CN116038326A - Automatic assembly machine for bicycle spring components - Google Patents
Automatic assembly machine for bicycle spring components Download PDFInfo
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- CN116038326A CN116038326A CN202310216415.1A CN202310216415A CN116038326A CN 116038326 A CN116038326 A CN 116038326A CN 202310216415 A CN202310216415 A CN 202310216415A CN 116038326 A CN116038326 A CN 116038326A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed
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- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
Description
技术领域technical field
本发明属于自行车弹簧组件装配技术领域,具体涉及一种自行车弹簧组件自动组装机。The invention belongs to the technical field of bicycle spring assembly assembly, and in particular relates to an automatic assembly machine for bicycle spring assemblies.
背景技术Background technique
在一些高性能的自行车前叉内部通常都会设置有配套的弹簧组件,在骑行过程中以起到避震减震的作用。这种自行车前叉弹簧组件是由多个零部件通过多个工序组装而成,其零部件包括弹簧、定距橡皮、橡胶护套、润滑油、上座和压缩橡皮等等,其工序包括在先弹簧内塞入定距橡皮,再在弹簧外部的正确位置套上橡胶护套,接着在弹簧表面涂抹润滑油,然后在弹簧的端部依次安装上座和压缩橡皮,最后装配完毕完成出料。In some high-performance bicycle front forks, there are usually matching spring assemblies inside to play the role of shock absorption and shock absorption during riding. This bicycle front fork spring assembly is assembled by multiple parts through multiple processes, and its parts include springs, distance rubber, rubber sheaths, lubricants, upper seats and compression rubbers, etc. Insert the fixed-distance rubber into the spring, then put a rubber sheath on the correct position outside the spring, then apply lubricating oil on the surface of the spring, then install the upper seat and compress the rubber at the end of the spring in sequence, and finally complete the assembly and discharge.
虽然机械自动化技术发展迅猛,但是受到行业内的技术限制及思维限制,导致自行车前叉弹簧组件的装配一直无法实现全程自动化。其中主要的难点包括:Although the mechanical automation technology is developing rapidly, due to technical limitations and thinking limitations in the industry, the assembly of bicycle front fork spring components has not been able to achieve full automation. The main difficulties include:
1)由于橡胶套的内径小于弹簧的整体外径,因此在将橡胶套套到弹簧上时,机械操作就没有人手操作来的灵巧,目前的机械装置往往会在复位时,将已经套设到位的橡胶套又再次从弹簧上拉扯下来或者拉扯位移,从而极易造成产品不良;1) Since the inner diameter of the rubber sleeve is smaller than the overall outer diameter of the spring, when the rubber sleeve is put on the spring, the mechanical operation is not as dexterous as manual operation. The current mechanical device often resets the sleeve that has been set in place. The rubber sleeve is pulled off from the spring again or displaced, which can easily cause defective products;
2)在给弹簧表面刷油时,目前的机械装置往往会涂抹不均,或者涂抹过量,从而导致产品不良,并且造成润滑油的浪费;2) When brushing oil on the surface of the spring, the current mechanical device tends to apply unevenly or excessively, resulting in defective products and waste of lubricating oil;
3)由于想要完成自行车前叉弹簧组件的全套组装需要经过多个工序,因此弹簧及其配件需要在各个工位之间进行转移,而目前的机械装置无法有效保证弹簧及其配件到达每个工位时的定位精准度,从而会导致产品的装配不良。3) Since the complete assembly of the bicycle front fork spring assembly needs to go through multiple processes, the spring and its accessories need to be transferred between various stations, and the current mechanical device cannot effectively ensure that the spring and its accessories reach each station. The positioning accuracy of the station will lead to poor assembly of the product.
正因如此,现有的自行车前叉弹簧组件的装配工作仍旧是由人工来完成。但人工组装的方式不仅效率低,劳动强度大,成本高,而且人工组装时,例如橡胶套的套设位置、润滑油的油量控制及均匀度均无法保持稳定,难以保证质量,一致性较差,有时还会出现错装或漏装的现象。Just because of this, the assembling work of existing bicycle front fork spring assembly is still by manually finishing. However, the manual assembly method is not only inefficient, labor-intensive, and costly, but also the position of the rubber sleeve, the oil volume control and uniformity of the lubricating oil cannot be kept stable during manual assembly, and it is difficult to guarantee the quality and consistency. Poor, sometimes there will be wrong installation or missing installation.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供了一种自行车弹簧组件自动组装机,以实现自行车弹簧组件的自动上料、组装、刷油及下料,提高组装效率,降低劳动强度。Aiming at the deficiencies in the prior art, the present invention provides an automatic assembly machine for bicycle spring components to realize automatic loading, assembly, oiling and unloading of bicycle spring components, improve assembly efficiency and reduce labor intensity.
为解决上述技术问题,实现上述技术效果,本发明通过以下技术方案实现:In order to solve the above-mentioned technical problems and realize the above-mentioned technical effects, the present invention is realized through the following technical solutions:
一种自行车弹簧组件自动组装机,包括一个工作台,所述工作台的台面上设置有弹簧上料及定位机构、定距橡皮上料及安装机构、弹簧护套安装机构、刷油机构、上座安装机构、压缩橡皮安装机构、直线搬运机构和下料机构,所述工作台的内部设置有控制器;An automatic assembly machine for bicycle spring components, comprising a workbench, on which a spring feeding and positioning mechanism, a fixed-distance rubber feeding and installing mechanism, a spring sheath installing mechanism, an oil brushing mechanism, and an upper seat installing mechanism are arranged . Compression rubber installation mechanism, linear conveying mechanism and unloading mechanism, the inside of the workbench is provided with a controller;
所述定距橡皮上料及安装机构、所述弹簧上料及定位机构、所述弹簧护套安装机构、所述刷油机构、所述上座安装机构、所述压缩橡皮安装机构和所述下料机构从左至右依次位于所述直线搬运机构的下方;The fixed-distance rubber feeding and installation mechanism, the spring feeding and positioning mechanism, the spring sheath installation mechanism, the oil brushing mechanism, the upper seat installation mechanism, the compression rubber installation mechanism and the unloading mechanism It is located below the linear conveying mechanism from left to right;
所述控制器分别与所述定距橡皮上料及安装机构、所述弹簧上料及定位机构、所述弹簧护套安装机构、所述刷油机构、所述上座安装机构、所述压缩橡皮安装机构、所述直线搬运机构电连接;The controller is respectively connected with the fixed-distance rubber feeding and installation mechanism, the spring feeding and positioning mechanism, the spring sheath installation mechanism, the oil brushing mechanism, the upper seat installation mechanism, and the compression rubber installation mechanism , the linear transport mechanism is electrically connected;
所述弹簧上料及定位机构负责将弹簧逐根上料至定距橡皮安装工位,并在定距橡皮安装工位对弹簧进行固定;The spring feeding and positioning mechanism is responsible for feeding the springs one by one to the fixed-distance rubber installation station, and fixing the springs at the fixed-distance rubber installation station;
所述定距橡皮上料及安装机构负责将定距橡皮逐根上料至定距橡皮安装工位,并将定距橡皮塞入位于定距橡皮安装工位处的弹簧的内径中;The fixed-distance rubber feeding and installation mechanism is responsible for feeding the fixed-distance rubber to the fixed-distance rubber installation station one by one, and inserting the fixed-distance rubber into the inner diameter of the spring positioned at the fixed-distance rubber installation station;
所述弹簧护套安装机构负责在护套安装工位处固定塞有定距橡皮的弹簧,负责将弹簧护套逐个上料至护套撑开工位并将弹簧护套撑开,负责将撑开的弹簧护套紧套在位于护套安装工位处的弹簧上的正确位置;The spring sheath installation mechanism is responsible for fixing the springs plugged with fixed-distance rubber at the sheath installation station, is responsible for feeding the spring sheaths one by one to the sheath stretching station and stretching the spring sheath, and is responsible for stretching the spring sheaths. The spring sheath is tightly fitted in the correct position on the spring at the sheath installation station;
所述刷油机构负责在刷油工位处夹紧塞有定距橡皮并套好护套的弹簧,并通过旋转弹簧的方式对弹簧的外部进行均匀刷油;The oil brushing mechanism is responsible for clamping the spring plugged with a fixed distance rubber and covered with a sheath at the oil brushing station, and evenly oiling the outside of the spring by rotating the spring;
所述上座安装机构负责在上座与压缩橡皮安装工位处夹紧塞有定距橡皮、套好护套及刷过润滑油的弹簧,并在弹簧的端部安装上弹簧上座;The upper seat installation mechanism is responsible for clamping the spring with fixed distance rubber, sheath and brushed lubricating oil between the upper seat and the compression rubber installation station, and installing the spring upper seat at the end of the spring;
所述压缩橡皮安装机构负责在上座与压缩橡皮安装工位处夹紧塞有定距橡皮、套好护套、刷过润滑油及安装了上座的弹簧,并在弹簧端部的上座上安装上压缩橡皮;The compression rubber installation mechanism is responsible for clamping and plugging the fixed-distance rubber at the upper seat and the compression rubber installation station, putting on the sheath, brushing the lubricating oil and installing the spring on the upper seat, and installing the upper seat on the end of the spring. compressed rubber;
所述下料机构负责将塞有定距橡皮、套好护套、刷过润滑油及安装了上座和压缩橡皮的弹簧组件下料至物料框中;The unloading mechanism is responsible for unloading the spring assembly plugged with a fixed-distance rubber, covered with a sheath, brushed with lubricating oil, and equipped with an upper seat and a compressed rubber into the material frame;
所述直线搬运机构负责将弹簧从所述定距橡皮安装工位依次搬运至所述护套安装工位、所述刷油工位、所述上座与压缩橡皮安装工位及所述下料工位;The linear transport mechanism is responsible for sequentially transporting the spring from the fixed-distance rubber installation station to the sheath installation station, the oil brushing station, the upper seat and compression rubber installation station, and the unloading worker. bit;
所述控制器负责所述定距橡皮上料及安装机构、所述弹簧上料及定位机构、所述弹簧护套安装机构、所述刷油机构、所述上座安装机构、所述压缩橡皮安装机构、所述直线搬运机构的电气控制,以及负责所述定距橡皮上料及安装机构、所述弹簧上料及定位机构、所述弹簧护套安装机构、所述刷油机构、所述上座安装机构、所述压缩橡皮安装机构、所述直线搬运机构之间的工作联动。The controller is responsible for the fixed-distance rubber feeding and installation mechanism, the spring feeding and positioning mechanism, the spring sheath installation mechanism, the oil brushing mechanism, the upper seat installation mechanism, the compression rubber installation mechanism, The electrical control of the linear conveying mechanism is responsible for the fixed-distance rubber feeding and installation mechanism, the spring feeding and positioning mechanism, the spring sheath installation mechanism, the oil brushing mechanism, the upper seat installation mechanism, the The working linkage between the compression rubber installation mechanism and the linear conveying mechanism.
