CN115961744A - Stair step foot protection brick and production method thereof - Google Patents
Stair step foot protection brick and production method thereof Download PDFInfo
- Publication number
- CN115961744A CN115961744A CN202310063910.3A CN202310063910A CN115961744A CN 115961744 A CN115961744 A CN 115961744A CN 202310063910 A CN202310063910 A CN 202310063910A CN 115961744 A CN115961744 A CN 115961744A
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- stair
- foot protection
- protection brick
- material conveying
- ceramic powder
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- 239000011449 brick Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 61
- 239000000919 ceramic Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 41
- 230000000712 assembly Effects 0.000 claims abstract description 9
- 238000000429 assembly Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims description 18
- 239000012528 membrane Substances 0.000 claims description 17
- 238000004513 sizing Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 239000004575 stone Substances 0.000 abstract description 14
- 238000010304 firing Methods 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to a stair step foot protection brick, which comprises a stair stone plate and a protection plate. The stair step foot protection brick is integrally formed, the first step foot protection brick is protruded out of a stair step layer to extend downwards to cover the upper part of the other stair stone plate when being connected, so that the connecting area is increased with the other stair stone plate to enable the connecting to be firmer, the problem that the connecting part between the stair stone plates is not well treated and cracked is solved, and the second step foot protection brick can directly cover the connecting part between the two stair stone plates to prevent the connecting part between the two stair stone plates from being collided and being separated to cause damage. The invention relates to a production method of a stair step foot protection brick, which comprises the following steps: A. and respectively conveying the first ceramic powder and the second ceramic powder to the two material conveying assemblies. According to the production method of the stair step foot protection brick, the first ceramic powder and the second ceramic powder are directly pressed and molded together, and then the stair step foot protection brick is directly formed through firing, so that the production is convenient and rapid.
Description
Technical Field
The invention belongs to the technical field of ceramic tiles, and particularly relates to a stair step foot protection tile and a production method thereof.
Background
At present, stair are when laying, get the length width height of stair stratum earlier usually, then correspond to go out two slabstones, then laminate a slabstone, then laminate again for two slabstones are connected perpendicularly, and the junction between two slabstones is not handled well, and easy fracture leads to the slabstone to drop, and the planar slabstone that is in stair stratum can be collided with easily, leads to separately leading to the fact the damage from the connection between two slabstones.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a stair step foot protection brick and a production method thereof, which can crack and fall off in a non-uniform manner and have good protection.
In order to solve the technical problems, the invention adopts the technical scheme that: stair step banket brick, including stair slabstone and backplate, stair slabstone and backplate interconnect integrated into one piece set up, stair slabstone and backplate mutually perpendicular set up.
The production method of the stair step foot protection brick comprises the following steps:
A. respectively conveying the first ceramic powder and the second ceramic powder to two material conveying assemblies;
B. uniformly placing first ceramic powder and second ceramic powder in a shaping frame of a limiting assembly through two material conveying assemblies, placing the materials on a high-pressure film to form two powder layers, and attaching one side of each of the two powder layers;
C. before step B, a layer of high-pressure film is now laid down at the bottom inside the sizing frame defining the assembly;
D. the limiting assembly pushes the shaping frame to press the high-pressure film, and the two powder piles are placed in a dry press machine to be subjected to dry pressing and shaping;
E. and forming the stair step foot protection brick after molding, and then tearing off the high-pressure film to fire the stair step foot protection brick.
In the step A; the first ceramic powder and the second ceramic powder are ceramic powders of two different materials.
In the step A, the two material conveying assemblies are symmetrically arranged, each material conveying assembly comprises a feeding barrel, a material conveying head and a swinging machine, the material conveying heads are arranged at the bottom of the feeding barrel in a swinging mode, flexible connecting sleeves are arranged on inlet openings of the material conveying heads and output openings of the feeding barrels, and the swinging machines are arranged on the side edges of the feeding barrels and are in driving connection with the material conveying heads.
The swing directions of the two material conveying heads are arranged oppositely.
In step B, the limiting assembly comprises a supporting seat and a pushing machine, the pushing machine is fixedly installed on the supporting seat, the output direction of the pushing machine is arranged towards the dry press machine, the setting frame is arranged on the supporting seat in a sliding mode, and the frame edge of the setting frame is arranged in a fitting mode with the output end of the pushing machine.
