CN115973836A - Cloth production equipment and direct yarn process for nylon fabric - Google Patents
Cloth production equipment and direct yarn process for nylon fabric Download PDFInfo
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- CN115973836A CN115973836A CN202310067876.7A CN202310067876A CN115973836A CN 115973836 A CN115973836 A CN 115973836A CN 202310067876 A CN202310067876 A CN 202310067876A CN 115973836 A CN115973836 A CN 115973836A
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- 239000004744 fabric Substances 0.000 title claims abstract description 150
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 17
- 239000004677 Nylon Substances 0.000 title claims abstract description 13
- 229920001778 nylon Polymers 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 92
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 102
- 238000005096 rolling process Methods 0.000 claims description 33
- 230000007306 turnover Effects 0.000 claims description 26
- 238000007790 scraping Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 12
- 239000003365 glass fiber Substances 0.000 claims description 11
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000002209 hydrophobic effect Effects 0.000 description 69
- 229920006280 packaging film Polymers 0.000 description 5
- 239000012785 packaging film Substances 0.000 description 5
- 239000002086 nanomaterial Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003075 superhydrophobic effect Effects 0.000 description 1
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Abstract
The invention belongs to the technical field of conveying, and particularly relates to cloth production equipment and a direct yarn process for nylon fabric, wherein a drying device is suitable for drying the cloth; a coating device, which is suitable for coating material on the drying cloth; a guide device adapted to apply the material followed by the cloth; the winding device is arranged on one side of the guide device and is suitable for winding the cloth guided by the guide device, and the cloth is kept smooth when being wound, so that the winding device is always kept horizontal when being wound, the wound cloth cannot deviate to ensure the winding cloth level, and the influence of the winding cloth on the performance of the cloth is avoided.
Description
Technical Field
The invention belongs to the technical field of conveying, and particularly relates to cloth production equipment and a direct yarn process for nylon fabric.
Background
The super-hydrophobic low-refractive-index optical nano material can be coated on cloth to form hydrophobic cloth, so that the hydrophobic performance of the cloth is improved. The hydrophobic material on the surface of the hydrophobic cloth is damaged when it is subjected to severe squeezing or flexing, resulting in the hydrophobic cloth not being hydrophobic. When the traditional cloth conveying device conveys and winds cloth, the winding part deviates to cause the uneven winding of the cloth, so that the cloth is bent and cannot be used for winding the hydrophobic cloth.
Therefore, a new cloth production device and a direct yarn process for nylon fabric are needed to be designed based on the technical problems.
Disclosure of Invention
The invention aims to provide cloth production equipment and a direct yarn process for nylon fabric.
In order to solve the technical problem, the invention provides a cloth production device, which comprises:
the drying device is suitable for drying the cloth;
a coating device, which is suitable for coating material on the drying cloth;
a guide device adapted to apply the material followed by the cloth;
the winding device is arranged on one side of the guide device and is suitable for winding the cloth guided by the guide device and keeping the cloth smooth when the cloth is wound.
Further, the coiling mechanism includes: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism;
the turnover mechanism is arranged on the bracket;
the adjusting mechanism is arranged on the turnover mechanism;
the winding mechanism is arranged on the adjusting mechanism;
the detection module is arranged on the winding mechanism;
the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position;
the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the rolling mechanism to turn over.
Further, the detection module includes: the gyroscope is electrically connected with the controller;
the gyroscopes are arranged at equal intervals along the length direction of a second rotating shaft in the winding mechanism;
the controller is electrically connected with the rotating motor in the adjusting mechanism;
the gyroscope is suitable for detecting spatial data of the second rotating shaft;
the control module is suitable for judging whether the second rotating shaft is horizontal or not through the inclination angle;
when the spatial data detected by each gyroscope in one period are the same in change, judging that the second rotating shaft is horizontal, and judging whether the second rotating shaft is not horizontal;
when the second rotating shaft is not horizontal, the controller controls the rotating motor to rotate to drive the supporting bars to rotate, so that the second rotating shaft rotates, and the spatial data detected by each gyroscope in one period are the same in change.
Further, the guide device includes: a first guide roller and a second guide roller;
the first guide roller and the second guide roller are arranged on a bracket;
the first guide roller is disposed above the second guide roller;
the first guide roller and the second guide roller are suitable for guiding cloth to a winding drum on a second rotating shaft.
