CN116079303B - Automatic welding device and method for motor coil - Google Patents
Automatic welding device and method for motor coil Download PDFInfo
- Publication number
- CN116079303B CN116079303B CN202310381986.0A CN202310381986A CN116079303B CN 116079303 B CN116079303 B CN 116079303B CN 202310381986 A CN202310381986 A CN 202310381986A CN 116079303 B CN116079303 B CN 116079303B
- Authority
- CN
- China
- Prior art keywords
- positioning
- welding
- motor coil
- module
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the field of welding, and discloses an automatic welding device and method for a motor coil. According to the invention, the plurality of placement positioning modules distributed above the mounting plate in a ring shape are arranged to apply force to the positioning side plates, the position of the placement positioning modules above the mounting plate can be changed through the cooperation of the corresponding connecting frame, the connecting cross rod and the connecting groove, the second electric push rod is operated to fix the positions of the placement positioning modules through the fixing rings, the motor coil is fastened among the plurality of matched placement positioning modules, and the placement and fixing work of the motor coil is realized.
Description
Technical Field
The invention relates to the field of welding, in particular to an automatic welding device and method for a motor coil.
Background
In the processing of motor coils, the ends of the motor coils are required to be welded so as to ensure the subsequent processing and use of the motor coils, operators perform the welding work of the ends of the motor coils by operating a motor coil welding machine, the motor coils are placed in a coil fixing cylinder on an operating plate, the welding parts of the motor coils are exposed above the coil fixing cylinder, a welding positioning block and a welding head of a welder on the welding machine are moved to the welding parts of the motor coils, and the welding work of the ends of the motor coils is performed on the welding parts. The welding work of the end heads of the motor coils can be carried out only by putting the designated motor coils in the fixed cylinder, the positions of the motor coils in the fixed cylinder are different, and the positions of the welding parts of the motor coils are also different, so that the welding positioning blocks and the welding heads on the welding device capable of automatically adjusting the positions can not be effectively contacted with the welding parts of the motor coils in different positions. The welding part of the motor coil is not welded, an operator needs to take down the motor coil and observe the motor coil to find out, the motor coil needs to be replaced into the fixed cylinder after finding out, and the welding part of the motor coil is welded independently, so that the operation steps are increased, and the welding effect and the operation efficiency of the motor coil end are not ideal.
Disclosure of Invention
The invention aims to provide an automatic welding device and method for a motor coil, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the automatic welding device for the motor coil comprises a workbench, wherein a welding module is fixedly connected to the top of the workbench, an operation plate is connected to the top of the workbench in a sliding manner, two driving cylinders symmetrically distributed behind the operation plate are fixedly connected to the top of the workbench and used for being connected with the operation plate, a mounting plate is rotatably connected to the top of the operation plate, and a rotary driving motor with an output end connected with the mounting plate is fixedly connected to the bottom of the operation plate; a plurality of placement positioning modules distributed in an annular shape are arranged above the mounting plate, a plurality of connection cross bars corresponding to the placement positioning modules are fixedly connected inside the mounting plate, the connection cross bars are positioned below the corresponding placement positioning modules, a connection frame for connecting the corresponding placement positioning modules is slidingly connected outside the connection cross bars, and the placement positioning modules realize the adjustment of the horizontal positions of the placement positioning modules above the mounting plate through the connection frame; a plurality of alignment detection modules corresponding to the placement positioning modules and positioned at the outer sides of the placement positioning modules are arranged above the mounting plate, the top of the connecting frame is fixedly connected with a horizontal position adjusting module used for connecting the alignment detection modules, and the alignment detection modules realize the position adjustment and fixation of the alignment detection modules at the outer sides of the placement positioning modules through the horizontal position adjusting module; the mounting plate top fixedly connected with position fixing module, position fixing module connects the connection frame realizes place the location module in the position fixing of mounting plate top.
Further: the mounting plate is internally provided with a plurality of connecting grooves for connecting and corresponding to the connecting cross bars and accommodating and corresponding to the connecting frames, and the connecting cross bars are fixedly connected in the corresponding connecting grooves.
Further: the positioning module comprises a positioning side plate and a positioning support block, the positioning support block is fixedly connected to the inner side wall of the positioning side plate, the bottom end of the positioning side plate is in contact with the top of the mounting plate, the connecting frame is in sliding connection with the corresponding connecting groove, and the bottom end of the positioning side plate is fixedly connected with the top of one end of the connecting frame, which is located inside the connecting groove.