And C, paving a high-pressure film below the shaping frame by adopting a film paving assembly.
Spread membrane subassembly and include defeated membrane roller and film cutting machine, defeated membrane roller is installed in the supporting seat below, be equipped with the passageway that supplies defeated membrane roller transmission high pressure membrane on the supporting seat, the passageway is located between pusher and the stock frame, film cutting machine installs on the supporting seat to be located between stock frame and the dry press machine.
Compared with the prior art, the invention has the following beneficial effects:
1. the stair step foot protection brick is integrally formed, the first step foot protection brick is protruded out of a stair step layer to extend downwards to cover the upper part of the other stair stone plate when being connected, so that the connecting area is increased with the other stair stone plate to enable the connecting to be firmer, the problem that the connecting part between the stair stone plates is not well treated and cracked is solved, and the second step foot protection brick can directly cover the connecting part between the two stair stone plates to prevent the connecting part between the two stair stone plates from being collided and being separated to cause damage.
2. According to the production method of the stair step foot protection brick, the first ceramic powder and the second ceramic powder are directly pressed and molded together, and then the stair step foot protection brick is directly formed through firing, so that the production is convenient and rapid.
3. The production method of the stair step foot protection brick adopts two materials to ensure that the first ceramic powder and the second ceramic powder are combined more stably.
4. The stair step foot protection brick production method comprises the steps of conveying two kinds of powder into two feeding barrels, enabling the first ceramic powder and the second ceramic powder to be evenly and evenly laid in a shaping frame through opposite swinging of two conveying heads, enabling the first ceramic powder and the second ceramic powder to be mutually intersected, mixed and dropped due to conveying gravity when outlets of the two conveying heads are opposite, and enabling the first ceramic powder and the second ceramic powder to be more stably adhered during pressing.
5. According to the production method of the stair step foot protection brick, the high-pressure film is arranged above the supporting seat through the channel, and then the shaping frame is pressed on the high-pressure film, so that the shaping frame can move with the high-pressure film when moving, the high-pressure film carries powder to move, the powder is in contact with the supporting seat in the moving process to displace and mix, and quality problems are caused.
Drawings
FIG. 1 is a schematic structural view of a stepping foot protection brick according to the present invention;
FIG. 2 is a schematic structural view of a stepping foot protection brick production facility according to the present invention;
FIG. 3 is a schematic view of a feeding assembly according to the present invention;
fig. 4 is a schematic view of the structure of the restricting member of the present invention.
The labels in the figure are: 1. stair slates; 2. a guard plate; 3. a material conveying component; 4. defining an assembly; 5. shaping frames; 6. a dry press; 7. a charging barrel; 8. a material conveying head; 9. a swing machine; 10. a supporting seat; 11. a pushing machine; 12. a film laying component; 13. a film conveying roller; 14. cutting a film machine; 15. a channel.
Detailed Description
In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 4, the present embodiment provides a stair step foot protection brick, which comprises a stair stone plate 1 and a protection plate 2, wherein the stair stone plate 1 and the protection plate 2 are connected with each other and integrally formed, and the stair stone plate 1 and the protection plate 2 are arranged perpendicular to each other. Integrated into one piece sets up, it is first when connecting, 2 protruding stair stratum of backplate extend downwards and cover the upper portion with another stair slabstone 1, thereby 1 increasing area of connection with another stair slabstone makes to be connected more firmly, prevent that the fracture problem does not appear well in junction processing between the stair slabstone 1, the second can directly cover the junction between two stair slabstones 1, prevent to be collided with, lead to separately leading to the fact the damage from the connection between two stair slabstones 1.
The production method of the stair step foot protection brick comprises the following steps:
A. respectively conveying the first ceramic powder and the second ceramic powder to two material conveying assemblies 3;
B. uniformly placing first ceramic powder and second ceramic powder in a shaping frame 5 of a limiting component 4 through two material conveying components 3, placing the materials on a high-pressure film to form two powder layers, and attaching one side of each of the two powder layers;
C. before step B, a layer of high-pressure film is now laid down on the bottom inside the sizing frame 5 defining the assembly 4;
D. the limiting component 4 pushes the shaping frame 5 to press a high-pressure film, and two powder materials are stacked in a dry press 6 to be subjected to dry pressing forming;
E. and forming the stair step foot protection brick after molding, and then tearing off the high-pressure film to fire the stair step foot protection brick.