进一步的,所述弹簧上料及定位机构包括一个弹簧上料及定位机构外框,所述弹簧上料及定位机构外框内由前至后依次设置有一级弹簧料仓斜坡、第一弹簧上料抬升板、二级弹簧料仓斜坡、第二弹簧上料抬升板、三级弹簧料仓斜坡和弹簧V型定位块,其中,所述一级弹簧料仓斜坡、所述二级弹簧料仓斜坡和所述三级弹簧料仓斜坡均与所述弹簧上料及定位机构外框的框板固定连接,所述一级弹簧料仓斜坡、所述二级弹簧料仓斜坡和所述三级弹簧料仓斜坡均向后倾斜,且倾斜角度相同;所述二级弹簧料仓斜坡前侧面的下部设置有第一弹簧料仓竖隔板,所述三级弹簧料仓斜坡前侧面的下部设置有第二弹簧料仓竖隔板,且所述第一弹簧料仓竖隔板和所述第二弹簧料仓竖隔板均与所述弹簧上料及定位机构外框的框板固定连接;所述第一弹簧上料抬升板通过第一弹簧上料抬升板升降气缸实现在所述一级弹簧料仓斜坡与所述第一弹簧料仓竖隔板之间的升降,所述第二弹簧上料抬升板通过第二弹簧上料抬升板升降气缸实现在所述二级弹簧料仓斜坡与所述第二弹簧料仓竖隔板之间的升降,所述弹簧V型定位块位于定距橡皮安装工位处,所述弹簧V型定位块的底部设置有弹簧V型定位块下挡板,所述弹簧V型定位块通过弹簧V型定位块升降气缸实现在所述三级弹簧料仓斜坡与所述弹簧上料及定位机构外框后框板之间的升降;所述弹簧上料及定位机构外框后侧框板的外侧面设置有一个竖直向上的弹簧压紧气缸,所述弹簧压紧气缸的推杆上通过弹簧压紧头连接块设置有弹簧压紧头,所述弹簧压紧头的位置与所述弹簧V型定位块的位置上下对应;所述一级弹簧料仓斜坡上设置有可横向移动的弹簧料仓长度调整板。Further, the spring feeding and positioning mechanism includes an outer frame of the spring feeding and positioning mechanism, and the outer frame of the spring feeding and positioning mechanism is provided with a first-level spring feeding slope and a first spring feeding lifting plate in sequence from front to back. , the slope of the secondary spring silo, the second spring feeding lifting plate, the slope of the tertiary spring silo and the spring V-shaped positioning block, wherein the slope of the primary spring silo, the slope of the secondary spring silo and the The three-stage spring hopper slopes are all fixedly connected to the frame plate of the outer frame of the spring feeding and positioning mechanism, and the first-stage spring hopper slope, the second-stage spring hopper slope and the third-stage spring hopper slope All are inclined backward, and the inclination angle is the same; the lower part of the front side of the second-stage spring silo slope is provided with a first spring silo vertical partition, and the lower part of the front side of the third-stage spring hopper slope is provided with a second spring The vertical partition of the silo, and the vertical partition of the first spring hopper and the vertical partition of the second spring hopper are all fixedly connected with the frame plate of the outer frame of the spring feeding and positioning mechanism; the first spring The feeding lifting plate realizes lifting between the slope of the primary spring silo and the vertical partition of the first spring silo through the lifting cylinder of the first spring feeding lifting plate, and the second spring feeding lifting plate passes through The second spring feeding lifting plate lifting cylinder realizes the lifting between the slope of the secondary spring silo and the vertical partition of the second spring silo, and the spring V-shaped positioning block is located at the fixed-distance rubber installation station. , the bottom of the spring V-shaped positioning block is provided with a spring V-shaped positioning block lower baffle plate, and the spring V-shaped positioning block is realized by the spring V-shaped positioning block lifting cylinder between the slope of the three-stage spring silo and the spring The lifting between the rear frame plates of the outer frame of the feeding and positioning mechanism; the outer side of the rear side frame plate of the outer frame of the spring feeding and positioning mechanism is provided with a vertically upward spring compression cylinder, and the push of the spring compression cylinder The rod is provided with a spring compression head through the spring compression head connection block, and the position of the spring compression head corresponds to the position of the spring V-shaped positioning block up and down; Moving spring bin length adjustment plate.
进一步的,所述定距橡皮上料及安装机构包括一个定距橡皮上料及安装机构外框,所述定距橡皮上料及安装机构外框内由前至后依次设置有一级定距橡皮料仓斜坡、第一定距橡皮上料抬升板、二级定距橡皮料仓斜坡、第二定距橡皮上料抬升板、三级定距橡皮料仓斜坡和定距橡皮V型定位块,其中,所述一级定距橡皮料仓斜坡、所述二级定距橡皮料仓斜坡和所述三级定距橡皮料仓斜坡均与所述定距橡皮上料及安装机构外框的框板固定连接,所述一级定距橡皮料仓斜坡、所述二级定距橡皮料仓斜坡和所述三级定距橡皮料仓斜坡均向后倾斜,且倾斜角度相同;所述一级定距橡皮料仓斜坡上设置有可横向移动的定距橡皮料仓长度调整板;所述二级定距橡皮料仓斜坡前侧面的下部设置有第一定距橡皮料仓竖隔板,所述三级定距橡皮料仓斜坡前侧面的下部设置有第二定距橡皮料仓竖隔板,且所述第一定距橡皮料仓竖隔板和所述第二定距橡皮料仓竖隔板均与所述定距橡皮上料及安装机构外框的框板固定连接;所述第一定距橡皮上料抬升板通过第一定距橡皮上料抬升板升降气缸实现在所述一级定距橡皮料仓斜坡与所述第一定距橡皮料仓竖隔板之间的升降,所述第二定距橡皮上料抬升板通过第二定距橡皮上料抬升板升降气缸实现在所述二级定距橡皮料仓斜坡与所述第二定距橡皮料仓竖隔板之间的升降,所述定距橡皮V型定位块位于定距橡皮安装工位处,所述定距橡皮V型定位块的底部设置有定距橡皮V型定位块下挡板,所述定距橡皮V型定位块通过定距橡皮V型定位块升降气缸实现在所述三级定距橡皮料仓斜坡与所述定距橡皮上料及安装机构外框后框板之间的升降;所述定距橡皮V型定位块的上方设置有一块定距橡皮限位压块,所述定距橡皮限位压块的位置与所述定距橡皮V型定位块的位置上下对应,所述定距橡皮限位压块与所述定距橡皮上料及安装机构外框的框板固定连接;所述定距橡皮V型定位块的右侧设置有定距橡皮安装导向套筒,所述定距橡皮安装导向套筒与所述定距橡皮上料及安装机构外框的框板固定连接,所述定距橡皮V型定位块的左侧设置有一个定距橡皮安装推进气缸,所述定距橡皮安装推进气缸与所述定距橡皮上料及安装机构外框的框板固定连接,所述定距橡皮安装推进气缸的滑块上设置有定距橡皮安装推杆,所述定距橡皮安装推杆的位置高度位于所述定距橡皮限位压块与所述定距橡皮V型定位块之间,所述定距橡皮安装推杆、所述定距橡皮安装导向套筒与所述弹簧V型定位块处于同一直线。Further, the fixed-distance rubber feeding and installation mechanism includes a fixed-distance rubber feeding and installation mechanism outer frame, and a first-level fixed-distance rubber silo slope is sequentially arranged in the outer frame of the fixed-distance rubber feeding and installation mechanism from front to back , the first fixed-distance rubber feeding lifting plate, the second-level fixed-distance rubber silo slope, the second fixed-distance rubber feeding lifting plate, the third-level fixed-distance rubber silo slope and the fixed-distance rubber V-shaped positioning block, wherein, the The slope of the first-level fixed-distance rubber silo, the slope of the second-level fixed-distance rubber silo and the slope of the third-level fixed-distance rubber silo are all fixedly connected with the frame plate of the outer frame of the fixed-distance rubber feeding and installation mechanism, The slope of the first-level fixed-distance rubber silo, the slope of the second-level fixed-distance rubber silo and the slope of the third-level fixed-distance rubber silo are all inclined backward, and the inclination angles are the same; the first-level fixed-distance rubber material A fixed-distance rubber silo length adjustment plate that can move laterally is arranged on the slope of the silo; the lower part of the front side of the second-level fixed-distance rubber silo slope is provided with a first fixed-distance rubber silo vertical partition; The lower part of the front side of the rubber silo slope is provided with a second fixed-distance rubber silo vertical partition, and the first fixed-distance rubber silo vertical partition and the second fixed-distance rubber silo vertical partition are connected with each other. The fixed-distance rubber feeding and the frame plate of the outer frame of the installation mechanism are fixedly connected; the first fixed-distance rubber feeding lifting plate is realized by the first fixed-distance rubber feeding lifting plate lifting cylinder on the first-level fixed-distance rubber material. The lifting between the warehouse slope and the vertical partition of the first fixed-distance rubber silo, the second fixed-distance rubber feeding lifting plate is realized in the second fixed-distance rubber feeding lifting plate lifting cylinder through the second fixed-distance rubber feeding lifting plate. The lifting between the slope of the rubber silo and the vertical partition of the second fixed-distance rubber silo, the V-shaped positioning block of the fixed-distance rubber is located at the installation station of the fixed-distance rubber, and the V-shaped positioning block of the fixed-distance rubber The bottom of the fixed-distance rubber V-shaped positioning block is provided with a lower baffle plate, and the fixed-distance rubber V-shaped positioning block is realized by the fixed-distance rubber V-shaped positioning block lifting cylinder. The lifting between the rubber feeding and the rear frame of the installation mechanism outer frame; the top of the fixed-distance rubber V-shaped positioning block is provided with a fixed-distance rubber limit pressure block, and the position of the fixed-distance rubber limit pressure block is the same as The position of the fixed-distance rubber V-shaped positioning block corresponds up and down, and the fixed-distance rubber limit pressing block is fixedly connected with the frame plate of the fixed-distance rubber feeding and installation mechanism outer frame; the fixed-distance rubber V-shaped positioning block The right side of the fixed-distance rubber installation guide sleeve is provided with the fixed-distance rubber installation guide sleeve, which is fixedly connected with the frame plate of the fixed-distance rubber feeding and installation mechanism outer frame, and the fixed-distance rubber V-shaped positioning block The left side is provided with a fixed-distance rubber installation propelling cylinder, and the fixed-distance rubber installation propelling cylinder is fixedly connected with the frame plate of the fixed-distance rubber feeding and installation mechanism outer frame, and the fixed-distance rubber is installed on the slider of the propelling cylinder A fixed-distance rubber installation push rod is provided, and the position height of the fixed-distance rubber installation push rod is located between the fixed-distance rubber limit pressure block and the fixed-distance rubber V-shaped positioning block, and the fixed-distance rubber installation push rod The rod, the distance rubber mounting guide sleeve and the spring V-shaped positioning block are in the same straight line.
