastic piece 34 is fixed on the outer disc 32, and the other end of the first elastic piece 34 is fixed on the first limit pin 33. The first elastic piece 34 is used for providing an elastic restoring force one for the first limit pin 33, so that the free end of the first limit pin 33 can be abutted against the notch one between the two adjacent barbs 311 due to stress. The telescopic assembly is installed in the installation space 322 and has a telescopic end coaxially connected with the first limit pin 33. The first elastic element 34 can be a limiting spring, one end of the first elastic element 34 is fixed on a platform arranged on the outer disc 32, and the other end of the first elastic element is fixed on the first limiting pin 33.
In this embodiment, the telescoping assembly includes a mounting post 37 and an electric telescoping member 38. One end of the mounting post 37 is movably mounted on the outer plate 32, and the other end is connected with the electric telescopic piece 38. The first limit pin 33 is sleeved on the mounting column 37, and the electric telescopic piece 38 enables the mounting column 37 to move in the axial direction of the inner disc 31 through expansion and contraction, so that the free end of the first limit pin 33 can cut into or separate from the first notch. Wherein, the electric telescopic element 38 can be selected as a micro electric push rod, which can realize the movement of the mounting column 37 only by changing a small displacement.
Referring to fig. 3, the second position-limiting assembly includes a second position-limiting pin 35 and a second elastic element 36, and the operation manner between the second position-limiting pin 35 and the second elastic element 36 is substantially the same as the operation manner between the first position-limiting pin 33 and the first elastic element 34, except that the rotation direction of the position-limiting is opposite. The second limit pin 35 is rotatably mounted on the inner disc 31, and the free end of the second limit pin 35 can be screwed into the space between the two adjacent barbs 321. In this embodiment, the second stopper pin 35 is installed on one side of the inner disc 31, and the free end can coincide with the second notch. The shape of the second limit pin 35 is similar to that of a pointer in a clock, in particular to that of a hour hand, but the rotation angle of the second limit pin is smaller. The second limit pin 35 can rotate on the side face of the inner disc 31, is made of rigid materials, has high hardness, and is not easy to deform, so that the inner disc 31 and the outer disc 32 can synchronously rotate after the second limit pin 35 is clamped into the notch.
One end of the second elastic element 36 is fixed on the inner disc 31, and the other end is fixed on the second limit pin 35. The second elastic element 36 is used for providing a second elastic restoring force to the second limit pin 35, so that the free end of the second limit pin 35 can be abutted against the second notch between the two adjacent second barbs 321 due to stress. The second elastic member 36 is installed on one side of the inner disc 31 and is a limit spring in this embodiment, and all the first barbs 311 are opened on the other side of the inner disc 31. One end of the limiting spring is fixed on the platform arranged on one side of the inner disc 31, and the other end of the limiting spring is fixed on the second limiting pin 35. When the motor 2 rotates forwards, the free end of the second limit pin 35 presses down the limit spring, so that the limit spring can prop against the second limit pin 35, and the free end cannot rotate further to be separated from the notch. In other embodiments, the second elastic member 36 may also be other elastic elements, and even in some special cases, the second elastic member 36 and the second limit pin 35 may be integrally formed, so as to integrate the two components for use.
The control unit is used for judging whether the motor 2 is in a power-off state, if so, the telescopic end is driven to enable the free end of the first limiting pin 33 to be separated from the first notch along the axial direction, otherwise, the telescopic end is driven to enable the free end of the first limiting pin 33 to be abutted against the first notch along the axial direction. When the control unit judges whether the motor 2 is in the power-off state, the control unit can receive power-on and power-off information detected by a power-on and power-off detection module arranged outside through the wireless communication module. When the motor 2 is powered off, the power-on and power-off detection module generates a power-off signal and transmits the signal to the control unit through the wireless communication module, and the control unit judges that the motor 2 is powered off according to the power-on signal and changes the state of the motor 2 from the power-on state to the power-off state.
