CN116079856A - Numerical control environment-friendly manufacturing process for wooden shutter - Google Patents
Numerical control environment-friendly manufacturing process for wooden shutter Download PDFInfo
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- CN116079856A CN116079856A CN202310101492.2A CN202310101492A CN116079856A CN 116079856 A CN116079856 A CN 116079856A CN 202310101492 A CN202310101492 A CN 202310101492A CN 116079856 A CN116079856 A CN 116079856A
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- louver
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- manufacturing process
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000004576 sand Substances 0.000 claims abstract description 29
- 239000002023 wood Substances 0.000 claims abstract description 26
- 238000004080 punching Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000003754 machining Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 65
- 230000007306 turnover Effects 0.000 claims description 9
- 241000219071 Malvaceae Species 0.000 claims description 6
- 230000008569 process Effects 0.000 abstract description 3
- 230000001939 inductive effect Effects 0.000 description 7
- 238000005498 polishing Methods 0.000 description 7
- 238000007514 turning Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/08—Manufacture or reconditioning of specific semi-finished or finished articles of specially shaped wood laths or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/14—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding turbine blades, propeller blades or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
Abstract
The invention discloses a numerical control environment-friendly manufacturing process of a wooden shutter, which comprises the following steps of: s1, selecting a wood cutting board, and cutting raw wood by cutting equipment to form a whole wood board; s2, slicing, namely slicing the whole plank by slicing equipment to form a louver; s3, sanding, namely placing a plurality of louver blades in sanding equipment to sequentially sand; s4, punching, namely punching two end parts of each louver blade through punching equipment to form connecting holes; s5, manufacturing a shutter frame, and machining the shutter frame with a plurality of rotating shafts through a machine tool; s6, manufacturing connecting pieces, and machining a plurality of connecting pieces through a machine tool; s7, assembling, namely rotatably arranging the side part of the connecting piece on the rotating shaft, locking one end of the connecting piece on the connecting hole of the louver blade through the fastener, and rotatably connecting the other end of the connecting piece on a driving plate. The invention can automatically process the shutter and has high efficiency.
Description
Technical Field
The invention relates to the technical field of shutters, in particular to a numerical control environment-friendly manufacturing process of a wooden shutter.
Background
The shutter is very common in our life, and is favored to be installed in a room with particularly sufficient sunlight, particularly in summer, the shutter is closed at the time, so that a lot of sunlight can be shielded, and eyes are protected when people work and read books; when sunlight is required to be irradiated in winter, the shutter is opened again.
The shutter blade processing and installation of the shutter manufacturing process in the traditional technology usually depend on manual work, and the production efficiency is low to the degree of automation. In view of the above, the present inventors have made intensive studies to solve the above-mentioned drawbacks of the prior art.
Disclosure of Invention
The present invention aims to solve at least to some extent one of the technical problems in the above-described technology. Therefore, the invention aims to provide a numerical control environment-friendly manufacturing process for the wooden blind window, which can automatically process the blind window and has high efficiency.
In order to achieve the above purpose, the invention provides a numerical control environment-friendly manufacturing process of a wooden shutter, which comprises the following steps:
s1, selecting a wood cutting board, and cutting raw wood by cutting equipment to form a whole wood board;
s2, slicing, namely slicing the whole plank by slicing equipment to form a louver;
s3, sanding, namely placing a plurality of louver blades in sanding equipment to sequentially sand;
s4, punching, namely punching two end parts of each louver blade through punching equipment to form connecting holes;
s5, manufacturing a shutter frame, and machining the shutter frame with a plurality of rotating shafts through a machine tool;
s6, manufacturing connecting pieces, and machining a plurality of connecting pieces through a machine tool;
s7, assembling, namely rotatably arranging the side part of the connecting piece on the rotating shaft, locking one end of the connecting piece on the connecting hole of the louver blade through the fastener, and rotatably connecting the other end of the connecting piece on a driving plate.
Further, in step S1, the raw wood is basswood.
Further, in step S2, the slicing apparatus cuts the whole wood board to form rectangular louver pieces having a width of 2cm to 5cm and a length of 40cm to 100 cm.
