CN216658359U

CN216658359U - Roller, pressing mechanism and manufacturing device

Info

Publication number: CN216658359U
Application number: CN202120297101.5U
Authority: CN
Inventors: 王海军
Original assignee: Zhangjiagang Magnesite Machinery Co ltd
Current assignee: Zhangjiagang Magnesite Machinery Co ltd
Priority date: 2020-11-06
Filing date: 2021-02-02
Publication date: 2022-06-03
Anticipated expiration: 2031-02-02

Abstract

The utility model discloses a roller, a pressing mechanism and a manufacturing device, and mainly solves the problems that the existing production of corrugated magnesium oxysulfate plates is complicated in personal operation and cannot be quickly and efficiently integrally formed. The method comprises the following steps: the surface of the press roll is in a smooth curved surface shape; the pressing blocks are arranged on the outer surface of the pressing roller, a plurality of pressing blocks are arranged, and pressing surfaces are arranged on two sides of each pressing block; a first gap and a second gap are formed between every two pressing surfaces, the first gaps are distributed on two sides of the pressing roller, and the second gaps are distributed in the middle of the pressing roller. The utility model has the advantages of integrated forming of the plate, high efficiency and high speed without manual participation in manufacturing.

Description

Roller, pressing mechanism and manufacturing device

Technical Field

The utility model relates to the technical field of plate manufacturing, in particular to a roller, a pressing mechanism and a manufacturing device.

Background

The fireproof board is one of the most widely used fireproof boards at present, and is a novel non-combustible building board compounded by taking medium-alkali glass fiber cloth as a reinforcing material and taking a light material as a filler. Can be used as a heat-insulating building wallboard, a door core board, a ceiling board, a packing box and the like, and can replace wood plywood to be used as a dado, a door and window frame, furniture and the like. The surface of the corrugated fireproof plate can be coated with mixed paint and clear water paint according to the requirements, and the corrugated fireproof plate can be processed into various types of plates.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a manufacturing device to solve the problems that the existing corrugated magnesium oxysulfate plate production is complicated in personal operation and cannot be quickly and efficiently integrally formed.

In order to achieve the purpose, the embodiment of the utility model adopts the following scheme:

a roll, comprising:

the surface of the compression roller is in a smooth curved surface shape;

the pressing blocks are arranged on the outer surface of the pressing roller, a plurality of pressing blocks are arranged, and pressing surfaces are arranged on two sides of each pressing block;

a first gap and a second gap are formed between every two pressing surfaces, the first gaps are distributed on two sides of the pressing roller, and the second gaps are distributed in the middle of the pressing roller.

Preferably, the second gap has a longer interval length than the first gap.

Preferably, the interval length of the first gap is 21-25 mm, and the interval length of the second gap is 40-50 mm.

Preferably, the compression roller is in a long cylindrical shape, the length of the compression roller is 1300-1400 mm, and the diameter of the compression roller is phi 180-phi 200.

Preferably, the pressing block is disc-shaped, the length of the pressing block is 60-90 mm, and the diameter of the pressing block is phi 240-phi 250.

A pressing mechanism having a roller as described above, comprising:

a third roller positioned above the roller;

a fourth roller disposed at a right side of the third roller;

and a second fine roller is arranged below the third roller and is used for winding the non-woven fabric on the fourth roller and the mesh fabric on the third roller to be paved on the template.

A manufacturing apparatus having a pressing mechanism as described above, comprising:

the conveying mechanism is used for conveying the plates above the conveying mechanism;

the oiling mechanism is positioned on the belt conveyor and is provided with

A first roller;

a second roller disposed at a right side of the first roller;

the blanking frame is arranged above the conveying mechanism and is positioned on the right side of the oiling mechanism;

a lapping mechanism arranged on the conveying mechanism and having

The third roller is arranged on the right side of the blanking frame;

a fourth roller disposed at a right side of the third roller;

the roller is a first concave-convex roller or a second concave-convex roller, and the first concave-convex roller is arranged below the third roller;

a cutting mechanism, the extrusion mechanism is arranged on the right side of the belt conveyor, and the cutting mechanism is internally provided with

A cutting machine for cutting a sheet material.

Preferably, the first roller is a first non-woven fabric roller, the second roller is a first grid fabric roller, the third roller is a second grid fabric roller, the fourth roller is a second non-woven fabric roller, the conveying mechanism is a belt conveyor, the rollers are first concave-convex rollers or second concave-convex rollers, the first concave-convex rollers are arranged below the third roller, and a first thin roller is arranged below the first non-woven fabric roller in a left oblique mode.

Preferably, a flat pressing roller is arranged on the left side of the belt conveyor, and the height of the flat pressing roller can be adjusted up and down for pressing the plate.