The motor 2 has three states, which are a forward rotation state, a reverse rotation state and a power-off state, and the first two states are in a power-on state. When the motor 2 rotates forward, the free end of the second limit pin 35 slides over the long side of the second barb 321, and the free end of the first limit pin 33 is clamped in one of the notches under the limiting action of the short side of the first barb 311, so that the inner disc 31 and the outer disc 32 synchronously rotate to drive the groove structure to rotate. When the motor 2 rotates reversely, the inner disc 31 rotates to enable the one-way bearing 4 to lock the motor 2 reversely, the free end of the second limiting pin 35 is clamped in the second notch under the limiting effect of the short side edge of the second barb 321 to enable the outer disc 32 to be locked, although the first limiting pin 33 cannot play a limiting effect at the moment, the braking of the lifting force disc 3 can be guaranteed after the second limiting pin 35 is limited, and other operations can be conducted conveniently. When the motor 2 is in a power-off state, the free ends of the second limit pins 35 can slide on the long sides of all the second barbs 321, and meanwhile, as the first limit pins 33 are released by the control unit, the first limit pins 33 cannot enable the inner disc 31 and the outer disc 32 to be connected, so that the outer disc 32 can rotate relative to the inner disc 31. Like this, when motor 2 normally works, inner disc 31 and outer disc 32 constitute an organic whole, thereby make motor 2 drive whole lifting force dish 3 and rotate, thereby can realize the function of lifting by crane, and when motor 2 abnormal work or man-made going control, two 35 spacer pins then can slide two 321 of all barbs, make and produce relative rotation between inner disc 31 and the outer disc 32, outer disc 32 still can rotate after motor 2 outage like this, make equipment fall, thereby can also avoid the one-way unable circumstances that falls when preventing reversing, make things convenient for the frock to lift by crane work, improve frock application range and security.
The positioning pin 5 is used for being inserted into one of the positioning holes 322 through the positioning hole two 13, so that the outer disc 32 is fixed relative to the base 1. The positioning pin 5 can penetrate through the first positioning hole 322 and the second positioning hole 13, so that the lifting disc 3 and the base 1 can be relatively fixed, the tool can be conveniently positioned in real time, and particularly, an additional protection structure can be provided when equipment fails, and the tool is safer and more reliable to use. In this embodiment, the positioning pin 5 is a round pin, and the first positioning hole 322 and the second positioning hole 13 are round holes, which is more convenient in use.
The positioning member 6 is mounted on the base 1, and has a semi-annular shape and supports the one-way bearing 4. The positioning component 6 can play a role in supporting and positioning, and when the motor 2 rotates reversely, the one-way bearing 4 can be driven by a large amount of power, so that the one-way bearing 4 is easy to loosen. And the sunken position of locating part 6 and the outside laminating of one-way bearing 4 can support one-way bearing 4 like this, can also make the outer lane of one-way bearing 4 fix mutually with base 1 more firmly simultaneously.
The bottom end of the damping spring 7 is fixed on the base 1, and the top end is fixed on the bottom of the positioning component 6. The damping spring 7 can provide elastic acting force for the positioning part, so that the positioning part can support the one-way bearing more stably, and particularly when the large vibration occurs during the operation of the hoisting force plate, the damping spring can reduce the instability caused by the vibration. The elastic coefficient of the damping spring 7 can be selected according to actual requirements, and the selection requirement is that the associated vibration of the base 1 and the motor 2 can be reduced to the maximum extent.
One end of the limiting rod 8 is fixed on the positioning part 6, and the other end is inserted on the base 1. The damping spring 7 is sleeved outside the limiting rod 8. The limiting rod 8 can play a role in guiding, so that the positioning component can only move in the axial direction of the damping spring, and the damping effect is enhanced. The limiting rod 8 and the damping spring 7 can ensure that the positioning component 6 can only move towards the axial direction of the limiting rod 8, and can reduce larger vibration, so that the one-way bearing 4 is more stable.
To sum up, compare in current lifting power station prevent reverse frock, the lifting power station of this embodiment prevents reverse frock has following advantage:
1. this lifting power station anti-reversion frock, it is internal dish 31, outer dish 32, spacing subassembly one, spacing subassembly two and the control unit with the lifting power dish split, and internal dish 31 cup joints with the output shaft of motor 2, and the inner circle of one-way bearing 4 is connected with internal dish 32 hub connection simultaneously, and one-way bearing 4 can restrict its reversal when motor 2 reverses like this to play the effect that the motor reversed. Meanwhile, due to the action of the second limit pin 35 and the second elastic piece 36, when the motor 2 rotates forwards, the first limit pin 33 can be clamped between the first barbs 311, the inner disc 31 and the outer disc 32 are integrated, the motor 2 can drive the whole lifting force disc 3 to rotate, the lifting function can be achieved, and when the motor 2 rotates reversely, the second limit pin 35 and the second barbs 321 in the second limit component are relatively limited, so that the inner disc 31 and the outer disc 32 can stop rotating simultaneously. And when motor 2 outage, because the control unit can order about spacer pin 33 and break away from breach one, spacing subassembly just can not play the limiting displacement to outer dish 32, two 35 can slide two 321 of all barbs like this, make and produce relative rotation between inner disc 31 and the outer dish 32, outer dish 32 still can rotate after motor 2 outage like this, make equipment fall, thereby can also avoid the one-way unable circumstances that falls in the anti-reversion, make things convenient for the frock to lift by crane work, improve frock application range and security.