Further: the position fixing module comprises a fixing plate, a second electric push rod and a fixing ring, wherein the two symmetrically distributed fixing plates are fixedly connected to the top of the mounting plate, the two fixing plates are fixedly connected with the second electric push rod, the fixing ring is located below the connecting frame, the two output ends of the second electric push rods are fixedly connected with the outer side wall of the fixing ring, five positioning grooves which are linearly distributed and are used for connecting the fixing ring are formed in the bottom of the connecting frame, and the fixing ring is connected with the positioning grooves in a clamping mode.
Further: the alignment detection module comprises a mounting frame, a pressure detection head and a bottom connecting column, wherein the mounting frame is located at the outer side of the placement positioning module, the pressure detection head is fixedly connected to the top end of the mounting frame, and the bottom connecting column is fixedly connected to the bottom end of the mounting frame and used for being connected to the horizontal position adjusting module.
Further: the horizontal position adjusting module comprises a first electric push rod, a top block, a connecting seat, a mounting plate, an adjusting screw and a positioning pressing plate, wherein the first electric push rod is fixedly connected with the top block in front of and behind the top block and corresponds to the top of the connecting frame, and the output end of the first electric push rod is fixedly connected with the top block.
Further: the connecting seat is fixedly connected to the top of the top block, the bottom connecting column is slidably connected to the corresponding inside the connecting seat, the mounting plate is fixedly connected to the top of the top block, the positioning pressing plate is connected to the inside of the connecting seat in a clamping mode, the screw thread of the top of the mounting plate is connected with the adjusting screw above the positioning pressing plate, the bottom of the adjusting screw is rotationally connected with the top of the positioning pressing plate, and the positioning pressing plate compresses the bottom connecting column from the upper portion to the corresponding inside the connecting seat, so that the alignment detection module is fixed at the position corresponding to the outer side of the positioning module.
Further: the invention also relates to a use method of the automatic welding device for the motor coil, which comprises the following steps:
s1, arranging a motor coil among a plurality of positioning modules at corresponding positions, moving the positioning side plate corresponding to a welding part on the motor coil to approach the motor coil, supporting the motor coil by the positioning support block from the lower part of the motor coil, tightly supporting the side edge of the motor coil by the positioning side plate from the outer side of the motor coil, and controlling the fixing ring to move upwards and be clamped into the positioning groove by the second electric push rod so as to realize the positioning and positioning of the motor coil;
s2, moving the mounting frame positioned behind the positioning side plate to a position corresponding to a welding position on the motor coil, operating the adjusting screw to fix the position of the mounting frame, and pushing the pressure detection head to the outer side of the welding position on the motor coil by the first electric push rod;
s3, the driving cylinder pulls the mounting disc and the motor coil to the lower portion of the welding module, a welding positioning block on the welding module is matched with a welding head to finish welding of the motor coil, the rotating driving motor drives the mounting disc and the motor coil to rotate below the welding module, and the welding position of a welding part on the motor coil is changed to finish welding work of different areas of the motor coil through the welding module.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the plurality of placement positioning modules distributed above the mounting plate are annularly arranged to apply force to the positioning side plates, the position of the placement positioning module above the mounting plate can be changed through the cooperation of the corresponding connecting frame, the connecting cross rod and the connecting groove, the second electric push rod is operated to fix the position of the placement positioning module through the fixing ring, the operation convenience is high, an operator can conveniently adjust the horizontal position of the placement positioning module above the mounting plate and fix the position after adjusting the position, the motor coil is fastened among the plurality of matched placement positioning modules, the placement and fixing work of the motor coil is realized, the operator can select the placement positioning module of the adaptive motor coil according to the motor coil, and the position of the placement positioning module is adjusted, so that the placement and welding of the motor coil are met, the flexibility of the device is improved, and the use effect of the device is enhanced.
