CN116022633A - Multistage linkage balance and self-adjustment system module mounting structure and process - Google Patents
Multistage linkage balance and self-adjustment system module mounting structure and process Download PDFInfo
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- CN116022633A CN116022633A CN202111247488.4A CN202111247488A CN116022633A CN 116022633 A CN116022633 A CN 116022633A CN 202111247488 A CN202111247488 A CN 202111247488A CN 116022633 A CN116022633 A CN 116022633A
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Abstract
The invention belongs to the field of module skid block installation, and relates to a module installation structure of a multistage linkage balancing and self-adjusting system. The invention can simply and quickly adjust the lifting balance of the die prying block, and improves the installation efficiency and construction safety of the die prying block.
Description
Technical Field
The invention relates to a module installation structure and a module installation process of a multistage linkage balancing and self-adjusting system, and belongs to the field of module skid block installation.
Background
The modular construction concept appears in the 60 th century of the 20 th century, and in recent years, the industry of China rapidly develops, and compared with the traditional construction method, the modular construction has a plurality of advantages, the construction period can be obviously shortened, and the project cost and risk are reduced; at present, in order to achieve intensive management and benefit maximization, modular construction is a necessary choice and development trend; in engineering construction installation and overhauling transformation engineering, in the prior art, large-scale steel structures, equipment and pipelines are assembled into a module for prefabricating installation, and the hoisting balance and accurate installation of the module are very important in the installation and implementation process, but the module usually has the characteristics of large geometric dimension and non-geometric center of hoisting gravity, and the module is easy to be subjected to unbalanced load and deformation during hoisting, so that the module cannot be accurately installed.
Disclosure of Invention
The invention aims to solve the technical problems that: the utility model provides a overcome prior art's is not enough, proposes a multistage linkage balance and self-interacting system module mounting structure and technology, can simple quick adjustment module hoist and mount balance, improves module installation effectiveness and construction safety.
The invention relates to a module installation structure of a multistage linkage balancing and self-adjusting system, which comprises a primary distributor, a secondary regulator, a tertiary regulator, a balancing truss and an automatic regulating unit, wherein the primary distributor is connected with the top of the balancing truss through a plurality of secondary regulators, the bottom of the balancing truss is connected with a module prying block through a plurality of tertiary regulators, and the top of the balancing truss is provided with the automatic regulating unit.
The balance truss can be formed by welding a plurality of vertical rod pieces, a plurality of transverse rod pieces, a plurality of inclined rod pieces and a plurality of longitudinal rod pieces according to the size of the die prying block, and can be assembled in multiple specifications, so that the construction cost is reduced. When the die prying block is hoisted, the balance of the die prying block can be adjusted in a multistage mode through the cooperation of the secondary regulator, the tertiary regulator and the automatic regulating unit, the die prying block is simple and quick, and the die prying block mounting efficiency and the construction safety are improved.
Preferably, the first-level distributor comprises a tension distribution seat, two opposite lug plates are arranged at the top of the tension distribution seat, through holes are formed in the upper parts of the lug plates, the through holes are externally connected with hooks of hoisting equipment, a plurality of bosses are correspondingly arranged on two opposite side surfaces of the tension distribution seat respectively, pin shaft mounting holes are formed in the bosses, pin shafts sequentially penetrate through the pin shaft mounting holes, and the pin shafts between two adjacent bosses are connected with the second-level regulator. The arrangement of the bosses can provide a plurality of mounting positions for the secondary regulator, the connection positions of the secondary regulator and the primary distributor can be selected according to the hoisting positions of the balance truss, and the application range is wide; the pin shaft is in interference fit with the pin shaft mounting hole of the boss, so that the pin shaft is prevented from being movably separated in the hoisting process, the pin shaft is firmly connected, and the safety and the reliability are high.
Preferably, the secondary regulator comprises a guy cable, the middle part of the guy cable is sleeved with the pin shaft, two ends of the guy cable are respectively connected with one end of an adjustable pull rod, and the other end of the adjustable pull rod is connected with the top of the balance truss.
