CN116047089A - Full-automatic detection and transmission system for silicon steel detection and test - Google Patents
Full-automatic detection and transmission system for silicon steel detection and test Download PDFInfo
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- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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Abstract
The invention discloses a full-automatic detection and transmission system for silicon steel detection and test, wherein a laser automatic processing center of the system receives plates of a silicon steel unit and automatically cuts the plates into samples; the Epstein magnetic measurement mechanism and the stacking coefficient detection mechanism respectively measure the magnetic property and the stacking coefficient of the sample; the surface insulation resistance testing mechanism is used for measuring double-sided insulation resistance of the sample through the testing host, the contact executing mechanism, the automatic moving testing platform, the automatic turn-over device and the automatic feeding and discharging device; the bending detection mechanism repeatedly bends the sample through the plate clamping device and detects the plastic deformation bearing performance and the displayed defects of the sample; the Vickers hardness tester points and detects hardness at a designated position of the sample; the tensile testing machine performs tensile test on the test specimen through the test specimen tray. The system improves the efficiency of silicon steel detection operation, reduces labor intensity, saves labor cost, improves detection precision, and realizes the full-automatic silicon steel detection and test operation flow.
Description
Technical Field
The invention relates to the technical field of detection, in particular to a full-automatic detection and transmission system for silicon steel detection and test.
Background
Silicon steel is a ferrosilicon alloy with silicon content of about 3-5% and other iron. The structure and the application are divided into oriented silicon steel and non-oriented silicon steel, and the oriented silicon steel is mainly used for iron cores of motors, generators, compressors and transformers, and is an important soft magnetic alloy indispensable to the power and electronic industries.
The performance detection of the silicon steel is a necessary measure for ensuring that various indexes of the magnetic performance of the silicon steel meet the product requirements. Currently, reference is mainly made to GB/T13789-2008/IEC60404-3:2002 for a method for measuring magnetic properties of electrical steel sheets (strips) by a single-chip tester method, GB/T3655-2008/IEC 60404-3:1996 for a method for measuring magnetic properties of electrical steel sheets (strips) by an Epstein square ring, and other standards for silicon steel detection.
The silicon steel detection mainly comprises a plurality of detection items such as sample processing, magnetic property measurement, stacking coefficient measurement, surface insulation resistance test, bending detection, hardness test and tensile test, and the like, and the traditional silicon steel detection process mostly adopts manual operation, so that the process is complicated, the detection operation efficiency is seriously affected, the labor intensity and the labor cost are improved, the possibility of human factor interference detection precision exists, and the method cannot adapt to the rhythm of modern automatic production.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic detection and transmission system for silicon steel detection and test, which overcomes the defects of the traditional silicon steel detection and test operation, effectively improves the efficiency of the silicon steel detection operation, reduces the labor intensity, saves the labor cost, improves the detection precision and realizes the full-automatic detection and test operation flow of the silicon steel.
In order to solve the technical problems, the full-automatic detection and transmission system for silicon steel detection and test comprises a laser automatic machining center, an Epstein magnetic measurement mechanism, a stacking coefficient detection mechanism, a surface insulation resistance test mechanism, a bending detection mechanism, a Vickers hardness tester, a tensile testing machine and an AGV trolley;
the laser automatic processing center receives the plates of the silicon steel unit, automatically scans and registers the plate information, checks the length, width, thickness dimensions and surface defects, automatically cuts the plates into samples according to the configuration cutting parameters of the plate information, and automatically sorts and collects the cut samples;
the magnetic test mechanism of Epstein receives a sample conveyed by an AGV trolley through a feeding robot, the sample is inserted into an Epstein square ring for magnetic performance measurement after scanning registration, weighing and sorting, and after the magnetic performance measurement of the sample is completed, the sample is sequentially pulled out of the Epstein square ring by a discharging robot and is placed on a telescopic sample pair flush table;
the stacking coefficient detection mechanism is used for grabbing a sample from the sample alignment platform by a blanking robot to measure the stacking coefficient, and the blanking robot is used for placing the sample on the sample alignment platform after the stacking coefficient is measured;
the surface insulation resistance testing mechanism comprises a testing host, a contact executing mechanism, an automatic moving testing platform, an automatic turn-over device and an automatic loading and unloading device, wherein the automatic loading device receives a sample conveyed by the AGV trolley and is placed on the automatic moving testing platform, the testing host starts the contact executing mechanism to measure the surface insulation resistance of the sample, the automatic turn-over device turns over the sample to realize double-sided measurement, and the automatic unloading device places the sample on the AGV trolley after the measurement is finished;
the bending detection mechanism receives a sample conveyed by the AGV through the feeding robot, and places the sample in the plate clamping device to repeatedly bend the sample, so as to detect the plastic deformation bearing performance and the displayed defects of the sample;
the Vickers hardness tester receives a sample conveyed by the AGV trolley, grabs the sample by a manipulator and places the sample on an automatic objective table of the hardness tester, scans codes for identifying the sample, obtains a hardness detection program according to code scanning information, moves the automatic objective table along an X axis and a Y axis according to the detection program, clicks at a designated position of the sample to detect hardness, and places the sample in a detected material box after detection;
the tensile testing machine receives the samples conveyed by the AGV trolley, scans the samples, acquires the tensile test requirements of the samples according to scanning information, and sets up the samples from the stacking state of the materials by the mechanical arm and puts the samples into sample trays of the tensile testing machine for tensile test.