2. According to the invention, the alignment detection modules are respectively arranged behind the positioning modules, the alignment detection modules are connected with the horizontal position adjusting modules connected to the top of the connecting frame in a sliding manner, the pressure detection heads can move and be fixed at the appointed positions outside the welding positions on the motor coil, the pressure detection heads can be in contact with the welding positioning blocks and detect the applied pressure data, the measured data are transmitted to the external analysis control end to control the welder to stop moving and perform welding work, an operator can know whether the welding positions of the welder move to the appointed welding positions on the motor coil, when the pressure detection heads cannot detect pressure and the deviation between the detected pressure value and the standard value is large, the position deviation between the welding positions of the welder and the appointed welding positions on the motor coil can be reflected, the operator can timely adjust the welding positions of the welder, the alignment detection modules can be selected and adjust the positions of the alignment detection modules, the alignment detection modules are suitable for the operation of the welder at different positions, the flexibility of the device is improved, and the operator can continuously perform the welding work of the motor coil by placing the motor coil according to the positions.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments, the drawings in the embodiments will be briefly described below.
FIG. 1 is a schematic diagram of an automated welding apparatus and method for motor coils;
FIG. 2 is a schematic view of the structure of an operating panel, mounting plate and placement positioning module in an automatic welding apparatus and method for motor coils;
FIG. 3 is a schematic elevational view of an automated welding apparatus and method for motor coils;
FIG. 4 is a schematic cross-sectional view of an automatic welding apparatus and method for motor coils;
in the figure: 1. a work table; 11. a welding module; 12. a driving cylinder; 2. an operation panel; 21. a mounting plate; 211. a connecting groove; 22. a rotary drive motor; 23. connecting the cross bars; 3. placing a positioning module; 31. positioning a side plate; 32. positioning support blocks; 4. a connection frame; 41. a positioning groove; 5. an alignment detection module; 51. a mounting frame; 52. a pressure detection head; 53. a bottom connecting column; 6. a horizontal position adjustment module; 61. a first electric push rod; 62. a top block; 63. a connecting seat; 64. a mounting plate; 65. adjusting a screw; 66. positioning a pressing plate; 7. a position fixing module; 71. a fixing plate; 72. a second electric push rod; 73. and a fixing ring.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The specific mechanical structure of the present invention will be clearly shown in the following detailed description of the structure with reference to fig. 1 to 4, and the structural contents mentioned in the following embodiments are all referred to in the specification and drawings.
Referring to fig. 1-4, in an embodiment of the present invention, an automatic welding device and method for a motor coil include a workbench 1, a welding module 11 is fixedly connected to the top of the workbench 1, an operation board 2 is slidably connected to the top of the workbench 1, two symmetrically distributed operation boards 2 are fixedly connected to the top of the workbench 1 and used for connecting with a driving cylinder 12 of the operation board 2, a mounting plate 21 is rotatably connected to the top of the operation board 2, an output end fixedly connected to the bottom of the operation board 2 is connected with a rotation driving motor 22 of the mounting plate 21, a plurality of positioning modules 3 distributed in a ring shape are arranged above the mounting plate 21, a plurality of connecting cross bars 23 corresponding to the positioning modules 3 are fixedly connected to the inside of the mounting plate 21, the connecting cross bars 23 are located below the corresponding positioning modules 3, a connecting frame 4 for connecting the corresponding positioning modules 3 is slidably connected to the outside the connecting cross bars 23, the positioning modules 3 are adjusted by the connecting frame 4, a plurality of alignment detection modules 5 corresponding to the positioning modules 3 are arranged above the mounting plate 21 and are located above the mounting plate 21, the alignment detection modules 5 are located at the positions corresponding to the positions of the top detection modules 6, and the positioning modules 5 are aligned with the top detection modules 7 are fixedly located at the positions of the corresponding positioning modules 3 by the connecting frame 4.