Further, the first guide roller is arranged in a strip-shaped groove formed in the support to adjust the distance between the first guide roller and the second guide roller.
On the other hand, the invention also provides a direct yarn process for nylon fabric by adopting the cloth production equipment, which comprises the following steps:
selecting a platinum bushing plate according to requirements to form glass fibers;
carrying out protofilament spraying on the glass fiber;
directly yarn-collecting glass fibers to prepare cloth;
drying the cloth and then coating a material on the surface of the cloth;
and rolling the cloth coated with the material.
Further, in the method for rolling the cloth coated with the material, a rolling device is adopted for rolling;
a turnover mechanism is arranged in the winding device;
the turnover mechanism comprises: a first drive motor and a first rotating shaft;
the first driving motor is arranged on the bracket;
the first rotating shaft is connected with the first driving motor;
the adjusting mechanism is arranged on the first rotating shaft;
the first driving motor is suitable for driving the first rotating shaft to rotate so as to drive the adjusting mechanism to rotate and enable the rolling mechanism to overturn.
Further, an adjusting mechanism is arranged in the winding device;
the adjustment mechanism includes: a rotating motor and a support bar;
the rotating motor is arranged on the first rotating shaft;
the supporting bar is connected with the rotating motor;
both ends of the supporting bar are connected with the winding mechanism through the connecting assembly;
the side edges of the supporting bar are provided with scraping bars higher than the upper end surface of the supporting bar;
after the first rotating shaft drives the rotating motor to overturn, the rotating motor is suitable for driving the supporting bar to rotate so as to drive the winding mechanism to rotate through the connecting component, and the winding mechanism is made to be horizontal.
Further, the connection assembly includes: a connecting strip and a connecting piece;
the connecting piece is provided with a waist-shaped hole;
one end of the connecting strip is hinged with the supporting strip, and the other end of the connecting strip is connected with the waist-shaped hole of the connecting piece;
the connecting piece is arranged on the winding mechanism;
and scraping strips higher than the upper end surfaces of the connecting strips are arranged on the side edges of the connecting strips.
Further, a winding mechanism is arranged in the winding device;
the winding mechanism includes: a second drive motor and a second shaft;
the connecting piece is sleeved on the second rotating shaft;
the second driving motor is connected with the second rotating shaft;
a winding drum is sleeved on the second rotating shaft;
the second driving motor is suitable for driving the second rotating shaft to rotate, so as to drive the winding drum to rotate, and the cloth is wound through the winding drum;
when the second rotating shaft is positioned above the first rotating shaft, the second driving motor drives the second rotating shaft to rotate so as to drive the winding drum to rotate, the connecting strips and the supporting strips are positioned on the same straight line, and the outer wall of the winding drum is in contact with the scraping strips to scrape impurities on the outer wall of the winding drum and remove static electricity;
the first driving motor drives the first rotating shaft to rotate, so that the second rotating shaft deviates from a first preset angle right above the first rotating shaft, and the scraping strips scrape impurities falling on the supporting strips and the connecting strips and fall off;
the first driving motor continues to drive the first rotating shaft to rotate, so that the second rotating shaft is turned over to the lower part of the first rotating shaft, and at the moment, the second driving motor drives the second rotating shaft to drive the winding drum to wind the cloth.
The drying device has the beneficial effects that through the drying device, the drying device is suitable for drying the cloth; the smearing device is suitable for smearing materials on the dried cloth; a guide device adapted to apply the material followed by the cloth; the winding device is arranged on one side of the guide device and is suitable for winding the cloth guided by the guide device, and the cloth is kept smooth when being wound, so that the winding device is always kept horizontal when being wound, the wound cloth cannot deviate to ensure the winding cloth level, and the influence of the winding cloth on the performance of the cloth is avoided.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a cloth manufacturing apparatus according to the present invention
FIG. 2 is a schematic view of a winding device according to the present invention;
FIG. 3 is a schematic block diagram of a cloth production facility of the present invention;
FIG. 4 is a schematic representation of a hydrophobic cloth of the present invention;
FIG. 5 is a schematic structural view of a winding device of the present invention;
FIG. 6 is a schematic view of the initial position of the present invention;
FIG. 7 is a schematic illustration of the location of the pouring of impurities of the present invention;
fig. 8 is a schematic diagram of the position of the invention when rolling.