Further, in step S3, the sanding apparatus includes a sanding seat, a conveying mechanism, a jacking mechanism, a mounting frame, a rotating mechanism and a sanding wheel, wherein the conveying mechanism is arranged on the sanding seat, the conveying mechanism includes a conveying belt for conveying the louver, the jacking mechanism is arranged on the sanding seat and can lean against the bottom of the conveying belt, the mounting frame is arranged on the sanding seat, the rotating mechanism is arranged on the mounting frame in a lifting manner, and the sanding wheel is connected with the rotating mechanism and is driven to rotate by the rotating mechanism to sand the louver on the conveying belt.
Further, the conveying mechanism further comprises a conveying motor, a driving roller and a driven roller, the conveying motor is fixed on the sanding seat, the driving roller is connected with the conveying motor and driven by the conveying motor to rotate, and the driven roller is connected with the driving roller through a conveying belt.
Further, the jacking mechanism comprises a jacking air cylinder and a jacking plate, and the jacking air cylinder drives the jacking plate to lean against the bottom of the conveying belt, so that the polishing wheel can be used for polishing the louver blades conveniently.
Further, the mounting bracket includes vertical beam and crossbeam, and the vertical beam includes first vertical beam and second vertical beam, and first vertical beam is fixed on the sanding seat, and the second vertical beam is on a parallel with first vertical beam, and crossbeam one end liftable setting is on first vertical beam, and the crossbeam other end liftable setting is on the second vertical beam, and slewing mechanism sets up on the crossbeam.
Further, the rotating mechanism is movably arranged on the cross beam through a reciprocating transverse moving mechanism, the reciprocating transverse moving mechanism comprises a transverse moving seat, a transverse moving motor, a gear and a rack, the transverse moving motor is fixed on the transverse moving seat, the gear is connected with the transverse moving motor and driven to rotate by the transverse moving motor, the rack is fixed on the vertical beam, and the vertical bar is meshed with the gear.
Further, a sliding rail is arranged on the cross beam, and a sliding block matched with the sliding rail is arranged on the transverse moving seat.
Further, the slide rail includes horizontal slide rail and vertical slide rail, and horizontal slide rail is fixed at the upper surface of crossbeam, and vertical slide rail is fixed at the side surface of crossbeam.
Further, the rotating mechanism comprises a rotating motor, the rotating motor is arranged on the transverse moving seat, and the rotating motor is connected with the sanding wheel and drives the sanding wheel to rotate so as to sand the louver blades.
Further, a plurality of positioning blocks are arranged on the conveying belt, and a positioning space for fixing the louver is formed between two adjacent positioning blocks.
Further, set up the response piece on the conveyer belt between two adjacent locating pieces, set up inductive switch on the jacking board, inductive switch is connected with PLC control system, and after inductive switch sensed the response piece, send signal to PLC control system, PLC control system control conveying motor stop operation, PLC control system control jacking cylinder work is in order to support the jacking piece in the conveyer belt below simultaneously.
Further, set up elevating system between crossbeam and the vertical beam, elevating system includes lift seat, lead screw, elevator motor, and the lift seat includes lift seat and lower lift seat, and lift seat is fixed in the vertical beam upper end, and lower lift seat is fixed in the vertical beam lower extreme, and lead screw one end rotatable setting is on last lift seat, and the lead screw other end passes behind the lower lift seat and is connected with elevator motor, and elevator motor fixes in the vertical beam bottom, and elevator motor drives the lead screw rotation, and the crossbeam is connected with the lead screw and is driven its rising or decline by pivoted lead screw.
Further, the sander comprises a first sander used for sanding one surface of the louver blade and a second sander used for sanding the other surface of the louver blade, and a turnover device is arranged between the first sander and the second sander.
Further, the turnover device comprises a turnover motor and a turnover plate, and the turnover plate is connected with the turnover motor and is driven to rotate by the turnover motor.
Further, in step S4, the punching apparatus punches one end of the louver to form two left connection holes, and the punching apparatus punches the other end of the louver to form two right connection holes.