进一步的,所述弹簧护套安装机构包括弹簧护套安装机构底板以及设置在所述弹簧护套安装机构底板上的护套供料组件、护套夹持上料组件、弹簧夹持移动组件和护套撑开组件;所述护套供料组件位于所述弹簧护套安装机构底板上表面的后部,所述护套夹持上料组件位于所述护套供料组件的出料口的上方,所述弹簧夹持移动组件位于弹簧护套安装机构底板上表面的前部左侧,所述护套撑开组件位于弹簧护套安装机构底板上表面的前部右侧;Further, the spring sheath installation mechanism includes a spring sheath installation mechanism base plate and a sheath feeding assembly, a sheath clamping feeding assembly, a spring clamping moving assembly and The sheath stretching assembly; the sheath feeding assembly is located at the rear of the upper surface of the bottom plate of the spring sheath installation mechanism, and the sheath clamping and feeding assembly is located at the outlet of the sheath feeding assembly Above, the spring clamping moving assembly is located on the front left side of the upper surface of the spring sheath installation mechanism bottom plate, and the sheath expansion assembly is located on the front right side of the spring sheath installation mechanism bottom plate upper surface;
所述护套供料组件包括一个与所述工作台固定连接或固定在所述弹簧护套安装机构底板上的护套振动盘,所述护套振动盘的出料口与一个护套直振轨道的进料口对接,所述护套直振轨道安装在护套直线振动器上,所述护套直线振动器的底部与所述弹簧护套安装机构底板固定连接;The sheath feeding assembly includes a sheath vibrating plate that is fixedly connected to the workbench or fixed on the bottom plate of the spring sheath installation mechanism, and the outlet of the sheath vibrating plate directly vibrates with a sheath The feed port of the track is docked, the sheath direct vibration track is installed on the sheath linear vibrator, and the bottom of the sheath linear vibrator is fixedly connected to the bottom plate of the spring sheath installation mechanism;
所述护套夹持上料组件包括一个架设在所述护套直振轨道上方的护套前移气缸安装架,所述护套前移气缸安装架的底部与弹簧护套安装机构底板固定连接,所述护套前移气缸安装架上设置有一个推块朝前的护套前移气缸,所述护套前移气缸的推块上设置有一个转盘朝下的护套旋转气缸,所述护套旋转气缸的转盘上设置有一个夹爪朝下的护套夹爪气缸,所述护套夹爪气缸的夹爪上设置有护套夹爪,所述护套夹爪位于所述护套直线振动器的出料口处;The sheath clamping and feeding assembly includes a sheath forward cylinder mounting frame erected above the sheath direct vibration track, and the bottom of the sheath forward cylinder mounting frame is fixedly connected to the bottom plate of the spring sheath installation mechanism , the sheath advance cylinder mounting frame is provided with a sheath advance cylinder with a push block facing forward, and a sheath rotation cylinder with a turntable facing downward is arranged on the push block of the sheath advance cylinder. The turntable of the sheath rotary cylinder is provided with a sheath jaw cylinder with the jaws facing down, and the sheath jaws are provided with sheath jaws on the jaws of the sheath jaw cylinder, and the sheath jaws are located on the sheath At the outlet of the linear vibrator;
所述弹簧夹持移动组件包括一个固定在所述弹簧护套安装机构底板上的弹簧横移KK模组,所述弹簧横移KK模组的一端连接有用于驱动所述弹簧横移KK模组的弹簧横移KK模组伺服马达,所述弹簧横移KK模组的滑台上设置有一个推块朝前的弹簧夹爪前移气缸,所述弹簧夹爪前移气缸的推块上设置有一个夹爪朝前的第一弹簧夹爪气缸,所述第一弹簧夹爪气缸的夹爪上设置有第一弹簧夹爪,所述第一弹簧夹爪位于护套安装工位处;The spring clamping and moving assembly includes a spring traverse KK module fixed on the bottom plate of the spring sheath installation mechanism, and one end of the spring traverse KK module is connected to drive the spring traverse KK module The spring traverse KK module servo motor, the slide table of the spring traverse KK module is provided with a spring jaw forward cylinder with the push block forward, and the spring jaw forward cylinder is set on the push block There is a first spring jaw cylinder with jaws facing forward, the jaws of the first spring jaw cylinder are provided with first spring jaws, and the first spring jaws are located at the sheath installation station;
所述护套撑开组件包括一个通过两条护套撑开六爪卡盘横移导轨安装在所述底板上的护套撑开六爪卡盘横移滑动座,所述护套撑开六爪卡盘横移滑动座的右侧设置有一个推杆朝左的护套撑开六爪卡盘横移气缸,所述护套撑开六爪卡盘横移气缸的本体通过对应的支架与所述底板或机架固定连接,所述护套撑开六爪卡盘横移气缸的推杆与所述护套撑开六爪卡盘横移滑动座的右端面连接,所述护套撑开六爪卡盘横移滑动座上设置有护套撑开六爪卡盘,所述护套撑开六爪卡盘的六个夹爪上分别设置有一块向左伸出的护套撑开片,六块所述护套撑开片围拢形成一个用于撑开护套的撑护套六爪,所述撑护套六爪位于护套撑开工位;所述护套撑开六爪卡盘右侧面的上部设置有一块向右延伸的弹簧内孔定位杆横移气缸安装板,所述弹簧内孔定位杆横移气缸安装板下表面的右部通过弹簧内孔定位杆横移导轨设置有弹簧内孔定位杆固定座,所述弹簧内孔定位杆横移气缸安装板下表面的左部设置有一个推杆朝右的弹簧内孔定位杆横移气缸,所述弹簧内孔定位杆横移气缸的推杆与所述弹簧内孔定位杆固定座的左侧面连接,所述弹簧内孔定位杆固定座上设置有一根向左延伸的弹簧内孔定位杆,所述弹簧内孔定位杆通过所述弹簧内孔定位杆横移气缸的带动可横向移动地穿设在所述护套撑开六爪卡盘及所述撑护套六爪的中心孔中;所述弹簧内孔定位杆固定座的左侧面上设置有一个推杆朝左的撑护套六爪撑开导套横移气缸,所述撑护套六爪撑开导套横移气缸的推杆上设置有一个撑护套六爪撑开导套固定块,所述撑护套六爪撑开导套固定块的上部与所述弹簧内孔定位杆滑动连接,所述撑护套六爪撑开导套固定块的左侧面设置有撑护套六爪撑开导套,所述撑护套六爪撑开导套可滑动地套设在所述弹簧内孔定位杆上,且所述撑护套六爪撑开导套通过所述撑护套六爪撑开导套横移气缸的带动可横向移动地穿设在所述护套撑开六爪卡盘及所述撑护套六爪的中心孔中,所述撑护套六爪撑开导套横移气缸的左侧端面上设置有弹簧内孔定位杆稳定块,所述弹簧内孔定位杆稳定块的上部与所述弹簧内孔定位杆固定连接;所述护套撑开六爪卡盘的后侧通过推护套气缸固定块设置有一个水平向左的推护套气缸,所述撑护套六爪上套设有一块推护套板,所述推护套气缸的推杆所述推护套板连接,所述推护套板通过所述推护套气缸的带动可横向移动地套设在所述撑护套六爪上。The sheath stretching assembly includes a sheath stretching six-jaw chuck traversing slide seat installed on the bottom plate through two sheath stretching six-jaw chuck traverse guide rails, and the sheath stretches six The right side of the jaw chuck traversing sliding seat is provided with a sheath with a push rod facing left to open the six-jaw chuck traversing cylinder. The bottom plate or frame is fixedly connected, the push rod of the sheath stretching six-jaw chuck traverse cylinder is connected with the right end face of the sheath stretching six-jaw chuck traverse sliding seat, and the sheath struts The six-jaw chuck opening and sliding seat is provided with a sheath opening six-jaw chuck, and the six jaws of the sheath opening six-jaw chuck are respectively provided with a sheath opening stretching out to the left. Six pieces of the sheath stretching pieces are surrounded to form a sheath stretching claw for stretching the sheath, and the sheath stretching claws are located at the sheath stretching station; the sheath stretching six claws are clamped The upper part of the right side of the disk is provided with a spring inner hole positioning rod extending to the right to traverse the cylinder mounting plate, and the right part of the lower surface of the spring inner hole positioning rod traverses the cylinder mounting plate through the spring inner hole positioning rod to traverse the guide rail A spring inner hole positioning rod fixing seat is provided, and a spring inner hole positioning rod lateral movement cylinder with a push rod facing to the right is provided on the left part of the lower surface of the spring inner hole positioning rod traversing cylinder mounting plate. The push rod of the rod traverse cylinder is connected with the left side of the spring inner hole positioning rod fixing seat, and a spring inner hole positioning rod extending to the left is arranged on the spring inner hole positioning rod fixing seat. The hole positioning rod is driven by the lateral movement cylinder of the positioning rod in the inner hole of the spring so that it can move laterally through the center hole of the six-claw chuck for expanding the sheath and the six claws of the supporting sheath; The left side of the hole positioning rod fixing seat is provided with a push rod facing left to support the sheath with six claws to spread the guide sleeve and traverse the cylinder. The six claws of the supporting sheath stretch the guide sleeve fixing block, the upper part of the supporting sheath six claws stretching the guide sleeve fixing block is slidably connected with the spring inner hole positioning rod, and the supporting sheath six claws stretch the left side of the guide sleeve fixing block. The side is provided with a support sheath with six claws to expand the guide sleeve, and the support sheath with six claws to expand the guide sleeve is slidably set on the spring inner hole positioning rod, and the support sheath with six claws to expand the guide sleeve through The six claws of the support sheath are driven by the horizontal movement cylinder to spread the guide sleeve and can be moved laterally through the center hole of the six claws chuck of the sheath spreader and the six claws of the support sheath, and the support sheath On the left side of the six-claw strut guide sleeve lateral movement cylinder, a spring inner hole positioning rod stabilizing block is arranged, and the upper part of the spring inner hole positioning rod stabilizing block is fixedly connected with the spring inner hole positioning rod; The rear side of the six-jaw chuck is provided with a horizontally left push sheath cylinder through the push sheath cylinder fixing block, and a push sheath plate is set on the six claws of the support sheath, and the push sheath cylinder The push rod is connected to the push sheath plate, and the push sheath plate is laterally movably sleeved on the six claws of the support sheath driven by the push sheath cylinder.
进一步的,所述刷油机构包括一个刷油机构固定板,所述刷油机构固定板的后侧面设置有一个弹簧转动电机横移气缸,所述弹簧转动电机横移气缸的滑台上通过支架设置有电机轴朝右的弹簧转动电机,所述弹簧转动电机的电机轴上设置有刷油顶紧活动端顶尖,所述刷油机构固定板的后侧面设置有一根弹簧转动电机横移导轨,所述弹簧转动电机横移导轨位于所述弹簧转动电机横移气缸的下方,所述弹簧转动电机横移气缸的滑台与所述弹簧转动电机横移导轨滑动连接;所述刷油机构固定板的右端设置有一个刷油顶紧固定端顶尖安装架,所述刷油顶紧固定端顶尖安装架上通过刷油顶紧固定端顶尖轴承设置有刷油顶紧固定端顶尖,所述刷油顶紧固定端顶尖与所述刷油顶紧活动端顶尖左右相对且同轴,所述刷油顶紧固定端顶尖与所述刷油顶紧活动端顶尖之间为刷油工位;所述刷油机构固定板的后侧面底部设置有接油盒,所述接油盒位于所述刷油工位的下方;所述刷油机构固定板的前侧面上设置有刷油头横移KK模组,所述刷油头横移KK模组的一端连接有用于驱动所述刷油头横移KK模组的刷油头横移KK模组伺服马达,所述刷油头横移KK模组的滑台上设置有一个竖直向上的刷油头安装支架,所述刷油头安装支架的顶部设置有向后下方倾斜的刷油头位移气缸,所述刷油头位移气缸的推杆与刷油头连接,所述刷油头向下倾斜地对准所述刷油工位,所述刷油头上设置有进油接口,所述刷油头安装支架的顶部设置有向后下方倾斜的刷油头位移导轨,所述刷油头与所述刷油头位移导轨滑动连接。Further, the oil brushing mechanism includes a fixed plate of the oil brushing mechanism, and a spring rotating motor traverses the cylinder on the rear side of the oil brushing mechanism fixing plate, and the sliding table of the spring rotating motor traverses the cylinder through the bracket A spring rotating motor with the motor shaft facing to the right is provided, the motor shaft of the spring rotating motor is provided with a brush oil top to tighten the movable end top, and the rear side of the fixed plate of the oil brushing mechanism is provided with a spring rotating motor traversing guide rail, The spring rotary motor traversing guide rail is located below the spring rotary motor traversing cylinder, and the slide table of the spring rotary motor traversing cylinder is slidably connected to the spring rotary motor traversing guide rail; the oil brushing mechanism fixes the plate The right end of the oil brushing top is provided with a top mounting frame for tightening the fixed end, and the top mounting frame for oiling the top and tightening the fixed end is provided with an oil brushing top for tightening the top of the fixed end through the top bearing of the oil brushing top, and the top of the fixed end for brushing the oil The top of the fixed end of the top tightening is opposite to and coaxial with the top of the movable end of the oil brushing top tightening, and the oil brushing station is between the top of the fixed end of the oil brushing top tightening and the top of the movable end of the oil brushing top tightening; The bottom of the rear side of the fixed plate of the oil brushing mechanism is provided with an oil receiving box, and the oil receiving box is located below the oil brushing station; group, one end of the brush oil head traverse KK module is connected with a brush oil head traverse KK module servo motor for driving the brush oil head traverse KK module, and the brush oil head traverse KK module A vertically upward oil brushing head mounting bracket is arranged on the slide table, and the top of the oil brushing head mounting bracket is provided with an oil brushing head displacement cylinder inclined backward and downward, and the push rod of the oil brush head displacement cylinder is connected with the The oil brushing head is connected, and the oil brushing head is aligned with the oil brushing station obliquely downward. The oil inlet port is provided on the oil brushing head. The brush oil head displacement guide rail, the oil brush head is slidingly connected with the oil brush head displacement guide rail.