Examples
The workbench 1 is stably erected on the ground of an operation area and is used for installing other parts, the top of the workbench 1 is fixedly connected with a welding module 11, the welding module 11 consists of a combined frame, a welder, a transverse adjuster and a longitudinal adjuster, the combined frame is fixed on the top of the workbench 1 and is used for installing the welder, the transverse adjuster and the longitudinal adjuster, the welder is arranged in front of the combined frame through the transverse adjuster and the longitudinal adjuster, the transverse adjuster can realize the transverse position adjustment work of the welder above the workbench 1, the longitudinal adjuster can realize the longitudinal position adjustment work of the welder above the workbench 1, the position adjustment work of the welder above the workbench 1 is convenient, the welder can perform the welding work of a motor coil, the convenience of operation is high, the top of the workbench 1 is slidingly connected with the operation panel 2, the bottom of the operation plate 2 is provided with two symmetrically distributed sliding blocks, the inside of the workbench 1 is provided with two sliding grooves which correspond to the sliding blocks and can accommodate the sliding blocks, the sliding blocks are in sliding connection inside the sliding grooves, the sliding connection between the operation plate 2 and the workbench 1 is realized, the top of the workbench 1 is fixedly connected with two driving air cylinders 12 which are symmetrically distributed behind the operation plate 2, the driving air cylinders 12 can be connected with the operation plate 2, the output ends of the driving air cylinders 12 are fixed at the top of the operation plate 2 through screws, the connection combination of the driving air cylinders 12 and the operation plate 2 is realized, the driving air cylinders 12 work can realize the horizontal movement work of the operation plate 2 at the top of the workbench 1, the operation plate 2 is used for connecting a mounting plate 21, the mounting plate 21 is rotationally connected at the top of the operation plate 2, a plurality of ring-shaped distribution positioning modules 3 which are arranged above the mounting plate 21 and can be mutually matched are used for placing motor coils, the position of the operating panel 2 at the top of the workbench 1 is adjusted through the work of the driving cylinder 12, namely, the position of the mounting plate 21 and the motor coil at the top of the workbench 1 can be adjusted, the motor coil is moved to the lower part of the welding module 11 to operate the welding module 11 to perform the welding work of the motor coil, after the welding is finished, the operating panel 2, the mounting plate 21 and the motor coil are moved outwards to the original position, so that the operator takes down the motor coil after the welding is finished, the convenience of operation is high, the operator is convenient to place the motor coil and take out and replace the motor coil after the welding, the bottom of the operating panel 2 is fixedly connected with the rotary driving motor 22, the rotary driving motor 22 can drive the mounting plate 21 to rotate above the operating panel 2, so that the position of the welding part on the motor coil is changed, and then the welding work of different areas of the motor coil can be finished through the welding module 11.
The upper part of the installation plate 21 is provided with a plurality of placement positioning modules 3 which are distributed in an annular shape, the placement positioning modules 3 are composed of positioning side plates 31 and positioning support blocks 32, the positioning support blocks 32 are fixedly connected on the inner side walls of the positioning side plates 31, the inside of the installation plate 21 is provided with a plurality of connecting cross bars 23 which are correspondingly used for placing the positioning modules 3, the connecting cross bars 23 are positioned below the corresponding placement positioning modules 3, the inside of the installation plate 21 is provided with a plurality of connecting grooves 211 which are correspondingly used for connecting the corresponding connecting cross bars 23 and accommodating corresponding connecting frames 4, the connecting cross bars 23 are fixedly connected inside the corresponding connecting grooves 211, the connecting frames 4 are slidingly connected inside the corresponding connecting grooves 211, and the connecting frames 4 are slidingly connected on the outer sides of the connecting cross bars 23 inside the corresponding connecting grooves 211, the bottom end of the positioning side plate 31 is fixedly connected with the top of one end of the connecting frame 4 positioned in the connecting groove 211, the bottom end of the positioning side plate 31 is contacted with the top of the mounting plate 21, so that the positioning module 3 can be placed and stably erected on the top of the mounting plate 21, the connecting frame 4 can move in the connecting groove 211 along the long side direction of the connecting groove 211, meanwhile, the inner side wall of the connecting frame 4 is always tightly attached to the outer wall of the connecting cross bar 23 to move, the stability of the connecting frame 4 when being stressed in the connecting groove 211 is high, the connecting frame 4 moves in the connecting groove 211, the positioning side plate 31 connected at the top end of the connecting frame 4 and the positioning support block 32 connected on the inner side wall of the positioning side plate 31 move in the same direction above the mounting plate 21, the position adjustment work of the positioning module 3 placed above the mounting plate 21 is realized, an operator can make the positioning side plate 31 and the positioning support blocks 32 connected to the positioning side plate 31 approach to the motor coils placed between the positioning modules 3 by operating the positioning side plate 31, so that the positioning support blocks 32 support the motor coils from the lower part of the motor coils, the positioning side plate 31 supports the side edges of the motor coils from the outer sides of the motor coils, positioning and placing work of the motor coils is realized, the operator can conveniently continue to perform the position fixing work of the motor coils, the top of the mounting plate 21 is provided with the position fixing module 7, the position fixing module 7 consists of two fixing plates 71, two second electric push rods 72 and a fixing ring 73, the two fixing plates 71 are symmetrically fixed at the top of the mounting plate 21, the inner side walls of the two fixing plates 71 are fixedly connected with the second electric push rods 72, the two second electric push rods 72 are used for connecting the fixing ring 73, the output ends of the two second electric push rods 72 are connected with a combination block, the combination block is