Further, the connecting piece includes vertical portion and the horizontal portion of being connected with vertical portion, and vertical portion includes the first perforation of being connected with left connecting hole or right connecting hole, sets up the second perforation that supplies the pivot male on the horizontal portion, sets up the extension on the horizontal portion, sets up the third perforation of being connected with the drive plate on the extension.
Further, the angle formed between the extension portion and the horizontal portion is 30 to 60 degrees.
Further, a connecting plate is arranged on the side part of the shutter frame, and an arc-shaped opening is formed in the connecting plate; the lateral part of drive plate sets up the actuating lever that passes the arc trompil.
Further, the inner side wall of the arc-shaped opening is provided with a plurality of elastic raised heads, and the driving rod is propped against different elastic raised heads to enable the louver blades to be opened at different angles.
After the structure is adopted, the numerical control environment-friendly manufacturing process of the wooden shutter has at least the following beneficial effects:
firstly, when making the tripe, select the material cutting board earlier to cut into a monoblock plank, then cut into slices the monoblock plank and form the tripe, punch a hole after polishing the tripe to accomplish the preparation of tripe, then make tripe frame and connecting piece, link together tripe, tripe frame and connecting piece at last, thereby accomplish the preparation of shutter, through automatic with slice, sand light, punch a hole, lathe processing tripe frame and connecting piece, whole degree of automation is high, the production efficiency is high.
Secondly, carry out automatic sanding through setting up the sand light equipment, when the sand light, the tripe is carried through the conveyer belt to carry to sand light wheel bottom, then elevating system will support and lean on the conveyer belt bottom, and slewing mechanism descends and makes sand light wheel support and lean on the tripe surface, and slewing mechanism drives sand light wheel and rotates and sand light to the tripe surface, and degree of automation is high, and sand light is effectual.
Compared with the prior art, the shutter frame and the connecting piece are machined through automatic cutting, slicing, sanding and punching, so that the whole automation degree is high, and the manufacturing efficiency is high.
Drawings
FIG. 1 is a schematic view of a sanding apparatus in accordance with an embodiment of the present invention;
FIG. 2 is a schematic view of a mounting bracket according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a schematic diagram of a rotating mechanism for driving a polishing wheel to rotate according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a conveying mechanism and a lifting mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of an assembled blind according to an embodiment of the present invention;
FIG. 7 is a schematic illustration of a connection of a connector to a louvre and a drive plate in accordance with an embodiment of the present invention;
FIG. 8 is a schematic structural view of a louvre blade in accordance with an embodiment of the present invention;
fig. 9 is a schematic structural view of a connector according to an embodiment of the present invention.
Description of the reference numerals
The shutter blade 1, the connection hole 11, the left connection hole 111, the right connection hole 112, the inclined surface 12, the sanding apparatus 2, the sanding seat 21, the conveying mechanism 22, the conveying belt 221, the positioning block 2211, the guide surface 22111, the positioning space 2212, the sensing block 2213, the sensing switch 2214, the driving roller 222, the driven roller 223, the lifting mechanism 23, the lifting cylinder 231, the lifting plate 232, the mounting bracket 24, the vertical beam 241, the first vertical beam 2411, the second vertical beam 2412, the cross beam 242, the connection beam 243, the rotating mechanism 25, the rotating motor 251, the sanding wheel 26, the reciprocating traversing mechanism 27, the traversing seat 271, the traversing motor 272, the rack 273, the slide rail 28, the horizontal slide rail 281, the vertical slide rail 282, the slide block 29, the horizontal slide block 291, the vertical slide block 292, the shutter frame 3, the rotating shaft 31, the connecting piece 4, the vertical portion 41, the first through hole 411, the horizontal portion 42, the second through hole 421, the extending portion 43, the third through hole 431, the driving plate 5, the driving rod 51, the connecting plate 6, the arc-shaped through hole 61, the elastic raised head 611, and the positioning groove 612.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
As shown in fig. 1 to 9, the numerical control environment-friendly manufacturing process of the wooden blind window comprises the following steps:
s1, selecting a wood cutting board, and cutting raw wood by cutting equipment to form a whole wood board; s2, slicing, namely slicing the whole plank by slicing equipment to form a louver 1; s3, sanding, namely placing a plurality of louver blades 1 in sanding equipment 2 for sanding in sequence; s4, punching, wherein the two end parts of each louver blade 1 are punched through punching equipment to form connecting holes 11; s5, manufacturing a shutter frame 3, and machining the shutter frame 3 with a plurality of rotating shafts 31 through a machine tool; s6, manufacturing connecting pieces 4, and machining a plurality of connecting pieces 4 through a machine tool; s7, assembling, namely rotatably arranging the side part of the connecting piece 4 on the rotating shaft 31, locking one end of the connecting piece 4 on the connecting hole 11 of the louver 1 through a fastener, and rotatably connecting the other end of the connecting piece 4 on a driving plate 5.
