CN115974386B - Straightening and forming equipment for glass capillary production and forming method thereof - Google Patents
Straightening and forming equipment for glass capillary production and forming method thereof Download PDFInfo
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- CN115974386B CN115974386B CN202310017941.5A CN202310017941A CN115974386B CN 115974386 B CN115974386 B CN 115974386B CN 202310017941 A CN202310017941 A CN 202310017941A CN 115974386 B CN115974386 B CN 115974386B
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- 239000011521 glass Substances 0.000 title claims abstract description 115
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 239000007789 gas Substances 0.000 claims description 37
- 238000001514 detection method Methods 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000002737 fuel gas Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 3
- 230000000694 effects Effects 0.000 description 12
- 238000005096 rolling process Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000004817 gas chromatography Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003965 capillary gas chromatography Methods 0.000 description 1
- 238000004440 column chromatography Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Sampling And Sample Adjustment (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The utility model discloses straightening and forming equipment for glass capillary production and a forming method thereof, wherein the equipment comprises a material distributing component, a detecting component and a straightening component; the glass capillary tube straightening assembly comprises a second shell, a clamping mechanism and a receiving mechanism, the glass capillary tube straightening assembly is used for storing produced glass capillary tubes through a storage hopper, and the glass capillary tubes in the storage hopper are sequentially conveyed by utilizing a distribution assembly.
Description
Technical Field
The utility model belongs to the technical field of capillary production equipment, and particularly relates to straightening and forming equipment for glass capillary production and a forming method thereof.
Background
Glass capillary gas chromatography is a generic term for glass micro-filled column, filled capillary column and open-tube column gas chromatography, and gas chromatography belongs to column chromatography, and can be divided into two types, namely a common filled column and a capillary column according to different thicknesses of chromatographic columns used.
Through searching, in the prior art, chinese patent application number: CN201620828267.4, filing date: 2016-08-01 discloses a capillary tube straightening device, including mounting base and the mounting panel of perpendicular setting on the mounting base, all be equipped with multiunit and draw the straight wheel on mounting panel and the mounting base, the multiunit draws and runs through the capillary tube between the straight wheel. According to the utility model, after the bent capillary tube penetrates into the guide wheel on the mounting base for primary straightening, the capillary tube enters into the straightening wheel for secondary straightening, and because of the existence of stress of the capillary tube, the straightening wheel on the mounting base is only in a single direction, and the capillary tube is straightened again through the straightening wheel on the mounting plate, so that all directions of the capillary tube reach a horizontal straightening state, and the straightening effect is good.
The device still has the following drawbacks: although the capillary tube can be straightened again through the straightening wheels on the mounting plate, all directions of the capillary tube are in a horizontal straightening state, and the straightening effect is good, the straightening equipment is exposed, and the straightening efficiency and the straightening safety are low.
Disclosure of Invention
In order to solve the problems, the utility model provides straightening and forming equipment for glass capillary production, which comprises a material distributing component, a detecting component and a straightening component; the straightening assembly comprises a second shell, a clamping mechanism and a bearing mechanism; the second shell is of an open structure, the top end of the second shell is fixedly connected with a cover plate, an opening communicated with the material distribution assembly is formed in the surface of the cover plate, the clamping mechanisms are slidably connected to two sides of the inner wall of the second shell, the bearing mechanisms and the clamping mechanisms are arranged in a staggered mode, the bearing mechanisms are slidably connected to two sides of the inner wall of the second shell, a discharge hole is formed in the outer wall of one side of the second shell, and a movable door is rotatably connected to the inner wall of the discharge hole;
the top fixedly connected with of feed divider subassembly accomodates and fights, detection subassembly fixed connection is at one side outer wall of feed divider subassembly, detection subassembly's bottom is provided with the finished product case, the subassembly that straightens sets up in the bottom of feed divider subassembly and is close to one side of finished product case, accomodate fight, detection subassembly, finished product case and the subassembly that straightens all communicates each other with the feed divider subassembly.
Further, the material distributing component comprises a material distributing cylinder; the inner wall of a material distributing cylinder is provided with a material stirring column, the central axis of the material stirring column coincides with the central axis of the material distributing cylinder, a plurality of groups of butt joint grooves are formed in the outer wall of the material stirring column, the plurality of groups of butt joint grooves are arranged in an annular array with the central axis of the material stirring column as the center, one end of the outer wall of the material distributing cylinder is fixedly connected with a first motor, and the output end of the first motor is in transmission connection with one end of the material stirring column.
