CN115970663A - Preparation method and application of super amphiphobic titanium-based three-dimensional porous material - Google Patents

Preparation method and application of super amphiphobic titanium-based three-dimensional porous material Download PDF

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CN115970663A
CN115970663A CN202211366430.6A CN202211366430A CN115970663A CN 115970663 A CN115970663 A CN 115970663A CN 202211366430 A CN202211366430 A CN 202211366430A CN 115970663 A CN115970663 A CN 115970663A
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porous material
titanium
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任志英
杨宇
林有希
周春辉
史林炜
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Fuzhou University
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Abstract

本发明涉及一种超双疏钛基‑三维多孔材料的制备方法及应用。该方法包括:(1)选取合适粒径的纯钛粉末,并清洗干燥;(2)采用Voronoi‑tessellation算法设计多孔结构,该多孔模型孔径符合正态分布;(3)利用选择性激光熔覆(SLM)技术对纯钛粉末按构件模型进行3D打印;(4)调整打印过程中模型的角度,改变多孔结构表面的“挂渣”数量,得到可以实现水下超疏油‑油下超疏水的纯钛多孔材料。打印的水下超疏油‑油下超疏水的纯钛多孔材料具备高效的可切换分离油包水乳液和水包油乳液性能以及优异的机械稳定性和耐腐蚀性能。

Figure 202211366430

The invention relates to a preparation method and application of a super-amphiphobic titanium-based three-dimensional porous material. The method includes: (1) selecting pure titanium powder with a suitable particle size, cleaning and drying; (2) designing a porous structure using the Voronoi-tessellation algorithm, and the pore size of the porous model conforms to a normal distribution; (3) using selective laser cladding (SLM) technology 3D prints pure titanium powder according to the component model; (4) adjust the angle of the model during the printing process, change the number of "hanging slag" on the surface of the porous structure, and obtain a super-hydrophobic solution that can achieve underwater super-oleophobic and super-hydrophobic under oil pure titanium porous material. The printed underwater superoleophobic-oil superhydrophobic pure titanium porous material has efficient switchable separation of water-in-oil emulsion and oil-in-water emulsion, as well as excellent mechanical stability and corrosion resistance.

Figure 202211366430

Description

超双疏钛基三维多孔材料的制备方法及应用Preparation method and application of super amphiphobic titanium-based three-dimensional porous material

技术领域technical field

本发明属于超润湿材料领域,具体涉及一种超双疏钛基三维多孔材料的制备方法及应用。The invention belongs to the field of super-wetting materials, and in particular relates to a preparation method and application of a super-amphiphobic titanium-based three-dimensional porous material.

背景技术Background technique

由于含油污水的增加和漏油污染的频繁,油水分离受到了全世界的关注。受自然的启发,超润湿材料在油水分离方面得到了前所未有的研究。一般来说,油/水混合物包括不相溶的油/水混合物和油/水乳液(液滴大小通常小于20um)。与不相溶的油/水混合物相比,乳化混合物更难分离,特别是在存在表面活性剂的情况下。乳化分离的实现需要较小的孔径,以牺牲通量为代价。近年来,超疏水滤膜和水下超疏油小孔径滤膜分别被设计用于分离油包水乳剂和水包油乳剂。超疏水/超亲油(除油)材料只适用于分离油包水乳剂,超亲水/水下超疏油(除水)材料包括TiO2和γ-Al2O3复合膜、二氧化硅纳米球包覆膜、和氧化石墨烯包覆网,适用于水包油乳剂的分离。值得注意的是,只有一种乳液(油包水或水包油)可以在上述所有膜上分离。因此,设计既能有效分离表面活性剂稳定的水包油乳液,又能高效分离油包水乳液的智能膜是非常必要的。Due to the increase of oily sewage and frequent oil spill pollution, oil-water separation has attracted worldwide attention. Inspired by nature, superwetting materials have been unprecedentedly studied for oil-water separation. In general, oil/water mixtures include immiscible oil/water mixtures and oil/water emulsions (droplet size typically less than 20um). Emulsified mixtures are more difficult to separate than immiscible oil/water mixtures, especially in the presence of surfactants. Achieving emulsion separation requires smaller pore sizes at the expense of flux. In recent years, superhydrophobic membranes and underwater superoleophobic small-pore membranes have been designed to separate water-in-oil emulsions and oil-in-water emulsions, respectively. Superhydrophobic/superoleophilic (oil removal) materials are only suitable for separating water-in-oil emulsions, and superhydrophilic/underwater superoleophobic (water removal) materials include TiO2 and γ-Al2O3 composite films, silica nanosphere coatings Membrane, and graphene oxide-coated mesh for separation of oil-in-water emulsions. Notably, only one type of emulsion (water-in-oil or oil-in-water) could be separated on all the above membranes. Therefore, it is necessary to design smart membranes that can effectively separate surfactant-stabilized oil-in-water emulsions and efficiently separate water-in-oil emulsions.