Preferably, the adjustable pull rod I comprises a hanging buckle I, a wire sleeve I and a connecting joint I, one end of the hanging buckle I is in threaded connection with one end of the wire sleeve, the other end of the hanging buckle I is connected with the balance truss in a hanging mode, the other end of the wire sleeve is in threaded connection with one end of the connecting joint I, the other end of the connecting joint I is connected with the inhaul cable, and a tension sensor I is arranged at the bottom of one end of the hanging buckle I in threaded connection with the wire sleeve. When the lifting device is used for lifting, the first tension sensors can respectively detect the tension of the corresponding first adjustable pull rods, the first tension sensors are externally connected with a control system, the first tension sensors respectively feed back the detected tension values of the corresponding first adjustable pull rods to the control system, the control system displays the received tension values of the first tension sensors on an external display screen, a worker judges whether the tension of the first adjustable pull rods is consistent or not according to the display tension values, if the tension of the first adjustable pull rods is inconsistent, the tension of the first adjustable pull rods is consistent by adjusting the threaded connection between the first lifting buckle and the first connecting joint and the first wire sleeve, and the length of the first adjustable pull rods is adjusted.
Preferably, the three-level regulator comprises a frame type pull rod and an adjustable pull rod II, wherein the frame type pull rod is hung on a support on one side of the balance truss, the bottom of the frame type pull rod is connected with one end of the adjustable pull rod II, and the other end of the adjustable pull rod II is connected with the die prying block.
Preferably, the frame type pull rod comprises a first transverse supporting plate and a second transverse supporting plate, the tops of the second transverse supporting plates are respectively and fixedly connected with the bottoms of two corresponding vertical threaded rods, and the upper parts of the threaded rods penetrate through the first transverse supporting plates and are connected with the first nuts in a matched manner; the bottom of the transverse supporting plate II is fixedly connected with an adapter through a bolt I, and the adapter is connected with an adjustable pull rod II. The frame type pull rods are sequentially sleeved on the transverse rod pieces on the two opposite sides of the balance truss, so that the positions of the frame type pull rods on the transverse rod pieces of the balance truss are adjustable, and the adjustable pull rods II connected with the bottoms of the frame type pull rods are hung on corresponding hanging points of the die prying blocks.
Preferably, the adjustable pull rod II comprises a hanging buckle II, a wire sleeve II and a connecting joint II, wherein one end of the hanging buckle II is in threaded connection with one end of the wire sleeve II, the other end of the hanging buckle II is connected with the die prying block in a hanging mode, the other end of the wire sleeve II is in threaded connection with one end of the connecting joint II, the other end of the connecting joint II is sleeved on the lower portion of the frame type pull rod, and a tension sensor II is arranged at the bottom of one end of the hanging buckle II in threaded connection with the wire sleeve II. When the lifting device is used for lifting, the tension sensors can respectively detect the tension of the corresponding adjustable tension rods II, the tension sensors II are externally connected with a control system, the tension sensors II respectively feed back the detected tension values of the corresponding adjustable tension rods II to the control system, the control system displays the received tension values of the tension sensors II on an external display screen, a worker judges whether the tension of the adjustable tension rods II is consistent according to the display tension values, and if the tension of the adjustable tension rods II is inconsistent, the tension of the adjustable tension rods II is consistent by adjusting threaded connection between the lifting buckle II and the connecting joint II and the wire sleeve II, and the length of the adjustable tension rods II is adjusted.