2. This anti-reversion frock is prevented to power of hanging station, it realizes preventing the reversion of motor 2 through one-way bearing 4, can avoid motor 2 to appear reversing the trouble in the in-service use on the one hand, and on the other hand also can appear connecting in time the discovery when reversing in the welding line, improves the qualification rate of frock production, is convenient for detect the frock reversal simultaneously, improves machine and repaiies efficiency.
3. This lifting force station anti-reversion frock still sets up the locating pin, and locating pin 33 can pass locating hole one 322 and locating hole two 13, just so can make lifting force dish 3 and base 1 relatively fixed, can be convenient for fix a position the frock in real time, especially can provide extra protection architecture when equipment breaks down, makes the frock use safe and reliable more.
4. This anti-frock of reversing of power station hangs, it still sets up locating part 6, damping spring 7 and gag lever post 8, damping spring 7 can provide elastic force for locating part 6, make locating part 6 can support one-way bearing 4 more steadily, especially when hanging power dish 3 can appear great vibrations at the during operation, damping spring 7 can reduce the instability that vibrations caused, and gag lever post 8 then can play the effect of direction, make locating part 6 can only move in damping spring 7's axial, thereby strengthen absorbing effect.
Example 2
The embodiment provides a lifting force station anti-reverse tool which is similar to the tool in the embodiment 1, and the difference is that the number of the second limiting pin 35 and the second elastic piece 36 of the second limiting component is more than one group, and the minimum number is two groups. In this embodiment, each second limit pin 35 and the second elastic element 36 adjacent to the second limit pin 35 are arranged as a set of connecting assembly, and the arrangement mode of each set of connecting assembly is the same as that of the second limit pin 35 and the second elastic element 36 in embodiment 1, so that the multiple sets of connecting assemblies can provide a more stable driving effect when the motor 2 rotates forwards, and particularly, when one second limit pin 35 fails, the other second limit pins 35 can still function. Therefore, on one hand, the anti-reversion can be ensured, on the other hand, the connection between the inner disc 31 and the outer disc 32 can be more compact, and the condition that the inner disc 31 is separated from the outer disc 32 is avoided.
Example 3
The present embodiment provides a lifting force station anti-reverse tooling, which is similar to the tooling of embodiment 1, except that in the present embodiment, the positioning component 6 is a magnetic structure, i.e., a magnetic ring, which can be magnetically adsorbed to the outer ring of the one-way bearing 4. Meanwhile, only the outer ring of the one-way bearing 4 can attract the positioning part 6, and other structures cannot absorb the positioning part 6. Thus, the positioning member 6 can fix the outer ring of the one-way bearing 4 easily without rotating the outer ring.
Example 4
The embodiment provides a lifting force station system, which is applied to a lifting force station and comprises a plurality of lifting force station anti-reverse tools in embodiment 1. This power of hanging station system adopts a plurality of power of hanging stations to prevent reverse frock, can share the load like this when the load is great, improves the life of power of hanging frock, enlarges the application range of power of hanging frock simultaneously. In addition, the lifting force station system also has the beneficial effect of the anti-reverse tool for the lifting force station, and the description is omitted here.