目前,许多智能超润湿材料在pH值、电场、温度、光照和多种刺激下可在超疏水和超亲水性之间切换润湿性,被用于可控油水分离。然而,获得可控润湿性的制造过程通常是复杂和不稳定的。现有制备可切换超润湿多孔材料的方法大多通过喷涂、溶液浸渍、表面蚀刻和电沉积等各种工艺在处理过的网格/织物上构建具有杂交微/纳米粗糙度的涂层;合成的表面结构通常需要用低表面能的化合物进行进一步的化学修饰才能形成可切换超润湿表面。除了复杂的多步骤处理外,这些方法还存在其他固有的缺陷,限制了由此制备的油水分离多孔材料的性能提高。例如,在喷涂或溶液浸泡过程中,网格孔可能会被涂层部分(例如,纳米颗粒聚集物)堵塞,或者更糟的是用传统方法在网状结构上制备的涂层,由于涂层与网状结构的界面附着力有限或涂层的粘结力较差,容易发生脱层和磨损,从而失去其超润湿性能。此外,大多数可以用来做油水分离的具有特殊润湿性多孔材料基底,如金属基材多孔材料会受到酸碱腐蚀;织物、纤维类基底多孔材料在高温下容易降解;海绵、泡沫类基底多孔材料不能承受高压;而且,这些商用多孔材料的网孔径大小并不能自由设计,它们通常是根据市场的标准制造的,多孔材料的分离性能(例如,液体通量和分离效率)就会受到限制。因此,迫切需要一种能够控制多孔材料结构和孔径大小的无溶剂制备技术,研制出高耐磨性、高耐腐蚀的可切换超润湿多孔材料提高油水分离性能。At present, many smart superwetting materials can switch wettability between superhydrophobic and superhydrophilic under pH value, electric field, temperature, light and various stimuli, and are used for controllable oil-water separation. However, the fabrication process to achieve controlled wettability is often complex and unstable. Most of the existing methods for preparing switchable superwetting porous materials construct coatings with hybrid micro/nano roughness on the treated mesh/fabric by various processes such as spray coating, solution immersion, surface etching and electrodeposition; The surface structure of , often requires further chemical modification with low surface energy compounds to form a switchable superwetting surface. In addition to the complex multi-step processing, these methods suffer from other inherent drawbacks that limit the performance enhancement of the thus prepared porous materials for oil-water separation. For example, during spray coating or solution immersion, the mesh pores may be blocked by coating parts (e.g., nanoparticle aggregates), or worse, coatings prepared on the mesh structure by conventional methods, due to the coating Limited interfacial adhesion to the network structure or poor cohesion of the coating is prone to delamination and abrasion, thereby losing its superwetting properties. In addition, most porous material substrates with special wettability that can be used for oil-water separation, such as metal substrate porous materials will be corroded by acid and alkali; fabric and fiber substrate porous materials are easy to degrade at high temperature; sponge and foam substrates Porous materials cannot withstand high pressure; moreover, the mesh size of these commercially available porous materials cannot be freely designed, they are usually manufactured according to market standards, and the separation performance (e.g., liquid flux and separation efficiency) of porous materials will be limited . Therefore, there is an urgent need for a solvent-free preparation technology that can control the structure and pore size of porous materials, and develop switchable superwetting porous materials with high wear resistance and high corrosion resistance to improve oil-water separation performance.

发明内容Contents of the invention

本发明的目的在于提供一种超双疏钛基三维多孔材料的制备方法及应用,采用选择性激光熔覆(SLM)技术,用激光将金属粉末熔化-固化形成熔池,然后逐层叠加生成多孔材料,并通过控制打印角度调整多孔材料表面的粗糙度,使多孔材料表面实现水下超疏油-油下超疏水性,研制出高耐磨性、高耐腐蚀的可切换超润湿多孔材料提高油水分离性能。The purpose of the present invention is to provide a preparation method and application of a super-amphiphobic titanium-based three-dimensional porous material. Selective laser cladding (SLM) technology is used to melt and solidify metal powder with laser to form a molten pool, which is then superimposed layer by layer. Porous materials, and adjust the roughness of the porous material surface by controlling the printing angle, so that the surface of the porous material can achieve underwater super-oleophobic-under-oil super-hydrophobic, and develop a switchable super-wetting porous material with high wear resistance and high corrosion resistance Material improves oil-water separation performance.

为实现上述目的,本发明的技术方案是:一种超双疏钛基三维多孔材料的制备方法,包括如下步骤:In order to achieve the above object, the technical solution of the present invention is: a preparation method of a super-amphiphobic titanium-based three-dimensional porous material, comprising the following steps:

a)打印前,将金属粉末用酒精和去离子水在超声机中分别清洗15分钟,然后在60℃干燥器中烘干10小时;a) Before printing, the metal powder was cleaned in an ultrasonic machine with alcohol and deionized water for 15 minutes, and then dried in a dryer at 60°C for 10 hours;

b)利用参数化建模方法,通过对空间生成的种子点进行控制,实现对空间区域的划分,并提取Voronoi模型每个元胞的轮廓线作为多孔结构的骨架,实现对不规则多孔结构的设计;b) By using the parametric modeling method, by controlling the seed points generated in the space, the division of the space area is realized, and the outline of each cell of the Voronoi model is extracted as the skeleton of the porous structure, and the irregular porous structure is realized design;

c)把b)中模型导入SLM-Solution125HL金属3D打印机计算机控制系统,将纯钛基板固定在建筑平台上并调平,再将建筑室内抽真空,并充满氩气;然后采用自动撒粉系统将a)中金属粉末撒在纯钛基板上,在计算机控制系统控制下利用激光打印模型;c) Import the model in b) into the SLM-Solution125HL metal 3D printer computer control system, fix the pure titanium substrate on the building platform and level it, then vacuumize the building room and fill it with argon; a) The metal powder is sprinkled on the pure titanium substrate, and the model is printed by laser under the control of the computer control system;

d)建造过程完成后,立刻用风筒将多余的粉末从零件表面去除,制得可切换分离油包水乳液和水包油乳液的水下超疏油-油下超疏水多孔材料。d) Immediately after the construction process is completed, the excess powder is removed from the surface of the part with a blower, and an underwater super-oleophobic-under-oil super-hydrophobic porous material that can switch and separate the water-in-oil emulsion and the oil-in-water emulsion is obtained.

在本发明一实施例中,所述金属粉末包括:工具钢、马氏体钢、不锈钢、纯钛及钛合金、铝合金、镍基合金、铜基合金、钴铬合金;直径范围为10-100 um。In one embodiment of the present invention, the metal powder includes: tool steel, martensitic steel, stainless steel, pure titanium and titanium alloy, aluminum alloy, nickel-based alloy, copper-based alloy, cobalt-chromium alloy; the diameter range is 10- 100um.

在本发明一实施例中,所述多孔结构为采用Voronoi模型生成的所有形状和尺寸的模型。In an embodiment of the present invention, the porous structure is a model of all shapes and sizes generated using a Voronoi model.