The first ceramic powder and the second ceramic powder are directly pressed and molded together, and then the stair step foot protection brick is directly formed by burning, so that the production is convenient and fast.
Further, in step A; the first ceramic powder and the second ceramic powder are ceramic powders of two different materials. The two materials are adopted, so that the first ceramic powder and the second ceramic powder are combined more stably.
Further, in the step a, the two material conveying assemblies 3 are symmetrically arranged, each material conveying assembly 3 comprises a feed barrel 7, a material conveying head 8 and a swinging machine 9, the material conveying heads 8 are arranged at the bottom of the feed barrel 7 in a swinging mode, flexible connecting sleeves are arranged at inlet openings of the material conveying heads 8 and outlet openings of the feed barrel 7, and the swinging machines 9 are arranged on the side edges of the feed barrels 7 and are in driving connection with the material conveying heads 8. Specifically, the swing directions of the two material conveying heads 8 are arranged in opposite directions, the outlet length of the material conveying heads 8 is equal to the width of the inner frame of the shaping frame 5, and the projection of the swing range of the material conveying heads 8 in the shaping frame 5 is half of the area of the inner frame of the shaping frame 5. Through transmitting two kinds of powders in as to two feed drums 7 to make first ceramic powder and second ceramic powder evenly divide equally through two defeated stub bars 8 swings in opposite directions and lay in the design frame 5, and because the transmission gravity reason when the export of two defeated stub bars 8 is in opposite directions, first ceramic powder and second ceramic powder will intersect each other and mix and fall down, make to glue when the suppression and glue more steadily.
Further, in step B, the limiting component 4 includes a supporting seat 10 and a pushing machine 11, the pushing machine 11 is fixedly mounted on the supporting seat 10, the output direction of the pushing machine 11 is set toward the dry press 6, two sides of the supporting seat 10 are provided with a limiting guardrail for limiting the sliding direction of the sizing frame 5, the sizing frame 5 is slidably disposed on the supporting seat 10, and the frame edge of the sizing frame 5 is attached to the output end of the pushing machine 11. The shaping frame 5 is pushed by the pushing machine 11 to bring the powder to move towards the dry press 6, so that the powder is stably placed on the dry press 6, and the dry press 6 can stably press and form the powder.
Further, in step C, a high pressure film is laid under the sizing frame 5 using the film laying assembly 12. Specifically, the film paving assembly 12 comprises a film conveying roller 13 and a film cutting machine 14, the film conveying roller 13 is installed below the supporting seat 10, a channel 15 for the film conveying roller 13 to convey high-pressure films is arranged on the supporting seat 10, the channel 15 is located between the pushing machine 11 and the sizing frame 5, and the film cutting machine 14 is installed on the supporting seat 10 and located between the sizing frame 5 and the dry pressing machine 6. High pressure membrane passes through passageway 15 as for supporting seat 10 top, then presses 5 sizing frames on high pressure membrane for sizing frame 5 can take high pressure membrane to remove when removing, thereby high pressure membrane is carrying the powder and is removing, makes the powder contact with supporting seat 10 at the in-process that removes and takes place the displacement compounding, causes quality problems, and when 5 whole removal overcutting membrane machines 14 of sizing frames, it can to cut off its high pressure membrane to cut off the membrane 14.
While there have been shown and described what are at present considered to be the fundamental and essential features of the invention and advantages thereof, it will be understood by those skilled in the art that the invention is not limited by the foregoing embodiments, but is described in the foregoing description only for the purpose of illustrating the principles of the invention and is subject to various changes and modifications without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (8)
1. Stair step banket brick, its characterized in that: including stair slabstone and backplate, stair slabstone and backplate interconnect integrated into one piece set up, stair slabstone and backplate mutually perpendicular set up.