In the figure:
1 a guide device, 11 a first guide roller and 12 a second guide roller;
2, winding up a device, 21 a first driving motor, 22 a first rotating shaft, 23 a rotating motor, 24 supporting strips, 25 connecting strips, 26 connecting pieces, 261 a kidney-shaped hole, 27 a second driving motor, 28 a second rotating shaft and 29 scraping strips;
3, a bracket and a 31-shaped groove;
4, drying the device;
5 coating the head.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 to 8, embodiment 1 provides a cloth producing apparatus, including: the drying device is suitable for drying the cloth; the coating device is suitable for coating materials on the dried cloth, and the coated materials can be hydrophobic materials so that the cloth forms hydrophobic cloth; a guiding device 1, said guiding device 1 being adapted to guide a hydrophobic cloth; coiling mechanism 2, coiling mechanism 2 sets up one side of guider 1, coiling mechanism 2 is suitable for and carries out the rolling to the hydrophobic cloth of guider 1 guide to keep the level of hydrophobic cloth when hydrophobic cloth rolling, realized that coiling mechanism 2 remains the level all the time when hydrophobic cloth rolling, make the hydrophobic cloth of rolling can not take place the hydrophobic cloth level that the skew guaranteed the rolling, avoid hydrophobic cloth tortuous to cause the influence to the hydrophobic performance of hydrophobic cloth.
In this embodiment, an ultra-hydrophobic low refractive index optical nanomaterial (which may exist in a raised form) is attached to the surface of a hydrophobic fabric, so as to improve the hydrophobic performance of the hydrophobic fabric, and the ultra-hydrophobic low refractive index optical nanomaterial is damaged when being strongly squeezed or bent, so that the hydrophobic performance of a corresponding position is affected, when the hydrophobic fabric is rolled, if the second rotating shaft 28 is displaced (for example, the second rotating shaft 28 and the first rotating shaft 22 are not on the same plane), the rolled hydrophobic fabric is displaced, a crease (i.e., the hydrophobic fabric is bent) is formed on the hydrophobic fabric, so that the corresponding ultra-hydrophobic low refractive index optical nanomaterial is damaged and the hydrophobic performance of the hydrophobic fabric is affected, and when one layer of hydrophobic fabric is displaced and bent, the hydrophobic fabric subsequently rolled at a corresponding position is bent, so that the quality and performance of the whole rolled hydrophobic fabric are affected.
In this embodiment, the winding device 2 includes: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism; the turnover mechanism is arranged on the bracket 3; the adjusting mechanism is arranged on the turnover mechanism; the winding mechanism is arranged on the adjusting mechanism; the detection module is arranged on the winding mechanism; the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position; the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the rolling mechanism to turn over; the rolling mechanism can be kept horizontal all the time (the horizontal can be kept horizontal with the bottom surface, and the first rotating shaft 22 and the second rotating shaft 28 are kept at the same horizontal plane) through the matching of the adjusting mechanism and the detection module, so that the rolling effect of the hydrophobic cloth is ensured, and the performance of the hydrophobic cloth is ensured; the turnover mechanism can drive the rolling to be in different positions so as to realize the function purpose corresponding to the corresponding positions.
In this embodiment, the turnover mechanism includes: a first drive motor 21 and a first rotation shaft 22; the first driving motor 21 is arranged on the bracket 3; the first rotating shaft 22 is connected with the first driving motor 21; the adjusting mechanism is arranged on the first rotating shaft 22; the first driving motor 21 is suitable for driving the first rotating shaft 22 to rotate so as to drive the adjusting mechanism to rotate, so that the winding mechanism is turned over; when the first rotating shaft 22 rotates, the adjusting mechanism is driven to turn over, so that the adjusting mechanism rotates around the first rotating shaft 22, and the second rotating shaft 28 is located at different positions relative to the first rotating shaft 22, so as to achieve the purpose of corresponding to different positions.