Example 5
The embodiment provides a lifting force station anti-reverse method, which is applied to the lifting force station anti-reverse tool in the embodiment 1 and comprises the following steps:
judging whether the motor 2 is in a power-off state;
when the motor is in a power-off state, the telescopic end is driven to enable the free end of the first limiting pin 33 to be separated from the first notch along the axial direction; the free ends of the second limit pins 35 can slide on the long side edges of all the second barbs 321, so that the outer disc 32 can rotate relative to the inner disc 31;
when the motor 2 is in a non-power-off state, judging whether the motor is in a forward rotation state or a reverse rotation state;
when the motor 2 rotates forwards, the free end of the first limiting pin 33 is clamped in one of the notches under the limiting action of the short side edge of the first barb 311, so that the inner disc 31 and the outer disc 32 synchronously rotate to drive the groove structure to rotate;
When the motor 2 rotates reversely, the inner disc 31 is operated to enable the one-way bearing 4 to lock the motor 2 reversely, and the free end of the second limiting pin 35 is clamped in one of the second notches under the limiting action of the short side edge of the second barb 321 to lock the outer disc 32.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a lifting force station anti-inversion frock, it includes:
a base (1);
a motor (2) mounted on the base (1);
the lifting force plate (3) is rotatably arranged on the base (1) and is connected with an output shaft of the motor (2) through a shaft; and
the outer ring of the one-way bearing (4) is fixed on the base (1), and the inner ring is sleeved on the central shaft of the hoisting force disc (3) and limits the reverse rotation of the motor (2);
it is characterized in that the hoisting force plate (3) comprises:
an inner disc (31) sleeved on an output shaft of the motor (2); one side of the inner disc (31) is provided with a plurality of first barbs (311) arranged around the center, and the inner ring of the one-way bearing (4) is coaxially connected with the inner disc (31);
the inner side wall of the outer disc (32) is provided with a plurality of second barbs (321) surrounding the central shaft of the inner disc (31); the outer disc (32) is provided with a groove structure for winding the outer thread rope, and at least one mounting space (322) facing the inner disc (31) is formed; the inclination direction of the second barb (321) in the circumferential direction of the outer disc (32) is opposite to the inclination direction of the first barb (311) in the circumferential direction of the inner disc (31);
The first limiting component comprises a first limiting pin (33), a first elastic piece (34) and a telescopic component; one end of the first limiting pin (33) is rotatably arranged in the mounting space (322), and the free end can be screwed into the space between the two adjacent first barbs (311); one end of the first elastic piece (34) is fixed on the outer disc (32), and the other end of the first elastic piece is fixed on the first limit pin (33); the first elastic piece (34) is used for providing a first elastic restoring force for the first limit pin (33), so that the free end of the first limit pin (33) can be abutted against a first gap between every two adjacent barbs (311) due to stress; the telescopic assembly is arranged in the mounting space (322) and is provided with a telescopic end which is coaxially connected with the first limiting pin (33);
the second limiting component comprises a second limiting pin (35) and a second elastic piece (36); the second limiting pin (35) is rotatably arranged on the inner disc (31), and the free end can be screwed into the space between the two adjacent second barbs (321); one end of the second elastic piece (36) is fixed on the inner disc (31), and the other end of the second elastic piece is fixed on the second limit pin (35); the second elastic piece (36) is used for providing a second elastic restoring force for the second limit pin (35), so that the free end of the second limit pin (35) can be abutted against the second notch between the two adjacent second barbs (321) due to stress; and
the control unit is used for judging whether the motor (2) is in a power-off state, if so, the telescopic end is driven to enable the free end of the first limit pin (33) to be separated from the first notch along the axial direction, otherwise, the telescopic end is driven to enable the free end of the first limit pin (33) to be abutted against the first notch along the axial direction; when the motor (2) rotates forwards, the free end of the first limiting pin (33) is clamped in one of the notches under the limiting action of the short side edge of the first barb (311), so that the inner disc (31) and the outer disc (32) synchronously rotate to drive the groove structure to rotate; when the motor (2) rotates reversely, the inner disc (31) rotates to enable the one-way bearing (4) to lock the motor (2) in a reverse rotation mode, and the free end of the second limiting pin (35) is clamped in one of the second notches under the limiting effect of the short side edge of the second barb (321) to lock the outer disc (32); when the motor (2) is in a power-off state, the free ends of the second limiting pins (35) can slide on the long sides of all the second barbs (321), so that the outer disc (32) can rotate relative to the inner disc (31).
2. The lifting force station anti-inversion tooling as claimed in claim 1, wherein the telescopic assembly comprises a mounting column (37) and an electric telescopic piece (38); one end of the mounting column (37) is movably mounted on the outer disc (32), and the other end of the mounting column is connected with the electric telescopic piece (38); the first limiting pin (33) is sleeved on the mounting column (37), and the electric telescopic piece (38) enables the mounting column (37) to move in the axial direction of the inner disc (31) through expansion and contraction, so that the free end of the first limiting pin (33) can cut into or separate from the first notch.
3. The lifting force station anti-inversion tooling as claimed in claim 1, wherein a gap is formed between the inner disc (31) and the outer disc (32), and the circle structure surrounded by all the first barbs (311) is located in the outer disc (32).
4. The lifting force station anti-inversion tool set forth in claim 1, wherein a circle structure surrounded by all the second barbs (321) is located on one side of the inner disc (31), and the second limit pins (35) and the second elastic pieces (36) are mounted on one side of the inner disc (31); all the first barbs (311) are arranged on the other side of the inner disc (31).
5. The lifting force station anti-reverse tool according to claim 1, wherein the first elastic piece (34) and the second elastic piece (36) are both limiting springs; one end of the limiting spring is fixed on a platform arranged on the inner disc (31) or the outer disc (32), and the other end of the limiting spring is fixed on the first limiting pin (33) or the second limiting pin (35).