Preferably, the automatic regulating unit comprises a track and a counterweight basket, wherein the bottom of the track is fixed at the top of the balance truss, a sliding block matched with the track for use is fixedly connected with the bottom of the counterweight basket, one side of the sliding block is connected with a nut through a connecting rod, one end of a screw rod matched with the nut for use is connected with an output shaft of a motor, the bottom of the motor is fixed on the balance truss, the other end of the screw rod is in threaded connection with a fixing seat, and the bottom of the fixing seat is fixed on the balance truss. A threaded hole is formed in one side of the sliding block, so that the sliding block is fixedly connected with the connecting rod through a bolt; the motor is externally connected with a control system, the motor is controlled to rotate forward and backward through the control system, the motor drives the screw rod to rotate, the screw rod rotates to drive the screw nut to move forward and backward, the screw nut drives the sliding block to move forward and backward along the track through the connecting rod, and the sliding block drives the counterweight basket to move forward and backward along the track, so that the balance of the die prying block at the track position is adjusted through automatic control of the counterweight basket.
A multistage linkage balance and self-adjustment system module installation process comprises the following steps:
(1) the automatic adjusting unit is combined with the balance truss: the bottom of a rail of the automatic adjusting unit is welded on the balance truss, the top of the sliding block is fixedly connected with the counterweight basket through a screw, the bottom of the sliding block is matched and installed at the middle position of the rail, and a counterweight block accounting for 5% of the weight of the die prying block is placed in the counterweight basket; an output shaft of a motor is fixedly connected with one end of a screw rod, the other end of the screw rod is in threaded connection with a fixed seat, the motor and the fixed seat are respectively fixed on a balance truss on one side of a slideway, and a nut matched with the screw rod is fixedly connected with one side of a sliding block through a connecting rod;
(2) a plurality of three-stage regulators are sequentially arranged on two opposite sides of the balance truss: firstly, a threaded rod of a three-level regulator and a first transverse supporting plate are sleeved on a support on one side of a balance truss, and then the threaded rod is fixedly connected with the first transverse supporting plate by a first nut; one end of an adjustable pull rod II provided with a connecting joint II is sleeved on the adaptor, and the adaptor is connected with the bottom of a transverse supporting plate II by utilizing a bolt I and a nut I; sequentially adjusting the positions of a plurality of frame type pull rods on the balance truss, and connecting the other end of the adjustable pull rod connected with the frame type pull rod with a lifting point of the die pry block;
(3) the primary distributor is mounted with the secondary regulator: hanging hooks of the existing hoisting equipment on through holes of lug plates of a tension distribution seat, enabling one ends of a plurality of inhaul cables of a secondary regulator to sequentially pass through a pin shaft of a primary distributor and the tension distribution seat, respectively connecting one ends of an adjustable pull rod with a connecting joint I at two ends of the inhaul cables, and hanging the other ends of the adjustable pull rods I on a balance truss;
(4) hoisting equipment lifts by crane: firstly, the tension force fed back by the tension force sensors is used for adjusting the first adjustable pull rod, the tension force of each first adjustable pull rod is adjusted to be consistent, then the tension force fed back by the tension force sensors is used for adjusting the second adjustable pull rod, the tension force of each second adjustable pull rod is adjusted to be consistent, the balance state of the die prying block is checked, and if the die prying block is unbalanced, the die prying block is balanced by adjusting the position of the counterweight basket on a track.
Compared with the prior art, the invention has the following beneficial effects:
the invention has reasonable structural design, the first-stage distributor is connected with the second-stage regulator, the adjustable pull rod of the second-stage regulator is connected with the balance truss, the balance truss is provided with the automatic regulating unit, the balance truss is connected with the lifting point of the die prying block through the third-stage regulator, the adjustable pull rod I is regulated through the tension fed back by the plurality of the tension sensors I, the tension of each adjustable pull rod I is regulated to be consistent, then the tension fed back by the tension sensor II is regulated to be consistent, the balance state of the die prying block is checked, if the die prying block is unbalanced, the automatic regulating unit automatically regulates the position of the counterweight basket on the track, so that the die prying block is balanced, the lifting balance of the die prying block is simply and quickly regulated, the die prying block mounting efficiency and construction safety are improved, and the die prying block is accurately mounted.