fixedly connected with the outer side wall of the fixed ring 73, the stable connection combination of the fixed ring 73 and the two second electric push rods 72 is realized, the fixed ring 73 is positioned below the connecting frame 4, the second electric push rods 72 can drive the fixed ring 73 to move up and down below the connecting frame 4, the second electric push rods 72 stop working to fix the position of the fixed ring 73, the position adjustment and the fixing work of the fixed ring 73 below the connecting frame 4 are convenient, five positioning grooves 41 which are distributed in a straight line are formed at the bottom of the connecting frame 4, the positioning grooves 41 are used for connecting the fixed ring 73, the fixed ring 73 can be clamped into the corresponding positioning grooves 41 when moving upwards below the connecting frame 4, the second electric push rods 72 stop working to fix the fixed ring 73 inside the corresponding positioning grooves 41, the fixing ring 73 at the fixed position can fix the position of the connecting frame 4, so that the connecting frame 4 stops moving in the corresponding connecting groove 211, and the connecting frame 4 is fixed at the appointed position in the corresponding connecting groove 211, thereby fixing the position of the corresponding placement positioning module 3, keeping the placement positioning module 3 at the appointed position above the mounting plate 21, realizing the position fixing of the placement positioning module 3 above the mounting plate 21, fixing the position of the placement positioning module 3, namely fixing the position of the motor coil through the placement positioning module 3 at the fixed position, fastening the motor coil among a plurality of matched placement positioning modules 3, the convenience of operation is high, be convenient for operating personnel to place the fixed work of positioning module 3 behind the regulation of mounting disc 21 top horizontal position and adjustment position to continue to carry out motor coil's welding operation, ensure motor coil welding operation's normal clear, strengthened the result of use of device, operating personnel can select the positioning module 3 of placing of adaptation motor coil according to motor coil, and adjust the position of should placing positioning module 3, in order to satisfy motor coil's placing and welding, improved the flexibility that the device used, strengthened the result of use of device.
The upper part of the mounting plate 21 is provided with a plurality of alignment detection modules 5 corresponding to the positioning modules 3, the plurality of alignment detection modules 5 are respectively positioned at the outer sides of the plurality of positioning modules 3, the alignment detection modules 5 are composed of a mounting frame 51, a pressure detection head 52 and a bottom connecting column 53, the mounting frame 51 is positioned at the outer sides corresponding to the positioning modules 3, the pressure detection head 52 is fixedly connected at the top end of the mounting frame 51, the bottom connecting column 53 is fixedly connected at the bottom end of the mounting frame 51, stable connection combination among the mounting frame 51, the pressure detection head 52 and the bottom connecting column 53 is realized, the top of each connecting frame 4 is provided with a horizontal position adjusting module 6, the horizontal position adjusting module 6 is used for connecting the corresponding alignment detection modules 5, the horizontal position adjusting module 6 is composed of a first electric push rod 61, a top block 62, a connecting seat 63, a mounting plate 64, an adjusting screw 65 and a positioning pressing plate 66, the first electric push rod 61 and the top block 62 are fixedly connected on the top of the corresponding connecting frame 4 in front and back, the output end of the first electric push rod 61 is fixedly connected with the top block 62, the connecting seat 63 is fixedly connected on the top of the top block 62, the mounting plate 64 is fixedly connected on the top of the top block 62, the connecting seat 63 is positioned in front of the mounting plate 64, the positioning press plate 66 is clamped and connected inside the connecting seat 63, the top of the mounting plate 64 is in threaded connection with the adjusting screw 65 positioned above the positioning press plate 66, the bottom end of the adjusting screw 65 is rotationally connected with the top of the positioning press plate 66, the stable connection combination between the horizontal position adjusting module 6 and the corresponding connecting frame 4 is realized, the bottom connecting column 53 is slidingly connected inside the corresponding connecting seat 63, the adjusting screw 65 at the fixed position can fix the positioning press plate 66 at the appointed position inside the connecting seat 63, the fixed position's positioning plate 66 can compress tightly the top that the bottom spliced pole 53 stretched to the inside part of spliced pole 63 from the top, thereby fix the assigned position that corresponds spliced pole 53 inside spliced pole 63, thereby with aiming at detecting module 5 fixed at the assigned position that corresponds the outside of placing positioning module 3, realized aiming at detecting module 5 and fixed in the position that corresponds the outside of placing positioning module 3, the pressure detecting head 52 after the fixed position is positioned in the outside of motor coil welding position, simultaneously the pressure detecting head 52 is positioned in the welding locating piece outside on the welder, when the welding module 11 works and carries out motor coil's welding operation, the welding locating piece of shifting position can move to the pressure detecting head 52 that corresponds the welding position on the motor coil's the inboard, the welding locating piece contacts pressure detecting head 52 and applys pressure, after pressure detecting head 52 detects pressure data, with data transmission to outside analysis control end, control welder stop removing and carry out welding operation, the pressure data detection work after carrying out the welding contact through pressure detecting head, let the welding locating piece remove to the motor coil's the outside, the welding position of welding position, the welding position is moved to the motor coil's assigned position, the welding position is moved to the welding position, the welding position is detected to the pressure detecting head 52 and the pressure detecting head is detected the pressure of welding position, the pressure position is detected to the assigned position is outside the welding position, the welding position is detected to the position is outside the welding position, and the normal position is detected to the welding position is normal position, and can be adjusted to the welding position when normal position is can and welding position, and welding position is right.