Therefore, the numerical control environment-friendly manufacturing process of the wooden shutter comprises the steps of firstly selecting a material and cutting the material to form a whole wood board when manufacturing the shutter 1, then slicing the whole wood board to form the shutter 1, sanding the shutter 1, punching the hole to finish manufacturing the shutter 1, then manufacturing the shutter frame 3 and the connecting piece 4, finally connecting the shutter 1, the shutter frame 3 and the connecting piece 4 together to finish manufacturing the shutter, and automatically cutting, sanding, punching and machining the shutter frame 3 and the connecting piece 4.
In this example, in step S1, the raw wood is basswood. The basswood is a processed material of the basswood, is a common wood, has the characteristics of grease, wear resistance, corrosion resistance, difficult cracking, thin wood grain, easy processing, strong toughness and the like, and is widely applied to joinery boards, wooden artware, musical instruments and furniture. The raw wood in the example is basswood, so that the louver blade 1 is easy to process, difficult to crack and good in toughness.
Optionally, in step S2, the slicing apparatus cuts the whole wood board to form rectangular louver blades 1 having a width of 2cm to 5cm and a length of 40cm to 100 cm. In this way, different sizes of the blind 1 can be made to fit different sized windows. When the shutter is sliced, an inclined plane 12 can be formed on the shutter blade 1 by cutting, so that the shutter blade 1 which is installed up and down and adjacent to each other can be conveniently rotated, and mutual interference during rotation is prevented.
In this example, in step S3, the sanding apparatus 2 includes a sanding seat 21, a conveying mechanism 22, a jacking mechanism 23, a mounting frame 24, a rotating mechanism 25 and a sanding wheel 26, the conveying mechanism 22 is disposed on the sanding seat 21, the conveying mechanism 22 includes a conveying belt 221 for conveying the louver 1, the jacking mechanism 23 is disposed on the sanding seat 21 and can be abutted against the bottom of the conveying belt 221, the mounting frame 24 is disposed on the sanding seat 21, the rotating mechanism 25 is disposed on the mounting frame 24 in a liftable manner, and the sanding wheel 26 is connected with the rotating mechanism 25 and is driven to rotate by the rotating mechanism 25 to sand the louver 1 on the conveying belt 221.
Automatic sanding is carried out through setting up the sanding equipment 2, and during sanding, tripe 1 carries through conveyer belt 221 to carry to sand the wheel 26 bottom, then elevating system 23 will support and lean on conveyer belt 221 bottom, and slewing mechanism 25 descends and makes sand the wheel 26 support and lean on the tripe 1 surface, and slewing mechanism 25 drives sand the wheel 26 and rotates and sand the tripe 1 surface, and degree of automation is high, and sand light is effectual.
After the sanding equipment 2 carries out automatic sanding, wood grains are printed on the louver blades 1 through the printing roller so as to form the wood grains on the louver blades 1, and the automatic sanding equipment has attractive overall appearance and good decorative effect. The printing roller is arranged on the cross beam 242 in a lifting manner through the lifting air cylinder so as to facilitate wood grain printing of the sanded louver blade 1.