6. The lifting force station anti-reverse tooling as claimed in claim 1, wherein the base (1) comprises a first mounting block (11) and a second mounting block (12); an installation space for accommodating the rotation of the hoisting force plate (3) is formed between the first installation block (11) and the second installation block (12); the motor (2) is installed on the first installation block (11), and the one-way bearing (4) is installed on the second installation block (12).
7. The lifting force station anti-reverse tooling as claimed in claim 1, wherein the outer disc (32) is provided with at least one first positioning hole (322), and the base (1) is provided with a second positioning hole (13); hang power station and prevent reverse frock still includes:
and the positioning pin (5) is used for penetrating through the second positioning hole (13) and being inserted into one positioning hole (322) so as to fix the outer disc (32) relative to the base (1).
8. The lifting force station anti-reverse tooling of claim 1, wherein the lifting force station anti-reverse tooling further comprises:
and a positioning member (6) which is mounted on the base (1), is semi-annular, and supports the one-way bearing (4).
9. The lifting force station anti-reverse tooling of claim 8, wherein the lifting force station anti-reverse tooling further comprises:
the bottom end of the damping spring (7) is fixed on the base (1), and the top end of the damping spring is fixed on the bottom of the positioning component (6);
One end of the limiting rod (8) is fixed on the positioning component (6), and the other end of the limiting rod is inserted on the base (1); the damping spring (7) is sleeved outside the limiting rod (8).
10. A lifting force station anti-reverse method is applied to the lifting force station anti-reverse tool according to any one of claims 1 to 9, and is characterized by comprising the following steps of:
judging whether the motor (2) is in a power-off state or not;
when the motor is in a power-off state, the telescopic end is driven to enable the free end of the first limit pin (33) to be separated from the first notch along the axial direction; the free ends of the second limiting pins (35) can slide on the long sides of all the second barbs (321), so that the outer disc (32) can rotate relative to the inner disc (31);
when the motor (2) is in a non-power-off state, judging whether the motor is in a forward rotation state or a reverse rotation state;
when the motor (2) rotates forwards, the free end of the first limiting pin (33) is clamped in one of the notches under the limiting action of the short side edge of the first barb (311), so that the inner disc (31) and the outer disc (32) synchronously operate to drive the groove structure to rotate;
when the motor (2) rotates reversely, the inner disc (31) rotates to enable the one-way bearing (4) to lock the motor (2) reversely, and the free end of the second limiting pin (35) is clamped in one of the second notches under the limiting effect of the short side edge of the second barb (321) to lock the outer disc (32).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010294921.9A CN111498719B (en) | 2020-04-15 | 2020-04-15 | Anti-reverse tool for lifting force station and anti-reverse method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010294921.9A CN111498719B (en) | 2020-04-15 | 2020-04-15 | Anti-reverse tool for lifting force station and anti-reverse method thereof |
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| CN111498719A CN111498719A (en) | 2020-08-07 |
| CN111498719B true CN111498719B (en) | 2021-11-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212222271U (en) * | 2020-04-15 | 2020-12-25 | 合肥惠利普电机有限公司 | Anti-reverse tool for lifting force station and lifting force station system |
| CN212222270U (en) * | 2020-04-15 | 2020-12-25 | 合肥惠利普电机有限公司 | Anti-inversion tool for abrasion-resistant lifting force station and lifting force station system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5300867A (en) * | 1991-06-25 | 1994-04-05 | V. Kann Rasmussen Industri A/S | Electric drive arrangement for a cord winding and dewinding winch |
| CN101205051A (en) * | 2007-12-11 | 2008-06-25 | 周增林 | Overspeed protected brake of hoisting equipment |
| CN201419988Y (en) * | 2009-03-05 | 2010-03-10 | 通州市第二建筑安装工程公司 | Ratchet mechanism of tower crane hopper |
| CN104098039A (en) * | 2014-07-08 | 2014-10-15 | 武汉船用机械有限责任公司 | Multifunctional combined friction winch system |
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| CN111498719A (en) | 2020-08-07 |
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Effective date of registration: 20240325 Address after: No.1 Buyun Road, Torch Development Zone, Zhongshan City, Guangdong Province Patentee after: GUANGDONG HUILIPU INTELLIGENT TECHNOLOGY CO.,LTD. Country or region after: China Address before: 231200 500 meters to the west at the intersection of prosperous Avenue and Bagongshan Road, Taohua Industrial Park, Feixi County, Hefei City, Anhui Province Patentee before: HEFEI HUILIPU MOTOR CO.,LTD. Country or region before: China |
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