Further, the AGV dolly carries out the transmission of sample, and it includes transmission dolly, AGV website, AGV tray temporary storage, fills electric pile and control system.
Further, the epstein magnetic measuring mechanism comprises two epstein square rings, and when one epstein square ring performs sample insertion operation, the other epstein square ring simultaneously performs magnetic property measurement of a sample.
Further, the system further comprises a sample packing mechanism, the sample packing mechanism grabs samples from the sample alignment platform by a blanking robot, the samples are packed in groups, the packing position is located at the middle part of the samples, and the blanking robot automatically places the packed samples in an AGV for sample recovery.
Further, the sample packing mechanism automatically calculates the usable times of the single-roll packing belt according to the length of the single-roll packing belt and the consumption of the single-roll packing belt, and automatically reminds operators of replacing the packing belt when the usable times of the packing belt are close to 95%.
The full-automatic detection and transmission system for the silicon steel detection and test adopts the technical scheme that the laser automatic processing center of the system receives the plates of the silicon steel unit, automatically cuts the plates into samples according to the configuration cutting parameters of the plate information, and automatically sorts and collects the cut samples; the Epstein magnetic measurement mechanism and the stacking coefficient detection mechanism respectively measure the magnetic property and the stacking coefficient of the sample; the surface insulation resistance testing mechanism is used for measuring double-sided insulation resistance of the sample through the testing host, the contact executing mechanism, the automatic moving testing platform, the automatic turn-over device and the automatic feeding and discharging device; the bending detection mechanism repeatedly bends the sample through the plate clamping device and detects the plastic deformation bearing performance and the displayed defects of the sample; the Vickers hardness tester points and detects hardness at a designated position of the sample; the tensile testing machine performs tensile test on the test specimen through the test specimen tray. The system overcomes the defect of the traditional silicon steel inspection and test operation, effectively improves the efficiency of the silicon steel inspection and test operation, reduces the labor intensity, saves the labor cost, improves the test precision, and realizes the full-automatic silicon steel inspection and test operation flow.
Drawings
The invention is described in further detail below with reference to the attached drawings and embodiments:
FIG. 1 is a schematic block diagram of a fully automated inspection and transmission system for silicon steel inspection assays according to the present invention.
Detailed Description
Embodiment As shown in FIG. 1, the full-automatic detection and transmission system for silicon steel detection and test comprises a laser automatic machining center, an Epstein magnetic measurement mechanism, a stacking coefficient detection mechanism, a surface insulation resistance test mechanism, a bending detection mechanism, a Vickers hardness tester, a tensile testing machine and an AGV trolley;
the laser automatic processing center receives the plates of the silicon steel unit, automatically scans and registers the plate information, checks the length, width, thickness dimensions and surface defects, automatically cuts the plates into samples according to the configuration cutting parameters of the plate information, and automatically sorts and collects the cut samples;
the magnetic test mechanism of Epstein receives a sample conveyed by an AGV trolley through a feeding robot, the sample is inserted into an Epstein square ring for magnetic performance measurement after scanning registration, weighing and sorting, and after the magnetic performance measurement of the sample is completed, the sample is sequentially pulled out of the Epstein square ring by a discharging robot and is placed on a telescopic sample pair flush table;
the stacking coefficient detection mechanism is used for grabbing a sample from the sample alignment platform by a blanking robot to measure the stacking coefficient, and the blanking robot is used for placing the sample on the sample alignment platform after the stacking coefficient is measured;
the surface insulation resistance testing mechanism comprises a testing host, a contact executing mechanism, an automatic moving testing platform, an automatic turn-over device and an automatic loading and unloading device, wherein the automatic loading device receives a sample conveyed by the AGV trolley and is placed on the automatic moving testing platform, the testing host starts the contact executing mechanism to measure the surface insulation resistance of the sample, the automatic turn-over device turns over the sample to realize double-sided measurement, and the automatic unloading device places the sample on the AGV trolley after the measurement is finished;
the bending detection mechanism receives a sample conveyed by the AGV through the feeding robot, and places the sample in the plate clamping device to repeatedly bend the sample, so as to detect the plastic deformation bearing performance and the displayed defects of the sample;
the Vickers hardness tester receives a sample conveyed by the AGV trolley, grabs the sample by a manipulator and places the sample on an automatic objective table of the hardness tester, scans codes for identifying the sample, obtains a hardness detection program according to code scanning information, moves the automatic objective table along an X axis and a Y axis according to the detection program, clicks at a designated position of the sample to detect hardness, and places the sample in a detected material box after detection;
the tensile testing machine receives the samples conveyed by the AGV trolley, scans the samples, acquires the tensile test requirements of the samples according to scanning information, and sets up the samples from the stacking state of the materials by the mechanical arm and puts the samples into sample trays of the tensile testing machine for tensile test.