在本发明一实施例中,所撒金属粉末厚度为10-30 um,激光功率为100-400W,激光光斑为70-100um,扫描速度为200-600mm/s。In an embodiment of the present invention, the metal powder sprinkled has a thickness of 10-30 um, a laser power of 100-400 W, a laser spot of 70-100 um, and a scanning speed of 200-600 mm/s.

在本发明一实施例中,所述步骤(c)中,打印过程中模型上表面与基板夹角为40-70°。In an embodiment of the present invention, in the step (c), the angle between the upper surface of the model and the substrate during the printing process is 40-70°.

本发明还提供了一种超双疏钛基三维多孔材料的应用,采用如上述制备方法制得的可切换分离油包水乳液和水包油乳液的水下超疏油-油下超疏水多孔材料,应用于可切换分离油包水乳液和水包油乳液分离中。The present invention also provides an application of a super-amphiphobic titanium-based three-dimensional porous material, using the underwater super-oleophobic-under-oil super-hydrophobic porous material that can switch and separate the water-in-oil emulsion and the oil-in-water emulsion prepared by the above-mentioned preparation method The material is used in switchable separation of water-in-oil emulsion and oil-in-water emulsion.

相较于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明通过合理设计打印参数,在固-油-水系统中采用亚稳态理论,规避了热力学矛盾,SLM-3DTi展现出油下超疏水和水下超疏油性。在没有任何持续的外部刺激的情况下,只需交替干燥和洗涤, SLM-3DTi润湿性就可以在水下超疏油和油下超疏水之间进行可逆切换,从而实现可切换的油水分离,而且分离效率高达99.8%,通量在2000 L/m2h以上。此外,通过激光融化再凝固使纯钛微球牢固的布满SLM-3DTi表面,这种连接方式比任何一种粘结剂都要强,具有极强的机械稳定性。更重要的是,打印过程中未使用任何化学试剂,未发生任何化学反应,SLM-3DTi依然具有纯钛优异的耐腐蚀性。因此,SLM-3DTi在可切换的油水乳液分离中具有广阔的实际应用前景。The present invention avoids thermodynamic contradictions by rationally designing printing parameters and adopting metastable state theory in solid-oil-water system, and SLM-3DTi exhibits superhydrophobicity under oil and superoleophobicity under water. Without any persistent external stimulus, the wettability of SLM-3DTi can be reversibly switched between underwater superoleophobicity and underoil superhydrophobicity by simply alternating drying and washing, thereby achieving switchable oil-water separation. , and the separation efficiency is as high as 99.8%, and the flux is above 2000 L/m2h. In addition, pure titanium microspheres are firmly covered on the surface of SLM-3DTi through laser melting and resolidification. This connection method is stronger than any kind of adhesive and has extremely strong mechanical stability. More importantly, no chemical reagents are used in the printing process, and no chemical reaction occurs, and SLM-3DTi still has the excellent corrosion resistance of pure titanium. Therefore, SLM-3DTi has broad practical application prospects in switchable oil-water emulsion separation.

附图说明Description of drawings

图1是本方案实施例1中工业纯钛粉末电镜图。Fig. 1 is the electron micrograph of commercially pure titanium powder in the embodiment 1 of this scheme.

图2是本方案实施例1中三维模型的建立。Fig. 2 is the establishment of the three-dimensional model in embodiment 1 of this scheme.

图3是本方案实施例1中SLM成型原理。Figure 3 is the principle of SLM forming in Example 1 of this scheme.

图4是本方案实施例1中SLM-3DTi设计模型与打印实物的结构对比。(a)为10*10*10模型放大图,(e)(i)(m)为10*10*10实物电镜图;(b)为5*5*5模型放大图,(f)(g)(n)为5*5*5实物电镜图;(c)为3.5*3.5*3.5模型放大图,(g)(k)(o)为3.5*3.5*3.5实物电镜图;(d)为2*2*2模型放大图,(h)(i)(p)为2*2*2实物电镜图。Figure 4 is a structural comparison between the SLM-3DTi design model and the printed object in Example 1 of this scheme. (a) is the enlarged view of the 10*10*10 model, (e)(i)(m) is the 10*10*10 physical electron microscope image; (b) is the enlarged view of the 5*5*5 model, (f)(g )(n) is the 5*5*5 physical electron microscope image; (c) is the 3.5*3.5*3.5 model enlarged image, (g)(k)(o) is the 3.5*3.5*3.5 physical electron microscope image; (d) is The enlarged view of the 2*2*2 model, (h)(i)(p) is the electron microscope image of the 2*2*2 object.

图5是打印角度对表面形貌和接触角的影响;(a)打印角度为30°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,(b)打印角度为60°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,(c)打印角度为90°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,(d)打印角度为180°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角。Figure 5 shows the effect of printing angle on surface topography and contact angle; (a) when the printing angle is 30°, the corresponding surface topography and the contact angle of water in air, the contact angle of oil in water, and the contact angle of water in oil Contact angle, (b) the corresponding surface topography and the contact angle of water in air, oil in water, and water in oil when the printing angle is 60°, (c) when the printing angle is 90° Corresponding surface topography and contact angle of water in air, oil in water, water in oil, (d) corresponding surface topography and contact of water in air when the printing angle is 180° angle, contact angle of oil in water, contact angle of water in oil.

图6是本方案实施例1中SLM-3DTi的润湿普遍性。(a) 在空气环境中,水在SLM-3DTi的润湿行为,(b) 在空气环境中,油在SLM-3DTi的润湿行为,(c) 在油(正己烷,石油醚、十六烷和二氯乙烷)环境下,水在SLM-3DTi的润湿行为,(d) 在水环境下,油(正己烷,石油醚、十六烷和二氯乙烷)在SLM-3DTi的润湿行为。Fig. 6 is the wetting universality of SLM-3DTi in Example 1 of this scheme. (a) Wetting behavior of water on SLM-3DTi in air environment, (b) Wetting behavior of oil on SLM-3DTi in air environment, (c) Wetting behavior of SLM-3DTi in oil (n-hexane, petroleum ether, cetyl Wetting behavior of water on SLM-3DTi under water environment, (d) oil (n-hexane, petroleum ether, hexadecane and dichloroethane) on SLM-3DTi under water environment wetting behavior.