进一步的,所述上座安装机构和所述压缩橡皮安装机构共用一块装上座及压缩橡皮机构底板及一组弹簧夹持定位组件,所述压缩橡皮安装机构和所述上座安装机构分别位于所述弹簧夹持定位组件的前后两侧;Further, the upper seat installation mechanism and the compression rubber installation mechanism share one upper seat, the bottom plate of the compression rubber mechanism and a set of spring clamping and positioning components, and the compression rubber installation mechanism and the upper seat installation mechanism are located on the springs respectively. Clamp the front and rear sides of the positioning assembly;
所述上座安装机构包括一个上座振动盘,所述上座振动盘的出料口设置有上座定位治具,所述上座振动盘的上方通过上座前后位移气缸支架设置有一个推块朝前的上座前后位移气缸,所述上座前后位移气缸支架与所述装上座及压缩橡皮机构底板固定连接,所述上座定位治具与所述上座前后位移气缸支架固定连接,所述上座前后位移气缸的推块上设置有上座旋转气缸,所述上座旋转气缸的转台上设置有上座装配位移气缸,所述上座装配位移气缸的推杆上设置有取上座治具;The upper seat installation mechanism includes an upper seat vibrating plate, the outlet of the upper seat vibrating plate is provided with an upper seat positioning fixture, and above the upper seat vibrating plate is provided with a push block facing forward through the front and rear displacement cylinder bracket of the upper seat. Displacement cylinder, the front and rear displacement cylinder bracket of the upper seat is fixedly connected with the upper seat and the bottom plate of the compression rubber mechanism, the positioning fixture of the upper seat is fixedly connected with the front and rear displacement cylinder support of the upper seat, and the push block of the front and rear displacement cylinder of the upper seat is fixedly connected. An upper seat rotary cylinder is provided, the turntable of the upper seat rotary cylinder is provided with an upper seat assembly displacement cylinder, and the push rod of the upper seat assembly displacement cylinder is provided with a jig for taking the upper seat;
所述压缩橡皮安装机构包括一个压缩橡皮振动盘,所述压缩橡皮振动盘的出料口设置有压缩橡皮定位治具,所述压缩橡皮振动盘的上方通过压缩橡皮前后位移气缸支架设置有一个推块朝后的压缩橡皮前后位移气缸,所述压缩橡皮前后位移气缸支架与所述装上座及压缩橡皮机构底板固定连接,所述压缩橡皮定位治具与所述压缩橡皮前后位移气缸支架固定连接,所述压缩橡皮前后位移气缸的推块上设置有压缩橡皮旋转气缸,所述压缩橡皮旋转气缸的转台上设置有压缩橡皮装配位移气缸,所述压缩橡皮装配位移气缸的推杆上设置有取压缩橡皮治具;The installation mechanism of the compressed rubber includes a compressed rubber vibrating plate, the discharge port of the compressed rubber vibrating plate is provided with a compressed rubber positioning jig, and the upper part of the compressed rubber vibrating plate is provided with a pushing cylinder bracket through the compression rubber front and rear displacement cylinder bracket. The front and rear displacement cylinder of the compressed rubber facing backward, the compressed rubber front and rear displacement cylinder support is fixedly connected with the upper seat and the compressed rubber mechanism bottom plate, the compressed rubber positioning fixture is fixedly connected with the compressed rubber front and rear displacement cylinder support, The push block of the compressed rubber front and rear displacement cylinder is provided with a compressed rubber rotary cylinder, the turntable of the compressed rubber rotary cylinder is provided with a compressed rubber assembly displacement cylinder, and the push rod of the compressed rubber assembly displacement cylinder is provided with a compression cylinder. Rubber fixture;
所述弹簧夹持定位组件包括与所述装上座及压缩橡皮机构底板固定连接的弹簧夹持定位组件立板,所述弹簧夹持定位组件立板的左端设置有推块朝上的弹簧夹爪顶升气缸,所述弹簧夹爪顶升气缸的推块上设置有第二弹簧夹爪气缸,所述第二弹簧夹爪气缸的夹爪上设置有第二弹簧夹爪,所述第二弹簧夹爪位于所述上座与压缩橡皮安装工位处,所述取压缩橡皮治具和所述取上座治具分别位于所述第二弹簧夹爪右侧方向的前后两侧,呈三角形位置关系。The spring clamping and positioning assembly includes a spring clamping and positioning assembly vertical plate fixedly connected with the upper seat and the bottom plate of the compression rubber mechanism, and the left end of the spring clamping and positioning assembly vertical plate is provided with a spring clamp with a push block facing upwards Jacking cylinder, the push block of the spring jaw jacking cylinder is provided with a second spring jaw cylinder, the jaws of the second spring jaw cylinder are provided with a second spring jaw, and the second spring The clamping jaws are located at the installation station of the upper seat and the compressed rubber, and the jig for taking the compressed rubber and the jig for taking the upper seat are respectively located on the front and rear sides of the second spring jaw in the right direction, forming a triangular positional relationship.
进一步的,所述直线搬运机构包括至少两根与所述工作台固定连接的直线搬运机构立柱,所述直线搬运机构立柱上架设有搬运直线模组,所述搬运直线模组的一端设置有用于驱动所述搬运直线模组的搬运直线模组伺服马达,所述搬运直线模组的滑块上部和下部分别设置有搬运上下位移气缸和搬运前后位移气缸移动导轨,所述搬运上下位移气缸的推杆上设置有搬运前后位移气缸安装块,所述搬运前后位移气缸安装块与所述搬运前后位移气缸移动导轨滑动连接,所述搬运前后位移气缸安装块上设置有搬运前后位移气缸,所述搬运前后位移气缸的推杆上通过搬运夹爪气缸安装板设置有搬运夹爪气缸,所述搬运夹爪气缸的夹爪上设置有搬运夹爪。Further, the linear conveying mechanism includes at least two columns of the linear conveying mechanism fixedly connected with the workbench, and the linear conveying module is mounted on the pillar of the linear conveying mechanism, and one end of the linear conveying module is provided with a Drive the conveying linear module servo motor of the conveying linear module, the upper and lower parts of the slider of the conveying linear module are respectively provided with the moving guide rails of the conveying up and down displacement cylinder and the conveying front and rear displacement cylinder, the pusher of the conveying up and down displacement cylinder The rod is provided with a front and rear displacement cylinder mounting block, which is slidingly connected with the moving guide rail of the transportation front and rear displacement cylinder, and the transportation front and rear displacement cylinder mounting block is provided with a transportation front and rear displacement cylinder. The push rod of the forward and backward displacement cylinder is provided with a conveying jaw cylinder through the conveying jaw cylinder mounting plate, and the jaws of the conveying jaw cylinder are provided with conveying jaws.
进一步的,所述下料机构为向下倾斜的滑道或者为向下倾斜的传输带网链。Further, the unloading mechanism is a downward-sloping slideway or a downward-sloping conveyor belt chain.
进一步的,所述工作台上设置有用于对所述弹簧上料及定位机构、所述定距橡皮上料及安装机构、所述弹簧护套安装机构、所述刷油机构、所述上座安装机构、所述压缩橡皮安装机构、所述直线搬运机构和所述下料滑道起到保护作用的透明防护罩,所述透明防护罩的侧面设置有检修窗和操作面板,所述透明防护罩的顶部设置有工作状态指示灯。Further, the workbench is provided with the spring feeding and positioning mechanism, the fixed-distance rubber feeding and installation mechanism, the spring sheath installation mechanism, the oil brushing mechanism, the upper seat installation mechanism, The compression rubber installation mechanism, the linear conveying mechanism and the unloading chute play a protective transparent protective cover, the side of the transparent protective cover is provided with an inspection window and an operation panel, and the top of the transparent protective cover There is a working status indicator light.
进一步的,所述工作台的侧面设置有检修门,所述工作台的底部设置有万向轮和可调脚支撑。Further, the side of the workbench is provided with an inspection door, and the bottom of the workbench is provided with universal wheels and adjustable foot supports.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明可以实现多工位同时自动工作,一次工作循环可完成弹簧上料,装定距橡皮,装弹簧护套,刷油,装上座,装压缩橡皮等工作,每20秒完成一个弹簧组件(包含5个配件)的组装及刷油,不仅加工效率高,质量可靠,而且操作员只需完成物料的投放,无需更多人工干预,按启动按钮即可,自动化程度高,安全性好,大大降低了劳动强度和人力成本。1. The present invention can realize multi-station automatic work at the same time. One working cycle can complete spring feeding, installing fixed distance rubber, installing spring sheath, brushing oil, installing upper seat, installing compressed rubber, etc., and completing a spring every 20 seconds The assembly and oiling of components (including 5 accessories) not only has high processing efficiency and reliable quality, but also the operator only needs to complete the delivery of materials without more manual intervention, just press the start button, which has a high degree of automation and good safety , greatly reducing labor intensity and labor costs.
2、本发明利用气动夹爪对弹簧进行夹紧,夹紧安全可靠。2. The present invention uses pneumatic clamping claws to clamp the spring, and the clamping is safe and reliable.
3、本发明通过伺服搭配丝杆传动,实现弹簧配件组装及刷油工作的移动,位置准确,精度高,一致性好。3. The present invention realizes the assembly of spring accessories and the movement of oil brushing work through servo and screw drive, with accurate position, high precision and good consistency.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the invention more clearly and implement it according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below. The specific embodiment of the present invention is given in detail by the following examples and accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明整个设备的立体图;Fig. 1 is the perspective view of whole equipment of the present invention;
图2为本发明整个设备的俯视图;Fig. 2 is the top view of whole equipment of the present invention;
图3为本发明加装透明防护罩后的立体图;Figure 3 is a perspective view of the present invention after the installation of a transparent protective cover;
图4为本发明的弹簧上料及定位机构的顶部视角立体图;Fig. 4 is a top perspective perspective view of the spring feeding and positioning mechanism of the present invention;
图5为本发明的弹簧上料及定位机构的底部视角立体图;Fig. 5 is a bottom perspective view of the spring feeding and positioning mechanism of the present invention;
图6为本发明的长短两用定距橡皮上料及安装机构的顶部视角立体图;Fig. 6 is a top perspective perspective view of the long and short dual-purpose fixed-distance rubber feeding and installation mechanism of the present invention;
图7为本发明的长短两用定距橡皮上料及安装机构的底部视角立体图;Fig. 7 is a perspective view of the bottom perspective view of the long and short dual-purpose fixed-distance rubber feeding and installation mechanism of the present invention;
图8为本发明的弹簧护套安装机构的立体图;Figure 8 is a perspective view of the spring sheath mounting mechanism of the present invention;
图9为本发明的刷油机构的立体图;Fig. 9 is a perspective view of the oil brushing mechanism of the present invention;
图10为本发明的上座安装机构及压缩橡皮安装机构的立体图;Fig. 10 is a perspective view of the upper seat installation mechanism and the compression rubber installation mechanism of the present invention;
图11为本发明的直线搬运机构的立体图;Fig. 11 is a perspective view of the linear conveying mechanism of the present invention;
图12为本发明的下料机构为滑道时的立体图。Fig. 12 is a perspective view when the unloading mechanism of the present invention is a slideway.