Drawings
FIG. 1, schematic diagram of a modular installation of a multi-stage linkage balancing and self-adjusting system;
FIG. 2 is an enlarged schematic view of the primary distributor structure;
FIG. 3 is an enlarged schematic view of a construction of the adjustable tie rod;
FIG. 4 is an enlarged schematic view of the structure of the automatic adjusting unit;
FIG. 5 is an enlarged schematic view of a balance truss structure;
FIG. 6 is an enlarged schematic view of a frame type tie rod structure;
FIG. 7 is an enlarged schematic view of the weight basket structure.
FIG. 8 is an enlarged schematic view of the second structure of the adjustable tie rod.
In the figure: 1. an adjustable pull rod II; 2. a frame type pull rod; 3. a counterweight basket; 4. a boss; 5. ear plates; 6. a pin shaft; 7. a guy cable; 8. an adjustable pull rod I; 9. a balance truss; 10. a track; 11. a first connecting joint; 12. a first silk sleeve; 13. a hanging buckle I; 14. a motor; 15. a slide block; 16. a fixing seat; 17. a screw rod; 18. a nut; 19. a connecting rod; 20. an oblique rod piece; 21. a transverse rod member; 22. a vertical rod piece; 23. a longitudinal bar; 24. a first nut; 25. a transverse support plate I; 26. a threaded rod; 27. a transverse support plate II; 28. a first bolt; 29. an adapter; 30. a second connecting joint; 31. a second silk sleeve; 32. and a hanging buckle II.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1-8, the module installation structure of the multistage linkage balancing and self-adjusting system comprises a first-stage distributor, a second-stage regulator, a third-stage regulator, a balancing truss 9 and an automatic adjusting unit, wherein the first-stage distributor is connected with the top of the balancing truss 9 through a plurality of second-stage regulators, the bottom of the balancing truss 9 is connected with a module prying block through a plurality of third-stage regulators, and the top of the balancing truss 9 is provided with the automatic adjusting unit.
In this embodiment:
the primary distributor comprises a tension distribution seat, two opposite lug plates 5 are arranged at the top of the tension distribution seat, through holes are formed in the upper parts of the lug plates 5, the through holes are externally connected with hooks of hoisting equipment, a plurality of bosses 4 are correspondingly arranged on two opposite side surfaces of the tension distribution seat respectively, pin shaft 6 mounting holes are formed in the bosses 4, the pin shafts 6 sequentially penetrate through the pin shaft 6 mounting holes, and the pin shafts 6 between two adjacent bosses 4 are connected with the secondary regulator. The arrangement of the bosses 4 can provide a plurality of mounting positions for the secondary regulator, the connection position of the secondary regulator and the primary distributor can be selected according to the hoisting position of the balance truss 9, and the application range is wide; the pin shaft 6 is in interference fit with the pin shaft 6 mounting hole of the boss 4, so that the pin shaft 6 is prevented from being movably separated in the hoisting process, the pin shaft 6 is firmly connected, and the safety and reliability are high.
The secondary regulator comprises a guy cable 7, the middle part of the guy cable 7 is sleeved with the pin shaft 6, two ends of the guy cable 7 are respectively connected with one end of an adjustable pull rod 8, and the other end of the adjustable pull rod 8 is connected with the top of a balance truss 9.
The adjustable pull rod I8 comprises a hanging buckle I13, a wire sleeve I12 and a connecting joint I11, one end of the hanging buckle I13 is in threaded connection with one end of the wire sleeve I12, the other end of the hanging buckle I13 is connected with the balance truss 9 in a hanging mode, the other end of the wire sleeve I12 is in threaded connection with one end of the connecting joint I11, the other end of the connecting joint I11 is connected with the inhaul cable 7, and a tension sensor I is arranged at the bottom of one end of the hanging buckle I13 in threaded connection with the wire sleeve I12. When the lifting device is used for lifting, the first tension sensors can respectively detect the tension of the corresponding adjustable tension rods 8, the first tension sensors are externally connected with a control system, the first tension sensors respectively feed back the detected tension values of the corresponding adjustable tension rods 8 to the control system, the control system displays the received tension values of the first tension sensors on an external display screen, a worker judges whether the tension of the adjustable tension rods 8 is consistent according to the display tension values, if the tension of the adjustable tension rods 8 is inconsistent, the tension of the adjustable tension rods 8 is consistent by adjusting the threaded connection between the lifting buckle 13 and the connecting joint 11 and the wire sleeve 12, and the length of the adjustable tension rods 8 is adjusted.