The bottom connecting column 53 is slidingly connected inside the corresponding connecting seat 63, so that the mounting frame 51 can do arc motion above the connecting seat 63 along the long side direction of the connecting seat 63, then the position of the mounting frame 51 after the position is adjusted can be fixed by operating the adjusting screw 65, the output end of the first electric push rod 61 is fixedly connected with the top block 62, the position of the top block 62 and the position of the alignment detection module 5 outside the corresponding placement positioning module 3 can be changed by the operation of the first electric push rod 61, the position adjustment and the fixing operation of the alignment detection module 5 outside the corresponding placement positioning module 3 are realized, the operation of the alignment detection module 5 in different positions can be adapted to the welding device by changing the position of the alignment detection module 5 outside the corresponding placement positioning module 3, the flexibility of the device is improved, the alignment detection module 5 can play the role of marking and positioning, and an operator can place a motor coil flexibly according to the position so as to continuously perform the welding operation of the motor coil, and the using effect of the device is enhanced.
The working principle of the invention is as follows: the motor coil is placed among the plurality of positioning modules 3 in corresponding positions, the positioning side plate 31 of the welding position on the corresponding motor coil is moved to approach the motor coil, the positioning support block 32 supports the motor coil from the lower side of the motor coil, the positioning side plate 31 is tightly supported on the side edge of the motor coil from the outer side of the motor coil, the second electric push rod 72 controls the fixing ring 73 to move upwards and be clamped into the positioning groove 41, the position of the positioning side plate 31 is fixed, the positioning side plate 31 and the positioning support block 32 in the fixed positions are matched to finish the placement and fixing of the motor coil, the mounting frame 51 positioned behind the positioning side plate 31 is moved to the position of the welding position on the corresponding motor coil, the adjusting screw 65 is operated to fix the position of the mounting frame 51, the first electric push rod 61 pushes the pressure detection head 52 to the outer side of the welding position on the motor coil, the mounting disc 21 and the motor coil are pulled to the lower side of the welding module 11 by the driving cylinder 12, the welding device on the welding module 11 works to finish the welding operation of the welding position appointed on the motor coil, the mounting disc 21 and the motor coil are driven to rotate under the welding module 11, the welding position of the motor coil is changed, and the welding position of the motor coil is sequentially welded through the device.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. The utility model provides an automatic welding device for motor coil, includes workstation (1), workstation (1) top fixedly connected with welding module (11), its characterized in that, workstation (1) top sliding connection has operation board (2), workstation (1) top fixedly connected with two symmetrical distribution in operation board (2) rear is used for connecting driving cylinder (12) of operation board (2), operation board (2) top rotation is connected with mounting disc (21), operation board (2) bottom fixedly connected with output is connected with rotation driving motor (22) of mounting disc (21);
a plurality of placement positioning modules (3) which are annularly distributed are arranged above the mounting plate (21), a plurality of connecting cross bars (23) which correspond to the placement positioning modules (3) are fixedly connected inside the mounting plate (21), the connecting cross bars (23) are positioned below the placement positioning modules (3), connecting frames (4) which correspond to the placement positioning modules (3) are connected outside the connecting cross bars (23) in a sliding manner, and the placement positioning modules (3) realize the adjustment of the horizontal positions of the placement positioning modules (3) above the mounting plate (21) through the connecting frames (4);