The conveying mechanism 22 further comprises a conveying motor, a driving roller 222 and a driven roller 223, the conveying motor is fixed on the sanding seat 21, the driving roller 222 is connected with the conveying motor and driven by the conveying motor to rotate, and the driven roller 223 is connected with the driving roller 222 through a conveying belt 221. After the sliced rectangular louver 1 is placed on the conveyor belt 221, the conveyor motor drives the driving roller 222 to rotate, and the driving roller 222 rotates to drive the driven roller 223 to rotate through the conveyor belt 221, so that the louver 1 positioned on the conveyor belt 221 is synchronous, and the louver 1 moves to the bottom of the sanding wheel 26 to facilitate the sanding wheel 26 to sand the louver 1. Wherein the conveyor motor may drive the drive roller 222 to rotate via a belt.
Further, the lifting mechanism 23 comprises a lifting cylinder 231 and a lifting plate 232, and the lifting cylinder 231 drives the lifting plate 232 to abut against the bottom of the conveying belt 221 so as to facilitate the sanding wheel 26 to sand the louver 1. The lifting plate 232 is connected with the lifting air cylinder 231, and the lifting air cylinder 231 drives the lifting plate 232 to ascend or descend, and the lifting plate 232 can be abutted against the bottom of the conveying belt 221 after ascending, so that the lifting plate 232 plays a supporting role when the abrasive wheel 26 is used for sanding the louver 1, and the sanding effect is good. Wherein, the jacking cylinder 231 is fixed at the side of the sanding seat 21, one end of the jacking plate 232 is connected with the jacking cylinder 231, and the other end of the jacking plate 232 is positioned between the upper conveying belt 221 and the lower conveying belt 221, so that the jacking plate 232 can conveniently lift.
In this example, the mounting frame 24 includes a vertical beam 241 and a cross beam 242, the vertical beam 241 includes a first vertical beam 2411 and a second vertical beam 2412, the first vertical beam 2411 is fixed on the sanding seat 21, the second vertical beam 2412 is parallel to the first vertical beam 2411, one end of the cross beam 242 is arranged on the first vertical beam 2411 in a liftable manner, the other end of the cross beam 242 is arranged on the second vertical beam 2412 in a liftable manner, and the rotating mechanism 25 is arranged on the cross beam 242. After the rotating mechanism 25 is disposed on the cross beam 242, the cross beam 242 can be lifted along the first vertical beam 2411 and the second vertical beam 2412, so that the polishing wheel 26 abuts against the surface of the louver 1 to polish the louver 1, and the cross beam 242 can be moved to different heights, so that the polishing machine is suitable for polishing the louver 1 with different thicknesses.
As an example, the rotation mechanism 25 is movably provided on the cross beam 242 by a reciprocating traversing mechanism 27, the reciprocating traversing mechanism 27 includes a traversing seat 271, a traversing motor 272, a gear and a rack 273, the traversing motor 272 is fixed on the traversing seat 271, the gear is connected with the traversing motor 272 and is driven to rotate by the traversing motor 272, the rack 273 is fixed on the vertical beam 241, and the vertical bar is engaged with the gear. By providing the reciprocating and traversing mechanism 27, the rotating mechanism 25 can reciprocate along the cross beam 242, thereby facilitating sanding of different positions of the blind 1. Specifically, when the rotating mechanism 25 moves, the traversing motor 272 drives the gear to rotate, and the gear is meshed with the rack 273, so that the traversing seat 271 is driven to move transversely along the cross beam 242, and the traversing motor 272 drives the gear to rotate forward and backward, so that the rotating mechanism 25 arranged on the traversing seat 271 moves in a reciprocating manner synchronously, and sanding of different positions of the louver 1 is realized.
In order to make the movement of the traverse base 271 along the cross beam 242 smoother, in this example, the cross beam 242 is provided with a slide rail 28, the traverse base 271 is provided with a slide block 29 engaged with the slide rail 28, and when the traverse base 271 traverses, the slide block 29 slides along the slide rail 28, and the movement is smooth and stable. Specifically, the sliding rail 28 includes a horizontal sliding rail 281 and a vertical sliding rail 282, the horizontal sliding rail 281 is fixed on the upper surface of the cross beam 242, and the vertical sliding rail 282 is fixed on the side surface of the cross beam 242, so that when the lateral sliding seat 271 laterally moves, the horizontal sliding block 291 slides along the horizontal sliding rail 281, and the vertical sliding block 292 slides along the vertical sliding rail 282, so that the movement is smoother and more stable.