The three-level regulator comprises a frame type pull rod 2 and an adjustable pull rod II 1, wherein the frame type pull rod 2 is hung on a support on one side of a balance truss 9, the bottom of the frame type pull rod 2 is connected with one end of the adjustable pull rod II 1, and the other end of the adjustable pull rod II 1 is connected with a die prying block.
The frame type pull rod 2 comprises a first transverse supporting plate 25 and a second transverse supporting plate 27, the tops of the second transverse supporting plates 27 are respectively and fixedly connected with the bottoms of two corresponding vertical threaded rods 26, and the upper parts of the threaded rods 26 penetrate through the first transverse supporting plate 25 and are connected with the first nut 24 in a matched manner; the bottom of the second transverse supporting plate 27 is fixedly connected with an adapter 29 through a first bolt 28, and the adapter 29 is connected with the second adjustable pull rod 1. The frame type pull rods 2 are sequentially sleeved on the transverse rod pieces 21 on the two opposite sides of the balance truss 9, so that the positions of the frame type pull rods 2 on the transverse rod pieces 21 of the balance truss 9 are adjustable, and the adjustable pull rods II 1 connected with the bottoms of the frame type pull rods 2 are hung on corresponding hanging points of the die prying blocks.
The adjustable pull rod II 1 comprises a hanging buckle II 32, a wire sleeve II 31 and a connecting joint II 30, one end of the hanging buckle II 32 is in threaded connection with one end of the wire sleeve II 31, the other end of the hanging buckle II 32 is connected with a die prying block in a hanging mode, the other end of the wire sleeve II 31 is in threaded connection with one end of the connecting joint II 30, the other end of the connecting joint II 30 is sleeved on the lower portion of the frame type pull rod 2, and a tension sensor II is arranged at the bottom of one end of the hanging buckle II 32 in threaded connection with the wire sleeve II 31. When the lifting device is used for lifting, the tension sensors can respectively detect the tension of the corresponding adjustable tension rods II 1, the tension sensors II are externally connected with a control system, the tension sensors II respectively feed back the detected tension values of the corresponding adjustable tension rods II 1 to the control system, the control system displays the received tension values of the tension sensors II on an external display screen, a worker judges whether the tension of the adjustable tension rods II 1 is consistent according to the display tension values, and if the tension of the adjustable tension rods II 1 is inconsistent, the tension of the adjustable tension rods II 1 is consistent by adjusting the threaded connection between the lifting buckle II 32 and the connecting joint II 30 and the wire sleeve II 31, and the length of the adjustable tension rods II 1 is adjusted.
The automatic adjusting unit comprises a track 10 and a counterweight basket 3, wherein the bottom of the track 10 is fixed at the top of a balance truss 9, a sliding block 15 matched with the track 10 is fixedly connected with the bottom of the counterweight basket 3, one side of the sliding block 15 is connected with a nut 18 through a connecting rod 19, one end of a lead screw 17 matched with the nut 18 is connected with an output shaft of a motor 14, the bottom of the motor 14 is fixed on the balance truss 9, the other end of the lead screw 17 is in threaded connection with a fixed seat 16, and the bottom of the fixed seat 16 is fixed on the balance truss 9. A threaded hole is formed in one side of the sliding block 15, so that the sliding block 15 is fixedly connected with the connecting rod 19 through a bolt; the motor 14 is externally connected with a control system, the motor 14 is controlled to rotate forwards and backwards through the control system, the motor 14 drives the screw rod 17 to rotate, the screw rod 17 rotates to drive the screw nut 18 to move forwards and backwards, the screw nut 18 drives the sliding block 15 to move forwards and backwards along the track 10 through the connecting rod 19, and the sliding block 15 drives the counterweight basket 3 to move forwards and backwards along the track 10, so that the balance of the module is adjusted at the position of the track 10 through automatic control of the counterweight basket 3.