a plurality of alignment detection modules (5) corresponding to the placement positioning modules (3) and positioned at the outer sides of the placement positioning modules (3) are arranged above the mounting plate (21), the tops of the connecting frames (4) are fixedly connected with horizontal position adjusting modules (6) used for connecting the corresponding alignment detection modules (5), and the alignment detection modules (5) realize the position adjustment and fixation of the alignment detection modules (5) at the outer sides of the placement positioning modules (3) through the horizontal position adjusting modules (6); the top of the mounting plate (21) is fixedly connected with a position fixing module (7), and the position fixing module (7) is connected with the connecting frame (4) to fix the position of the placement positioning module (3) above the mounting plate (21); a plurality of connecting grooves (211) for connecting the corresponding connecting cross rods (23) and accommodating the corresponding connecting frames (4) are formed in the mounting plate (21), and the connecting cross rods (23) are fixedly connected in the corresponding connecting grooves (211);
the positioning module (3) comprises a positioning side plate (31) and a positioning support block (32), the positioning support block (32) is fixedly connected to the inner side wall of the positioning side plate (31), the bottom end of the positioning side plate (31) is in contact with the top of the mounting plate (21), the connecting frame (4) is in sliding connection with the corresponding connecting groove (211), and the bottom end of the positioning side plate (31) is fixedly connected with the top of one end of the connecting frame (4) positioned in the connecting groove (211);
the position fixing module (7) comprises a fixing plate (71), a second electric push rod (72) and a fixing ring (73), wherein the top of the mounting plate (21) is fixedly connected with two symmetrically distributed fixing plates (71), the inner side walls of the two fixing plates (71) are fixedly connected with the second electric push rod (72), the fixing ring (73) is positioned below the connecting frame (4), the output ends of the two second electric push rods (72) are fixedly connected with the outer side wall of the fixing ring (73), five positioning grooves (41) which are distributed in a straight line and are used for connecting the fixing ring (73) are formed in the bottom of the connecting frame (4), and the fixing ring (73) is connected with the positioning grooves (41) in a clamping mode;
the alignment detection module (5) comprises a mounting frame (51), a pressure detection head (52) and a bottom connecting column (53), wherein the mounting frame (51) is positioned at the outer side of the corresponding placement positioning module (3), the pressure detection head (52) is fixedly connected to the top end of the mounting frame (51), and the bottom connecting column (53) is fixedly connected to the bottom end of the mounting frame (51) and is used for being connected with the corresponding horizontal position adjustment module (6);
the horizontal position adjusting module (6) comprises a first electric push rod (61), a top block (62), a connecting seat (63), a mounting plate (64), an adjusting screw (65) and a positioning pressing plate (66), wherein the first electric push rod (61) and the top block (62) are arranged at the top of the corresponding connecting frame (4) in tandem, and the output end of the first electric push rod (61) is fixedly connected with the top block (62); the connecting seat (63) is fixedly connected to the top of the top block (62), the bottom connecting column (53) is slidably connected to the inside of the corresponding connecting seat (63), the mounting plate (64) is fixedly connected to the top of the top block (62), the positioning pressing plate (66) is connected to the inside of the connecting seat (63) in a clamping mode, the top of the mounting plate (64) is in threaded connection with the adjusting screw (65) above the positioning pressing plate (66), the bottom end of the adjusting screw (65) is rotatably connected with the top of the positioning pressing plate (66), and the positioning pressing plate (66) compresses the bottom connecting column (53) from the top to the inside of the corresponding connecting seat (63), so that the alignment detection module (5) is fixed corresponding to the position of the outer side of the positioning module (3).