图7是本方案实施例1中乳液分离性能测试。(a)水包油乳液分离前后的粒径分布图以及光学显微镜图(SS-H-in-W、SS-P-in-W、SS-B-in-W、SS-D-in-W),(b)油包水乳液分离前后的粒径分布图以及光学显微镜图(SS-W-in-H、SS-W-in-P、SS-W-in-B、SS-W-in-D)。Fig. 7 is the emulsion separation performance test in Example 1 of this scheme. (a) Particle size distribution and optical microscope images of oil-in-water emulsion before and after separation (SS-H-in-W, SS-P-in-W, SS-B-in-W, SS-D-in-W ), (b) particle size distribution and optical microscope images of water-in-oil emulsion before and after separation (SS-W-in-H, SS-W-in-P, SS-W-in-B, SS-W-in -D).

图8乳液分离效率与通量。(a)水包油乳液分离的效率与通量,(b)油包水乳液分离的效率与通量,(c) 水包油乳液连续分离250ml通量和效率的变化,(d)水包油乳液连续分离100ml通量和效率的变化,(e)油包水乳液与水包油乳液交替分离的通量变化,(f)油包水乳液与水包油乳液交替分离的效率变化。Fig. 8 Emulsion separation efficiency and flux. (a) efficiency and flux of oil-in-water emulsion separation, (b) efficiency and flux of water-in-oil emulsion separation, (c) continuous separation of oil-in-water emulsion 250ml flux and efficiency change, (d) water-in-water emulsion Changes in flux and efficiency of continuous separation of 100ml oil emulsion, (e) flux change in alternating separation of water-in-oil emulsion and oil-in-water emulsion, (f) change in efficiency of alternating separation of water-in-oil emulsion and oil-in-water emulsion.

图9是本方案实施例1中耐腐蚀测试,(a)SLM-3DTi在酸碱盐溶液里的塔菲尔曲线,(b)SLM-3DTi在酸碱盐及王水里面的浸泡时间对水下油接触角和油下水接触角的影响,(c)SLM-3DTi浸泡15天后的表面形貌及水下油接触角和油下水接触角。Fig. 9 is the corrosion resistance test in Example 1 of this scheme, (a) the Tafel curve of SLM-3DTi in acid-base salt solution, (b) the immersion time of SLM-3DTi in acid-base salt and aqua regia versus water The influence of oil contact angle and water contact angle under oil, (c) Surface morphology, oil contact angle and water contact angle under oil of SLM-3DTi after soaking for 15 days.

图10是本方案实施例1中耐久性测试 (a)磨损方式,(b)水下超疏油-油下超疏水性随着磨损距离的变化。Figure 10 shows the durability test in Example 1 of this program (a) Wear mode, (b) Underwater super-oleophobicity-the change of superhydrophobicity under oil with the wear distance.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

实施例1Example 1

(1) 购买SLM-Solution公司的工业纯钛粉末,利用扫描电子显微镜(SEM)对粉末进行观测,如图1所示,工业纯钛粉末有很高的球性,直径大约在20-50 um。实验前,粉末用酒精和去离子水在超声机中分别清洗15分钟,然后在60℃干燥器中烘干10小时。(1) Purchase the industrial pure titanium powder from SLM-Solution, and observe the powder with a scanning electron microscope (SEM). As shown in Figure 1, the industrial pure titanium powder is highly spherical, with a diameter of about 20-50 um . Before the experiment, the powder was cleaned in an ultrasonic machine with alcohol and deionized water for 15 minutes, and then dried in a desiccator at 60 °C for 10 hours.

(2)利用参数化建模方法,通过对空间生成的种子点进行控制,实现对空间区域的划分,区域符合正态分布,并提取Voronoi模型每个元胞的轮廓线作为多孔结构的骨架,实现对不规则多孔结构的设计,建模过程如图2所示。(2) Using the parametric modeling method, by controlling the seed points generated in the space, the division of the space area is realized. The area conforms to the normal distribution, and the contour line of each cell of the Voronoi model is extracted as the skeleton of the porous structure. To realize the design of irregular porous structure, the modeling process is shown in Figure 2.

(3)把模型导入德国生产的SLM-Solution125HL金属3D打印机的计算机控制系统,将15mm厚的纯钛基板固定在建筑平台上并调平,再将建筑室内抽真空,并充满氩气;然后采用自动撒粉系统将工业纯钛粉末撒在纯钛基板上,每层厚度为25 um,使用激光功率为200W,扫描速度为400 mm/s,打印出纯钛的三维多孔结构(SLM-3DTi)。图3显示了采用交替X-Y方向激光扫描策略的SLM加工示意图。建造过程完成后,立刻用风筒将多余的粉末从零件表面去除。此外,样品表面保持在粗糙的建成条件,没有任何后处理。我们保证模型的结构不变,打印了10*10*10、5*5*5、3.5*3.5*3.5、2*2*2 mm四种尺寸的样品,它们的结构尺寸如图4所示。(3) Import the model into the computer control system of the SLM-Solution125HL metal 3D printer produced in Germany, fix the 15mm thick pure titanium substrate on the building platform and level it, then vacuumize the building room and fill it with argon gas; then use The automatic powder spreading system sprinkles industrial pure titanium powder on the pure titanium substrate, the thickness of each layer is 25 um, the laser power is 200W, the scanning speed is 400 mm/s, and the three-dimensional porous structure of pure titanium (SLM-3DTi) is printed. . Figure 3 shows a schematic diagram of SLM processing using an alternating X-Y direction laser scanning strategy. Immediately after the build process is complete, excess powder is removed from the surface of the part with a blower. Furthermore, the sample surface was kept in rough as-built condition without any post-processing. We ensured that the structure of the model remained unchanged, and printed samples of four sizes: 10*10*10, 5*5*5, 3.5*3.5*3.5, and 2*2*2 mm. Their structural dimensions are shown in Figure 4.