Preferably, the AGV dolly carries out the transmission of sample, and it includes transmission dolly, AGV website, AGV tray temporary storage, fills electric pile and control system.
Preferably, the epstein magnetic measurement mechanism comprises two epstein square rings, and when one epstein square ring performs sample insertion operation, the other epstein square ring simultaneously performs magnetic property measurement of a sample.
Preferably, the system further comprises a sample packing mechanism, wherein the sample packing mechanism grabs samples from the sample alignment platform by a blanking robot, packs the samples according to groups, the packing position is positioned at the middle part of the samples, and the blanking robot automatically places the packed samples under an AGV for sample recovery.
Preferably, the sample packing mechanism automatically calculates the usable times of the single-roll packing belt according to the length of the single-roll packing belt and the consumption of the single-roll packing belt, and automatically reminds operators of replacing the packing belt when the usable times of the packing belt are close to 95%.
The Epstein magnetic measuring mechanism and the stacking coefficient detecting mechanism detect the sample and then place the sample on a sample pair flush table. After the surface insulation resistance testing mechanism, the bending detection mechanism, the Vickers hardness tester and the tensile testing machine detect samples, the testing system places the samples into a feed back groove of an AGV trolley tray, and after all the samples in the tray are tested, the AGV trolley conveys the samples to a designated position. When the AGV dolly can not normally operate, also can be manually conveyed the tray to the AGV website through the shallow, and the system can normally carry out material loading or feed back.
After the laser automatic machining center in the system receives the plate of the silicon steel unit, the surface of the plate is confirmed in a visual identification mode, the length, width and thickness are measured in a physical mode to confirm the quality of the sample, and abnormal samples are removed to an abnormal table; automatic scanning registration of plate information is achieved by automatically matching the form of bar codes on the scanned plates with the text registration of a manufacturing system, measurement of the same plate difference of the sample is completed, and error rejection of registration information is achieved to an abnormal table.
The laser automatic machining center is applied to machining, cutting and preparing of silicon steel plates, machining links such as automatic receiving of samples from a silicon steel unit, automatic transmission of sample plates in a system, automatic scanning and registering of sample plate information, automatic checking of sample plates, automatic configuration of cutting parameters according to the sample plate information, automatic cutting, automatic sorting and automatic collection of samples after cutting and the like can be completed, and automation and unmanned machining flow are realized.
The Epstein magnetic measurement mechanism and the stacking coefficient detection mechanism are used for measuring magnetic properties and stacking coefficients of oriented silicon steel and non-oriented silicon steel, a form of an AGV trolley feeding tray is adopted, a processed sample and the tray are integrally conveyed to a sample feeding position by the AGV trolley, and then the whole sample is grabbed by the feeding robot. The two-dimensional code of scanning AGV dolly tray side is used for judging incoming material and incoming material position, reads the sample information in this tray from silicon steel laboratory automated production control system, acquires the magnetism performance detection plan list of this tray sample simultaneously. Samples are accurately grabbed from corresponding sample slots of the trays on the AGV sites orderly according to sample information in the trays read from the silicon steel laboratory automatic production control system. The feeding robot has a visual recognition and positioning function and assists in accurately grabbing the sample. When the AGV dolly can not normally operate, the tray can be manually conveyed to an AGV feeding station through the trolley for feeding detection.