2. The method of using an automatic welding apparatus for motor coils according to claim 1, wherein the method of using is as follows:
s1, arranging a motor coil among a plurality of positioning modules (3) at corresponding positions, moving a positioning side plate (31) corresponding to a welding part on the motor coil to approach the motor coil, supporting the motor coil from the lower part of the motor coil by a positioning supporting block (32), tightly supporting the side edge of the motor coil by the positioning side plate (31) from the outer side of the motor coil, and controlling a fixing ring (73) to move upwards and be clamped in a positioning groove (41) by a second electric push rod (72) to realize the positioning and positioning of the motor coil;
s2, moving the mounting frame (51) positioned behind the positioning side plate (31) to a position corresponding to a welding position on the motor coil, operating the adjusting screw (65) to fix the position of the mounting frame (51), and pushing the pressure detection head (52) to the outer side of the welding position on the motor coil by the first electric push rod (61);
s3, the driving cylinder (12) pulls the mounting plate (21) and the motor coil to the lower part of the welding module (11), a welding positioning block on the welding module (11) is matched with a welding head to finish welding of the motor coil, the driving motor (22) is used for driving the mounting plate (21) and the motor coil to rotate below the welding module (11), and the welding position of the welding part on the motor coil is changed so as to finish welding work of different areas of the motor coil through the welding module (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310381986.0A CN116079303B (en) | 2023-04-12 | 2023-04-12 | Automatic welding device and method for motor coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310381986.0A CN116079303B (en) | 2023-04-12 | 2023-04-12 | Automatic welding device and method for motor coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116079303A CN116079303A (en) | 2023-05-09 |
| CN116079303B true CN116079303B (en) | 2023-06-27 |
Family
ID=86212402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310381986.0A Active CN116079303B (en) | 2023-04-12 | 2023-04-12 | Automatic welding device and method for motor coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116079303B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211276925U (en) * | 2019-11-27 | 2020-08-18 | 上海舜洲金属制品有限公司 | High-efficient frock is used in panel welding |
| CN212350934U (en) * | 2020-06-02 | 2021-01-15 | 安庆皖台精密机械有限公司 | High-precision machine tool door assembly welding tool |
| CN213080587U (en) * | 2020-09-02 | 2021-04-30 | 沧州凯德机械有限公司 | Circular multi-angle adjustable welding set |
| CN213043569U (en) * | 2020-09-22 | 2021-04-23 | 深圳市安进汽车电子有限公司 | Full-automatic welding machine for coils of automobile micro stepping motors |
| CN116529193A (en) * | 2020-11-07 | 2023-08-01 | 唐山圣因海洋科技有限公司 | Marine instrument equipment lifting test platform and method thereof |
| CN213945275U (en) * | 2020-12-10 | 2021-08-13 | 嘉兴鹰华智能科技有限公司 | Welding head clamping device for laser welding machine |
| CN115592335B (en) * | 2022-12-01 | 2023-03-10 | 武汉源生铁路配件制造有限公司 | Automatic welding equipment for locomotive auxiliary illuminating lamp support |
-
2023
- 2023-04-12 CN CN202310381986.0A patent/CN116079303B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN116079303A (en) | 2023-05-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113118745B (en) | Automatic screwing assembly device and assembly method for large-diameter threaded part | |
| CN116079303B (en) | Automatic welding device and method for motor coil | |
| CN108941984B (en) | Efficient machining mechanism for grid plate machining and working method thereof | |
| CN115570269B (en) | Laser welding machine | |
| CN219170048U (en) | Rotatable welding equipment | |
| CN217142199U (en) | Riveting equipment for lamp holder assembly | |
| CN116174961A (en) | Frock clamp and servo motor stator automatic weld equipment | |
| CN216981751U (en) | Winding device of winding equipment | |
| CN216464149U (en) | Material positioning and clamping device | |
| CN215747606U (en) | Automatic assembling system | |
| CN112139719A (en) | Curtain hook assembling spot welding machine | |
| CN220943822U (en) | Welding device capable of detecting welding defects of thin plates | |
| CN220881085U (en) | Automatic welding equipment for straight slits of screen grid frame of rotary vibrating screen | |
| CN219945060U (en) | Welding workstation convenient to location | |
| CN220498143U (en) | Screen grid 3D laser robot welding workstation | |
| CN216792381U (en) | Quick circuit board detection assembly of double-section telescopic mechanism | |
| CN217942397U (en) | Angle-adjustable welding fixture suitable for numerical control milling machine | |
| CN220127908U (en) | Stool framework welding device | |
| CN218657416U (en) | Multiple type of structure weldment work station | |
| CN220555106U (en) | Hardware detection workbench | |
| CN220240434U (en) | Seat support welding device | |
| CN209632491U (en) | A kind of auxiliary device of cabinet-type air conditioner pedestal installation | |
| CN216990292U (en) | Energy-saving AC submerged-arc automatic welding machine | |
| CN219573892U (en) | Defect detection equipment for laser welding | |
| CN215847781U (en) | Positioning and clamping tool for butt joint of joint and rubber pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |