CN116023047A - Calcium aluminate cement raw material taking ferrotitanium slag as main material and preparation method thereof - Google Patents

Calcium aluminate cement raw material taking ferrotitanium slag as main material and preparation method thereof Download PDF

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Publication number
CN116023047A
CN116023047A CN202111253588.8A CN202111253588A CN116023047A CN 116023047 A CN116023047 A CN 116023047A CN 202111253588 A CN202111253588 A CN 202111253588A CN 116023047 A CN116023047 A CN 116023047A
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China
Prior art keywords
slag
ferrotitanium
aluminate cement
calcium aluminate
raw material
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CN202111253588.8A
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邱文冬
阮国智
冯笠
王庆恒
张智慧
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Baowu Equipment Intelligent Technology Co Ltd
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Baowu Equipment Intelligent Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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Abstract

The invention discloses a calcium aluminate cement raw material taking titanium-iron slag as a main material and a preparation method thereof, wherein the calcium aluminate cement raw material comprises Al with a certain component ratio 2 O 3 、TiO 2 、CaO、MgO、Fe 2 O 3 And SiO 2 . When slag is discharged in the production process of ferrotitanium smelting, molten ferrotitanium slag is directly discharged into an adjacent electric furnace; adding quicklime accounting for 25-40 wt% of the slag amount according to the ferrotitanium slag amount, heating an electric furnace to a certain temperature, and preserving heat, wherein the quicklime fully reacts with ferrotitanium slag; blowing out ferrotitanium slag in a molten state, cooling and crushing the ferrotitanium slag into powder, thus obtaining the calcium aluminate cement raw material taking the ferrotitanium slag as a main material. The aluminumThe calcium aluminate cement raw material and the preparation method thereof have the advantages of energy conservation, environmental protection, low cost, stable components, high bonding strength, low heat generation and the like, can replace part of pure calcium aluminate cement in a refractory castable system, are suitable for being used as refractory raw materials, and have simple preparation process.

Description

Calcium aluminate cement raw material taking ferrotitanium slag as main material and preparation method thereof
Technical Field
The invention relates to the technical field of industrial waste recycling, in particular to a calcium aluminate cement raw material taking ferrotitanium slag as a main material and a preparation method thereof.
Background
The titanium iron slag is waste slag generated when ferrotitanium alloy is smelted by an aluminothermic method, is mainly used as secondary ore to recycle titanium and aluminum, or is used for building material ingredients, or is used for replacing traditional alumina raw materials in the refractory material industry after processing, and has low utilization value. The appearance of the ferrotitanium slag is black or dark brown solid, has high hardness and bright section, is similar to black SiC, is stable under natural conditions, and does not react with air and water. The titanium iron slag also contains partial metal simple substance titanium and ferric oxide, and the titanium iron slag can be directly used as a raw material of a refractory material without treatment, but in actual use, the volume expansion is large at 1400 ℃, weight gain can occur, and the high-temperature service performance of the material is reduced. Therefore, it is necessary to treat the calcium titanate aluminate as a refractory raw material in the recovery of the titanium slag, and to reduce the impurity and the low-melting content.
Chinese patent document CN1554778A discloses a low-titanium calcium aluminate and a preparation method thereof, which adopts industrial alumina and byproducts thereof, calcite or limestone, fluorite and feldspar as raw materials, and prepares the low-titanium calcium aluminate through crushing, mixing, melting, cooling, crushing and screening, wherein the material is used for replacing low-grade bauxite raw materials and has no good utilization value.
Disclosure of Invention
The invention aims to solve the technical problem of providing the calcium aluminate cement raw material taking the ferrotitanium slag as the main material and the preparation method thereof, and the calcium aluminate cement raw material and the preparation method thereof have the advantages of energy conservation, environmental protection, low cost, stable components, high bonding strength, low heat generation and the like, can replace part of pure calcium aluminate cement in a refractory castable system, are suitable for being used as refractory raw materials, and have simple preparation process.
In order to solve the technical problems, the calcium aluminate cement raw material taking the titanium iron slag as the main material comprises 50.0 to 58.0 weight percent of Al 2 O 3 、7.0~9.5wt% TiO 2 、32.0~38.0wt%CaO、1~2wt%MgO、0~0.5wt% Fe 2 O 3 And 0 to 1wt% SiO 2
Further, the phase composition of the raw materials is calcium monoaluminate, calcium dialuminate and calcium titanate, and part of the glass phase.
The preparation method of the calcium aluminate cement raw material taking the titanium iron slag as the main material comprises the following steps:
step one, directly discharging molten ferrotitanium slag into an adjacent electric furnace when slag is discharged in the production of ferrotitanium in the smelting process;
adding quicklime accounting for 25-40 wt% of the slag amount according to the ferrotitanium slag amount, heating to 1350-1450 ℃ in an electric furnace, and preserving heat for 30-60 minutes to fully react the quicklime with the ferrotitanium slag;
blowing out the ferrotitanium slag in a molten state, cooling, and crushing into powder with the particle size of below 200 meshes to obtain the calcium aluminate cement raw material taking the ferrotitanium slag as a main material.
Further, the ferrotitanium slag component comprises 70.0 to 80.0 weight percent of Al 2 O 3 、10.0~15.0 wt % TiO 2 、8.0~12.0 wt %CaO、1~2.5 wt %MgO、0~0.5 wt % Fe 2 O 3 And 0 to 0.5. 0.5 wt% SiO 2
Further, the mass percentage of CaO in the quicklime added in the second step is 90.0-95.0%.
Because the calcium aluminate cement raw material taking ferrotitanium slag as the main material and the preparation method thereof adopt the technical proposal, the calcium aluminate cement raw material comprises 50.0 to 58.0 weight percent of Al 2 O 3 、7.0~9.5wt% TiO 2 、32.0~38.0wt%CaO、1~2wt%MgO、0~0.5wt% Fe 2 O 3 And 0 to 1wt% SiO 2 . When slag is discharged in the production process of ferrotitanium smelting, molten ferrotitanium slag is directly discharged into an adjacent electric furnace; adding quicklime accounting for 25-40 wt% of the slag amount according to the ferrotitanium slag amount, heating to 1350-1450 ℃ in an electric furnace, and preserving heat for 30-60 minutes to fully react the quicklime with ferrotitanium slag; blowing out ferrotitanium slag in a molten state, cooling and crushing the ferrotitanium slag into powder with the particle size of below 200 meshes to obtain the calcium aluminate cement raw material taking the ferrotitanium slag as a main material. The calcium aluminate waterThe mud raw material and the preparation method thereof have the advantages of energy conservation, environmental protection, low cost, stable components, high bonding strength, low heat generation and the like, can replace part of pure calcium aluminate cement in a refractory castable system, are suitable for being used as refractory raw materials, and have simple preparation process.
Detailed Description
The calcium aluminate cement raw material taking the titanium-iron slag as the main material comprises 50.0 to 58.0 weight percent of Al 2 O 3 、7.0~9.5wt% TiO 2 、32.0~38.0wt%CaO、1~2wt%MgO、0~0.5wt% Fe 2 O 3 And 0 to 1wt% SiO 2
Preferably, the phase composition of the feedstock is calcium monoaluminate, calcium dialuminate and calcium titanate, and a part of the glass phase.
The preparation method of the calcium aluminate cement raw material taking the titanium iron slag as the main material comprises the following steps:
step one, directly discharging molten ferrotitanium slag into an adjacent electric furnace when slag is discharged in the production of ferrotitanium in the smelting process;
adding quicklime accounting for 25-40 wt% of the slag amount according to the ferrotitanium slag amount, heating to 1350-1450 ℃ in an electric furnace, and preserving heat for 30-60 minutes to fully react the quicklime with the ferrotitanium slag;
blowing out the ferrotitanium slag in a molten state, cooling, and crushing into powder with the particle size of below 200 meshes to obtain the calcium aluminate cement raw material taking the ferrotitanium slag as a main material.
Preferably, the ferrotitanium slag component comprises 70.0 to 80.0 weight percent of Al 2 O 3 、10.0~15.0 wt % TiO 2 、8.0~12.0 wt %CaO、1~2.5 wt %MgO、0~0.5 wt % Fe 2 O 3 And 0 to 0.5. 0.5 wt% SiO 2
Preferably, the mass percentage of CaO in the quicklime added in the second step is 90.0-95.0%.
In example 1, when ferrotitanium alloy is smelted to produce slag, molten ferrotitanium slag is directly discharged into an adjacent electric furnace, quicklime accounting for 30wt% of the slag is added according to the slag amount, the slag is heated to 1380 ℃ by the electric furnace, the temperature is kept for 30 minutes, ferrotitanium slag in a molten state is blown out, and the ferrotitanium slag is crushed into powder with the particle size of less than 200 meshes after cooling, so that the calcium aluminate cement raw material taking the ferrotitanium slag as a main material is obtained. The phase composition of the raw material is mainly calcium monoaluminate, calcium dialuminate and calcium titanate through X-ray diffraction analysis. The calcium monoaluminate and the calcium dialuminate in the composition of the raw material phase are the composition of the pure calcium aluminate cement.
In example 2, when ferrotitanium alloy is smelted to produce slag, molten ferrotitanium slag is directly discharged into an adjacent electric furnace, quicklime accounting for 34wt% of the slag is added according to the slag amount, the electric furnace is used for heating, the temperature is kept at 1400 ℃ for 45 minutes, ferrotitanium slag in a molten state is blown out, and the ferrotitanium slag is crushed into powder with the particle size of less than 200 meshes after cooling, so that the calcium aluminate cement raw material taking the ferrotitanium slag as a main material is obtained. The phase composition of the raw material is mainly calcium monoaluminate, calcium dialuminate and calcium titanate through X-ray diffraction analysis. The calcium monoaluminate and the calcium dialuminate in the composition of the raw material phase are the composition of the pure calcium aluminate cement.
The method for preparing the calcium aluminate cement raw material by taking the titanium iron slag as the main material fully utilizes the latent heat of the slag, has low preparation cost, and the calcium aluminate cement raw material prepared by electric melting has the advantages of stable components, high bonding strength, low heat generation and the like, can replace part of expensive pure calcium aluminate cement in a refractory castable system, and is suitable for being used as a refractory raw material.

Claims (5)

1. A calcium aluminate cement raw material taking ferrotitanium slag as a main material is characterized in that: the raw materials comprise 50.0 to 58.0 weight percent of Al 2 O 3 、7.0~9.5wt% TiO 2 、32.0~38.0wt%CaO、1~2wt%MgO、0~0.5wt% Fe 2 O 3 And 0 to 1wt% SiO 2
2. The calcium aluminate cement raw material using titanium-iron slag as a main material according to claim 1, wherein: the phase composition of the raw materials comprises calcium monoaluminate, calcium dialuminate and calcium titanate and part of glass phase.
3. A method for preparing the calcium aluminate cement raw material taking the ferrotitanium slag as the main material according to claim 1 or 2, which is characterized by comprising the following steps:
step one, directly discharging molten ferrotitanium slag into an adjacent electric furnace when slag is discharged in the production of ferrotitanium in the smelting process;
adding quicklime accounting for 25-40 wt% of the slag amount according to the ferrotitanium slag amount, heating to 1350-1450 ℃ in an electric furnace, and preserving heat for 30-60 minutes to fully react the quicklime with the ferrotitanium slag;
blowing out the ferrotitanium slag in a molten state, cooling, and crushing into powder with the particle size of below 200 meshes to obtain the calcium aluminate cement raw material taking the ferrotitanium slag as a main material.
4. The method for preparing the calcium aluminate cement raw material with the titanium iron slag as the main material according to claim 3, wherein the method comprises the following steps: the ferrotitanium slag component comprises 70.0 to 80.0 weight percent of Al 2 O 3 、10.0~15.0 wt % TiO 2 、8.0~12.0 wt %CaO、1~2.5 wt %MgO、0~0.5 wt % Fe 2 O 3 And 0 to 0.5. 0.5 wt% SiO 2
5. The method for preparing the calcium aluminate cement raw material with the titanium iron slag as the main material according to claim 3, wherein the method comprises the following steps: the mass percentage of CaO content in the quicklime added in the second step is 90.0-95.0%.
CN202111253588.8A 2021-10-27 2021-10-27 Calcium aluminate cement raw material taking ferrotitanium slag as main material and preparation method thereof Pending CN116023047A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB908073A (en) * 1959-01-26 1962-10-17 Steinwerke Feuerfest Karl Albe Improvements in the manufacture of refractory alumina cements
CN1554778A (en) * 2003-12-26 2004-12-15 张延大 Low-titanium calcium aluminate and its preparing method
US20070266902A1 (en) * 2006-05-16 2007-11-22 Harsco Technologies Corporation Regenerated calcium aluminate product and process of manufacture
CN102923976A (en) * 2012-11-23 2013-02-13 攀枝花钢城集团有限公司 Aluminate cement preparation method
CN106904982A (en) * 2017-03-24 2017-06-30 武汉科技大学 High alumina insulating refractory raw material with ferrotianium slag as major ingredient and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB908073A (en) * 1959-01-26 1962-10-17 Steinwerke Feuerfest Karl Albe Improvements in the manufacture of refractory alumina cements
CN1554778A (en) * 2003-12-26 2004-12-15 张延大 Low-titanium calcium aluminate and its preparing method
US20070266902A1 (en) * 2006-05-16 2007-11-22 Harsco Technologies Corporation Regenerated calcium aluminate product and process of manufacture
CN102923976A (en) * 2012-11-23 2013-02-13 攀枝花钢城集团有限公司 Aluminate cement preparation method
CN106904982A (en) * 2017-03-24 2017-06-30 武汉科技大学 High alumina insulating refractory raw material with ferrotianium slag as major ingredient and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李祖树,徐楚韶,李在妙,周友全: "用高炉钛渣冶炼钛硅合金的研究", 重庆大学学报(自然科学版), no. 04 *

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