CN115973836B - Cloth production equipment and direct yarn process for nylon fabric - Google Patents
Cloth production equipment and direct yarn process for nylon fabric Download PDFInfo
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- CN115973836B CN115973836B CN202310067876.7A CN202310067876A CN115973836B CN 115973836 B CN115973836 B CN 115973836B CN 202310067876 A CN202310067876 A CN 202310067876A CN 115973836 B CN115973836 B CN 115973836B
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- 239000004744 fabric Substances 0.000 title claims abstract description 144
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000004677 Nylon Substances 0.000 title claims abstract description 9
- 229920001778 nylon Polymers 0.000 title claims abstract description 9
- 238000004804 winding Methods 0.000 claims abstract description 114
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000011248 coating agent Substances 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 89
- 230000007306 turnover Effects 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 21
- 238000007790 scraping Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 12
- 239000012535 impurity Substances 0.000 claims description 11
- 239000003365 glass fiber Substances 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 3
- 230000002209 hydrophobic effect Effects 0.000 description 62
- 229920006280 packaging film Polymers 0.000 description 13
- 239000012785 packaging film Substances 0.000 description 13
- 238000004891 communication Methods 0.000 description 4
- 239000002086 nanomaterial Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 230000003075 superhydrophobic effect Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Abstract
The application belongs to the technical field of conveying, and particularly relates to cloth production equipment and a direct yarn process for nylon fabrics, wherein the cloth is dried by a drying device; the coating device is suitable for coating materials on the dried cloth; a guiding device adapted to spread the material; the winding device is arranged on one side of the guiding device, the winding device is suitable for winding cloth guided by the guiding device, and the cloth is kept flat during winding of the cloth, so that the winding device is kept horizontal all the time during winding of the cloth, the winding cloth cannot deviate to ensure the winding cloth level, and the influence of the bending of the cloth on the performance of the cloth is avoided.
Description
Technical Field
The application belongs to the technical field of conveying, and particularly relates to cloth production equipment and a direct yarn process for nylon fabrics.
Background
The super-hydrophobic low-refractive index optical nano material can be coated on cloth to form hydrophobic cloth, so that the hydrophobic performance of the cloth is improved. The hydrophobic material on the surface of the hydrophobic cloth may be damaged when subjected to strong pressing or flexing, resulting in the hydrophobic cloth not being hydrophobic. Traditional cloth handling device can cause the inhomogeneous of cloth rolling because the skew of rolling portion when carrying the rolling cloth, makes the cloth crooked, consequently can't use on the rolling of hydrophobic cloth.
Therefore, based on the above technical problems, there is a need to design a new cloth production device and a direct yarn process for nylon fabrics.
Disclosure of Invention
The application aims to provide cloth production equipment and a direct yarn process for nylon fabrics.
In order to solve the above technical problems, the present application provides a cloth production apparatus, comprising:
the drying device is suitable for drying the cloth;
the coating device is suitable for coating materials on the dried cloth;
a guiding device adapted to spread the material;
the winding device is arranged on one side of the guiding device and is suitable for winding the cloth guided by the guiding device, and the cloth is kept flat during winding.
Further, the winding device comprises: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism;
the turnover mechanism is arranged on the bracket;
the adjusting mechanism is arranged on the overturning mechanism;
the winding mechanism is arranged on the adjusting mechanism;
the detection module is arranged on the winding mechanism;
the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position;
the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the winding mechanism to turn over.
Further, the detection module includes: the gyroscope comprises a controller and a plurality of gyroscopes electrically connected with the controller;
the gyroscopes are equidistantly arranged along the length direction of the second rotating shaft in the winding mechanism;
the controller is electrically connected with a rotary motor in the adjusting mechanism;
the gyroscope is suitable for detecting the space data of the second rotating shaft;
the control module is suitable for judging whether the second rotating shaft is horizontal or not through the inclination angle;
judging the level of the second rotating shaft when the spatial data detected by each gyroscope in one period change is the same, and judging whether the second rotating shaft is not level;
when the second rotating shaft is not horizontal, the controller controls the rotating motor to rotate and drives the supporting bar to rotate, so that the second rotating shaft rotates, and further the spatial data changes detected by each gyroscope in one period are the same.