Further, the axis of dialling the material post coincides with the axis of first motor, just the other end of dialling the material post rotates and connects at the inner wall one end of dividing the feed cylinder, divide the top of feed cylinder to be provided with first passageway, just the tip of first passageway communicates with the bottom of accomodating the bucket each other, divide the bottom of feed cylinder to be provided with the second passageway, just the second passageway communicates with the top of straightening subassembly each other, divide the outer wall of feed cylinder and be close to one side of second passageway to be provided with the third passageway, the third passageway communicates with the top of finished product case each other.
Further, the detection assembly includes a first housing; the first shell is of an open structure, one end of the first shell is fixedly connected to the outer wall of the material distributing cylinder, the first shell is communicated with the material distributing cylinder, two groups of first electric push rods are fixedly connected to one side of the inner wall of the first shell, and the output ends of the two groups of first electric push rods are in transmission connection with a linkage plate.
Further, the outer wall of linkage board and be close to one side of dividing the feed cylinder be provided with a plurality of groups of laminating boards, a plurality of groups the outer wall of laminating board and be close to one side fixedly connected with two sets of guide bars of linkage board, two sets of the tip of guide bar all runs through the linkage board, and two sets of one side fixedly connected with stopper of laminating board is kept away from to the one end of linkage board, a set of cup joint the spring on the guide bar, a plurality of groups the laminating board is close to one side of linkage board all is provided with laser range finder, just the equal fixed connection of laser range finder is at the outer wall of linkage board.
Further, the clamping mechanism comprises two groups of first mounting plates and clamping parts; the two groups of first lead screws are connected with the first mounting plates in a threaded manner, the two groups of first lead screws are connected with the first sliding rods in a penetrating and sliding manner on the first mounting plates, one end of each first lead screw is connected with the output end of the second motor in a transmission manner, one side, far away from the output end, of each second motor is fixedly connected with the inner wall of the second shell, the other end of each first lead screw is connected with the two ends of each first sliding rod in a rotating manner, and the two groups of clamping parts are fixedly connected with the top ends of the first mounting plates in a plurality of groups.
Further, the clamping portion comprises a second mounting plate; the bottom of second mounting panel and the top fixed connection of first mounting panel, just the junction of first mounting panel and second mounting panel is the right angle setting, one side outer wall fixedly connected with lining post of second mounting panel, one side outer wall of second mounting panel still fixedly connected with two sets of third casings, and two sets of the third casing uses the axis of lining post to set up as central symmetry.
Further, two sets of a plurality of groups of air inlet through holes are formed in the outer wall of the third shell and one side, close to the lining column, of the second mounting plate, a miniature negative pressure pump is fixedly connected to one side, far away from the lining column, of the outer wall of the second mounting plate, the miniature negative pressure pump is communicated with the third shell, and mounting grooves are formed in one side, close to the lining column, of the third shell.
Further, the receiving mechanism comprises a fuel gas channel, a first linkage block and a second linkage block; the gas channel is characterized in that heat insulation baffles are symmetrically and fixedly connected to the outer walls of two sides of the gas channel, the two groups of heat insulation baffles are obliquely arranged at the joint of the heat insulation baffles and the gas channel, guide rolling rods are fixedly connected to the top ends of the heat insulation baffles, a plurality of groups of gas nozzles are arranged at the top ends of the gas channel, a second electric push rod is fixedly connected to the top end of the first linkage block, the output end of the second electric push rod is rotationally connected with one end of the bottom of the gas channel, a third electric push rod is fixedly connected to the top end of the second linkage block, the output end of the third motor is rotationally connected to the other end of the bottom of the gas channel, a second screw rod is connected to one end of the first linkage block in a threaded mode, one side of the third motor, which is far away from the output end, is fixedly connected to the inner wall of the second shell, a second slide rod is connected to the second block in a penetrating mode, and the two ends of the second slide rod are fixedly connected to the inner wall of the second shell.
A shaping method of straightening shaping equipment for glass capillary production comprises the following steps,
conveying the glass capillary tube in the storage hopper to the detection assembly through the material separating assembly for detection;
conveying the detected bent glass capillary tube into a straightening assembly through a material separating assembly;
sequentially storing a plurality of groups of glass capillaries through a bearing mechanism;
clamping the stored groups of glass capillaries through a clamping mechanism;
heating the surfaces of the clamped groups of glass capillaries through the reciprocating movement of the bearing mechanism;
and straightening the heated groups of glass capillaries through a clamping mechanism.
The beneficial effects of the utility model are as follows:
1. the glass capillary tube storage device comprises a storage hopper, a material distribution assembly and a straightening assembly.