The balance truss 9 can be formed by welding a plurality of vertical rod pieces 22, a plurality of transverse rod pieces 21, a plurality of inclined rod pieces 20 and a plurality of longitudinal rod pieces 23 according to the size of the die prying block, and can be assembled in multiple specifications, so that the construction cost is reduced.
A multistage linkage balance and self-adjustment system module installation process comprises the following steps:
(1) the automatic adjusting unit is combined with a balance truss 9: the bottom of a rail 10 of an automatic adjusting unit is welded on a balance truss 9, the top of a sliding block 15 is fixedly connected with a counterweight basket 3 through a screw, the bottom of the sliding block 15 is matched and installed in the middle of the rail 10, and a counterweight with 5% of the weight of a die prying block is placed in the counterweight basket 3; an output shaft of a motor 14 is fixedly connected with one end of a lead screw 17, the other end of the lead screw 17 is in threaded connection with a fixed seat 16, the motor 14 and the fixed seat 16 are respectively fixed on a balance truss 9 on one side of a slideway, and a nut 18 matched with the lead screw 17 is fixedly connected with one side of a sliding block 15 through a connecting rod 19;
(2) a plurality of tertiary regulators are sequentially arranged on two opposite sides of the balance truss 9: firstly, a threaded rod 26 and a first transverse supporting plate 25 of a three-stage regulator are sleeved on a bracket at one side of a balance truss 9, and then the threaded rod 26 is fixedly connected with the first transverse supporting plate 25 by adopting a first nut 24; one end of an adjustable pull rod II 1 with a connecting joint II 30 is sleeved on the adaptor 29, and the adaptor 29 is connected with the bottom of a transverse support plate II 27 by utilizing a bolt I28 and a nut I24; the positions of a plurality of frame type pull rods 2 on a balance truss 9 are sequentially adjusted, and the other end of an adjustable pull rod II 1 connected with the frame type pull rods 2 is connected with a lifting point of a die pry block
(3) The primary distributor is mounted with the secondary regulator: the hanging hook of the existing hoisting equipment is hung on a through hole of an ear plate 5 of a tension distribution seat, one end of a plurality of inhaul cables 7 of a secondary regulator sequentially passes through a pin shaft 6 of a primary distributor and the tension distribution seat, two ends of the inhaul cables 7 are respectively connected with one end of an adjustable pull rod 8 provided with a connecting joint 11, and the other end of the adjustable pull rod 8 is hung on a balance truss 9;
(4) hoisting equipment lifts by crane: firstly, the tension force fed back by the tension force sensors is used for adjusting the first adjustable pull rod 8, the tension force of each first adjustable pull rod 8 is adjusted to be consistent, then the tension force fed back by the tension force sensors is used for adjusting the second adjustable pull rod 1, the tension force of each second adjustable pull rod 1 is adjusted to be consistent, the balance state of the die prying block is checked, and if the die prying block is unbalanced, the die prying block is balanced by adjusting the position of the counterweight basket 3 on the track 10.
Claims (9)
1. A multistage linkage balance and self-interacting system module mounting structure which characterized in that: including one-level distributor, second grade regulator, tertiary regulator, balance truss (9) and automatically regulated unit, one-level distributor is connected with balance truss (9) top through the second grade regulator of several, and balance truss (9) bottom is connected with the module sled piece through the tertiary regulator of several, and balance truss (9) top is equipped with automatically regulated unit.
2. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 1, wherein: the primary distributor comprises a tension distribution seat, two opposite lug plates (5) are arranged at the top of the tension distribution seat, through holes are formed in the upper parts of the lug plates (5), hooks of hoisting equipment are externally connected with the through holes, a plurality of bosses (4) are correspondingly arranged on two opposite side surfaces of the tension distribution seat respectively, pin shaft (6) mounting holes are formed in the bosses (4), the pin shafts (6) sequentially penetrate through the plurality of pin shaft (6) mounting holes, and the pin shafts (6) between two adjacent bosses (4) are connected with the secondary regulator.
3. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 2, wherein: the secondary regulator comprises a guy cable (7), the middle part of the guy cable (7) is sleeved with the pin shaft (6), two ends of the guy cable (7) are respectively connected with one end of an adjustable pull rod I (8), and the other end of the adjustable pull rod I (8) is connected with the top of a balance truss (9).
4. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 3, wherein: the adjustable pull rod I (8) comprises a hanging buckle I (13), a wire sleeve I (12) and a connecting joint I (11), one end of the hanging buckle I (13) is in threaded connection with one end of the wire sleeve I (12), the other end of the hanging buckle I (13) is connected with the balance truss (9) in a hanging mode, the other end of the wire sleeve I (12) is in threaded connection with one end of the connecting joint I (11), the other end of the connecting joint I (11) is connected with the inhaul cable (7), and a tension sensor I is arranged at the bottom of one end of the hanging buckle I (13) in threaded connection with the wire sleeve I (12).
5. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 1, wherein: the three-level regulator comprises a frame type pull rod (2) and an adjustable pull rod II (1), wherein the frame type pull rod (2) is hung on a support on one side of a balance truss (9), the bottom of the frame type pull rod (2) is connected with one end of the adjustable pull rod II (1), and the other end of the adjustable pull rod II (1) is connected with a die prying block.
6. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 5, wherein: the frame type pull rod (2) comprises a first transverse supporting plate (25) and a second transverse supporting plate (27), the tops of the second transverse supporting plates (27) are respectively and fixedly connected with the bottoms of two corresponding vertical threaded rods (26), and the upper parts of the threaded rods (26) penetrate through the first transverse supporting plate (25) to be connected with the first nut (24) in a matched mode; the bottom of the transverse supporting plate II (27) is fixedly connected with an adapter (29) through a first bolt (28), and the adapter (29) is connected with the adjustable pull rod II (1).
7. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 5, wherein: the adjustable pull rod II (1) comprises a hanging buckle II (32), a wire sleeve II (31) and a connecting joint II (30), one end of the hanging buckle II (32) is in threaded connection with one end of the wire sleeve II (31), the other end of the hanging buckle II (32) is connected with a die prying block in a hanging mode, the other end of the wire sleeve II (31) is in threaded connection with one end of the connecting joint II (30), the other end of the connecting joint II (30) is sleeved on the lower portion of the frame type pull rod (2), and a tension sensor II is arranged at the bottom of one end of the hanging buckle II (32) in threaded connection with the wire sleeve II (31).
8. The multi-stage linkage balancing and self-adjusting system module mounting structure according to claim 1, wherein: the automatic adjusting unit comprises a track (10) and a counterweight basket (3), wherein the bottom of the track (10) is fixed at the top of a balance truss (9), a sliding block (15) matched with the track (10) is fixedly connected with the bottom of the counterweight basket (3), one side of the sliding block (15) is connected with a screw nut (18) through a connecting rod (19), one end of a screw rod (17) matched with the screw nut (18) is connected with an output shaft of a motor (14), the bottom of the motor (14) is fixed on the balance truss (9), the other end of the screw rod (17) is in threaded connection with a fixed seat (16), and the bottom of the fixed seat (16) is fixed on the balance truss (9).