(4)润湿性测试。为了验证SLM-3DTi具有水下超疏油性和油下超疏水性,选择了四种比较常见的油(正己烷,石油醚、十六烷和二氯乙烷)进行润湿性测试。水下超疏油性测试方法:将SLM-3DTi浸泡在水中然后采用接触角测量仪测量正己烷,石油醚、十六烷和二氯乙烷滴在SLM-3DTi表面的接触角(UWOCA);油下超疏水性测试方法:将SLM-3DTi浸泡在不同油(正己烷,石油醚、十六烷和二氯乙烷)中然后采用接触角测量仪测量水滴在SLM-3DTi表面的接触角(UOWCA),结果如图5所示。图5 (a)打印角度为30°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,图5 (b)打印角度为60°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,图5 (c)打印角度为90°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角,图5 (d)打印角度为180°时对应的表面形貌以及水在空气中的接触角、油在水中的接触角、水在油中的接触角。(4) wettability test. In order to verify that SLM-3DTi has underwater superoleophobicity and oil superhydrophobicity, four common oils (n-hexane, petroleum ether, hexadecane and dichloroethane) were selected for wettability test. Underwater superoleophobic test method: soak SLM-3DTi in water and use a contact angle meter to measure the contact angle (UWOCA) of n-hexane, petroleum ether, hexadecane and dichloroethane on the surface of SLM-3DTi; The following superhydrophobicity test method: soak SLM-3DTi in different oils (n-hexane, petroleum ether, hexadecane and dichloroethane) and then use a contact angle meter to measure the contact angle of water droplets on the surface of SLM-3DTi (UOWCA ), the result is shown in Figure 5. Figure 5 (a) The corresponding surface morphology and the contact angle of water in air, oil in water, and water in oil when the printing angle is 30°, and Figure 5 (b) when the printing angle is 60° The corresponding surface topography and the contact angle of water in air, oil in water, and water in oil, Fig. 5 (c) The corresponding surface topography and water in air when the printing angle is 90° The contact angle in , the contact angle of oil in water, the contact angle of water in oil, Fig. 5 (d) The corresponding surface morphology when the printing angle is 180°, the contact angle of water in air, the contact angle of oil in water angle, contact angle of water in oil.

图6是本方案实施例1中SLM-3DTi的润湿普遍性。图6 (a) 在空气环境中,水在SLM-3DTi的润湿行为,图6 (b) 在空气环境中,油在SLM-3DTi的润湿行为,图6 (c) 在油(正己烷,石油醚、十六烷和二氯乙烷)环境下,水在SLM-3DTi的润湿行为,图6 (d) 在水环境下,油(正己烷,石油醚、十六烷和二氯乙烷)在SLM-3DTi的润湿行为。Fig. 6 is the wetting universality of SLM-3DTi in Example 1 of this scheme. Figure 6 (a) In the air environment, the wetting behavior of water on SLM-3DTi, Figure 6 (b) In the air environment, the wetting behavior of oil on SLM-3DTi, Figure 6 (c) in the oil (n-hexane , petroleum ether, hexadecane and dichloroethane) environment, the wetting behavior of water on SLM-3DTi, Figure 6 (d) in the water environment, oil (n-hexane, petroleum ether, hexadecane and dichloroethane ethane) on the wetting behavior of SLM-3DTi.

(5)乳液分离测试。首先,将80mg Tween 80和1ml油(正己烷、石油醚、二甲苯(1,4-dimethyl-benzene)和二氯乙烷)加入99 ml去离子水,并在磁力搅拌器上剧烈搅拌条件下3小时,随后在40 kHz的超声波作用3小时,制备出含表面活性剂稳定的水包油乳液(SSE(o/w))。这些乳液分别被命名为SS-H-in-W、SS-P-in-W、SS-B-in-W和SS-D-in-W。然后,将80mgSpan 80和1ml水加入99 ml油(正己烷、石油醚、二氯甲烷和二氯乙烷),并在磁力搅拌器上剧烈搅拌条件下3小时,随后在40 kHz的超声波作用3小时,制备出含表面活性剂稳定的油包水乳液(SSE(w/o))。这些乳液分别被命名为SS-W-in-H、SS-W-in-P、SS-W-in-B和SS-W-in-D。所有表面活性剂稳定的油水乳液在24小时内都保持高度稳定。最后,将制备好的SLM-3DTi样品放置,并密封在自制的过滤装置系统的中间,并倒入的油水乳剂在0.04mPa的压力下进行分离。通量通过计算单位时间内的滤液体积来确定,通量F= V/St,其中V为滤液体积,S为膜面积,t为测试时间。用化学需氧量(COD)检测仪测试水包油乳液的滤液中的COD并转换为水包油乳液的分离效率;用KF库仑计测试油包水乳液的滤液的含水量计算油包水乳液的分离效率。(5) Emulsion separation test. First, add 80mg Tween 80 and 1ml oil (n-hexane, petroleum ether, xylene (1,4-dimethyl-benzene) and dichloroethane) into 99 ml deionized water, and stir vigorously on a magnetic stirrer 3 h, followed by 3 h of ultrasonication at 40 kHz to prepare a surfactant-stabilized oil-in-water emulsion (SSE(o/w)). These emulsions were designated SS-H-in-W, SS-P-in-W, SS-B-in-W and SS-D-in-W, respectively. Then, 80 mg of Span 80 and 1 ml of water were added to 99 ml of oil (n-hexane, petroleum ether, dichloromethane, and dichloroethane), and stirred vigorously on a magnetic stirrer for 3 hours, followed by ultrasonication at 40 kHz for 3 hours. Hours, a surfactant-stabilized water-in-oil emulsion (SSE(w/o)) was prepared. These emulsions were named SS-W-in-H, SS-W-in-P, SS-W-in-B and SS-W-in-D, respectively. All surfactant-stabilized oil-water emulsions remained highly stable over 24 hours. Finally, the prepared SLM-3DTi sample was placed and sealed in the middle of the self-made filter system, and the poured oil-water emulsion was separated under a pressure of 0.04 mPa. The flux is determined by calculating the filtrate volume per unit time, flux F=V/St, where V is the filtrate volume, S is the membrane area, and t is the test time. Use a chemical oxygen demand (COD) detector to test the COD in the filtrate of the oil-in-water emulsion and convert it to the separation efficiency of the oil-in-water emulsion; use a KF coulometer to test the water content of the filtrate of the water-in-oil emulsion to calculate the water-in-oil emulsion separation efficiency.

为了进一步了解分离过程,我们利用动态光散射(DLS)技术和光学显微镜记录了分离前后乳状液中液滴的粒径大小和分布。图7(a)的第一列为SSE(o/w)分离前的粒径分布图(分离后没有收到任何信号,故没有展示)、第二列为分离前后光学显微镜照片和实物对比图(1.SS-H-in-W、2.SS-P-in-W、3.SS-B-in-W、4.SS-D-in-W)。过滤前,通过第一列的粒径分布图观察到SSE(o/w)的液滴尺寸分布范围为0.1~10 μm,大部分在1~10 μm范围内,而且在光学显微镜照片中可以看到均匀的分布着大量的液滴,但在过滤后,从实物对比图中可以看出滤液变得十分清澈,DLS仪器未接收到采集到的滤液信号,光学显微镜照片也中没有发现水滴,这证实了SLM-3DTi具有优异的水包油乳状液分离性能。随后将SLM-3DTi干燥后用油润湿,进行油包水乳液的分离测试。实验过程和上述一样,分离视频如V3所示。并采用了相同的方法记录了分离前后油包水乳状液中液滴的粒径大小和分布,如图7(b)所示(5.SS-W-in-H、6.SS-W-in-P、7.SS-W-in-B、8.SS-W-in-D),分离现象和水包油乳液相似。这证实了SLM-3DTi依然具有优异的油包水乳状液分离性能。To further understand the separation process, we recorded the size and distribution of droplets in the emulsion before and after separation using dynamic light scattering (DLS) techniques and optical microscopy. The first column of Figure 7(a) is the particle size distribution diagram of SSE (o/w) before separation (no signal was received after separation, so it is not shown), the second column is the optical microscope photos before and after separation and the comparison of the real object (1. SS-H-in-W, 2. SS-P-in-W, 3. SS-B-in-W, 4. SS-D-in-W). Before filtration, the droplet size distribution range of SSE (o/w) was observed from the particle size distribution diagram in the first column to be 0.1-10 μm, most of which were in the range of 1-10 μm, and it can be seen in the optical microscope photos A large number of liquid droplets were evenly distributed, but after filtration, the filtrate became very clear from the comparison picture of the actual object, and the DLS instrument did not receive the collected filtrate signal, and no water droplets were found in the optical microscope photos. It was confirmed that SLM-3DTi has excellent separation performance of oil-in-water emulsion. The SLM-3DTi was then dried and then wetted with oil for the separation test of the water-in-oil emulsion. The experimental process is the same as above, and the separation video is shown in V3. And the same method was used to record the particle size and distribution of droplets in the water-in-oil emulsion before and after separation, as shown in Figure 7(b) (5.SS-W-in-H, 6.SS-W- in-P, 7.SS-W-in-B, 8.SS-W-in-D), the separation phenomenon is similar to that of oil-in-water emulsion. This confirms that SLM-3DTi still has excellent separation performance of water-in-oil emulsion.

经过计算,水包油乳液的分离通量和分离效率如图8(a)所示。SS-H-in-W、SS-P-in-W、SS-B-in-W、SS-D-in-W的分离效率分别为2298、2540、2019和2111;效率都大于99%。油包水乳液的分离通量和分离效率如图8(b)所示。SS-W-in-H、SS-W-in-P、SS-W-in-B、SS-W-in-D的分离效率分别为5093、6634、5590和4585;计算分离纯度也都大约99%。结果表明,FGPA对油乳液中的水具有快速、高效的分离能力,其中油包水乳液的分离通量较快是因为SLM-3DTi自身具有超亲油性,油在分离过程中的渗透阻力比水低得多。After calculation, the separation flux and separation efficiency of the oil-in-water emulsion are shown in Fig. 8(a). The separation efficiencies of SS-H-in-W, SS-P-in-W, SS-B-in-W, and SS-D-in-W are 2298, 2540, 2019, and 2111, respectively; the efficiencies are all greater than 99%. The separation flux and separation efficiency of the water-in-oil emulsion are shown in Fig. 8(b). The separation efficiencies of SS-W-in-H, SS-W-in-P, SS-W-in-B and SS-W-in-D are 5093, 6634, 5590 and 4585 respectively; the calculated separation purities are also about 99%. The results show that FGPA has fast and efficient separation ability for water in oil emulsion, and the separation flux of water-in-oil emulsion is faster because SLM-3DTi itself has super lipophilicity, and the penetration resistance of oil in the separation process is higher than that of water. much lower.

随后对样品连续乳液分离,每次分离25ml,不清洗,连续10次,水包油乳液为水包正己烷,油包水乳液为二氯甲烷包水,并记录分离时间,计算分离效率和分离纯度。图8(c)显示了连续分离水包正己烷乳液的分离效率和分离纯度,其中通量会逐渐降低,随后稳定在1200左右,这是因为随着分离乳液的增加,SLM-3DTi的孔隙会被拦截的油滴堵塞,通量会逐渐降低,当堵塞达到峰值时,由于SLM-3DTi处于水下超疏油的状态,水比油具有更低的突破压力,会在表面张力的作用下会挤过堵塞孔隙的油滴渗透下来,因此当堵塞发生在达到最大后,通量会稳定在定值附近;效率一直稳定在99.9%左右。图8(d)显示了连续分离二氯甲烷包水乳液的分离效率和分离纯度,其通量现象和水包正己烷乳液分离一样,效率缓慢增加,是因为堵塞发生后相当于SLM-3DTi孔径减小,更小粒径的油滴也会被拦截。接下来进行了水包油乳液和油包水乳液的交替循环分离实验,交替实验前会将样品进行清洗和干燥,每次分离25ml,循环10次。交替分离实验的分离通量如图8(e)所示,分离效率如图8(f)所示,可以看出每次交替之后通量和效率基本保持不变。通过一系列的实验测试,展示出SLM-3DTi具有可切换、连续、快速和高效的乳液分离能力,在处理各种复杂的油水乳液中显示出优越的多重适用性。Subsequently, the sample is continuously separated by emulsion, each separation is 25ml, without cleaning, 10 times in a row, the oil-in-water emulsion is n-hexane in water, and the water-in-oil emulsion is water-in-methylene chloride, and the separation time is recorded, and the separation efficiency and separation efficiency are calculated. purity. Figure 8(c) shows the separation efficiency and separation purity of the continuous separation of n-hexane emulsion in water, in which the flux will gradually decrease and then stabilize at around 1200, this is because the pores of SLM-3DTi will increase The intercepted oil droplets are clogged, and the flux will gradually decrease. When the clogging reaches the peak, because the SLM-3DTi is in an underwater super-oleophobic state, water has a lower breakthrough pressure than oil, and it will be separated under the action of surface tension. The oil droplets squeezed through the clogged pores permeate down, so when the clogging occurs and reaches the maximum, the flux will stabilize near the constant value; the efficiency has been stable at about 99.9%. Figure 8(d) shows the separation efficiency and separation purity of the continuous separation of water-in-dichloromethane emulsion. The flux phenomenon is the same as that of n-hexane-in-water emulsion separation, and the efficiency increases slowly, because the clogging occurs equivalent to the pore size of SLM-3DTi Oil droplets with smaller particle sizes will also be intercepted. Next, the alternating cycle separation experiment of oil-in-water emulsion and water-in-oil emulsion was carried out. Before the alternating experiment, the samples were cleaned and dried, and 25ml was separated each time, and the cycle was repeated 10 times. The separation flux of the alternating separation experiment is shown in Fig. 8(e), and the separation efficiency is shown in Fig. 8(f). It can be seen that the flux and efficiency remain basically unchanged after each alternation. Through a series of experimental tests, it is shown that SLM-3DTi has switchable, continuous, fast and efficient emulsion separation capabilities, and shows superior multiple applicability in processing various complex oil-water emulsions.

(6)进行耐腐蚀性测试。电化学工作站在室温下采用三电极系统工作:铂板为对电极,CHI150饱和甘汞电极(SCE)为参比电极,显露表面积为4 cm2的SLM-3DTi为工作电极。在HCl (pH=2)、3.5 wt% NaCl和KOH (pH=13)溶液中,以5 mV/s的扫描速度在300 mV ~ 300mV范围内测量了极化曲线与开路电位(Eocp)的关系。通过Tafel外推法计算腐蚀电位(Ecorr)和腐蚀电流密度(Icorr)参数,评价被测样品表面的耐腐蚀能力。并测定了SLM-3DTi在HCl (pH=2)、3.5 wt% NaCl、KOH (pH=13)溶液以及腐蚀性最强的王水中腐蚀后的表面润湿性和表面形貌。将四组样品分别浸泡在50 mL等量的HCl (pH=2)、3.5 wt% NaCl、KOH(pH=13)溶液和腐蚀性最强的王水中,每隔一天记录一次接触角。最后,在20℃下封闭15天,测量相应的接触角和表面形貌。(6) Carry out corrosion resistance test. The electrochemical workstation used a three-electrode system at room temperature: a platinum plate as the counter electrode, a CHI150 saturated calomel electrode (SCE) as the reference electrode, and SLM-3DTi with an exposed surface area of 4 cm2 as the working electrode. The relationship between the polarization curve and the open circuit potential (Eocp) was measured in the range of 300 mV to 300 mV at a scan rate of 5 mV/s in HCl (pH=2), 3.5 wt% NaCl and KOH (pH=13) solutions . The parameters of corrosion potential (Ecorr) and corrosion current density (Icorr) were calculated by Tafel extrapolation method to evaluate the corrosion resistance of the surface of the tested sample. The surface wettability and surface morphology of SLM-3DTi after corrosion in HCl (pH=2), 3.5 wt% NaCl, KOH (pH=13) solutions and the most corrosive aqua regia were measured. The four groups of samples were soaked in 50 mL equal volume of HCl (pH=2), 3.5 wt% NaCl, KOH (pH=13) solution and the most corrosive aqua regia, and the contact angle was recorded every other day. Finally, it was sealed at 20 °C for 15 days, and the corresponding contact angle and surface morphology were measured.

其动态电位极化曲线,如图9(a)所示,看出腐蚀电位已经小到了10-6,很难被腐蚀,在酸碱盐溶液中都具有极强的耐腐蚀性能。SLM-3DTi的UOWCA和UWOCA(正己烷)随浸泡时间的变化曲线如图9(b)所示,水下油接触角和油下水接触角值随时间的变化非常稳定,没有较大的波动,都大于150°。为了让实验更具有说服力,将浸泡时间延长至15天,测量相应的WCA和表面形貌,如图9(c)所示。样品依然保持水下超疏油性和油下超疏水性,而且表明形貌没有任何变化,表明SLM-3DTi具有较高的耐腐蚀性能。Its dynamic potential polarization curve, as shown in Figure 9(a), shows that the corrosion potential is as small as 10 -6 , it is difficult to be corroded, and it has extremely strong corrosion resistance in acid, alkali and salt solutions. The change curves of UOWCA and UWOCA (n-hexane) of SLM-3DTi with immersion time are shown in Fig. 9(b). The values of underwater oil contact angle and oil-water contact angle are very stable with time without large fluctuations. are greater than 150°. To make the experiment more convincing, the immersion time was extended to 15 days, and the corresponding WCA and surface topography were measured, as shown in Fig. 9(c). The sample still maintains the underwater superoleophobicity and oily superhydrophobicity, and shows no change in morphology, indicating that SLM-3DTi has high corrosion resistance.

(7)耐磨性测试。通过在砂纸上进行载荷作用下的磨损试验,评估了SLM-3DTi的机械耐久性。SLM-3DTi被装载重物,并在SiC砂纸上朝一个方向移动,尽可能保持相同的速度。在此,我们选择了400目的SiC砂纸和200g不同载荷进行实验。如图10(a)所示,将制备好的SLM-3DTi在负载的重量下放置在砂纸上,然后以尽可能恒定的速度沿一个方向用力移动。同时,在磨损试验过程中,每移动40 cm,测量并记录水下油接触角和油下水接触角。但水下油接触角和油下水接触角和磨损距离之间的关系呈现波动状态,插图为SLM-3DTi表面原始形貌以及磨损240cm后的表面形貌(图10(b))。试验整体趋势是,随着磨损距离的增加,水下油接触角缓慢增加,而油下水接触角缓慢减小,其原因可以归结为:表面形貌顶部微结构的破坏(插图可以证明),SLM-3DTi表面润湿性趋近于纯钛的本征接触角。但是在磨损距离240cm以内,SLM-3DTi表面可以保持水下超疏油-油下超疏水(9(b)),这一磨损距离是目前报道的最远距离之一。总之,水下超疏油-油下超疏水SLM-3DTi表面展示了优异的机械耐久性能。(7) Abrasion resistance test. The mechanical durability of SLM-3DTi was evaluated by performing wear tests under load on sandpaper. The SLM-3DTi is loaded with a heavy object and moved in one direction over the SiC sandpaper, maintaining the same speed as possible. Here, we chose 400-mesh SiC sandpaper and 200g different loads for experiments. As shown in Fig. 10(a), the prepared SLM-3DTi was placed on the sandpaper under the weight of the load, and then moved forcefully in one direction at as constant a speed as possible. At the same time, during the wear test, the oil contact angle under water and the water contact angle under oil were measured and recorded every 40 cm of movement. However, the relationship between the underwater oil contact angle and the oil-water contact angle and the wear distance is fluctuating. The illustration shows the original surface morphology of SLM-3DTi and the surface morphology after 240cm of wear (Fig. 10(b)). The overall trend of the test is that with the increase of the wear distance, the oil contact angle under water slowly increases, while the water contact angle under oil slowly decreases. The surface wettability of -3DTi is close to the intrinsic contact angle of pure titanium. However, within a wear distance of 240 cm, the SLM-3DTi surface can maintain underwater superoleophobicity-underoil superhydrophobicity (9(b)), which is one of the longest distances reported so far. In conclusion, the underwater superoleophobic-underoil superhydrophobic SLM-3DTi surface exhibits excellent mechanical durability.

以上是本发明的较佳实施例,凡依本发明技术方案所作的改变,所产生的功能作用未超出本发明技术方案的范围时,均属于本发明的保护范围。The above are the preferred embodiments of the present invention, and all changes made according to the technical solution of the present invention, when the functional effect produced does not exceed the scope of the technical solution of the present invention, all belong to the protection scope of the present invention.

Claims (6)

1. A preparation method of a super-amphiphobic titanium-based three-dimensional porous material is characterized by comprising the following steps:
a) Before printing, respectively cleaning metal powder with alcohol and deionized water in an ultrasonic machine for 15 minutes, and then drying in a dryer at 60 ℃ for 10 hours;
b) By utilizing a parametric modeling method, the division of a space region is realized by controlling the seed points generated by the space, and the contour line of each cell of the Voronoi model is extracted to be used as a skeleton of the porous structure, so that the design of the irregular porous structure is realized;
c) Guiding the middle model in the step b) into an SLM-Solution125HL metal 3D printer computer control system, fixing and leveling a pure titanium substrate on a building platform, vacuumizing the interior of a building, and filling argon; then, scattering metal powder in a) on a pure titanium substrate by adopting an automatic powder scattering system, and printing a model by using laser under the control of a computer control system;
d) After the construction process is finished, redundant powder is immediately removed from the surface of the part by using an air cylinder, and the underwater super oleophobic-oil super hydrophobic porous material capable of switching and separating the water-in-oil emulsion and the oil-in-water emulsion is prepared.
2. The method for preparing the super-amphiphobic titanium-based three-dimensional porous material according to claim 1, wherein the metal powder comprises: tool steel, martensitic steel, stainless steel, pure titanium and titanium alloy, aluminum alloy, nickel-based alloy, copper-based alloy, cobalt-chromium alloy; the diameter ranges from 10 to 100 um.
3. The method for preparing a titanium-based three-dimensional porous material with super-amphiphobic character according to claim 1, wherein the porous structure is a model of all shapes and sizes generated by a Voronoi model.
4. The method for preparing the super-amphiphobic titanium-based three-dimensional porous material according to claim 1, wherein the thickness of the metal powder is 10-30 um, the laser power is 100-400W, the laser spot is 70-100um, and the scanning speed is 200-600mm/s.
5. The method for preparing the titanium-based super-amphiphobic three-dimensional porous material as claimed in claim 1, wherein in the step (c), an included angle between the upper surface of the mold and the substrate in the printing process is 40-70 degrees.
6. The application of the super-amphiphobic titanium-based three-dimensional porous material is characterized in that the underwater super-oleophobic-oil-falling super-hydrophobic porous material for switchable separation of water-in-oil emulsion and oil-in-water emulsion, which is prepared by the preparation method of any one of claims 1 to 5, is applied to the switchable separation of the water-in-oil emulsion and the oil-in-water emulsion.
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