2. The production method of the stair step foot protection brick based on claim 1 is characterized by comprising the following steps:
A. respectively conveying the first ceramic powder and the second ceramic powder to two material conveying assemblies;
B. uniformly placing first ceramic powder and second ceramic powder in a shaping frame of a limiting assembly through two material conveying assemblies, placing the materials on a high-pressure film to form two powder layers, and attaching one side of each of the two powder layers;
C. before step B, a layer of high-pressure film is now laid down at the bottom inside the sizing frame defining the assembly;
D. the limiting assembly pushes the shaping frame to press the high-pressure film, and the two powder piles are placed in a dry press machine to be subjected to dry pressing and shaping;
E. and forming the stair step foot protection brick after molding, and then tearing off the high-pressure film to fire the stair step foot protection brick.
3. The method for producing stair step foot protection bricks according to claim 2, wherein: in the step A; the first ceramic powder and the second ceramic powder are ceramic powders of two different materials.
4. The method for producing the stair step foot protection brick according to claim 2, wherein the method comprises the following steps: in the step A, the two material conveying assemblies are symmetrically arranged, each material conveying assembly comprises a feeding barrel, a material conveying head and a swinging machine, the material conveying heads are arranged at the bottom of the feeding barrels in a swinging mode, flexible connecting sleeves are arranged at inlet openings of the material conveying heads and outlet openings of the feeding barrels, and the swinging machines are arranged on the side edges of the feeding barrels and are in driving connection with the material conveying heads.
5. The method for producing the stair step foot protection brick according to claim 4, wherein the method comprises the following steps: the swing directions of the two material conveying heads are arranged oppositely.
6. The method for producing stair step foot protection bricks according to claim 2, wherein: in step B, the limiting assembly comprises a supporting seat and a pushing machine, the pushing machine is fixedly mounted on the supporting seat, the output direction of the pushing machine is arranged towards the dry press machine, the setting frame is arranged on the supporting seat in a sliding mode, and the frame edge of the setting frame is arranged in a laminating mode with the output end of the pushing machine.
7. The method for producing the stair step foot protection brick according to claim 6, wherein the method comprises the following steps: and C, paving a high-pressure film below the shaping frame by adopting a film paving assembly.
8. The method for producing the stair step foot protection brick according to claim 7, wherein the method comprises the following steps: spread membrane subassembly including defeated membrane roller and film cutting machine, defeated membrane roller is installed in the supporting seat below, be equipped with the passageway that supplies defeated membrane roller transmission high pressure membrane on the supporting seat, the passageway is located between pusher and the stock frame, film cutting machine installs on the supporting seat to be located between stock frame and the dry press machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310063910.3A CN115961744B (en) | 2023-02-06 | 2023-02-06 | Foot protection brick for stair steps and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310063910.3A CN115961744B (en) | 2023-02-06 | 2023-02-06 | Foot protection brick for stair steps and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115961744A true CN115961744A (en) | 2023-04-14 |
| CN115961744B CN115961744B (en) | 2024-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310063910.3A Active CN115961744B (en) | 2023-02-06 | 2023-02-06 | Foot protection brick for stair steps and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115961744B (en) |
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| CN214353215U (en) * | 2020-12-24 | 2021-10-08 | 济源市永新工程陶瓷有限公司 | Ceramic hydraulic forming machine |
| CN216181431U (en) * | 2021-09-18 | 2022-04-05 | 广西港桥新型建材有限公司 | Building block stamping forming equipment |
| CN217461244U (en) * | 2022-03-30 | 2022-09-20 | 中国建筑第七工程局有限公司 | Stair structure |
| CN115288382A (en) * | 2022-07-08 | 2022-11-04 | 蒙娜丽莎集团股份有限公司 | Curved ceramic plate stair step and manufacturing method thereof |
-
2023
- 2023-02-06 CN CN202310063910.3A patent/CN115961744B/en active Active
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| CN101648406A (en) * | 2009-09-03 | 2010-02-17 | 黄建平 | Material distributing technology and equipment of porcelanic ashlar texture brick |
| JP2011230138A (en) * | 2010-04-26 | 2011-11-17 | Sintokogio Ltd | Apparatus and method for forming film for reduced pressure molding |
| CN105256958A (en) * | 2015-11-04 | 2016-01-20 | 刘元帅 | Production process of stair step brick |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115961744B (en) | 2024-07-30 |
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