Further, the rotating mechanism 25 includes a rotating motor 251, the rotating motor 251 is disposed on the traversing seat 271, and the rotating motor 251 is connected with the sanding wheel 26 and drives the sanding wheel 26 to rotate so as to sand the louver 1. By providing the rotation motor 251 to control the rotation of the abrasive wheel 26, the abrasive wheel 26 rotates to sand the louver 1.
In this example, a plurality of positioning blocks 2211 are disposed on the conveyor belt 221, and a positioning space 2212 for fixing the louver 1 is formed between two adjacent positioning blocks 2211. In this way, after the louver 1 is placed on the conveyor belt 221, the louver 1 is located in the positioning space 2212, so that when sanding, the louver 1 is prevented from being displaced, and the sanding effect is better. Wherein, guide surfaces 22111 can be arranged on two sides of the positioning block 2211, when the louver 1 is placed in the positioning space 2212, the louver 1 can slide into the positioning space 2212 along the guide surfaces 22111 quickly, and the efficiency is high.
As an example, an induction block 2213 is disposed on the conveyor belt 221 between two adjacent positioning blocks 2211, an induction switch 2214 is disposed on the lifting plate 232, the induction switch 2214 is connected with a PLC control system, after the induction switch 2214 senses the induction block 2213, a signal is sent to the PLC control system, the PLC control system controls the conveyor motor to stop running, and meanwhile, the PLC control system controls the lifting cylinder 231 to work so as to support the lifting block under the conveyor belt 221. Through setting up inductive block 2213 and inductive switch 2214, when conveyer belt 221 removes, after inductive switch 2214 sensed inductive block 2213, send signal to PLC control system, PLC control system control conveying motor stop operation to make tripe 1 stop moving, be convenient for sand light wheel 26 carry out the sand light to tripe 1, sand light is effectual, simultaneously, PLC control system control jacking cylinder 231 work is in order to support the jacking piece against conveyer belt 221 below simultaneously, make the jacking piece play the supporting role, the sand light of being convenient for.
As an example, a lifting mechanism is disposed between the cross beam 242 and the vertical beam 241, the lifting mechanism includes a lifting seat, a screw rod, and a lifting motor, the lifting seat includes an upper lifting seat and a lower lifting seat, the upper lifting seat is fixed at the upper end of the vertical beam 241, the lower lifting seat is fixed at the lower end of the vertical beam 241, one end of the screw rod is rotatably disposed on the upper lifting seat, the other end of the screw rod passes through the lower lifting seat and then is connected with the lifting motor, the lifting motor is fixed at the bottom of the vertical beam 241, the lifting motor drives the screw rod to rotate, and the cross beam 242 is connected with the screw rod and is driven to rise or fall by the rotating screw rod. In this way, the cross beam 242 is convenient to lift, wherein the structures of the lifting seat, the screw rod and the lifting motor are in the prior art, and are not repeated here.
In this example, two first vertical beams 2411 are provided, two second vertical beams 2412 are provided, two cross beams 242 are provided vertically, and the two cross beams 242 are connected by a connecting beam 243 so that the two cross beams 242 are lifted and lowered synchronously. The two traversing seats 271 are also provided, one end of the sanding wheel 26 is rotatably arranged on one traversing seat 271, and the other end of the sanding wheel 26 is rotatably arranged behind the other traversing seat 271 and is connected with the rotating motor 251 so that the rotating motor 251 drives the sanding wheel 26 to rotate.