The loading robot turns over the sample that snatchs in the sample groove of tray according to the instruction and keeps flat on scanning platform 90, scans two-dimensional code or serial number on the sample, reads sample information from silicon steel laboratory automated production control system to check with the magnetic property detection plan list of this tray sample, if check information is unanimous, the detection scheme of this sample of automatic configuration, detection scheme includes: the number of the test pieces, the weight range of the test pieces, the magnetic performance measuring point, the measuring frequency and other measuring parameters such as effective magnetic path length; if the check information is inconsistent, sending out alarm information and placing the samples back to the sample groove of the original tray, and continuing to grasp the next group of samples.
And the loading robot places the samples subjected to scanning registration on a weighing platform, one group of samples of the non-oriented silicon steel consist of two groups of samples in the L direction and the C direction, and the samples are combined and weighed during weighing. The weighing platform descends, and the weight of the sample falls on the electronic balance to finish sample weighing. The sample mass information is automatically recorded, and the weighing station has the function of regularly carrying out weighing calibration or checking on the balance.
The weight deviation of the single sample piece and the minimum weight of the whole group of samples are set, the number of the samples is confirmed according to the multiple of weight/4, and the alarm is given when the weight deviation is smaller than the minimum weight.
The sample sorting consists of a sorting and positioning platform and a cooperative sorting device. For oriented silicon steel, two sample sheets of a group of samples are automatically sucked by a cooperative sorting device and placed on a sorting and positioning platform, for non-oriented silicon steel, two sample sheets of a group of samples in the L direction or the C direction are alternately sucked, the two sample sheets are placed on the sorting and positioning platform, and then the sample sheets sucked on the sorting and positioning platform by a feeding robot are inserted into an Epstein square ring.
The collaborative sorting device absorbs sample pieces from the weighing platform piece by piece and places the sample pieces on the sorting and positioning platform, and the side face of the sample groove of the weighing platform is provided with an anti-adhesion device, so that two or more samples are prevented from being absorbed simultaneously when the sample pieces are absorbed. The sorting speed of the cooperative sorting device is matched with the inserting sheet speed of the feeding robot, so that the whole mechanical action is coordinated and smooth.
The sorting and positioning platform consists of two positioning grooves, and adopts a cooperative sorting device to sort according to the types of the samples; the cooperative sorting device is a set of triaxial positioning device and can absorb the sample wafer for sorting.
The feeding robot automatically sucks two samples from the positioning groove of the sorting platform simultaneously, sends the samples into the Epstein square ring, drops the samples after reaching a preset position, and simultaneously avoids the drift of the samples beyond the Epstein square ring. And (3) carrying out information check on the automatic inserting times and the set number of test pieces in the inserting process, and if the automatic inserting times are inconsistent, automatically suspending operation and sending out alarm information.
After a group of sample insertion sheets are completed, the pair Ji Gashou of the blanking robots clamps and aligns the samples in the epstein square ring.
The epstein magnetic measuring mechanism is provided with two identical epstein square rings, so that the operation rhythm is reasonably allocated for improving the overall operation efficiency, and one epstein square ring performs the inserting operation and the other epstein square ring simultaneously performs the magnetic performance measurement. Two epstein square rings can be freely set to operate simultaneously or any one epstein square ring can be independently operated, and moreover, if one epstein square ring is abnormal or fails, the normal operation of the other epstein square ring is not influenced.
The four sides of the epstein square ring are attached with serial number marks for assisting in judging whether the rotating motor is reset or not, and zero alignment marks are arranged for initial zero alignment during square ring replacement.
Two temperature sensors are arranged in each Epstein square ring, so that temperature monitoring and synchronous feedback in the process of measuring the magnetic performance of a sample are realized, and an alarm is given after the temperature monitoring and the synchronous feedback exceed each other.
The Epstein magnetic measurement mechanism automatically requests information such as measurement points, measurement frequencies, other magnetic performance measurement parameters and the like related to the magnetic performance measurement of the sample from a silicon steel laboratory automatic production control system, and the configuration and measurement of a measurement scheme are automatically completed. The measuring process has the function of monitoring the temperature of the sample, and automatically records the temperature of the sample.
The measurable ac magnetic properties are: the magnetic field intensity Hm, the magnetic flux density Bm, the magnetic polarization intensity Jm, the specific total loss Ps, the specific apparent power Ss, the remanence Br, the coercive force Hc, the waveform coefficient FF, the loss angle delta, the symmetry degree of the amplitude magnetic permeability μa, B and H and the like are drawn, and an alternating-current hysteresis loop, a loop cluster, a Ps-Hm/Ps-Bm loss curve, a mu-Hm magnetic permeability curve and the like are drawn.