In this embodiment, the adjustment mechanism includes: a rotating motor 23 and a support bar 24; the rotary motor 23 may be a motor capable of being precisely controlled, such as a servo motor; the rotating motor 23 is arranged on the first rotating shaft 22; the supporting bar 24 is connected with the rotating motor 23; both ends of the supporting bar 24 are connected with the winding mechanism through the connecting assembly; the side edge of the supporting strip 24 is provided with a scraping strip 29 higher than the upper end surface of the supporting strip 24, the scraping strip 29 can be made of metal, and static electricity is removed while impurities are scraped; after the first rotating shaft 22 drives the rotating motor 23 to turn over, the rotating motor 23 is suitable for driving the supporting strip 24 to rotate so as to drive the winding mechanism to rotate through the connecting component, so that the winding mechanism is horizontal; the rotating direction of the rotating motor 23 is perpendicular to the rotating direction of the first driving motor 21; the supporting bar 24 can be used for better connecting the winding mechanism, so that the winding mechanism can be stably driven to turn and rotate.
In this embodiment, the connection assembly includes: a connecting bar 25 and a connecting piece 26; a waist-shaped hole 261 is formed in the connecting piece 26; one end of the connecting strip 25 is hinged with the supporting strip 24, and the other end is connected with the kidney-shaped hole 261 of the connecting piece 26 (the connecting position with the kidney-shaped hole 261 can move in the kidney-shaped hole 261, and can be fixed after moving in the connecting position); the connecting piece 26 is arranged on the winding mechanism; the side edge of the connecting strip 25 is provided with a scraping strip 29 which is higher than the upper end surface of the connecting strip 25; the connection between the two ends of the second rotating shaft 28 (or the positions close to the two ends of the second rotating shaft 28) through the connecting pieces 26 can make the connection between the second rotating shaft 28 more firm and stable; the connecting piece 26 is rotationally connected with the second rotating shaft 28; the kidney-shaped hole 261 prevents the connecting strip 25 from getting caught on the connecting piece 26 during the turning.
In this embodiment, the winding mechanism includes: a second driving motor 27 and a second rotating shaft 28; the connecting piece 26 is sleeved on the second rotating shaft 28; the second driving motor 27 is connected with the second rotating shaft 28; a winding drum is sleeved on the second rotating shaft 28; the second driving motor 27 is adapted to drive the second rotating shaft 28 to rotate, so as to drive the winding drum to rotate, and the hydrophobic cloth is wound by the winding drum;
at an initial position, at this time, the second rotating shaft 28 is located right above the first rotating shaft 22, the second driving motor 27 drives the second rotating shaft 28 to rotate to drive the winding drum to rotate, at this time, the connecting strips 25 and the supporting strips 24 are located on the same straight line (the connecting strips 25 and the scraping strips 29 on the supporting strips 24 are located on the same straight line), the outer wall of the winding drum contacts with the scraping strips 29 to scrape impurities on the outer wall of the winding drum and remove static electricity, and the scraped impurities fall on the upper end faces of the supporting strips 24 and the connecting strips 25;
after the impurities are scraped (at this time, the second rotating shaft 28 may keep rotating or may stop rotating), the first driving motor 21 drives the first rotating shaft 22 to rotate, so that the second rotating shaft 28 deviates from the position right above the first rotating shaft 22 by a first preset angle (for example, the second rotating shaft 28 rotates from the position right above the first rotating shaft 22 to the position 45 degrees obliquely above the first rotating shaft 22), at this time, the supporting bars 24 and the connecting bars 25 are in an inclined position, and the impurities scraped off from the supporting bars 24 and the connecting bars 25 by the scraping bars 29 fall off;
after the impurities fall, first driving motor 21 continues to drive and drive first pivot 22 to rotate, second pivot 28 is made to overturn to the below of first pivot 22 (at this moment, because support bar 24 is articulated with connecting bar 25, there is certain angle between support bar 24 and the connecting bar 25), second driving motor 27 drives second pivot 28 this moment and drives the hydrophobic cloth of winding drum rolling, it is the farthest place of winding drum distance scraping bar 29 distance when second pivot 28 is located under first pivot 22, the most hydrophobic cloth of winding drum can be rolled this moment, the distance that second pivot 28 continues to overturn after the impurities fall can be selected according to the length of the hydrophobic cloth of required rolling.
In this embodiment, after the hydrophobic cloth is rolled, a layer of film needs to be wrapped on the surface of the hydrophobic cloth to protect the outermost hydrophobic cloth, the rolling drum is taken down from the second rotating shaft 28 and transferred to a corresponding device for wrapping, at this time, the hydrophobic cloth is contaminated or damaged in the transferring process, at this time, the support bar 24 can be driven by the rotating motor 23 to rotate, so that the second rotating shaft 28 is not parallel to the first guide roller 11 and the second guide roller 12 (for example, the second rotating shaft 28 is perpendicular to the first guide roller 11 and the second guide roller 12, since the first guide roller 11 and the second guide roller 12 already guide the hydrophobic cloth and cannot guide other films, the second rotating shaft 28 can be driven by the rotating motor 23 to turn, the packaging film is guided onto the second rotating shaft 28 from another direction), the packaging film is guided onto the second rotating shaft 28 from another direction, so as to wrap the hydrophobic cloth, the second rotating shaft 28 is driven by the second driving motor 27 to rotate so that the packaging film is wrapped outside the hydrophobic cloth, and after the packaging film is cut, the first rotating shaft 21 can drive the second rotating shaft 28 to rotate, so that the packaging film is transferred to the outer wrapping film and the outer wrapping film is transferred to the outer wrapping station, and the outer wrapping film is not contaminated or damaged, the outer wrapping device, and the hydrophobic cloth is removed from the outer wrapping device, and the hydrophobic cloth, and the outer wrapping device, and the hydrophobic cloth, the outer wrapping device, and the hydrophobic cloth is removed.
In this embodiment, the detection module includes: a controller and a plurality of gyroscopes (not shown) electrically connected to the controller; the gyroscopes are arranged at equal intervals along the length direction of the second rotating shaft 28; the controller is electrically connected with the rotating motor 23; the gyroscope is adapted to detect spatial data (e.g., tilt angle, etc.) of the second shaft 28; the control module is suitable for judging whether the second rotating shaft 28 is horizontal or not (whether the second rotating shaft 28 is parallel to the first rotating shaft 22 or not) through the inclination angle; when the spatial data detected by each gyroscope in one period are the same, judging that the second rotating shaft 28 is horizontal, and judging that the second rotating shaft 28 is not horizontal (when the second rotating shaft 28 is rolled, the second rotating shaft 28 is in a state of being turned to the lower part of the first rotating shaft 22, at the moment, if the second rotating shaft 28 deflects, namely the second rotating shaft 28 rotates because the stress of the second rotating shaft 28 is not uniform due to non-uniform rolling, and the second rotating shaft 28 is not parallel to the first rotating shaft 22); when the second rotating shaft 28 is not horizontal, the controller controls the rotating motor 23 to rotate, so as to drive the supporting bar 24 to rotate, so that the second rotating shaft 28 rotates, and further, the spatial data detected by each gyroscope in one period are the same in change (namely, the second rotating shaft 28 returns to the horizontal position again); the same variation may mean that the data has the same degree of variation and the same number of variations.
In the present embodiment, the guide device 1 includes: a first guide roller 11 and a second guide roller 12; the first guide roller 11 and the second guide roller 12 are provided on the carriage 3; the first guide roller 11 is disposed above the second guide roller 12; the first guide roller 11 and the second guide roller 12 are adapted to guide the hydrophobic web onto the take-up reel; through first guide roller 11 and second guide roller 12 can ensure that hydrophobic cloth itself does not take place the skew when hydrophobic cloth rolling is on the receipts spool, prevents that hydrophobic cloth skew from leading to the damage of hydrophobic cloth in the rolling in-process.
In this embodiment, the first guide roller 11 is disposed in a strip groove 31 formed in the bracket 3 to adjust a distance between the first guide roller 11 and the second guide roller 12 (for example, a plug hole is disposed in the strip groove 31 along a length direction of the strip groove 31 to facilitate insertion of the first guide roller 11 so as to adjust a distance between the first guide roller 11 and the second guide roller 12), so as to adapt to a hydrophobic fabric with more thickness.
In this embodiment, can set up a plurality of running rollers among the drying device to unreel the cloth, can make the cloth dry through appropriate high temperature at the in-process that unreels, avoid humidity to cause the influence to the coating of follow-up hydrophobic material.