2. One end of the gas channel is driven to descend through the second electric push rod, so that the gas channel is arranged at an inclined angle and used for guiding glass capillaries waiting to be straightened in the second channel, so that a plurality of groups of glass capillaries fall onto the upper surfaces of the two groups of guiding rolling rods in sequence to finish the rolling action; the continuous operation of the gas nozzles enables flames at the spraying positions of the gas nozzles to heat the glass capillary, and the gas nozzles of the groups are moved back and forth at different positions of the glass capillary by utilizing the rotation of the third motor to heat the glass capillary uniformly, so that the heating safety effect of the glass capillary before straightening is improved.
3. The rotation through the second motor output is used for driving first lead screw, make two sets of first mounting panels be reverse horizontal migration, be used for the inside lining post of both sides to be close to each other or the effect that keeps away from each other, be used for adjusting the distance that will straighten glass capillary when two sets of inside lining posts keep away from each other, be used for movable joint at the port department inner wall of glass capillary when two sets of inside lining posts are close to each other, and utilize the continuous work of miniature negative pressure pump, make the inner wall of third casing form the negative pressure, be used for will cup jointing the glass capillary in the inside lining post outside and carry out absorbing effect, and when the reverse rotation of second motor, make two sets of first mounting panels keep away from each other, be used for carrying out the effect that the level straightens with the glass capillary after the tip is adsorbed, glass capillary batch straightening's efficiency has been improved.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic structural view of a straightening forming apparatus according to an embodiment of the present utility model;
FIG. 2 shows a cross-sectional view of the structure of a dispensing assembly according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a detection assembly according to an embodiment of the present utility model;
FIG. 4 shows a schematic structural view of a straightening assembly according to an embodiment of the present utility model;
FIG. 5 shows a schematic structural view of a clamping mechanism according to an embodiment of the present utility model;
FIG. 6 is a schematic view showing the structure of a clamping portion according to an embodiment of the present utility model;
fig. 7 shows a schematic structural view of a receiving mechanism according to an embodiment of the present utility model.
In the figure: 1. a material distribution component; 11. a material distributing cylinder; 12. a stirring column; 13. a butt joint groove; 14. a first motor; 15. a first channel; 16. a second channel; 17. a third channel; 2. a storage bucket; 3. a detection assembly; 31. a first housing; 32. a first electric push rod; 33. a linkage plate; 34. bonding plates; 35. a guide rod; 36. a limiting block; 37. a laser range finder; 4. a finished product box; 5. a straightening assembly; 51. a second housing; 52. a clamping mechanism; 521. a first mounting plate; 522. a first screw rod; 523. a first slide bar; 524. a second motor; 525. a clamping part; 5251. a second mounting plate; 5252. lining a column; 5253. a third housing; 5254. an air inlet through hole; 5255. a miniature negative pressure pump; 5256. a mounting groove; 53. a receiving mechanism; 531. a gas passage; 532. a thermal shield; 533. a guide rolling rod; 534. a gas nozzle; 535. a first linkage block; 536. a second electric push rod; 537. a second linkage block; 538. a third electric push rod; 539. a second screw rod; 5310. a third motor; 5311. a second slide bar; 54. a discharge port; 55. a movable door; 56. and a cover plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The embodiment of the utility model provides straightening and forming equipment for glass capillary production, which comprises a material distributing component 1, a detecting component 3 and a straightening component 5; as illustrated by way of example in fig. 1.
The top fixedly connected with of feed divider assembly 1 accomodates fill 2, detect 3 fixed connection of subassembly and be in one side outer wall of feed divider assembly 1, the bottom of detecting 3 is provided with finished product case 4, the subassembly that straightens 5 sets up in the bottom of feed divider assembly 1 and is close to one side of finished product case 4, accomodate fill 2, detect 3, finished product case 4 and straighten 5 and all communicate each other with feed divider assembly 1.
Further, a controller is fixedly connected to the outer wall of one side of the material distribution assembly 1.
Specifically, the storage hopper 2 is used for storing the produced glass capillaries, and the glass capillaries in the storage hopper 2 are sequentially conveyed by the distribution assembly 1, when a group of glass capillaries are conveyed to the detection assembly 3, the detection assembly 3 is used for detecting the bending degree of the group of glass capillaries, when the glass capillaries are detected to be in a horizontal state, the distribution assembly 1 continuously rotates to convey the glass capillaries into the finished product box 4, and when the glass capillaries are detected to be in a bending state, the distribution assembly 1 continuously rotates to convey the glass capillaries into the straightening assembly 5.
The material distributing assembly 1 comprises a material distributing cylinder 11; as illustrated by way of example in fig. 2.
The inner wall of a material distributing cylinder 11 is provided with a material stirring column 12, the central axis of the material stirring column 12 coincides with the central axis of the material distributing cylinder 11, a plurality of groups of butt joint grooves 13 are formed in the outer wall of the material stirring column 12, the plurality of groups of butt joint grooves 13 are arranged in an annular array by taking the central axis of the material stirring column 12 as the center, one end of the outer wall of the material distributing cylinder 11 is fixedly connected with a first motor 14, the output end of the first motor 14 is in transmission connection with one end of the material stirring column 12, the central axis of the material stirring column 12 coincides with the central axis of the first motor 14, the other end of the material stirring column 12 is rotationally connected with one end of the inner wall of the material distributing cylinder 11, the top end of the material distributing cylinder 11 is provided with a first channel 15, the end of the first channel 15 is mutually communicated with the bottom end of a storage hopper 2, the bottom end of the material distributing cylinder 11 is provided with a second channel 16, the second channel 16 is mutually communicated with the top end of a straightening assembly 5, one side of the outer wall of the material distributing cylinder 11, which is close to the second channel 16, a third channel 17 is mutually communicated with a finished product box 4.
Further, a servo motor is arranged on the outer wall of the third channel 17 and close to one end of the stirring column 12, the output end of the servo motor is in transmission connection with a baffle, and a groove body in sliding connection with the baffle is formed on the outer wall of the third channel 17. (not shown in the drawings)
Specifically, the output end of the first motor 14 drives the stirring column 12 to rotate, so that the abutting groove 13 moves into the first channel 15, the detection assembly 3, the third channel 17 and the second channel 16, when the abutting groove 13 is mutually communicated with the first channel 15, the effect of feeding the glass capillary is used for detecting the bending degree of the glass capillary, when the abutting groove 13 is mutually communicated with the detection assembly 3, the effect of throwing the glass capillary which is qualified after detection into the finished product box 4 is used for throwing the glass capillary which is unqualified after detection into the straightening assembly 5 when the abutting groove 13 is mutually communicated with the second channel 16, and the effect of waiting to be straightened is used for throwing the glass capillary which is unqualified after detection into the straightening assembly 5.
The servo motor drives the baffle to rotate, when the baffle moves to the inner wall of the third channel 17, the baffle is used for forming the third channel 17 into a closed state and preventing the glass capillary tube bent after detection from falling into the third channel 17, and when the baffle slides out of the groove body, the baffle is used for forming the third channel 17 into an open state and preventing the glass capillary tube qualified after detection from falling into the third channel 17.
The detection assembly 3 comprises a first housing 31; as illustrated by way of example in fig. 3.
The first shell 31 is of an open structure, one end of the first shell 31 is fixedly connected to the outer wall of the material distributing cylinder 11, the first shell 31 is mutually communicated with the material distributing cylinder 11, two groups of first electric push rods 32 are fixedly connected to one side of the inner wall of the first shell 31, two groups of output ends of the first electric push rods 32 are in transmission connection with a linkage plate 33, a plurality of groups of attaching plates 34 are arranged on the outer wall of the linkage plate 33 and on one side, close to the material distributing cylinder 11, of the linkage plate 34, two groups of guide rods 35 are fixedly connected to one side, close to the linkage plate 33, of the two groups of guide rods 35, the end portions of the two groups of the linkage plates are fixedly connected with limiting blocks 36, one group of guide rods 35 are sleeved with springs, a plurality of groups of attaching plates 34 are all provided with laser distance measuring devices 37 on one side, close to the linkage plate 33, and the laser distance measuring devices 37 are all fixedly connected to the outer wall of the linkage plate 33.
Specifically, the output end of the first electric push rod 32 drives the linkage plate 33 to move horizontally, so that the plurality of groups of bonding plates 34 move synchronously and are movably bonded to the outer wall of the glass capillary, when the plurality of groups of bonding plates 34 collide with the glass capillary, the pulse laser beams emitted by the plurality of groups of laser distance measuring devices 37 are irradiated to the outer wall of the bonding plate 34 at the same horizontal position, the photoelectric elements on the laser distance measuring devices 37 are utilized to receive the pulse laser beams reflected by the bonding plates 34, the time from the emission to the receiving of the pulse laser beams is measured by the timer on the laser distance measuring devices 37, the distance between the laser distance measuring devices 37 and the bonding plates 34 is calculated, measured data are transmitted to the controller through the laser distance measuring devices 37, the measured data difference of each group of laser distance measuring devices 37 is judged after the controller is analyzed, if the measured data difference of each group of laser distance measuring devices 37 is overlarge, the controller analyzes the glass capillary to be bent, and if the measured data difference is overlarge, the controller analyzes the measured data difference to be qualified glass capillary.
The straightening assembly 5 comprises a second shell 51, a clamping mechanism 52 and a bearing mechanism 53; as illustrated by way of example in fig. 4.
The second casing 51 is of an open structure, the top end of the second casing 51 is fixedly connected with a cover plate 56, an opening which is mutually communicated with the second channel 16 is formed in the surface of the cover plate 56, the clamping mechanisms 52 are slidably connected to two sides of the inner wall of the second casing 51, the bearing mechanisms 53 and the clamping mechanisms 52 are arranged in a staggered manner, the bearing mechanisms 53 are slidably connected to two sides of the inner wall of the second casing 51, a discharge hole 54 is formed in the outer wall of one side of the second casing 51, and a movable door 55 is rotatably connected to the inner wall of the discharge hole 54.
The clamping mechanism 52 comprises two groups of first mounting plates 521 and clamping portions 525; as illustrated by way of example in fig. 5.
The two sets of first mounting plates 521 are connected with first lead screws 522 in a threaded manner, the two sets of first mounting plates 521 are connected with first sliding rods 523 in a penetrating and sliding manner, one end of each first lead screw 522 is connected with an output end of a second motor 524 in a transmission manner, one side, far away from the output end, of each second motor 524 is fixedly connected with the inner wall of the second shell 51, the other end of each first lead screw 522 is connected with two ends of each first sliding rod 523 in a rotating manner and is connected with the inner wall of the second shell 51, and the top ends of the two sets of first mounting plates 521 are fixedly connected with a plurality of clamping portions 525.
Further, a plurality of oxygen guiding holes are formed on the surface of the second housing 51.
Specifically, the output end of the second motor 524 drives the first screw rod 522 to rotate, so that the two groups of first mounting plates 521 screwed on the first screw rod 522 move close to or away from each other, when the two groups of first mounting plates 521 move away from each other, the two groups of first mounting plates 521 are used for adjusting the distance of the glass capillary to be straightened, and when the two groups of first mounting plates 521 move close to each other, the two groups of clamping parts 525 used for the same level extend to the port of the glass capillary to be straightened.
The clamping portion 525 includes a second mounting plate 5251; as illustrated by way of example in fig. 6.
The bottom of second mounting panel 5251 is fixedly connected with the top of first mounting panel 521, just the junction of first mounting panel 521 and second mounting panel 5251 is the right angle setting, one side outer wall fixedly connected with lining post 5252 of second mounting panel 5251, one side outer wall of second mounting panel 5251 still fixedly connected with two sets of third casings 5253, and two sets of third casings 5253 regard the axis of lining post 5252 as the central symmetry setting, two sets of a plurality of groups of inlet opening 5254 have been seted up to the outer wall of third casings 5253 and one side that is close to lining post 5252, one side fixedly connected with miniature negative pressure pump 5255 of the outer wall of second mounting panel 5251 and that keeps away from lining post 5252, just miniature negative pressure pump 5255 communicates each other with third casing 5253, two sets of third casings 5253 just are provided with mounting groove 5256 near one side of lining post 5252.
Specifically, the rotation of the output end of the second motor 524 is used to drive the first screw rod 522, so that the two groups of first mounting plates 521 move horizontally in opposite directions, and the two groups of first mounting plates 521 move away from each other or are close to each other, when the two groups of lining columns 5252 move away from each other, the distance between the glass capillaries to be straightened is adjusted, when the two groups of lining columns 5252 move away from each other, the two groups of lining columns 5252 are movably clamped on the inner wall of the port of the glass capillary, and the inner wall of the third housing 5253 is made to form negative pressure by using the continuous operation of the micro negative pressure pump 5255, so that the glass capillaries sleeved on the outer sides of the lining columns 5252 are adsorbed, and when the second motor 524 rotates reversely, the two groups of first mounting plates 521 move away from each other, so that the glass capillaries with the ends adsorbed are horizontally straightened.
The receiving mechanism 53 comprises a gas channel 531, a first linkage block 535 and a second linkage block 537; as illustrated by way of example in fig. 7.
The gas channel 531's both sides outer wall symmetry fixedly connected with thermal-insulated baffle 532, two sets of thermal-insulated baffle 532 is the slope setting with the junction of gas channel 531, two sets of the equal fixedly connected with direction roller 533 in top of thermal-insulated baffle 532, the top of gas channel 531 is provided with a plurality of groups gas nozzle 534, the top fixedly connected with second electric putter 536 of first linkage piece 535, just the output of second electric putter 536 is rotated with the bottom one end of gas channel 531 and is connected, the top fixedly connected with third electric putter 538 of second linkage piece 537, just the output of third electric putter 538 is rotated with the bottom other end of gas channel 531 and is connected, threaded connection has second lead screw 539 on the first linkage piece 535, just the one end transmission of second lead screw 539 is connected with the output of third motor 5310, one side fixedly connected with at the inner wall of second casing 51 of keeping away from the output, run through on the second linkage piece 537 sliding connection has second slide bar 5311, just the second sliding bar 5311's the both ends are at the inner wall of second casing 5311.
Specifically, the second electric push rod 536 drives one end of the gas channel 531 to descend, so that the gas channel 531 is set at an inclined angle, and is used for guiding the glass capillaries waiting to be straightened in the second channel 16, so that a plurality of groups of glass capillaries fall onto the upper surfaces of the two groups of guiding rolling rods 533 in sequence to complete the rolling action;
the continuous operation of the plurality of groups of gas nozzles 534 can heat the glass capillary by the flame at the spraying position of the gas nozzles 534, and the rotation of the third motor 5310 can make the plurality of groups of gas nozzles 534 reciprocate at different positions of the glass capillary to uniformly heat the glass capillary.
The straightening and forming equipment for glass capillary production provided by the embodiment of the utility model has the following working principle:
the output end of the first motor 14 drives the stirring column 12 to rotate, so that the butt joint groove 13 moves into the first channel 15, the detection assembly 3, the third channel 17 and the second channel 16;
the output end of the first electric push rod 32 drives the linkage plate 33 to horizontally move, so that a plurality of groups of bonding plates 34 are movably bonded to the outer wall of the glass capillary while synchronously moving, when a plurality of groups of bonding plates 34 are in conflict with the glass capillary, pulse laser beams emitted by a plurality of groups of laser distance meters 37 are irradiated on the outer wall of the bonding plate 34 at the same horizontal position, pulse laser beams reflected by the bonding plates 34 are received by utilizing photoelectric elements on the laser distance meters 37, the time from the emission to the receiving of the pulse laser beams is measured by a timer on the laser distance meters 37, the distance between the laser distance meters 37 and the bonding plates 34 is calculated, measured data are transmitted to a controller through the laser distance meters 37, the measured data difference of each group of laser distance meters 37 is judged after the controller analyzes, if the measured data difference of each group of laser distance meters 37 is overlarge, the controller analyzes that the glass capillary is bent, and if the measured data difference is overlarge, the controller analyzes that the glass capillary is qualified;
if the glass capillary is detected to be qualified, the first motor 14 drives the stirring column 12 to rotate, the servo motor drives the baffle to rotate, when the baffle moves to the inner wall of the third channel 17, the baffle is used for forming the third channel 17 into a closed state to prevent the detected bent glass capillary from falling into the third channel 17, and when the baffle slides out of the groove body, the baffle is used for forming the third channel 17 into an open state to prevent the detected qualified glass capillary from falling into the third channel 17;
if the glass capillary is detected to be a bent glass capillary, the second electric push rod 536 drives one end of the gas channel 531 to descend, so that the gas channel 531 is arranged at an inclined angle and is used for guiding the glass capillary waiting to be straightened in the second channel 16, and a plurality of groups of glass capillaries fall onto the upper surfaces of the two groups of guiding rolling rods 533 in sequence to complete the rolling action;
the continuous operation of the plurality of groups of gas nozzles 534 causes the flame at the spraying position of the gas nozzles 534 to heat the glass capillary, and the rotation of the third motor 5310 causes the plurality of groups of gas nozzles 534 to reciprocate at different positions of the glass capillary to uniformly heat the glass capillary;
the rotation through the output end of second motor 524 is used for driving first lead screw 522, makes two sets of first mounting panels 521 be reverse horizontal migration, is used for the inside lining post 5252 of both sides to be close to each other or the effect that is kept away from each other, is used for adjusting the distance that will straighten glass capillary when two sets of inside lining posts 5252 are kept away from each other, is used for movable joint to be in the port department inner wall of glass capillary when two sets of inside lining posts 5252 are close to each other, and utilizes the continuous work of miniature negative pressure pump 5255, makes the inner wall of third casing 5253 form the negative pressure, is used for cup jointing the glass capillary outside lining post 5252 and carries out absorbing effect, and when second motor 524 reverse rotation makes two sets of first mounting panels 521 keep away from each other, is used for carrying out the effect that the horizontal straightening with the glass capillary after the tip adsorbs.
On the basis of the straightening and forming equipment for producing the glass capillary tube, the embodiment of the utility model also provides a forming method of the straightening and forming equipment for producing the glass capillary tube, which comprises the following steps,
conveying the glass capillary tube in the storage hopper to the detection assembly through the material separating assembly for detection;
conveying the detected bent glass capillary tube into a straightening assembly through a material separating assembly;
sequentially storing a plurality of groups of glass capillaries through a bearing mechanism;
clamping the stored groups of glass capillaries through a clamping mechanism;
heating the surfaces of the clamped groups of glass capillaries through the reciprocating movement of the bearing mechanism;
and straightening the heated groups of glass capillaries through a clamping mechanism.