9. A multistage linkage balance and self-adjustment system module installation process is characterized in that: the method comprises the following steps:
(1) the automatic adjusting unit is combined with the balance truss (9): the bottom of a rail (10) of an automatic adjusting unit is welded on a balance truss (9), the top of a sliding block (15) is fixedly connected with a counterweight basket (3) through bolts, the bottom of the sliding block (15) is matched and installed at the middle position of the rail (10), and a counterweight block accounting for 5% of the weight of the die prying block is placed in the counterweight basket (3); an output shaft of a motor (14) is fixedly connected with one end of a screw rod (17), the other end of the screw rod (17) is in threaded connection with a fixed seat (16), the motor (14) and the fixed seat (16) are respectively fixed on a balance truss (9) on one side of a slide way, and a screw nut (18) matched with the screw rod (17) is fixedly connected with one side of a sliding block (15) through a connecting rod (19);
(2) a plurality of three-stage regulators are sequentially arranged on two opposite sides of a balance truss (9): firstly, a threaded rod (26) of a three-stage regulator and a first transverse supporting plate (25) are sleeved on a support on one side of a balance truss (9), and then the threaded rod (26) is fixedly connected with the first transverse supporting plate (25) by adopting a first nut (24); one end of an adjustable pull rod II (1) which is sleeved with a connecting joint II (30) is sleeved with an adapter (29), and the adapter (29) is connected with the bottom of a transverse support plate II (27) by utilizing a bolt I (28) and a nut I (24); sequentially adjusting the positions of a plurality of frame type pull rods (2) on a balance truss (9), and connecting the other end of an adjustable pull rod II (1) connected with the frame type pull rods (2) with a die prying block lifting point;
(3) the primary distributor is mounted with the secondary regulator: hanging hooks of the existing hoisting equipment on through holes of an ear plate (5) of a tension distribution seat, enabling one end of a plurality of inhaul cables (7) of a secondary regulator to sequentially penetrate through a pin shaft (6) of a primary distributor and the tension distribution seat, respectively connecting one end of an adjustable pull rod I (8) provided with a connecting joint I (11) at two ends of the inhaul cables (7), and hanging the other end of the adjustable pull rod I (8) on a balance truss (9);
(4) hoisting equipment lifts by crane: firstly, the tension force fed back by the tension force sensors is used for adjusting the first adjustable pull rod (8), the tension force of each first adjustable pull rod (8) is adjusted to be consistent, then the tension force fed back by the tension force sensors is used for adjusting the second adjustable pull rod (1), the tension force of each second adjustable pull rod (1) is adjusted to be consistent, the balance state of the module prying block is checked, and if the module prying block is unbalanced, the module prying block is balanced by adjusting the position of the counterweight basket (3) on the track (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111247488.4A CN116022633A (en) | 2021-10-26 | 2021-10-26 | Multistage linkage balance and self-adjustment system module mounting structure and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111247488.4A CN116022633A (en) | 2021-10-26 | 2021-10-26 | Multistage linkage balance and self-adjustment system module mounting structure and process |
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| Publication Number | Publication Date |
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| CN116022633A true CN116022633A (en) | 2023-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111247488.4A Pending CN116022633A (en) | 2021-10-26 | 2021-10-26 | Multistage linkage balance and self-adjustment system module mounting structure and process |
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| CN (1) | CN116022633A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117516804A (en) * | 2023-12-29 | 2024-02-06 | 三峡金沙江云川水电开发有限公司 | Dynamic balance detection device for rotating shaft of high-voltage motor |
| CN117864927A (en) * | 2024-03-11 | 2024-04-12 | 山西路桥第六工程有限公司 | Steel reinforcement framework integral hoisting equipment |
-
2021
- 2021-10-26 CN CN202111247488.4A patent/CN116022633A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117516804A (en) * | 2023-12-29 | 2024-02-06 | 三峡金沙江云川水电开发有限公司 | Dynamic balance detection device for rotating shaft of high-voltage motor |
| CN117516804B (en) * | 2023-12-29 | 2024-05-10 | 三峡金沙江云川水电开发有限公司 | Dynamic balance detection device for rotating shaft of high-voltage motor |
| CN117864927A (en) * | 2024-03-11 | 2024-04-12 | 山西路桥第六工程有限公司 | Steel reinforcement framework integral hoisting equipment |
| CN117864927B (en) * | 2024-03-11 | 2024-05-24 | 山西路桥第六工程有限公司 | Steel reinforcement framework integral hoisting equipment |
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