Further, the guide device includes: a first guide roller and a second guide roller;
the first guide roller and the second guide roller are arranged on a bracket;
the first guide roller is arranged above the second guide roller;
the first guide roller and the second guide roller are suitable for guiding the cloth to the winding drum on the second rotating shaft.
Further, the first guide roller is arranged in a strip-shaped groove formed in the support to adjust the distance between the first guide roller and the second guide roller.
On the other hand, the application also provides a direct yarn process for nylon fabric by adopting the cloth production equipment, which comprises the following steps:
selecting a platinum bushing plate according to requirements to form glass fibers;
performing primary filament spraying on the glass fiber;
bundling glass fiber direct yarns to prepare cloth;
coating a material on the surface of the cloth after drying the cloth;
and rolling the cloth coated with the material.
Further, in the method for rolling the cloth coated with the material, a rolling device is adopted for rolling;
the rolling device is internally provided with a turnover mechanism;
the turnover mechanism comprises: a first driving motor and a first rotating shaft;
the first driving motor is arranged on the bracket;
the first rotating shaft is connected with the first driving motor;
the adjusting mechanism is arranged on the first rotating shaft;
the first driving motor is suitable for driving the first rotating shaft to rotate so as to drive the adjusting mechanism to rotate, and the winding mechanism is enabled to overturn.
Further, an adjusting mechanism is arranged in the winding device;
the adjustment mechanism includes: a rotating motor and a support bar;
the rotating motor is arranged on the first rotating shaft;
the support bar is connected with the rotating motor;
both ends of the supporting bar are connected with the winding mechanism through the connecting components;
the side edges of the supporting strips are provided with scraping strips which are higher than the upper end surfaces of the supporting strips;
after the first rotating shaft drives the rotating motor to overturn, the rotating motor is suitable for driving the supporting bar to rotate, so that the winding mechanism is driven to rotate through the connecting component, and the winding mechanism is enabled to be horizontal.
Further, the connection assembly includes: a connecting bar and a connecting piece;
the connecting piece is provided with a waist-shaped hole;
one end of the connecting strip is hinged with the supporting strip, and the other end of the connecting strip is connected with the waist-shaped hole of the connecting piece;
the connecting piece is arranged on the winding mechanism;
the side of the connecting strip is provided with a scraping strip higher than the upper end face of the connecting strip.
Further, a winding mechanism is arranged in the winding device;
the winding mechanism comprises: a second driving motor and a second rotating shaft;
the connecting piece is sleeved on the second rotating shaft;
the second driving motor is connected with the second rotating shaft;
a winding drum is sleeved on the second rotating shaft;
the second driving motor is suitable for driving the second rotating shaft to rotate and driving the winding cylinder to rotate, and the cloth is wound by the winding cylinder;
when the second rotating shaft is positioned above the first rotating shaft, the second driving motor drives the second rotating shaft to rotate so as to drive the winding drum to rotate, at the moment, the connecting strip and the supporting strip are positioned on the same straight line, and the outer wall of the winding drum contacts with the scraping strip to scrape impurities on the outer wall of the winding drum and remove static electricity;
the first driving motor drives the first rotating shaft to rotate, so that the second rotating shaft deviates from the position right above the first rotating shaft by a first preset angle, and at the moment, the scraping strip scrapes impurities on the supporting strip and the connecting strip to drop;
the first driving motor continues to drive and drive the first rotating shaft to rotate, so that the second rotating shaft is overturned below the first rotating shaft, and at the moment, the second driving motor drives the second rotating shaft to drive the winding drum to wind the cloth.
The cloth dryer has the beneficial effects that the cloth dryer is suitable for drying cloth through the dryer; the coating device is suitable for coating materials on the dried cloth; a guiding device adapted to spread the material; the winding device is arranged on one side of the guiding device, the winding device is suitable for winding cloth guided by the guiding device, and the cloth is kept flat during winding of the cloth, so that the winding device is kept horizontal all the time during winding of the cloth, the winding cloth cannot deviate to ensure the winding cloth level, and the influence of the bending of the cloth on the performance of the cloth is avoided.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a cloth manufacturing apparatus according to the present application
FIG. 2 is a schematic view of a winding device according to the present application;
FIG. 3 is a schematic block diagram of a cloth manufacturing apparatus of the present application;
FIG. 4 is a schematic view of a hydrophobic cloth of the present application;
FIG. 5 is a schematic structural view of the winding device of the present application;
FIG. 6 is a schematic illustration of the initial position of the present application;
FIG. 7 is a schematic illustration of the location of pouring contaminants in accordance with the present application;
fig. 8 is a schematic view of the position of the present application when wound up.
In the figure:
1 a guiding device, 11 a first guiding roller and 12 a second guiding roller;
the winding device 2, the first driving motor 21, the first rotating shaft 22, the rotating motor 23, the 24 supporting bars, the 25 connecting bars, the 26 connecting pieces, 261 waist-shaped holes, the second driving motor 27, the second rotating shaft 28 and the 29 scraping bars;
3 a bracket and 31 strip grooves;
4, a drying device;
5 coating heads.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
As shown in fig. 1 to 8, embodiment 1 provides a cloth producing apparatus including: the drying device is suitable for drying the cloth; the coating device is suitable for coating materials on the dried cloth, and the coated materials can be hydrophobic materials so that the cloth forms hydrophobic cloth; a guiding device 1, said guiding device 1 being adapted to guide a hydrophobic cloth; the winding device 2, the winding device 2 sets up one side of guiding device 1, the winding device 2 is suitable for carrying out the rolling to the hydrophobic cloth of guiding device 1 guide to keep the level of hydrophobic cloth when hydrophobic cloth rolling, realized that winding device 2 remains the level all the time when hydrophobic cloth rolling, make the hydrophobic cloth of rolling can not take place the skew and guarantee the hydrophobic cloth level of rolling, avoid hydrophobic cloth tortuous to cause the influence to the hydrophobicity of hydrophobic cloth.
In this embodiment, a superhydrophobic low refractive index optical nanomaterial (may exist in a protruding form) is attached to a surface of a hydrophobic fabric, so as to improve the hydrophobic performance of the hydrophobic fabric, the superhydrophobic low refractive index optical nanomaterial may be damaged when being strongly extruded or bent, so that the hydrophobic performance of a corresponding position is affected, when the hydrophobic fabric is wound, if the second rotating shaft 28 is deviated (for example, the second rotating shaft 28 is not on the same plane with the first rotating shaft 22), the wound hydrophobic fabric may deviate, a crease is formed on the hydrophobic fabric (i.e., bending of the hydrophobic fabric occurs), so that the hydrophobic performance of the hydrophobic fabric is affected by the corresponding superhydrophobic low refractive index optical nanomaterial, and when one layer of hydrophobic fabric deviates and bends, the hydrophobic fabric wound at a corresponding position is bent, so that the quality and performance of the whole roll of the hydrophobic fabric are affected.
In this embodiment, the winding device 2 includes: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism; the turnover mechanism is arranged on the bracket 3; the adjusting mechanism is arranged on the overturning mechanism; the winding mechanism is arranged on the adjusting mechanism; the detection module is arranged on the winding mechanism; the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position; the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the winding mechanism to turn over; the winding mechanism can be always kept horizontal (the horizontal can be kept horizontal with the bottom surface and the first rotating shaft 22 and the second rotating shaft 28 are kept at the same horizontal plane) through the matching of the adjusting mechanism and the detecting module, so that the winding effect of the hydrophobic cloth is ensured, and the performance of the hydrophobic cloth is ensured; the turnover mechanism can drive the winding to be in different positions so as to realize the corresponding functional purpose of the corresponding position.
In this embodiment, the turning mechanism includes: a first drive motor 21 and a first rotation shaft 22; the first driving motor 21 is arranged on the bracket 3; the first rotating shaft 22 is connected with the first driving motor 21; the adjusting mechanism is arranged on the first rotating shaft 22; the first driving motor 21 is adapted to drive the first rotating shaft 22 to rotate so as to drive the adjusting mechanism to rotate, so that the winding mechanism turns over; when the first shaft 22 rotates, the adjusting mechanism is driven to turn over, so that the adjusting mechanism rotates around the first shaft 22, and the second shaft 28 is located at different positions relative to the first shaft 22, so as to achieve the purpose of different functions at corresponding positions.
In this embodiment, the adjusting mechanism includes: a rotary motor 23 and a support bar 24; the rotary motor 23 may be a motor which can be precisely controlled, such as a servo motor; the rotary motor 23 is provided on the first rotating shaft 22; the support bar 24 is connected with the rotating motor 23; both ends of the supporting bar 24 are connected with a winding mechanism through connecting components; the side edge of the supporting bar 24 is provided with a scraping bar 29 higher than the upper end surface of the supporting bar 24, the scraping bar 29 can be made of metal, and static electricity is removed while impurities are scraped off; after the first rotating shaft 22 drives the rotating motor 23 to turn over, the rotating motor 23 is suitable for driving the supporting bar 24 to rotate, so that the winding mechanism is driven to rotate through the connecting component, and the winding mechanism is enabled to be horizontal; the rotation direction of the rotating motor 23 is perpendicular to the rotation direction of the first driving motor 21; the winding mechanism can be better connected through the supporting bar 24, so that the winding mechanism can be conveniently and stably driven to turn over and rotate.
In this embodiment, the connection assembly includes: a connecting bar 25 and a connecting piece 26; the connecting piece 26 is provided with a waist-shaped hole 261; one end of the connecting bar 25 is hinged with the supporting bar 24, and the other end is connected with the waist-shaped hole 261 of the connecting piece 26 (the connecting position of the connecting bar and the waist-shaped hole 261 can move in the waist-shaped hole 261 and can be fixed after the connecting position moves); the connecting piece 26 is arranged on the winding mechanism; the side edge of the connecting strip 25 is provided with a scraping strip 29 higher than the upper end surface of the connecting strip 25; the two ends of the second rotating shaft 28 (or the positions close to the two ends of the second rotating shaft 28) are connected through the connecting piece 26, so that the connection of the second rotating shaft 28 is firmer and smoother; the connecting piece 26 is rotatably connected with the second rotating shaft 28; the waist-shaped hole 261 can avoid the clamping between the connecting strip 25 and the connecting piece 26 when the connecting strip is turned over.
In this embodiment, the winding mechanism includes: a second driving motor 27 and a second rotating shaft 28; the connecting piece 26 is sleeved on the second rotating shaft 28; the second driving motor 27 is connected with the second rotating shaft 28; a winding drum is sleeved on the second rotating shaft 28; the second driving motor 27 is adapted to drive the second rotating shaft 28 to rotate, drive the winding drum to rotate, and wind the hydrophobic cloth through the winding drum;
when the winding drum is in the initial position, the second rotating shaft 28 is positioned right above the first rotating shaft 22, the second driving motor 27 drives the second rotating shaft 28 to rotate so as to drive the winding drum to rotate, the connecting strip 25 and the supporting strip 24 are positioned on the same straight line (the connecting strip 25 and the scraping strip 29 on the supporting strip 24 are positioned on the same straight line), the outer wall of the winding drum is contacted with the scraping strip 29 to scrape impurities on the outer wall of the winding drum and remove static electricity, and scraped impurities fall on the upper end surfaces of the supporting strip 24 and the connecting strip 25;
after the impurities are scraped off (at this time, the second rotating shaft 28 can be kept rotating and can also stop rotating), the first driving motor 21 drives the first rotating shaft 22 to rotate, so that the second rotating shaft 28 deviates from the first rotating shaft 22 by a first preset angle (for example, the second rotating shaft 28 rotates from the position right above the first rotating shaft 22 to the position obliquely above the first rotating shaft 22 by 45 degrees), at this time, the supporting bar 24 and the connecting bar 25 are in an inclined position, and the impurities scraped off on the supporting bar 24 and the connecting bar 25 by the scraping bar 29 drop;
after the impurity falls, the first driving motor 21 continues to drive the first rotating shaft 22 to rotate, so that the second rotating shaft 28 is turned over to the lower part of the first rotating shaft 22 (at this time, a certain angle exists between the supporting bar 24 and the connecting bar 25 because the supporting bar 24 is hinged with the connecting bar 25), at this time, the second driving motor 27 drives the second rotating shaft 28 to drive the winding drum to wind the hydrophobic cloth, when the second rotating shaft 28 is located right below the first rotating shaft 22, the winding drum is farthest from the scraping bar 29, the winding drum can wind the most hydrophobic cloth at this time, and the distance for continuously turning over the second rotating shaft 28 after the impurity falls can be selected according to the length of the hydrophobic cloth needing to be wound.
In this embodiment, after the hydrophobic cloth is wound, a layer of film needs to be wrapped on the surface of the hydrophobic cloth to protect the hydrophobic cloth on the outermost layer, the winding drum is taken down from the second rotating shaft 28 in a traditional manner, the winding drum is transferred to a corresponding device for wrapping, at this time, pollution or damage can be caused to the hydrophobic cloth in the transferring process, at this time, the second rotating shaft 28 and the first guide roller 11 and the second guide roller 12 are not parallel (for example, the second rotating shaft 28 and the first guide roller 11 and the second guide roller 12 are perpendicular, since the first guide roller 11 and the second guide roller 12 can not guide other films again after guiding the hydrophobic cloth, the second rotating shaft 28 can be driven to turn through the rotating motor 23, the packaging film is guided from the other direction to the second rotating shaft 28), the packaging film can be guided from the other direction to the second rotating shaft 28 to wrap the hydrophobic cloth, the packaging film can be driven to rotate through the second rotating shaft 28 through the second driving motor 27, the packaging film is wrapped outside the hydrophobic cloth, and after the packaging film is cut off, the first rotating shaft 22 can be driven by the first driving motor 21 to rotate the first rotating shaft 29, the packaging film can be prevented from being damaged from being scraped or the packaging film can be wrapped on the second rotating shaft 28, and the packaging film can be prevented from being wrapped on the packaging film, and the packaging film can be removed from the packaging film, and the packaging film can be prevented from being damaged from being wrapped by the packaging film.
In this embodiment, the detection module includes: a controller and a plurality of gyroscopes (not shown) electrically connected to the controller; the gyroscopes are equidistantly arranged along the length direction of the second rotating shaft 28; the controller is electrically connected with the rotating motor 23; the gyroscope is adapted to detect spatial data (e.g. tilt angle, etc.) of the second shaft 28; the control module is adapted to determine whether the second rotation axis 28 is horizontal (whether the second rotation axis 28 is parallel to the first rotation axis 22) by the inclination angle; judging the level of the second rotating shaft 28 when the spatial data detected by each gyroscope in one period change is the same, and judging whether the second rotating shaft 28 is not level (when the second rotating shaft 28 is wound, the second rotating shaft 28 is in a state of overturning downwards the first rotating shaft 22, and if the second rotating shaft 28 deflects at this time, namely the second rotating shaft 28 is stressed unevenly due to uneven winding, so that the second rotating shaft 28 rotates, and the second rotating shaft 28 is not parallel to the first rotating shaft 22); when the second rotating shaft 28 is not horizontal, the controller controls the rotating motor 23 to rotate to drive the supporting bar 24 to rotate, so that the second rotating shaft 28 rotates, and further the spatial data changes detected by each gyroscope in one period are the same (namely, the second rotating shaft 28 returns to the horizontal position again); the same change may be the same degree of change in the data, the same value of change, and the like.
In this embodiment, the guiding device 1 includes: a first guide roller 11 and a second guide roller 12; the first guide roller 11 and the second guide roller 12 are arranged on the bracket 3; the first guide roller 11 is arranged above the second guide roller 12; the first guide roller 11 and the second guide roller 12 are adapted to guide hydrophobic cloth onto a take-up reel; the first guide roller 11 and the second guide roller 12 can ensure that the hydrophobic cloth does not deviate when being wound on the winding drum, and the hydrophobic cloth is prevented from being damaged due to deviation of the hydrophobic cloth in the winding process.
In this embodiment, the first guide roller 11 is disposed in a bar-shaped groove 31 formed on the support 3 to adjust the distance between the first guide roller 11 and the second guide roller 12 (for example, an insertion hole is formed in the bar-shaped groove 31 along the length direction of the bar-shaped groove 31, so that the first guide roller 11 is inserted conveniently, and the distance between the first guide roller 11 and the second guide roller 12 is adjusted) so as to adapt to the hydrophobic cloth with a larger thickness.
In this embodiment, a plurality of running rollers can be set up in the drying device to unreel the cloth, can make the cloth dry through suitable high temperature in the process of unreeling, avoid humidity to cause the influence to the coating of follow-up hydrophobic material.
In this embodiment, the applying device includes: the coating head can smear hydrophobic materials on the surface of the cloth to form the hydrophobic cloth, and a distance can be reserved between the coating head and the guiding device, so that the coated materials are convenient to dry.
Example 2
On the basis of example 1, this example 2 also provides a process for producing nylon fabric direct yarn by cloth production equipment, comprising: selecting a platinum bushing plate according to requirements to form glass fibers;
performing primary filament spraying on the glass fiber;
bundling glass fiber direct yarns to prepare cloth;
coating a material on the surface of the cloth after drying the cloth;
rolling the cloth coated with the material;
the direct yarn bundling generally adopts a bundling wheel A and a bundling wheel B, and the material is generally compact graphite. The bundling wheel A is arranged below the oiling device and is also called a first bundling wheel; the bundling wheel B is arranged between the bundling wheel A and the wire drawing machine head and is also called a second bundling wheel. The cluster wheel is divided into R1, R2, R3.5 and the like according to the size of the guide angle. The matching is selected according to the requirements of specific glass fiber yarns. And selecting an optimal wire drawing process by combining winding ratio parameters of the cluster wheel A, the cluster wheel B and the wire drawing machine. Examples of processes and test results are shown in table 1.
Table 1: examples of processes and test junctions:
| component (A) | Example 1 | Example 2 | Example 3 | Example 4 | Example 5 |
| Bundling wheel A | R1 | R1 | R2 | R1 | R2 |
| Cluster wheel B | R1 | R2 | R2 | R3.5 | R3.5 |
| Winding ratio | 6.4 | 6.3 | 6.3 | 6.4 | 6.4 |
In summary, the present application is directed to a guiding device 1, said guiding device 1 being adapted to guide a hydrophobic cloth; the winding device 2, the winding device 2 sets up one side of guiding device 1, the winding device 2 is suitable for carrying out the rolling to the hydrophobic cloth of guiding device 1 guide to keep the level of hydrophobic cloth when hydrophobic cloth rolling, realized that winding device 2 remains the level all the time when hydrophobic cloth rolling, make the hydrophobic cloth of rolling can not take place the skew and guarantee the hydrophobic cloth level of rolling, avoid hydrophobic cloth tortuous to cause the influence to the hydrophobicity of hydrophobic cloth.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods. Moreover, the software program related to the application is the prior art, and the application does not relate to any improvement on the software program.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (7)
1. A cloth production facility, characterized by, include:
the drying device is suitable for drying the cloth;
the coating device is suitable for coating materials on the dried cloth;
a guiding device adapted to guide the cloth after the application of the material;
the winding device is arranged on one side of the guiding device, and is suitable for winding the cloth guided by the guiding device and keeping the cloth flat when the cloth is wound;
the winding device comprises: the device comprises a detection module, a winding mechanism, an adjusting mechanism and a turnover mechanism;
the turnover mechanism is arranged on the bracket;
the adjusting mechanism is arranged on the overturning mechanism;
the winding mechanism is arranged on the adjusting mechanism;
the detection module is arranged on the winding mechanism;
the detection module is suitable for detecting whether the winding mechanism is in a horizontal position or not, and the adjusting mechanism is suitable for adjusting the winding mechanism to the horizontal position;
the turnover mechanism is suitable for driving the adjusting mechanism to turn over so as to drive the winding mechanism to turn over;
the turnover mechanism comprises: a first driving motor and a first rotating shaft;
the first driving motor is arranged on the bracket;
the first rotating shaft is connected with the first driving motor;
the adjusting mechanism is arranged on the first rotating shaft;
the first driving motor is suitable for driving the first rotating shaft to rotate so as to drive the adjusting mechanism to rotate, so that the winding mechanism turns over;
the adjustment mechanism includes: a rotating motor and a support bar;
the rotating motor is arranged on the first rotating shaft;
the support bar is connected with the rotating motor;
both ends of the supporting bar are connected with the winding mechanism through the connecting components;
the side edges of the supporting strips are provided with scraping strips which are higher than the upper end surfaces of the supporting strips;
after the first rotating shaft drives the rotating motor to overturn, the rotating motor is suitable for driving the supporting bar to rotate, so that the winding mechanism is driven to rotate through the connecting component, and the winding mechanism is enabled to be horizontal.
2. The cloth producing apparatus as claimed in claim 1, wherein,
the detection module comprises: the gyroscope comprises a controller and a plurality of gyroscopes electrically connected with the controller;
the gyroscopes are equidistantly arranged along the length direction of the second rotating shaft in the winding mechanism;
the controller is electrically connected with a rotary motor in the adjusting mechanism;
the gyroscope is suitable for detecting the space data of the second rotating shaft;
the controller is suitable for judging whether the second rotating shaft is horizontal or not through the inclination angle;
judging the level of the second rotating shaft when the spatial data detected by each gyroscope in one period change is the same, otherwise judging the level;
when the second rotating shaft is not horizontal, the controller controls the rotating motor to rotate and drives the supporting bar to rotate, so that the second rotating shaft rotates, and further the spatial data changes detected by each gyroscope in one period are the same.
3. The cloth producing apparatus as claimed in claim 2, wherein,
the guiding device comprises: a first guide roller and a second guide roller;
the first guide roller and the second guide roller are arranged on a bracket;
the first guide roller is arranged above the second guide roller;
the first guide roller and the second guide roller are suitable for guiding the cloth to the winding drum on the second rotating shaft.
4. The cloth producing apparatus as claimed in claim 3, wherein,
the first guide roller is arranged in a strip-shaped groove formed in the support to adjust the distance between the first guide roller and the second guide roller.
5. The cloth producing apparatus as claimed in claim 4, wherein,
the connection assembly includes: a connecting bar and a connecting piece;
the connecting piece is provided with a waist-shaped hole;
one end of the connecting strip is hinged with the supporting strip, and the other end of the connecting strip is connected with the waist-shaped hole of the connecting piece;
the connecting piece is arranged on the winding mechanism;
the side of the connecting strip is provided with a scraping strip higher than the upper end face of the connecting strip.
6. The cloth producing apparatus as claimed in claim 5, wherein,
the winding mechanism comprises: a second driving motor and a second rotating shaft;
the connecting piece is sleeved on the second rotating shaft;
the second driving motor is connected with the second rotating shaft;
a winding drum is sleeved on the second rotating shaft;
the second driving motor is suitable for driving the second rotating shaft to rotate and driving the winding cylinder to rotate, and the cloth is wound by the winding cylinder;
when the second rotating shaft is positioned above the first rotating shaft, the second driving motor drives the second rotating shaft to rotate so as to drive the winding drum to rotate, at the moment, the connecting strip and the supporting strip are positioned on the same straight line, and the outer wall of the winding drum contacts with the scraping strip to scrape impurities on the outer wall of the winding drum and remove static electricity;
the first driving motor drives the first rotating shaft to rotate, so that the second rotating shaft deviates from the position right above the first rotating shaft by a first preset angle, and at the moment, the scraping strip scrapes impurities on the supporting strip and the connecting strip to drop;
the first driving motor continues to drive and drive the first rotating shaft to rotate, so that the second rotating shaft is overturned below the first rotating shaft, and at the moment, the second driving motor drives the second rotating shaft to drive the winding drum to wind the cloth.
7. A direct yarn process for nylon fabric using the cloth manufacturing apparatus of claim 1, comprising:
selecting a platinum bushing plate according to requirements to form glass fibers;
performing primary filament spraying on the glass fiber;
bundling glass fiber direct yarns to prepare cloth;
coating a material on the surface of the cloth after drying the cloth;
and rolling the cloth coated with the material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310067876.7A CN115973836B (en) | 2023-02-06 | 2023-02-06 | Cloth production equipment and direct yarn process for nylon fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310067876.7A CN115973836B (en) | 2023-02-06 | 2023-02-06 | Cloth production equipment and direct yarn process for nylon fabric |
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| CN115973836A CN115973836A (en) | 2023-04-18 |
| CN115973836B true CN115973836B (en) | 2023-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310067876.7A Active CN115973836B (en) | 2023-02-06 | 2023-02-06 | Cloth production equipment and direct yarn process for nylon fabric |
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| CN115973836A (en) | 2023-04-18 |
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