具体实施方式Detailed ways
以下将结合附图对本发明的较佳实施例进行详细说明,以便更清楚理解发明的目的、特点和优点。应理解的是,附图所示的实施例并不是对本发明范围的限制,而只是为了说明本发明技术方案的实质精神。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so as to better understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the drawings are not intended to limit the scope of the present invention, but only to illustrate the essence of the technical solutions of the present invention.
在下文的描述中,出于说明各种公开的实施例的目的阐述了某些具体细节以提供对各种公开实施例的透彻理解。但是,相关领域技术人员将认识到可在无这些具体细节中的一个或多个细节的情况来实践实施例。在其它情形下,与本申请相关联的熟知的装置、结构和技术可能并未详细地示出或描述从而避免不必要地混淆实施例的描述。In the following description, for the purposes of explaining the various disclosed embodiments, certain specific details are set forth in order to provide a thorough understanding of the various disclosed embodiments. One skilled in the relevant art will recognize, however, that an embodiment may be practiced without one or more of these specific details. In other instances, well-known devices, structures and techniques associated with the present application may not have been shown or described in detail in order to avoid unnecessarily obscuring the description of the embodiments.
除非语境有其它需要,在整个说明书和权利要求中,词语“包括”和其变型,诸如“包含”和“具有”应被理解为开放的、包含的含义,即应解释为“包括,但不限于”。Unless the context requires otherwise, throughout the specification and claims, the word "comprise" and variations thereof, such as "comprising" and "having" are to be read in an open, inclusive sense, i.e., "including, but not limited to".
在整个说明书中对“一个实施例”或“一实施例”的提及表示结合实施例所描述的特定特点、结构或特征包括于至少一个实施例中。因此,在整个说明书的各个位置“在一个实施例中”或“在一实施例”中的出现无需全都指相同实施例。另外,特定特点、结构或特征可在一个或多个实施例中以任何方式组合。Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least one embodiment. Thus, appearances of "in one embodiment" or "in an embodiment" in various places throughout the specification are not necessarily all referring to the same embodiment. In addition, particular features, structures or characteristics may be combined in any manner in one or more embodiments.
如该说明书和所附权利要求中所用的单数形式“一”和“所述”包括复数指代物,除非文中清楚地另外规定。应当指出的是术语“或”通常以其包括“和/或”的含义使用,除非文中清楚地另外规定。As used in this specification and the appended claims, the singular forms "a" and "the" include plural referents unless the context clearly dictates otherwise. It should be noted that the term "or" is generally employed in its sense including "and/or" unless the context clearly dictates otherwise.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
参见图1-2所示,一种自行车弹簧组件自动组装机,包括一个工作台1,所述工作台1的台面上设置有弹簧上料及定位机构2、定距橡皮上料及安装机构3、弹簧护套安装机构4、刷油机构5、上座安装机构6、压缩橡皮安装机构7、直线搬运机构8和下料机构9,所述工作台1的内部设置有控制器10。所述定距橡皮上料及安装机构3、所述弹簧上料及定位机构2、所述弹簧护套安装机构4、所述刷油机构5、所述上座安装机构6、所述压缩橡皮安装机构7和所述下料机构9从左至右依次位于所述直线搬运机构8的下方。Referring to Fig. 1-2, an automatic assembly machine for bicycle spring components includes a
所述控制器10可以是以PLC为核心的控制器,所述控制器10分别与所述定距橡皮上料及安装机构3、所述弹簧上料及定位机构2、所述弹簧护套安装机构4、所述刷油机构5、所述上座安装机构6、所述压缩橡皮安装机构7、所述直线搬运机构8电连接。所述控制器10负责所述定距橡皮上料及安装机构3、所述弹簧上料及定位机构2、所述弹簧护套安装机构4、所述刷油机构5、所述上座安装机构6、所述压缩橡皮安装机构7、所述直线搬运机构8的电气控制,以及负责所述定距橡皮上料及安装机构3、所述弹簧上料及定位机构2、所述弹簧护套安装机构4、所述刷油机构5、所述上座安装机构6、所述压缩橡皮安装机构7、所述直线搬运机构8之间的工作联动。Described controller 10 can be the controller with PLC as core, and described controller 10 is connected with described fixed-distance rubber feeding and
作为进一步的优选实施例,参见图3所示,所述工作台1上设置有透明防护罩11,所述透明防护罩11的侧面设置有检修窗12和操作面板13,所述透明防护罩11的顶部设置有工作状态指示灯14。操作员可以通过所述透明防护罩11观察所述工作台1上各个机构的工作过程,同时所述透明防护罩11也可以对所述工作台1上各个机构起到保护作用,也能对操作员起到保护作用。操作员可以通过所述透明防护罩11上的检修窗12对各个机构进行维护和修理。操作员可以通过所述透明防护罩11上的操作面板13,来控制整个机构的工作参数以及查看整个机构的工作状态。As a further preferred embodiment, as shown in Figure 3, the
作为进一步的优选实施例,所述工作台1的侧面设置有检修门15,所述工作台1的底部设置有万向轮16和可调脚支撑17。操作员可以通过检修门15来对所述工作台1内部的所述控制器10进行维护和修理。所述万向轮16有助于整个机构的转移,所述可调脚支撑17可以将整个机构与地面进行定位。As a further preferred embodiment, the side of the
本发明的工作台的尺寸为2550mm*1800mm*2000mm,符合人机工程。工作台框架选用钢板焊接而成,底部设有加强梁,整体强度高。工作台周围设计透明开门式安全防护罩,布局合理,整机结构紧凑,节省占地空间。The size of the workbench of the present invention is 2550mm*1800mm*2000mm, conforming to ergonomics. The frame of the workbench is welded by steel plates, and the bottom is equipped with a reinforced beam, which has high overall strength. A transparent door-opening safety shield is designed around the workbench, the layout is reasonable, and the whole machine is compact in structure, saving space.
1、所述弹簧上料及定位机构2负责将弹簧逐根上料至定距橡皮安装工位,并在定距橡皮安装工位对弹簧进行固定。1. The spring feeding and
参见图4-5所示,本实施例中,所述弹簧上料及定位机构2包括一个弹簧上料及定位机构外框201,所述弹簧上料及定位机构外框201内由前至后依次设置有一级弹簧料仓斜坡202、第一弹簧上料抬升板203、二级弹簧料仓斜坡204、第二弹簧上料抬升板205、三级弹簧料仓斜坡206和弹簧V型定位块207,其中,所述一级弹簧料仓斜坡202、所述二级弹簧料仓斜坡204和所述三级弹簧料仓斜坡206均与所述弹簧上料及定位机构外框201的框板固定连接,所述一级弹簧料仓斜坡202、所述二级弹簧料仓斜坡204和所述三级弹簧料仓斜坡206均向后倾斜,且倾斜角度相同;所述二级弹簧料仓斜坡204前侧面的下部设置有第一弹簧料仓竖隔板208,所述三级弹簧料仓斜坡206前侧面的下部设置有第二弹簧料仓竖隔板209,且所述第一弹簧料仓竖隔板208和所述第二弹簧料仓竖隔板209均与所述弹簧上料及定位机构外框201的框板固定连接;所述第一弹簧上料抬升板203通过第一弹簧上料抬升板升降气缸210实现在所述一级弹簧料仓斜坡202与所述第一弹簧料仓竖隔板208之间的升降,所述第二弹簧上料抬升板205通过第二弹簧上料抬升板升降气缸211实现在所述二级弹簧料仓斜坡204与所述第二弹簧料仓竖隔板209之间的升降,所述弹簧V型定位块207位于定距橡皮安装工位处,所述弹簧V型定位块207的底部设置有弹簧V型定位块下挡板212,所述弹簧V型定位块207通过弹簧V型定位块升降气缸213实现在所述三级弹簧料仓斜坡206与所述弹簧上料及定位机构外框201后框板之间的升降;所述弹簧上料及定位机构外框201后侧框板的外侧面设置有一个竖直向上的弹簧压紧气缸214,所述弹簧压紧气缸214的推杆上通过弹簧压紧头连接块215设置有弹簧压紧头216,所述弹簧压紧头216的位置与所述弹簧V型定位块207的位置上下对应;所述一级弹簧料仓斜坡202上设置有可横向移动的弹簧料仓长度调整板217。Referring to Fig. 4-5, in this embodiment, the spring feeding and
作为进一步的优选实施例,所述一级弹簧料仓斜坡202、所述二级弹簧料仓斜坡204和所述三级弹簧料仓斜坡206的位置高度逐级升高,或者所述一级弹簧料仓斜坡202的位置高度低于所述二级弹簧料仓斜坡204的位置高度,所述三级弹簧料仓斜坡206的位置高度与所述二级弹簧料仓斜坡204的位置高度齐平。As a further preferred embodiment, the position heights of the primary
所述弹簧上料及定位机构2的工作原理如下:The working principle of the spring feeding and
将若干根弹簧放入一级弹簧料仓斜坡202所在的第一弹簧料仓中,由于向后倾斜的坡度,因此弹簧会在一级弹簧料仓斜坡202的后端坡底堆积排列,并且始终有一根弹簧位于第一弹簧上料抬升板203上,第一弹簧上料抬升板升降气缸210带动第一弹簧上料抬升板203上升,进而承托一根弹簧上升,当第一弹簧上料抬升板203上升至最高位置时,弹簧在坡度作用下自动滚入二级弹簧料仓斜坡204,随即第一弹簧上料抬升板升降气缸210带动第一弹簧上料抬升板203下降至最低位置,等待下一根弹簧的一次托举,当二级弹簧料仓斜坡204两侧弹簧检测传感器感应到有弹簧滚动至二级弹簧料仓斜坡204坡底的第二弹簧上料抬升板205上时,第二弹簧上料抬升板升降气缸211带动第二弹簧上料抬升板205上升,进而承托一根弹簧上升,当第二弹簧上料抬升板205上升至最高位置时,弹簧在坡度作用下自动滚入三级弹簧料仓斜坡206,随即第二弹簧上料抬升板升降气缸211带动第二弹簧上料抬升板205下降至最低位置,等待下一根弹簧的二次托举,当三级弹簧料仓斜坡206两侧弹簧检测传感器感应到有弹簧滚动至三级弹簧料仓斜坡206坡底的弹簧V型定位块207上时,弹簧V型定位块升降气缸213通过弹簧V型定位块下挡板212带动弹簧V型定位块207上升,进而承托一根弹簧再次上升直至高出所述弹簧上料及定位机构外框201的上沿,到达定距橡皮安装工位,最后弹簧压紧气缸214通过弹簧压紧头连接块215带动弹簧压紧头216下降,将弹簧压紧在弹簧V型定位块207上,从而完成一根弹簧的上料和固定,为下一道定距橡皮安装工序提供弹簧定位。由于采用了逐级逐根上料的方式,从而可以防止出现弹簧上料时的堆料或卡料问题。Put several springs into the first spring storage bin where the
2、所述定距橡皮上料及安装机构3负责将定距橡皮逐根上料至定距橡皮安装工位,并将定距橡皮塞入位于定距橡皮安装工位处的弹簧的内径中。2. The fixed-distance rubber feeding and
参见图6-7所示,本实施例中,所述定距橡皮上料及安装机构3包括一个定距橡皮上料及安装机构外框301,所述定距橡皮上料及安装机构外框301内由前至后依次设置有一级定距橡皮料仓斜坡302、第一定距橡皮上料抬升板303、二级定距橡皮料仓斜坡304、第二定距橡皮上料抬升板305、三级定距橡皮料仓斜坡306和定距橡皮V型定位块307,其中,所述一级定距橡皮料仓斜坡302、所述二级定距橡皮料仓斜坡304和所述三级定距橡皮料仓斜坡306均与所述定距橡皮上料及安装机构外框301的框板固定连接,所述一级定距橡皮料仓斜坡302、所述二级定距橡皮料仓斜坡304和所述三级定距橡皮料仓斜坡306均向后倾斜,且倾斜角度相同;所述一级定距橡皮料仓斜坡302上设置有可横向移动的定距橡皮料仓长度调整板308;所述二级定距橡皮料仓斜坡304前侧面的下部设置有第一定距橡皮料仓竖隔板309,所述三级定距橡皮料仓斜坡306前侧面的下部设置有第二定距橡皮料仓竖隔板310,且所述第一定距橡皮料仓竖隔板309和所述第二定距橡皮料仓竖隔板310均与所述定距橡皮上料及安装机构外框301的框板固定连接;所述第一定距橡皮上料抬升板303通过第一定距橡皮上料抬升板升降气缸311实现在所述一级定距橡皮料仓斜坡302与所述第一定距橡皮料仓竖隔板309之间的升降,所述第二定距橡皮上料抬升板305通过第二定距橡皮上料抬升板升降气缸312实现在所述二级定距橡皮料仓斜坡304与所述第二定距橡皮料仓竖隔板310之间的升降,所述定距橡皮V型定位块307位于定距橡皮安装工位处,所述定距橡皮V型定位块307的底部设置有定距橡皮V型定位块下挡板313,所述定距橡皮V型定位块307通过定距橡皮V型定位块升降气缸314实现在所述三级定距橡皮料仓斜坡306与所述定距橡皮上料及安装机构外框301后框板之间的升降;所述定距橡皮V型定位块307的上方设置有一块定距橡皮限位压块315,所述定距橡皮限位压块315的位置与所述定距橡皮V型定位块307的位置上下对应,所述定距橡皮限位压块315与所述定距橡皮上料及安装机构外框301的框板固定连接;所述定距橡皮V型定位块307的右侧设置有定距橡皮安装导向套筒316,所述定距橡皮安装导向套筒316与所述定距橡皮上料及安装机构外框301的框板固定连接,所述定距橡皮V型定位块307的左侧设置有一个定距橡皮安装推进气缸317,所述定距橡皮安装推进气缸317与所述定距橡皮上料及安装机构外框301的框板固定连接,所述定距橡皮安装推进气缸317的滑块上设置有定距橡皮安装推杆318,所述定距橡皮安装推杆318的位置高度位于所述定距橡皮限位压块315与所述定距橡皮V型定位块307之间,所述定距橡皮安装推杆318、所述定距橡皮安装导向套筒316与所述弹簧V型定位块207处于同一直线。Referring to shown in Fig. 6-7, in the present embodiment, described fixed-distance rubber feeding and
作为进一步的优选实施例,由于定距橡皮分为长定距橡皮和短定距橡皮,因此所述定距橡皮上料及安装机构3可以在所述定距橡皮上料及安装机构外框301内前后镜像地设置两套由所述一级定距橡皮料仓斜坡302、所述第一定距橡皮上料抬升板303、所述二级定距橡皮料仓斜坡304、所述第二定距橡皮上料抬升板305、所述三级定距橡皮料仓斜坡306和所述定距橡皮V型定位块307等组件构成的定距橡皮上料机构,分别用于长定距橡皮的上料和短定距橡皮的上料,且由所述定距橡皮V型定位块307、所述定距橡皮安装导向套筒316、所述定距橡皮安装推进气缸317和所述定距橡皮安装推杆318构成的定距橡皮上料及安装机构位于所述定距橡皮上料及安装机构外框301的中间,长定距橡皮上料机构和短定距橡皮上料机构共用一套定距橡皮上料及安装机构。As a further preferred embodiment, since the fixed-distance rubbers are divided into long-distance rubbers and short-distance rubbers, the fixed-distance rubber feeding and
作为进一步的优选实施例,所述一级定距橡皮料仓斜坡302、所述二级定距橡皮料仓斜坡304和所述三级定距橡皮料仓斜坡306的位置高度逐级升高,或者所述一级定距橡皮料仓斜坡302的位置高度低于所述二级定距橡皮料仓斜坡304的位置高度,所述三级定距橡皮料仓斜坡306的位置高度与所述二级定距橡皮料仓斜坡304的位置高度齐平。As a further preferred embodiment, the position heights of the first-level fixed-distance
所述定距橡皮上料及安装机构3的工作原理如下:The working principle of the fixed-distance rubber feeding and
将若干根定距橡皮放入一级定距橡皮料仓斜坡302所在的第一定距橡皮料仓中,由于向后倾斜的坡度,因此定距橡皮会在一级定距橡皮料仓斜坡302的后端坡底堆积排列,并且始终有一根定距橡皮位于第一定距橡皮上料抬升板303上,第一定距橡皮上料抬升板升降气缸311带动第一定距橡皮上料抬升板303上升,进而承托一根定距橡皮上升,当第一定距橡皮上料抬升板303上升至最高位置时,定距橡皮在坡度作用下自动滚入二级定距橡皮料仓斜坡304,随即第一定距橡皮上料抬升板升降气缸311带动第一定距橡皮上料抬升板303下降至最低位置,等待下一根定距橡皮的一次托举,当二级定距橡皮料仓斜坡304两侧定距橡皮检测传感器感应到有定距橡皮滚动至二级定距橡皮料仓斜坡304坡底的第二定距橡皮上料抬升板305上时,第二定距橡皮上料抬升板升降气缸312带动第二定距橡皮上料抬升板305上升,进而承托一根定距橡皮上升,当第二定距橡皮上料抬升板305上升至最高位置时,定距橡皮在坡度作用下自动滚入三级定距橡皮料仓斜坡306,随即第二定距橡皮上料抬升板升降气缸312带动第二定距橡皮上料抬升板305下降至最低位置,等待下一根定距橡皮的二次托举,当三级定距橡皮料仓斜坡306两侧定距橡皮检测传感器感应到有定距橡皮滚动至三级定距橡皮料仓斜坡306坡底的定距橡皮V型定位块307上时,定距橡皮V型定位块升降气缸314通过定距橡皮V型定位块下挡板313带动定距橡皮V型定位块307上升,进而承托一根定距橡皮再次上升直至高出所述定距橡皮上料及安装机构外框301的上沿,到达定距橡皮安装工位,定距橡皮限位压块315对位于定距橡皮V型定位块307上的定距橡皮起到上下限位作用,定距橡皮安装推进气缸317带动定距橡皮安装推杆318向右移动,从而推动位于定距橡皮V型定位块307上的定距橡皮向右穿过定距橡皮安装导向套筒316后塞入位于弹簧V型定位块207上的弹簧内部,从而完成一根定距橡皮的上料和安装,最后定距橡皮安装推进气缸317带动定距橡皮安装推杆318向左复位,等待下一根定距橡皮的推进。由于采用了逐级逐根上料的方式,从而可以防止出现定距弹簧上料时的堆料或卡料问题。Put several fixed-distance rubbers into the first fixed-distance rubber silo where the first-level fixed-distance
3、所述弹簧护套安装机构4负责在护套安装工位处固定塞有定距橡皮的弹簧,负责将弹簧护套逐个上料至护套撑开工位并将弹簧护套撑开,负责将撑开的弹簧护套紧套在位于护套安装工位处的弹簧上的正确位置。3. The spring
参见图8所示,本实施例中,所述弹簧护套安装机构4包括弹簧护套安装机构底板401以及设置在所述弹簧护套安装机构底板401上的护套供料组件、护套夹持上料组件、弹簧夹持移动组件和护套撑开组件;所述护套供料组件位于所述弹簧护套安装机构底板401上表面的后部,所述护套夹持上料组件位于所述护套供料组件的出料口的上方,所述弹簧夹持移动组件位于弹簧护套安装机构底板401上表面的前部左侧,所述护套撑开组件位于弹簧护套安装机构底板401上表面的前部右侧;Referring to Fig. 8, in this embodiment, the spring
所述护套供料组件包括一个与所述工作台1固定连接或固定在所述弹簧护套安装机构底板401上的护套振动盘402,所述护套振动盘402的出料口与一个护套直振轨道403的进料口对接,所述护套直振轨道403安装在护套直线振动器404上,所述护套直线振动器404的底部与所述弹簧护套安装机构底板401固定连接;The sheath feeding assembly includes a
所述护套夹持上料组件包括一个架设在所述护套直振轨道403上方的护套前移气缸安装架405,所述护套前移气缸安装架405的底部与弹簧护套安装机构底板401固定连接,所述护套前移气缸安装架405上设置有一个推块朝前的护套前移气缸406,所述护套前移气缸406的推块上设置有一个转盘朝下的护套旋转气缸407,所述护套旋转气缸407的转盘上设置有一个夹爪朝下的护套夹爪气缸408,所述护套夹爪气缸408的夹爪上设置有护套夹爪409,所述护套夹爪409位于所述护套直线振动器404的出料口处;The sheath clamping and feeding assembly includes a sheath forward
所述弹簧夹持移动组件包括一个固定在所述弹簧护套安装机构底板401上的弹簧横移KK模组410,所述弹簧横移KK模组410的一端连接有用于驱动所述弹簧横移KK模组410的弹簧横移KK模组伺服马达411,所述弹簧横移KK模组410的滑台上设置有一个推块朝前的弹簧夹爪前移气缸412,所述弹簧夹爪前移气缸412的推块上设置有一个夹爪朝前的第一弹簧夹爪气缸413,所述第一弹簧夹爪气缸413的夹爪上设置有第一弹簧夹爪414,所述第一弹簧夹爪414位于护套安装工位处;The spring clamping moving assembly includes a spring
所述护套撑开组件包括一个通过两条护套撑开六爪卡盘横移导轨415安装在所述弹簧护套安装机构底板401上的护套撑开六爪卡盘横移滑动座416,所述护套撑开六爪卡盘横移滑动座416的右侧设置有一个推杆朝左的护套撑开六爪卡盘横移气缸417,所述护套撑开六爪卡盘横移气缸417的本体通过对应的支架与所述弹簧护套安装机构底板401或机架固定连接,所述护套撑开六爪卡盘横移气缸417的推杆与所述护套撑开六爪卡盘横移滑动座416的右端面连接,所述护套撑开六爪卡盘横移滑动座416上设置有护套撑开六爪卡盘418,所述护套撑开六爪卡盘418的六个夹爪上分别设置有一块向左伸出的护套撑开片,六块所述护套撑开片围拢形成一个用于撑开护套的撑护套六爪419,所述撑护套六爪419位于护套撑开工位;所述护套撑开六爪卡盘418右侧面的上部设置有一块向右延伸的弹簧内孔定位杆横移气缸安装板420,所述弹簧内孔定位杆横移气缸安装板420下表面的右部通过弹簧内孔定位杆横移导轨421设置有弹簧内孔定位杆固定座422,所述弹簧内孔定位杆横移气缸安装板420下表面的左部设置有一个推杆朝右的弹簧内孔定位杆横移气缸424,所述弹簧内孔定位杆横移气缸424的推杆与所述弹簧内孔定位杆固定座422的左侧面连接,所述弹簧内孔定位杆固定座422上设置有一根向左延伸的弹簧内孔定位杆426,所述弹簧内孔定位杆426通过所述弹簧内孔定位杆横移气缸424的带动可横向移动地穿设在所述护套撑开六爪卡盘418及所述撑护套六爪419的中心孔中,所述弹簧内孔定位杆426的左端头为尖锥型,以便所述弹簧内孔定位杆426能顺利伸入弹簧的左端内空中;所述弹簧内孔定位杆固定座422的左侧面上设置有一个推杆朝左的撑护套六爪撑开导套横移气缸423,所述撑护套六爪撑开导套横移气缸423的推杆上设置有一个撑护套六爪撑开导套固定块427,所述撑护套六爪撑开导套固定块427的上部与所述弹簧内孔定位杆426滑动连接,所述撑护套六爪撑开导套固定块427的左侧面设置有撑护套六爪撑开导套428,所述撑护套六爪撑开导套428可滑动地套设在所述弹簧内孔定位杆426上,且所述撑护套六爪撑开导套428通过所述撑护套六爪撑开导套横移气缸423的带动可横向移动地穿设在所述护套撑开六爪卡盘418及所述撑护套六爪419的中心孔中,所述撑护套六爪撑开导套428的左端头为圆锥型,以便所述所述撑护套六爪撑开导套428能顺利伸入所述护套撑开六爪卡盘418的中心孔内,所述撑护套六爪撑开导套横移气缸423的左侧端面上设置有弹簧内孔定位杆稳定块425,所述弹簧内孔定位杆稳定块425的上部与所述弹簧内孔定位杆426固定连接;所述护套撑开六爪卡盘418的后侧通过推护套气缸固定块429设置有一个水平向左的推护套气缸430,所述撑护套六爪419上套设有一块推护套板431,所述推护套气缸430的推杆所述推护套板431连接,所述推护套板431通过所述推护套气缸430的带动可横向移动地套设在所述撑护套六爪419上The sheath expansion assembly includes a sheath expansion six-jaw chuck lateral
所述弹簧护套安装机构4的工作原理如下:The working principle of the spring
护套振动盘402将弹簧护套依次输送入护套直振轨道403,并在护套直线振动器404的工作下逐个上料至护套直振轨道403的出料口后定位,护套夹爪气缸408带动护套夹爪409从护套直振轨道403的出料口夹取一个弹簧护套,护套前移气缸406带动护套旋转气缸407、护套夹爪气缸408和护套夹爪409向前移动至护套撑开工位,在移动过程中,护套旋转气缸407带动护套夹爪气缸408水平旋转90°,从而使护套夹爪409上的弹簧护套水平旋转90°并将其内孔对准撑护套六爪419;The
护套撑开六爪卡盘横移气缸417带动护套撑开六爪卡盘横移滑动座416沿护套撑开六爪卡盘横移导轨415向左移动,进而带动护套撑开六爪卡盘418、撑护套六爪419向左移动,并使得撑护套六爪419伸入位于护套撑开工位处护套夹爪409夹住的弹簧护套中;护套夹爪气缸408带动护套夹爪409松开弹簧护套,护套夹爪409在护套旋转气缸407和护套前移气缸406的联动配合下复位,回到护套直振轨道403的出料口等待夹取下一个弹簧护套;The sheath stretches the six-jaw chuck
弹簧内孔定位杆横移气缸424带动弹簧内孔定位杆横移气缸安装板420、弹簧内孔定位杆426、撑护套六爪撑开导套横移气缸423一同沿弹簧内孔定位杆横移导轨421向左移动,从而使弹簧内孔定位杆426的左端穿入护套撑开六爪卡盘418的中心孔后从撑护套六爪419向左传出一段,随后撑护套六爪撑开导套横移气缸423带动撑护套六爪撑开导套428在弹簧内孔定位杆426上向左移动,从而使撑护套六爪撑开导套428穿入护套撑开六爪卡盘418的中心孔并将撑护套六爪419撑开,进而使得套在撑护套六爪419上的弹簧护套被被撑开,同时被撑开的撑护套六爪419与撑护套六爪撑开导套428之间存在一圈间隙,该间隙的距离大于弹簧的簧径;The spring inner hole positioning rod
弹簧搬运机构将弹簧转移至护套安装工位处,弹簧夹爪前移气缸412带动第一弹簧夹爪气缸413向前移动,第一弹簧夹爪气缸413带动第一弹簧夹爪414夹住弹簧搬运机构夹持的弹簧,然后弹簧搬运机构松开弹簧并撤走;在弹簧横移KK模组伺服马达411的驱动下,弹簧横移KK模组410带动弹簧夹爪前移气缸412、第一弹簧夹爪气缸413向右移动,从而将弹簧的右端伸入撑护套六爪419中,并且撑护套六爪撑开导套连同弹簧内孔定位杆426伸入弹簧右端的端孔中;The spring transport mechanism transfers the spring to the sheath installation station, the spring jaw forward
然后弹簧横移KK模组伺服马达411、护套撑开六爪卡盘横移气缸417、弹簧内孔定位杆横移气缸424、撑护套六爪撑开导套横移气缸423、推护套气缸430联动配合,一方面,护套撑开六爪卡盘横移气缸417带动护套撑开六爪卡盘418向右移动,弹簧内孔定位杆横移气缸424带动弹簧内孔定位杆426向右移动,撑护套六爪撑开导套横移气缸423带动撑护套六爪撑开导套向右一定,另一方面,弹簧横移KK模组伺服马达411驱动弹簧横移KK模组带动弹簧同步向右移动,同时推护套气缸430带动推护套板431向左逐渐推出,以阻挡弹簧护套向右移动,这就相当于被撑开的弹簧护套的位置保持不动,而弹簧则从左往右自动伸入了被撑开的弹簧护套中,当弹簧向右移动至弹簧护套的正确位置后,此时撑护套六爪撑开导套428完全退出护套撑开六爪卡盘418,弹簧内孔定位杆426也完全退出弹簧的右端孔,撑护套六爪419也从弹簧的右端退出,进而使得弹簧护套紧密安装到弹簧的外部的正确位置。Then the spring traverses the KK
最后弹簧横移KK模组伺服马达411、护套撑开六爪卡盘横移气缸417、弹簧内孔定位杆横移气缸424、撑护套六爪撑开导套横移气缸423、推护套气缸430复位,接着第一弹簧夹爪气缸413带动第一弹簧夹爪414松开已经装好弹簧护套的弹簧,并由直线搬运机构8将弹簧转移至下一个工位,弹簧夹爪前移气缸412带动第一弹簧夹爪气缸413和第一弹簧夹爪414复位。Finally, the spring traverses the KK
4、所述刷油机构5负责在刷油工位处夹紧塞有定距橡皮并套好护套的弹簧,并通过旋转弹簧的方式对弹簧的外部进行均匀刷油。4. The
参见图9所示,本实施例中,所述刷油机构5包括一个刷油机构固定板501,所述刷油机构固定板501的后侧面设置有一个弹簧转动电机横移气缸502,所述弹簧转动电机横移气缸502的滑台上通过支架设置有电机轴朝右的弹簧转动电机503,所述弹簧转动电机503的电机轴上设置有刷油顶紧活动端顶尖504,所述刷油机构固定板501的后侧面设置有一根弹簧转动电机横移导轨505,所述弹簧转动电机横移导轨505位于所述弹簧转动电机横移气缸502的下方,所述弹簧转动电机横移气缸502的滑台与所述弹簧转动电机横移导轨505滑动连接;所述刷油机构固定板501的右端设置有一个刷油顶紧固定端顶尖安装架506,所述刷油顶紧固定端顶尖安装架506上通过刷油顶紧固定端顶尖轴承507设置有刷油顶紧固定端顶尖508,所述刷油顶紧固定端顶尖508与所述刷油顶紧活动端顶尖504左右相对且同轴,所述刷油顶紧固定端顶尖508与所述刷油顶紧活动端顶尖504之间为刷油工位;所述刷油机构固定板501的后侧面底部设置有接油盒509,所述接油盒509位于所述刷油工位的下方;所述刷油机构固定板501的前侧面上设置有刷油头横移KK模组510,所述刷油头横移KK模组510的一端连接有用于驱动所述刷油头横移KK模组510的刷油头横移KK模组伺服马达511,所述刷油头横移KK模组510的滑台上设置有一个竖直向上的刷油头安装支架512,所述刷油头安装支架512的顶部设置有向后下方倾斜的刷油头位移气缸513,所述刷油头位移气缸513的推杆与刷油头514连接,所述刷油头514向下倾斜地对准所述刷油工位,所述刷油头514上设置有进油接口,所述刷油头安装支架512的顶部设置有向后下方倾斜的刷油头位移导轨515,所述刷油头514与所述刷油头位移导轨515滑动连接。As shown in Fig. 9, in this embodiment, the
进一步的,所述弹簧转动电机503上设置有油量控制传感器。Further, the
所述刷油机构5的工作原理如下:The operating principle of the
直线搬运机构8将塞有定距橡皮并套好护套的弹簧从护套安装工位转移至刷油工位,并将弹簧的右端套在刷油顶紧固定端顶尖508上,弹簧转动电机横移气缸502带动弹簧转动电机503及刷油顶紧活动端顶尖504沿弹簧转动电机横移导轨505向右移动,从而使得刷油顶紧活动端顶尖504插入弹簧的左端,并将弹簧夹紧在刷油工位上,弹簧转动电机503带动刷油顶紧活动端顶尖504转动,由于刷油顶紧固定端顶尖508安装在轴承上,进而带动弹簧在刷油工位上转动,刷油头位移气缸513带动刷油头514沿刷油头位移导轨515斜向下移动,使得刷油头514接触到正在转动的弹簧外表,随后加油泵启动,将润滑油通过输油管经进油接口送入刷油头514内,刷油头514的出油嘴流出润滑油,刷油头横移KK模组510在刷油头横移KK模组伺服马达511的驱动下,带动刷油头514左右来回横移,从而将润滑油均匀涂抹在弹簧的整个表面,刷油完毕后,刷油头横移KK模组510、刷油头位移气缸513带动刷油头514复位,弹簧转动电机503停止转动,直线搬运机构8将刷完油的弹簧夹住,弹簧转动电机横移气缸502带动弹簧转动电机503及刷油顶紧活动端顶尖504沿弹簧转动电机横移导轨505向左移动,从而松开已经刷完油的弹簧,直线搬运机构8将刷完油的弹簧转移至下一个工位,在刷油过程中油量控制传感器会感应弹簧表面的油层厚度,并根据油层厚度控制加油泵的泵油量,并且从弹簧表面滴落的润滑油则会落入接油盒509中。The linear conveying mechanism 8 transfers the spring plugged with the fixed-distance rubber and covered with the sheath from the sheath installation station to the oiling station, and sets the right end of the spring on the top 508 of the fixed end of the brushing oil top, and the spring rotates the motor The traverse cylinder 502 drives the spring rotating motor 503 and the top 504 of the oil brushing and tightening movable end to move to the right along the traverse guide rail 505 of the spring rotating motor, so that the oil brushing and tightening the movable end top 504 is inserted into the left end of the spring, and the spring is clamped On the oiling station, the spring rotating motor 503 drives the top 504 of the movable end of the oil brushing top to rotate, because the top 508 of the fixed end of the oil brushing top is installed on the bearing, and then drives the spring to rotate on the oiling station, and the oiling head The displacement cylinder 513 drives the oil brush head 514 to move obliquely downward along the oil brush head displacement guide rail 515, so that the oil brush head 514 touches the surface of the rotating spring, and then the oil pump starts, and the lubricating oil is sent to the brush through the oil delivery pipe through the oil inlet port. In the
5、所述上座安装机构6负责在上座与压缩橡皮安装工位处夹紧塞有定距橡皮、套好护套及刷过润滑油的弹簧,并在弹簧的端部安装上弹簧上座;所述压缩橡皮安装机构7负责在上座与压缩橡皮安装工位处夹紧塞有定距橡皮、套好护套、刷过润滑油及安装了上座的弹簧,并在弹簧端部的上座上安装上压缩橡皮。5. The upper
参见图10所示,本实施例中,所述上座安装机构6和所述压缩橡皮安装机构7共用一块装上座及压缩橡皮机构底板601及一组弹簧夹持定位组件,所述压缩橡皮安装机构7和所述上座安装机构6分别位于所述弹簧夹持定位组件的前后两侧;Referring to Fig. 10, in this embodiment, the upper