In this embodiment, the application device includes: the coating head can coat a hydrophobic material on the surface of the cloth to form the hydrophobic cloth, and a distance can be reserved between the coating head and the guiding device, so that the coated material is dried conveniently.
Example 2
On the basis of embodiment 1, this embodiment 2 further provides a direct yarn process for nylon fabric of a cloth production apparatus, including: selecting a platinum bushing plate according to requirements to form glass fibers;
carrying out protofilament spraying on the glass fiber;
directly yarn-collecting glass fibers to prepare cloth;
drying the cloth and then coating a material on the surface of the cloth;
winding the cloth coated with the material;
the direct yarn bundling generally adopts a bundling wheel A and a bundling wheel B, and the material is generally compact graphite. The bunching wheel A is arranged below the oiling device and is also called a first bunching wheel; the bunching wheel B is also called a second bunching wheel between the bunching wheel A and the wire drawing machine head. The bundling wheel is divided into R1, R2, R3.5 and the like according to the size of the lead angle. The matching is selected according to the requirements of the specific glass fiber yarns. And selecting the optimal wire drawing process by combining the parameters of the bunching wheel A, the bunching wheel B and the winding ratio of the wire drawing machine. Examples of the process and test results are shown in table 1.
Table 1: examples of the process and test junctions:
| components | Example 1 | Example 2 | Example 3 | Example 4 | Example 5 |
| Bundling wheel A | R1 | R1 | R2 | R1 | R2 |
| Bundling wheel B | R1 | R2 | R2 | R3.5 | R3.5 |
| Winding ratio | 6.4 | 6.3 | 6.3 | 6.4 | 6.4 |
In summary, the present invention provides a guiding device 1, wherein the guiding device 1 is adapted to guide a hydrophobic fabric; coiling mechanism 2, coiling mechanism 2 sets up one side of guider 1, coiling mechanism 2 is suitable for and carries out the rolling to the hydrophobic cloth of guider 1 guide to keep the level of hydrophobic cloth when hydrophobic cloth rolling, realized that coiling mechanism 2 remains the level all the time when hydrophobic cloth rolling, make the hydrophobic cloth of rolling can not take place the hydrophobic cloth level that the skew guaranteed the rolling, avoid hydrophobic cloth tortuous to cause the influence to the hydrophobic performance of hydrophobic cloth.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation. Moreover, the software programs referred to in the present application are all prior art, and the present application does not relate to any improvement of the software programs.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A cloth production apparatus, comprising:
the drying device is suitable for drying the cloth;
the smearing device is suitable for smearing materials on the dried cloth;
a guide device adapted to apply the material followed by the cloth;
the winding device is arranged on one side of the guide device and is suitable for winding the cloth guided by the guide device and keeping the cloth smooth when the cloth is wound.
2. Cloth production apparatus in accordance with claim 1,
the coiling mechanism includes: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism;
the turnover mechanism is arranged on the bracket;
the adjusting mechanism is arranged on the turnover mechanism;
the winding mechanism is arranged on the adjusting mechanism;
the detection module is arranged on the winding mechanism;
the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position;
the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the rolling mechanism to turn over.
3. Cloth production apparatus in accordance with claim 2,
the detection module comprises: the gyroscope is electrically connected with the controller;
the gyroscopes are arranged at equal intervals along the length direction of a second rotating shaft in the winding mechanism;
the controller is electrically connected with the rotating motor in the adjusting mechanism;
the gyroscope is suitable for detecting spatial data of the second rotating shaft;
the control module is suitable for judging whether the second rotating shaft is horizontal or not through the inclination angle;
when the spatial data detected by each gyroscope in one period are the same in change, judging that the second rotating shaft is horizontal, and judging whether the second rotating shaft is not horizontal;
when the second rotating shaft is not horizontal, the controller controls the rotating motor to rotate to drive the supporting bars to rotate, so that the second rotating shaft rotates, and the spatial data detected by each gyroscope in one period are the same in change.
4. Cloth production apparatus in accordance with claim 3,
the guide device includes: a first guide roller and a second guide roller;
the first guide roller and the second guide roller are arranged on a bracket;
the first guide roller is disposed above the second guide roller;
the first guide roller and the second guide roller are suitable for guiding cloth to a winding drum on a second rotating shaft.
5. Cloth production apparatus according to claim 4,
the first guide roller is arranged in a strip-shaped groove formed in the support to adjust the distance between the first guide roller and the second guide roller.
6. A direct yarn process for nylon fabric using the cloth manufacturing apparatus of claim 1, comprising:
selecting a platinum bushing plate according to requirements to form glass fibers;
performing protofilament spraying on the glass fiber;
directly collecting glass fiber yarns and preparing the glass fiber yarns into cloth;
drying the cloth and then coating a material on the surface of the cloth;
and rolling the cloth coated with the material.
7. The direct yarn process for nylon fabrics as claimed in claim 6,
in the method for rolling the cloth coated with the material, a rolling device is adopted for rolling;
a turnover mechanism is arranged in the winding device;
the turnover mechanism comprises: a first drive motor and a first rotating shaft;
the first driving motor is arranged on the bracket;
the first rotating shaft is connected with the first driving motor;
the adjusting mechanism is arranged on the first rotating shaft;
the first driving motor is suitable for driving the first rotating shaft to rotate so as to drive the adjusting mechanism to rotate and enable the rolling mechanism to overturn.
8. The direct yarn process for nylon fabrics as claimed in claim 7,
an adjusting mechanism is arranged in the winding device;
the adjustment mechanism includes: a rotating motor and a support bar;
the rotating motor is arranged on the first rotating shaft;
the supporting bars are connected with the rotating motor;
both ends of the supporting bar are connected with the winding mechanism through the connecting assembly;
the side edges of the supporting bar are provided with scraping bars higher than the upper end surface of the supporting bar;
after the first rotating shaft drives the rotating motor to overturn, the rotating motor is suitable for driving the supporting bar to rotate so as to drive the winding mechanism to rotate through the connecting component, and the winding mechanism is made to be horizontal.
9. The direct yarn process for nylon fabrics of claim 8 wherein,
the connecting assembly includes: a connecting strip and a connecting piece;
the connecting piece is provided with a waist-shaped hole;
one end of the connecting strip is hinged with the supporting strip, and the other end of the connecting strip is connected with the kidney-shaped hole of the connecting piece;
the connecting piece is arranged on the winding mechanism;
and scraping strips higher than the upper end surfaces of the connecting strips are arranged on the side edges of the connecting strips.
10. The direct yarn process for nylon fabrics of claim 9 wherein,
a winding mechanism is arranged in the winding device;
the winding mechanism includes: a second drive motor and a second shaft;
the connecting piece is sleeved on the second rotating shaft;
the second driving motor is connected with the second rotating shaft;
a winding drum is sleeved on the second rotating shaft;
the second driving motor is suitable for driving the second rotating shaft to rotate, so as to drive the winding drum to rotate, and the cloth is wound through the winding drum;
when the second rotating shaft is positioned above the first rotating shaft, the second driving motor drives the second rotating shaft to rotate so as to drive the winding drum to rotate, the connecting strips and the supporting strips are positioned on the same straight line, and the outer wall of the winding drum is in contact with the scraping strips to scrape impurities on the outer wall of the winding drum and remove static electricity;
the first driving motor drives the first rotating shaft to rotate, so that the second rotating shaft deviates from a first preset angle right above the first rotating shaft, and the scraping strips scrape impurities falling on the supporting strips and the connecting strips and fall off;
the first driving motor continues to drive the first rotating shaft to rotate, so that the second rotating shaft is turned over to the lower part of the first rotating shaft, and at the moment, the second driving motor drives the second rotating shaft to drive the winding drum to wind the cloth.
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| CN202310067876.7A CN115973836B (en) | 2023-02-06 | 2023-02-06 | Cloth production equipment and direct yarn process for nylon fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310067876.7A CN115973836B (en) | 2023-02-06 | 2023-02-06 | Cloth production equipment and direct yarn process for nylon fabric |
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| CN115973836A true CN115973836A (en) | 2023-04-18 |
| CN115973836B CN115973836B (en) | 2023-11-07 |
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| CN115973836B (en) | 2023-11-07 |
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