In some examples, the sander comprises a first sander for sanding one side of the louver 1 and a second sander for sanding the other side of the louver 1, wherein a turning device is arranged between the first sander and the second sander. Thus, after the louver blade 1 is placed in the first sander to be sanded, the turnover device turns the louver blade 1 180 degrees and then enters the second sander, so that the other surface of the louver blade 1 is sanded. The turning device in this example may include a turning motor and a turning plate connected to the turning motor and driven to rotate by the turning motor to turn the louver 1.
Further, in step S4, the punching apparatus punches one end of the louver 1 to form two left connection holes 111, and the punching apparatus punches the other end of the louver 1 to form two right connection holes 112. By punching the two ends of the louver 1, connection with the louver frame 3 through the connecting piece 4 is facilitated.
Alternatively, the connecting member 4 includes a vertical portion 41 and a horizontal portion 42 connected to the vertical portion 41, the vertical portion 41 includes a first through hole 411 connected to the left connecting hole 111 or the right connecting hole 112, a second through hole 421 into which the rotating shaft 31 is inserted is provided in the horizontal portion 42, an extension portion 43 is provided in the horizontal portion 42, and a third through hole 431 connected to the driving plate 5 is provided in the extension portion 43. The connection with the left connection hole 111 and the right connection hole 112 is facilitated by providing the first through hole 411, the connection piece 4 is facilitated to be rotatably provided on the louver frame 3 by providing the second through hole 421, and the connection with the driving plate 5 is facilitated by providing the third through hole 431.
The angle formed between the extension 43 and the horizontal 42 in this example is 30 to 60 degrees. As shown in the figure, the angle A formed by the extension part 43 and the horizontal part 42 has a degree of 30-60 degrees, so that the connecting piece 4 is driven to rotate by applying force to the driving plate 5, and the connecting piece 4 rotates to drive the louver 1 to rotate, so that the louver 1 is opened or closed, and the light is regulated.
The degrees of the angle A are different, so that the inclination of the shutter blade 1 is different after opening, and the angle of the angle A can be set according to the requirement in specific situations.
As an example, the side of the shutter frame 3 is provided with a connecting plate 6, and the connecting plate 6 is provided with an arc-shaped opening 61; the side of the drive plate 5 is provided with a drive rod 51 passing through an arcuate aperture 61. By providing the drive rod 51, it is facilitated to drive the drive plate 5 to move by applying a force to the drive rod 51 to adjust the angle of the louver 1. After the driving rod 51 passes through the arc-shaped hole 61, the driving rod 51 can rotate along the arc-shaped hole 61 so as to drive the plurality of connecting pieces 4 to rotate through the driving plate 5, thereby realizing the adjustment of the angle of the louver 1 and the adjustment of light.
Further, the inner side wall of the arc-shaped opening 61 is provided with a plurality of elastic raised heads 611, and the driving rod 51 is abutted against different elastic raised heads 611 to enable the louver 1 to be opened at different angles. The two adjacent elastic raised heads 611 can form a positioning groove 612, by arranging the elastic raised heads 611, when the driving rod 51 moves in the arc-shaped opening 61, the driving rod 51 can be clamped on the two adjacent elastic raised heads 611, so that the driving rod 51 is positioned, the angle of the louver 1 is positioned, and when the angle of the louver 1 needs to be replaced, the driving rod 51 is forced, so that the driving rod 51 is arranged on the two other adjacent elastic raised heads 611, and the angle of the louver 1 is adjusted and fixed.
The elastic raised heads 611 in this example may be provided in plural, such as five or four, so that the positioning grooves 612 are formed in plural, and the elastic raised heads 611 in this example are made of an elastic material, such as may be made of a rubber material, and the elastic raised heads 611 are compressed when the driving lever 51 moves from one positioning groove 612 to another positioning groove 612, so that the driving lever 51 moves.
Compared with the prior art, the shutter frame 3 and the connecting piece 4 are machined through automatic cutting, slicing, sanding and punching, so that the whole automation degree is high, and the manufacturing efficiency is high.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.
Claims (10)
1. A numerical control environment-friendly manufacturing process of a wooden shutter is characterized in that: the method comprises the following steps:
s1, selecting a wood cutting board, and cutting raw wood by cutting equipment to form a whole wood board;
s2, slicing, namely slicing the whole plank by slicing equipment to form a louver;
s3, sanding, namely placing a plurality of louver blades in sanding equipment to sequentially sand;
s4, punching, namely punching two end parts of each louver blade through punching equipment to form connecting holes;
s5, manufacturing a shutter frame, and machining the shutter frame with a plurality of rotating shafts through a machine tool;
s6, manufacturing connecting pieces, and machining a plurality of connecting pieces through a machine tool;
s7, assembling, namely rotatably arranging the side part of the connecting piece on the rotating shaft, locking one end of the connecting piece on the connecting hole of the louver blade through the fastener, and rotatably connecting the other end of the connecting piece on a driving plate.
2. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 1, which is characterized in that: in the step S1, the raw wood is basswood.
3. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 1, which is characterized in that: in step S2, the slicing apparatus cuts the whole wood board to form rectangular louver pieces having a width of 2cm to 5cm and a length of 40cm to 100 cm.
4. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 1, which is characterized in that: in step S3, the sanding equipment comprises a sanding seat, a conveying mechanism, a jacking mechanism, a mounting frame, a rotating mechanism and a sanding wheel, wherein the conveying mechanism is arranged on the sanding seat and comprises a conveying belt for conveying the louver blades, the jacking mechanism is arranged on the sanding seat and can be abutted against the bottom of the conveying belt, the mounting frame is arranged on the sanding seat, the rotating mechanism is arranged on the mounting frame in a lifting manner, and the sanding wheel is connected with the rotating mechanism and is driven to rotate by the rotating mechanism to sand the louver blades on the conveying belt.
5. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: the conveying mechanism further comprises a conveying motor, a driving roller and a driven roller, the conveying motor is fixed on the sanding seat, the driving roller is connected with the conveying motor and driven by the conveying motor to rotate, and the driven roller is connected with the driving roller through a conveying belt.
6. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: the jacking mechanism comprises a jacking cylinder and a jacking plate, and the jacking cylinder drives the jacking plate to lean against the bottom of the conveying belt so as to facilitate sanding of the shutter blade by the sanding wheel.
7. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: the mounting frame comprises a vertical beam and a cross beam, the vertical beam comprises a first vertical beam and a second vertical beam, the first vertical beam is fixed on the sanding seat, the second vertical beam is parallel to the first vertical beam, one end of the cross beam is arranged on the first vertical beam in a lifting manner, the other end of the cross beam is arranged on the second vertical beam in a lifting manner, and the rotating mechanism is arranged on the cross beam; the rotating mechanism is movably arranged on the cross beam through a reciprocating transverse moving mechanism, the reciprocating transverse moving mechanism comprises a transverse moving seat, a transverse moving motor, a gear and a rack, the transverse moving motor is fixed on the transverse moving seat, the gear is connected with the transverse moving motor and driven to rotate by the transverse moving motor, the rack is fixed on the vertical beam, and the vertical bar is meshed with the gear.
8. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: the rotating mechanism comprises a rotating motor which is arranged on the transverse moving seat, and the rotating motor is connected with the sanding wheel and drives the sanding wheel to rotate so as to sand the louver blades.
9. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: a plurality of positioning blocks are arranged on the conveyor belt, and a positioning space for fixing the louver is formed between two adjacent positioning blocks.
10. The numerical control environment-friendly manufacturing process of the wooden blind window of claim 4 is characterized in that: the sander comprises a first sander used for sanding one surface of the louver blade and a second sander used for sanding the other surface of the louver blade, and a turnover device is arranged between the first sander and the second sander.
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| CN202310101492.2A CN116079856A (en) | 2023-02-10 | 2023-02-10 | Numerical control environment-friendly manufacturing process for wooden shutter |
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| CN202310101492.2A CN116079856A (en) | 2023-02-10 | 2023-02-10 | Numerical control environment-friendly manufacturing process for wooden shutter |
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| CN202310101492.2A Pending CN116079856A (en) | 2023-02-10 | 2023-02-10 | Numerical control environment-friendly manufacturing process for wooden shutter |
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