Harmonic function: the excitation output can load 2-63 times of harmonic wave with adjustable amplitude and phase, and the harmonic wave influence test is convenient to carry out.
After the magnetic performance of the sample is measured, the blanking robot automatically pulls out the sample from the Epstein square ring in sequence. The four corners of the epstein square ring are provided with sensors, so that incomplete sampling sheets can be sensed, whether the samples exist in the positions or not is judged, the samples are extracted again, the extraction is incomplete, and the system automatically pauses operation and sends out alarm information.
The blanking robot places the sample pulled out from the Epstein square ring on a sample alignment platform, a sensor is arranged on the sample alignment platform, whether the sample exceeds the alignment platform or not can be detected, and if the situation occurs, the operation is automatically suspended and alarm information is sent out.
According to the instruction requirement of an automatic production control system in a silicon steel laboratory, if the stacking coefficient is required to be measured in a silicon steel detection project, after the measurement of the magnetic properties of the sample is completed, the blanking robot grabs the sample from the sample alignment platform, and the stacking coefficient is measured by the stacking coefficient detection mechanism. After the stacking coefficient is measured, the sample is placed on the sample alignment platform by the blanking robot.
The sample provides standard sample and column to the flush table, can regularly measure, possess the calibration interface of power, height simultaneously.
The blanking robot grabs the samples from the sample alignment platform, the samples are packed by the sample packing mechanism according to groups, and the packing position is positioned at the middle part of the samples, so that the shielding of the identification information on the surfaces of the samples is avoided. The temperature of the sample packing mechanism is adjustable, the counting function is provided, the available times of the single-roll packing belt are automatically calculated according to the length of the single-roll packing belt and the consumption of the single-roll packing belt, and when the available times are close to 95%, operators are automatically reminded of replacing the packing belt.
And the blanking robot automatically places the packed sample in an AGV tray, and automatically uploads sample information and sample groove information of the sample in the AGV tray to a silicon steel laboratory automatic production control system.
When the AGV dolly can not normally operate, also can be manually place the tray through the shallow in AGV feed back website department, the system can normally carry out the feed back.
The surface insulation resistance testing mechanism is a set of special measuring mechanism for measuring the surface insulation resistance (single-sided) or the interlayer resistance (double-sided) of the silicon steel sheet, receives a sample conveyed by the AGV trolley and performs single-sided or double-sided insulation resistance measurement.
The bending detection mechanism is an automatic test device special for bending and reversely bending the silicon steel sheet, is provided with a special plate clamping device, and is suitable for detecting the performance of the single silicon steel sheet in plastic deformation and the displayed defects in repeated bending.
The Vickers hardness tester consists of a sample storage unit, a sample loading unit, a sample identification unit, a hardness tester, a sample storage unit, a data processing unit, a safety protection unit and the like. The mechanical arm is used for grabbing a sample and placing the sample on a hardness tester, code scanning identification is carried out, and the hardness tester is started automatically; automatically acquiring a test item according to the sample identification unit; after the corresponding detection program is automatically selected, full-automatic measurement can be realized; the hardness test is an automatic object stage, the object stage can automatically move along the X axis and the Y axis, and only an upper computer is required to give an instruction, so that points can be marked on any position of a sample, and the representativeness of data and enough positions of each point can be ensured to move left and right or back and forth. After the test is finished, the manipulator places the sample in the detected material box, and the detection data is automatically uploaded to the designated position.
During the tensile test of the sample, the AGV trolley conveys the sample to an AGV station beside the tensile test machine, a Danish UR10 cooperative robot six-axis high-precision manipulator is adopted, the manipulator stands up the sample from a stacking state of incoming materials and respectively puts the sample into a sample tray of the tensile test machine to realize seamless butt joint with the tensile test machine, the tensile test machine scans two-dimensional codes on a sample sheet to obtain test requirements, the full-flow tensile test is automatically carried out, and the whole process is free from manual participation.
The system adopts an AGV trolley to convey samples among various working procedures, and comprises a transportation trolley, an AGV station, an AGV tray temporary warehouse, a charging pile, a control system, other supporting facilities and the like. The silicon steel laboratory automation control system architecture is mainly divided into an L1 level and an L2 level from the level, wherein the L1 level is mainly various processing, detecting and other devices and instruments, and the L2 level is mainly an L2 server, a switch, various terminals and the like.