所述上座安装机构6包括一个上座振动盘602,所述上座振动盘602的出料口设置有上座定位治具603,所述上座振动盘602的上方通过上座前后位移气缸支架604设置有一个推块朝前的上座前后位移气缸605,所述上座前后位移气缸支架604与所述装上座及压缩橡皮机构底板601固定连接,所述上座定位治具603与所述上座前后位移气缸支架604固定连接,所述上座前后位移气缸605的推块上设置有上座旋转气缸606,所述上座旋转气缸606的转台上设置有上座装配位移气缸607,所述上座装配位移气缸607的推杆上设置有取上座治具608;The upper
所述压缩橡皮安装机构7包括一个压缩橡皮振动盘701,所述压缩橡皮振动盘701的出料口设置有压缩橡皮定位治具702,所述压缩橡皮振动盘701的上方通过压缩橡皮前后位移气缸支架703设置有一个推块朝后的压缩橡皮前后位移气缸704,所述压缩橡皮前后位移气缸支架703与所述装上座及压缩橡皮机构底板601固定连接,所述压缩橡皮定位治具702与所述压缩橡皮前后位移气缸支架703固定连接,所述压缩橡皮前后位移气缸704的推块上设置有压缩橡皮旋转气缸705,所述压缩橡皮旋转气缸705的转台上设置有压缩橡皮装配位移气缸706,所述压缩橡皮装配位移气缸706的推杆上设置有取压缩橡皮治具707;The compressed
所述弹簧夹持定位组件包括与所述装上座及压缩橡皮机构底板601固定连接的弹簧夹持定位组件立板609,所述弹簧夹持定位组件立板609的左端设置有推块朝上的弹簧夹爪顶升气缸610,所述弹簧夹爪顶升气缸610的推块上设置有第二弹簧夹爪气缸611,所述第二弹簧夹爪气缸611的夹爪上设置有第二弹簧夹爪612,所述第二弹簧夹爪612位于所述上座与压缩橡皮安装工位处,所述取压缩橡皮治具707和所述取上座治具608分别位于所述第二弹簧夹爪612右侧方向的前后两侧,呈三角形位置关系。The spring clamp positioning assembly includes a spring clamp positioning assembly
所述上座安装机构6和所述压缩橡皮安装机构7的工作原理如下:The working principle of the upper
直线搬运机构8将塞有定距橡皮、套好护套及刷过润滑油的弹簧搬运至上座与压缩橡皮安装工位处,弹簧夹爪顶升气缸610带动第二弹簧夹爪气缸611上升,第二弹簧夹爪气缸611带动第二弹簧夹爪612将弹簧夹紧固定;The
上座装配位移气缸607处于竖直向下位置,上座装配位移气缸607带动取上座治具608向下移动,取上座治具608从上座振动盘602出料口的上座定位治具603上拾取一个上座,上座前后位移气缸605带动上座旋转气缸606、上座装配位移气缸607、取上座治具608向前移动到上座与压缩橡皮安装工位处,上座旋转气缸606带动上座装配位移气缸607、取上座治具608转动至水平朝左的位置,上座装配位移气缸607带动取上座治具608向左移动,促使取上座治具608将上座安装到弹簧的端部;然后上座装配位移气缸607、上座旋转气缸606、上座前后位移气缸605带动取上座治具608复位,等待拾取下一个上座;The upper seat
接着压缩橡皮装配位移气缸706处于竖直向下位置,压缩橡皮装配位移气缸706带动取压缩橡皮治具707向下移动,取压缩橡皮治具707从压缩橡皮振动盘701出料口的压缩橡皮定位治具702上拾取一个压缩橡皮,压缩橡皮前后位移气缸704带动压缩橡皮旋转气缸705、压缩橡皮装配位移气缸706、取压缩橡皮治具707向前移动到压缩橡皮与压缩橡皮安装工位处,压缩橡皮旋转气缸705带动压缩橡皮装配位移气缸706、取压缩橡皮治具707转动至水平朝左的位置,压缩橡皮装配位移气缸706带动取压缩橡皮治具707向左移动,促使取压缩橡皮治具707将压缩橡皮安装到已经安装在弹簧端部的上座上;然后压缩橡皮装配位移气缸706、压缩橡皮旋转气缸705、压缩橡皮前后位移气缸704带动取压缩橡皮治具707复位,等待拾取下一个压缩橡皮;Then the compression rubber
最后直线搬运机构8移动至上座与压缩橡皮安装工位处夹取已经装配好的弹簧组件,第二弹簧夹爪气缸611带动第二弹簧夹爪612将弹簧松开,弹簧夹爪顶升气缸610带动第二弹簧夹爪气缸611下降复位,直线搬运机构8将装配好的弹簧组件移动至下一个工位。Finally, the
6、所述下料机构9负责将塞有定距橡皮、套好护套、刷过润滑油及安装了上座和压缩橡皮的弹簧组件下料至物料框中。6. The
参见图12所示,作为进一步优选的实施例,所述下料机构9可以为向下倾斜的滑道,所述滑道可以依靠弹簧组件的自身重力滑落至物料框内。As shown in FIG. 12 , as a further preferred embodiment, the
作为进一步优选的实施例,所述下料机构9可以为向下倾斜的传输带网链,所述传输带网链可以依靠网链运送至物料框内。As a further preferred embodiment, the
7、所述直线搬运机构8负责将弹簧从所述定距橡皮安装工位依次搬运至所述护套安装工位、所述刷油工位、所述上座与压缩橡皮安装工位及所述下料工位。7. The
参见图10所示,本实施例中,所述直线搬运机构8包括至少两根与所述工作台1固定连接的直线搬运机构立柱801,所述直线搬运机构立柱801上架设有搬运直线模组802,所述搬运直线模组802的一端设置有用于驱动所述搬运直线模组802的搬运直线模组伺服马达803,所述搬运直线模组802的滑块上部和下部分别设置有搬运上下位移气缸804和搬运前后位移气缸移动导轨805,所述搬运上下位移气缸804的推杆上设置有搬运前后位移气缸安装块806,所述搬运前后位移气缸安装块806与所述搬运前后位移气缸移动导轨805滑动连接,所述搬运前后位移气缸安装块806上设置有搬运前后位移气缸807,所述搬运前后位移气缸807的推杆上通过搬运夹爪气缸安装板808设置有搬运夹爪气缸809,所述搬运夹爪气缸809的夹爪上设置有搬运夹爪810。Referring to Fig. 10, in this embodiment, the
所述直线搬运机构8的工作原理如下:The operating principle of the
搬运直线模组802在搬运直线模组伺服马达803的驱动下,带动搬运上下位移气缸804、搬运前后位移气缸807、搬运夹爪气缸809、搬运夹爪810在定距橡皮安装工位、护套安装工位、刷油工位、上座与压缩橡皮安装工位及下料工位之间左右移动,当到达某个工位时,根据该工位所处的前后位置,搬运前后位移气缸807带动搬运夹爪气缸809向前或向后移动,使得搬运夹爪810移动至该工位的正上方,搬运上下位移气缸804带动搬运前后位移气缸807、搬运夹爪气缸809向下移动,搬运夹爪气缸809带动搬运夹爪810夹取该工位上的弹簧,然后搬运上下位移气缸804带动搬运前后位移气缸807、搬运夹爪气缸809向上复位,搬运直线模组802在搬运直线模组伺服马达803的驱动下,带动搬运上下位移气缸804、搬运前后位移气缸807、搬运夹爪气缸809、搬运夹爪810及被夹取的弹簧移动至下一个工位。The conveying
本发明的整个工作过程如下:Whole work process of the present invention is as follows:
1、操作员首先把弹簧、定距橡皮包含长、短两种、护套、上座、压缩橡皮等物料分别放置至在对应的料仓或振动盘中,准备好装有油脂的油桶,并把吸油泵插入油桶,在下料机构9的下方准备好接料框;1. The operator first places springs, fixed distance rubbers including long and short types, sheaths, upper seats, compression rubbers and other materials in the corresponding silos or vibrating plates, and prepares oil drums with grease, and Insert the oil suction pump into the oil drum, and prepare the receiving frame under the
2、给设备初始化,按启操作面板13上的动按钮,启动机器;2. To initialize the equipment, press the start button on the
3、弹簧上料及定位机构2开始工作,将弹簧进行阶梯式地逐根抬升,当一根弹簧被抬升至定距橡皮安装工位时,弹簧上料及定位机构2将弹簧夹紧固定;3. The spring feeding and
4、定距橡皮上料及安装机构3开始工作,将长的或短的定距橡皮进行阶梯式地逐根抬升,当一根长的或短的定距橡皮被抬升至距橡皮安装工位时,定距橡皮上料及安装机构3推动定距橡皮塞入位于定距橡皮安装工位的弹簧内孔里,即完成定距橡皮的组装;4. The fixed-distance rubber feeding and
5、当定距橡皮上料及安装机构3的定居橡皮推杆复位后,弹簧上料及定位机构2的弹簧压紧块复位,此时直线搬运机构8开始工作,将位于定距橡皮安装工位处上完成定距橡皮组装的弹簧夹起并搬运至护套安装工位;5. When the rubber push rod of the fixed-distance rubber feeding and
6、弹簧护套安装机构4开始工作,先拾取一个弹簧护套并转移至护套撑开工位,将其调整至水平位置后并撑开,然后将位于护套安装工位处完成定距橡皮组装的弹簧夹紧固定,此时直线搬运机构8随即松开弹簧,接着弹簧护套安装机构4通过弹簧与护套的相向运动,将撑开的护套套在弹簧的指定位置,最后弹簧护套安装机构4复位并将护套复原,并将护套限位在弹簧的指定位置,从而完成定居橡皮的安装;6. The spring
7、直线搬运机构8开始工作,将位于护套安装工位处完成护套组装的弹簧夹起并搬运至刷油工位,刷油机构5随即开始工作,首先将弹簧夹紧,直线搬运机构8随即松开弹簧,然后刷油机构5带动弹簧匀速旋转,并对旋转中的弹簧进行刷油,通过旋转和左右横移的方式将油脂均匀涂抹在弹簧外表,从而完成刷油,最后刷油机构复位;7. The linear conveying
8、直线搬运机构8开始工作,夹取刷油后的弹簧,并将其从刷油工位搬运至上座与压缩橡皮安装工位,上座安装机构6和压缩橡皮安装机构7将上座与压缩橡皮安装工位处刷油后的弹簧夹紧跟固定,直线搬运机构8松开刷油后的弹簧,首先由上座安装机构6拾取一个上座并安装到刷油后的弹簧的端部,然后上座安装机构6复位,再有压缩橡皮安装机构7拾取一个压缩橡皮并安装到已经安装到弹簧端部的上座上,从而完成上座和压缩橡皮的安装,最后压缩橡皮安装机构7复位,至此完成弹簧组件的全部装配;8. The linear conveying
9、直线搬运机构8开始工作,夹取完成全部装配的弹簧组件,并将其从上座与压缩橡皮安装工位搬运至下料工位的下料机构9上,弹簧组件依靠自身重力或下料机构9的传输,下滑至物料框里;9. The
10、从弹簧上料到依次安装定距橡皮、安装护套、刷油、安装上座、安装压缩橡皮及下料,一根弹簧的装配及刷油时间在20秒左右,设备不断重复以上1~9的工作步骤,连续完成弹簧组装及刷油。10. From the spring loading to the installation of the fixed distance rubber, the installation of the sheath, the oiling, the installation of the upper seat, the installation of the compression rubber and the blanking, the assembly and oiling time of a spring is about 20 seconds, and the equipment keeps repeating the above 1~ 9 working steps, complete the spring assembly and oil brushing continuously.
操作员在合适时机不断往料仓和振动盘添加对应的配件,直至弹簧用完后,机器自动清料后停止,操作员将完成品取走即可。The operator keeps adding corresponding accessories to the hopper and vibrating plate at the right time until the spring is used up, the machine automatically clears the material and stops, and the operator just takes the finished product away.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN116038326B (en) | 2025-05-23 |
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