Although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. The utility model provides a glass capillary production is with shaping equipment that straightens which characterized in that: comprises a distributing component (1), a detecting component (3) and a straightening component (5);
the straightening assembly (5) comprises a second shell (51), a clamping mechanism (52) and a bearing mechanism (53); the second shell (51) is of an open structure, the top end of the second shell (51) is fixedly connected with a cover plate (56), an opening communicated with the material distributing assembly (1) is formed in the surface of the cover plate (56), the clamping mechanisms (52) are slidably connected to two sides of the inner wall of the second shell (51), the bearing mechanisms (53) and the clamping mechanisms (52) are arranged in a staggered mode, the bearing mechanisms (53) are slidably connected to two sides of the inner wall of the second shell (51), a discharge hole (54) is formed in the outer wall of one side of the second shell (51), and a movable door (55) is rotatably connected to the inner wall of the discharge hole (54);
the automatic feeding device is characterized in that the top end of the material distribution assembly (1) is fixedly connected with a storage hopper (2), the detection assembly (3) is fixedly connected to the outer wall of one side of the material distribution assembly (1), a finished product box (4) is arranged at the bottom end of the detection assembly (3), the straightening assembly (5) is arranged at the bottom end of the material distribution assembly (1) and is close to one side of the finished product box (4), and the storage hopper (2), the detection assembly (3), the finished product box (4) and the straightening assembly (5) are all mutually communicated with the material distribution assembly (1); the storage hopper (2) is used for storing produced glass capillaries and sequentially conveying the glass capillaries in the storage hopper (2) by utilizing the distribution assembly (1), when a group of glass capillaries are conveyed to be close to the detection assembly (3), the detection assembly (3) is used for detecting the bending degree of the group of glass capillaries, when the glass capillaries are detected to be in a horizontal state, the distribution assembly (1) continuously rotates to convey the glass capillaries into the finished product box (4), when the glass capillaries are detected to be in a bending state, the distribution assembly (1) continuously rotates to convey the glass capillaries into the straightening assembly (5), the bearing mechanism (53) is used for heating the glass capillaries, and the clamping mechanism (52) clamps the glass capillaries and horizontally straightens the glass capillaries.
2. A straightening forming apparatus for glass capillary production according to claim 1, characterized in that: the material distributing assembly (1) comprises a material distributing cylinder (11); the inner wall of a material distributing cylinder (11) is provided with a material stirring column (12), the central axis of the material stirring column (12) coincides with the central axis of the material distributing cylinder (11), a plurality of groups of butt joint grooves (13) are formed in the outer wall of the material stirring column (12), the plurality of groups of butt joint grooves (13) are arranged in an annular array with the central axis of the material stirring column (12) as the center, one end of the outer wall of the material distributing cylinder (11) is fixedly connected with a first motor (14), and the output end of the first motor (14) is connected with one end of the material stirring column (12) in a transmission mode.
3. A straightening forming apparatus for glass capillary production according to claim 2, characterized in that: the utility model discloses a material stirring device, including a material stirring cylinder (12), a material stirring assembly and a finished product box (4), wherein the axis of the material stirring cylinder (12) coincides with the axis of a first motor (14), the other end of the material stirring cylinder (12) is rotationally connected to one end of the inner wall of a material distributing cylinder (11), the top of the material distributing cylinder (11) is provided with a first channel (15), the end of the first channel (15) is mutually communicated with the bottom of a storage hopper (2), the bottom of the material distributing cylinder (11) is provided with a second channel (16), the second channel (16) is mutually communicated with the top of a straightening assembly (5), and one side, close to the second channel (16), of the outer wall of the material distributing cylinder (11) is provided with a third channel (17) which is mutually communicated with the top of the finished product box (4).
4. A straightening forming apparatus for glass capillary production according to claim 1, characterized in that: the detection assembly (3) comprises a first housing (31); the first shell (31) is of an open structure, one end of the first shell (31) is fixedly connected to the outer wall of the material distributing cylinder (11), the first shell (31) is communicated with the material distributing cylinder (11), two groups of first electric push rods (32) are fixedly connected to one side of the inner wall of the first shell (31), and two groups of output ends of the first electric push rods (32) are in transmission connection with a linkage plate (33).
5. The straightening and forming apparatus for glass capillary production according to claim 4, wherein: the utility model discloses a laser range finder, including linkage board (33), a plurality of groups of laminating boards (34) are provided with on the outer wall of linkage board (33) and one side that is close to feed cylinder (11), a plurality of groups the outer wall of laminating board (34) and one side fixedly connected with two sets of guide bars (35) that are close to linkage board (33), two sets of the tip of guide bar (35) all runs through linkage board (33), and two sets of one side fixedly connected with stopper (36) of one end of linkage board (33) is kept away from laminating board (34), a set of cup joint the spring on guide bar (35), a plurality of groups of laminating board (34) all are provided with laser range finder (37) on one side that is close to linkage board (33), just laser range finder (37) all fixed connection is at the outer wall of linkage board (33).
6. A straightening forming apparatus for glass capillary production according to claim 1, characterized in that: the clamping mechanism (52) comprises two groups of first mounting plates (521) and clamping parts (525); two sets of threaded connection has first lead screw (522) on first mounting panel (521), two sets of run through sliding connection has first slide bar (523) on first mounting panel (521), the one end transmission of first lead screw (522) is connected with the output of second motor (524), just one side fixed connection at the inner wall of second casing (51) of keeping away from the output of second motor (524), the other end of first lead screw (522) and the both ends of first slide bar (523) all rotate to be connected at the inner wall of second casing (51), two sets of equal fixedly connected with in top of first mounting panel (521) a plurality of groups clamping part (525).
7. The straightening and forming apparatus for glass capillary production according to claim 6, wherein: the clamping portion (525) comprises a second mounting plate (5251); the bottom of second mounting panel (5251) is fixedly connected with the top of first mounting panel (521), just the junction of first mounting panel (521) and second mounting panel (5251) is the right angle setting, one side outer wall fixedly connected with lining post (5252) of second mounting panel (5251), one side outer wall of second mounting panel (5251) still fixedly connected with two sets of third casings (5253), and two sets of third casings (5253) use the axis of lining post (5252) as central symmetry setting.
8. The straightening forming apparatus for glass capillary production according to claim 7, wherein: two sets of outer wall of third casing (5253) and be close to one side of lining post (5252) and seted up a plurality of groups inlet vent (5254), the outer wall of second mounting panel (5251) and one side fixedly connected with miniature negative pressure pump (5255) of keeping away from lining post (5252), just miniature negative pressure pump (5255) and third casing (5253) communicate each other, two sets of one side that is close to lining post (5252) of third casing (5253) is provided with mounting groove (5256).
9. A straightening forming apparatus for glass capillary production according to claim 1, characterized in that: the receiving mechanism (53) comprises a fuel gas channel (531), a first linkage block (535) and a second linkage block (537); the gas channel (531) both sides outer wall symmetry fixedly connected with heat-proof baffle (532), two sets of the junction of heat-proof baffle (532) and gas channel (531) is the slope setting, two sets of equal fixedly connected with in top of heat-proof baffle (532) leads roll pole (533), the top of gas channel (531) is provided with a plurality of groups gas nozzle (534), the top fixedly connected with second electric putter (536) of first linkage piece (535), just the output of second electric putter (536) is rotated with the bottom one end of gas channel (531) and is connected, the top fixedly connected with third electric putter (538) of second linkage piece (537), just the output of third electric putter (538) is rotated with the bottom other end of gas channel (531) and is connected, threaded connection has second lead screw (539) on first linkage piece (535), just the one end transmission of second lead screw (539) is connected with the output of third motor (5310), output of third motor (5310) is kept away from the second side fixedly connected with third electric putter (538) and is connected with second slider (5311) on the inner wall (5311) of second slider (5311).
10. A molding method carried out by the straightening molding apparatus for glass capillary production according to any one of claims 1 to 9, characterized in that: the molding method comprises the following steps:
conveying the glass capillary tube in the storage hopper to the detection assembly through the material separating assembly for detection;
conveying the detected bent glass capillary tube into a straightening assembly through a material separating assembly;
sequentially storing a plurality of groups of glass capillaries through a bearing mechanism;
clamping the stored groups of glass capillaries through a clamping mechanism;
heating the surfaces of the clamped groups of glass capillaries through the reciprocating movement of the bearing mechanism;
and straightening the heated groups of glass capillaries through a clamping mechanism.
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| CN202310017941.5A CN115974386B (en) | 2023-01-06 | 2023-01-06 | Straightening and forming equipment for glass capillary production and forming method thereof |
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| CN202310017941.5A CN115974386B (en) | 2023-01-06 | 2023-01-06 | Straightening and forming equipment for glass capillary production and forming method thereof |
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| CN115974386B true CN115974386B (en) | 2023-11-21 |
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| CN115974386A (en) | 2023-04-18 |
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