The system meets the requirements of laboratory silicon steel processing and detection capability, gives consideration to the requirements of improving labor efficiency and intelligent detection, greatly improves the testing capability of the silicon steel, and realizes the full-automatic testing operation flow of the silicon steel.
Claims (5)
1. A full-automatic detection and transmission system for silicon steel examines chemical examination, its characterized in that: the system comprises a laser automatic machining center, an Epstein magnetic measurement mechanism, a stacking coefficient detection mechanism, a surface insulation resistance detection mechanism, a bending detection mechanism, a Vickers hardness tester, a tensile testing machine and an AGV trolley;
the laser automatic processing center receives the plates of the silicon steel unit, automatically scans and registers the plate information, checks the length, width, thickness dimensions and surface defects, automatically cuts the plates into samples according to the configuration cutting parameters of the plate information, and automatically sorts and collects the cut samples;
the magnetic test mechanism of Epstein receives a sample conveyed by an AGV trolley through a feeding robot, the sample is inserted into an Epstein square ring for magnetic performance measurement after scanning registration, weighing and sorting, and after the magnetic performance measurement of the sample is completed, the sample is sequentially pulled out of the Epstein square ring by a discharging robot and is placed on a telescopic sample pair flush table;
the stacking coefficient detection mechanism is used for grabbing a sample from the sample alignment platform by a blanking robot to measure the stacking coefficient, and the blanking robot is used for placing the sample on the sample alignment platform after the stacking coefficient is measured;
the surface insulation resistance testing mechanism comprises a testing host, a contact executing mechanism, an automatic moving testing platform, an automatic turn-over device and an automatic loading and unloading device, wherein the automatic loading device receives a sample conveyed by the AGV trolley and is placed on the automatic moving testing platform, the testing host starts the contact executing mechanism to measure the surface insulation resistance of the sample, the automatic turn-over device turns over the sample to realize double-sided measurement, and the automatic unloading device places the sample on the AGV trolley after the measurement is finished;
the bending detection mechanism receives a sample conveyed by the AGV through the feeding robot, and places the sample in the plate clamping device to repeatedly bend the sample, so as to detect the plastic deformation bearing performance and the displayed defects of the sample;
the Vickers hardness tester receives a sample conveyed by the AGV trolley, grabs the sample by a manipulator and places the sample on an automatic objective table of the hardness tester, scans codes for identifying the sample, obtains a hardness detection program according to code scanning information, moves the automatic objective table along an X axis and a Y axis according to the detection program, clicks at a designated position of the sample to detect hardness, and places the sample in a detected material box after detection;
the tensile testing machine receives the samples conveyed by the AGV trolley, scans the samples, acquires the tensile test requirements of the samples according to scanning information, and sets up the samples from the stacking state of the materials by the mechanical arm and puts the samples into sample trays of the tensile testing machine for tensile test.
2. The fully automated inspection and transmission system for silicon steel inspection assays of claim 1, wherein: the AGV dolly carries out the transmission of sample, and it includes transmission dolly, AGV website, AGV tray temporary warehouse, fills electric pile and control system.
3. The fully automated inspection and transmission system for silicon steel inspection assays of claim 1, wherein: the epstein magnetic measurement mechanism comprises two epstein square rings, and when one epstein square ring performs sample insertion operation, the other epstein square ring simultaneously performs magnetic property measurement of a sample.
4. The fully automated inspection and transmission system for silicon steel inspection assays of claim 1, wherein: the system also comprises a sample packing mechanism, wherein the sample packing mechanism grabs samples from the sample alignment platform by a blanking robot, packs the samples according to groups, the packing position is positioned at the middle part of the samples, and the blanking robot automatically places the packed samples in an AGV for sample recovery.
5. The fully automated inspection and transmission system for silicon steel inspection assays of claim 4, wherein: the sample packing mechanism automatically calculates the usable times of the single-coil packing belt according to the length of the single-coil packing belt and the consumption of the single-coil packing belt, and automatically reminds operators of replacing the packing belt when the using times of the packing belt are close to 95%.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116817738A (en) * | 2023-08-29 | 2023-09-29 | 首辅工程设计有限公司 | Building material detection device for building construction |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116817738A (en) * | 2023-08-29 | 2023-09-29 | 首辅工程设计有限公司 | Building material detection device for building construction |
| CN116817738B (en) * | 2023-08-29 | 2023-11-03 | 首辅工程设计有限公司 | Building material detection device for building construction |
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