Preferably, the oiling mechanism is also provided with

The outer ring of the coarse pressing roller is wrapped with a rubber layer, and the coarse pressing roller rotates leftwards and is used for extruding plates to be transmitted rightwards.

Preferably, the left side laminating of thick compression roller is equipped with the oiling roller, the oiling roller is rotatory to the right side, the middle top of oiling roller and thick compression roller is equipped with down oil pipe, oil pipe is used for exporting oil downwards down.

Preferably, a second fine roller is arranged below the second gridding cloth roller, and the second fine roller is used for winding the non-woven fabric on the second non-woven fabric roller and paving the gridding cloth on the second gridding cloth roller on the plate.

Preferably, a transmission belt is further arranged on the belt conveyor, the transmission belt is located below the blanking frame, and the transmission belt is used for transmitting the magnesium oxysulfate in the blanking frame.

Preferably, the right side of transmission band is equipped with the striker plate, the striker plate is located both sides on the band conveyer.

Preferably, the belt conveyor is further provided with an extrusion mechanism, the extrusion mechanism is located between the lapping mechanism and the cutting mechanism, and the extrusion mechanism is provided with a mechanism

The second concave-convex roller is the same as the first concave-convex roller, and a plurality of convex rings are arranged on the outer surface of the second concave-convex roller and are used for extruding magnesium oxysulfate to form a corrugated shape; the water outlet groove is arranged on the left side of the second concave-convex roller and is used for receiving and guiding out the water pressed by the magnesium oxysulfate.

Preferably, a paving mechanism is arranged between the net paving mechanism and the extruding mechanism, and the paving mechanism is provided with

The movable plate is movably connected to the belt conveyor and can rotate in a turnover mode;

the grinding leather is fixed on one side of the movable plate, a plurality of notches are formed in the grinding leather, and the length of each notch is equal to the distance between every two convex rings.

Preferably, the cutting mechanism is also provided with

The cutting machine comprises a rack, wherein a movable rack capable of moving back and forth is arranged in the rack, the cutting machine is arranged below the movable rack, and the cutting machine can move back and forth under the movable rack.

A method of manufacturing a device, comprising:

feeding the templates into a belt conveyor one by one, flattening the templates one by one after passing through a flattening roller, and conveying the templates to the right;

coating oil on the template, namely dripping oil from the lower oil pipe to an oil coating roller, so that the template passes through the oil coating roller and then coats the oil on the template;

first lapping, namely winding the non-woven fabric on the first non-woven fabric roller and the gridding cloth on the first gridding cloth roller on the first fine roller and lapping the non-woven fabric on the template, so that the first layer of non-woven fabric is lapped below the first layer of gridding cloth;

spreading slurry, flowing the slurry out of the blanking frame, spreading the slurry on a template under the transportation of a transmission belt, enabling the non-woven fabric and the grid cloth to be overlapped at the bottom of the slurry, and pressing the slurry into a concave-convex corrugated shape after the template enters a first concave-convex roller;

second lapping, namely winding the gridding cloth on the second gridding cloth roller and the non-woven cloth on the second non-woven cloth roller on the second fine roller and lapping the gridding cloth and the non-woven cloth on the slurry, so that the non-woven cloth of the second layer is lapped on the gridding cloth of the second layer;

extruding slurry, namely extruding the magnesium oxysulfate paved with the non-woven fabric and the grid cloth through a second concave-convex roller to discharge water, and enabling the extruded slurry water to flow out through a water outlet groove;

and cutting the slurry, feeding the template into a cutting mechanism, moving a cutting machine above a joint between the template and the template, and finally cutting the lapping slurry to finish the manufacturing.

The utility model has the beneficial effects that:

the utility model relates to a manufacturing device, which is characterized in that a first layer of non-woven fabric and mesh cloth are firstly paved on a template, then magnesium oxysulfate slurry is paved on the template, then the magnesium oxysulfate slurry is extruded by a first concave-convex roller to form a corrugated shape, then a second layer of non-woven fabric and mesh cloth are paved, muddy water is finely extruded by a second concave-convex roller, and finally a cutting machine is used for cutting to finish the manufacturing of magnesium oxysulfate; the thickness of the magnesium oxysulfate manufactured by the method can be ensured to be 3mm, and the beneficial effects that the plate can be integrally formed, and the manufacturing is efficient and quick without manual participation are achieved.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a schematic view of the oiling mechanism of the present invention.

Fig. 3 is a schematic view of the lapping mechanism of the present invention.

Fig. 4 is a schematic view of the pressing mechanism in the present invention.

Fig. 5 is a schematic view of a cutting mechanism of the present invention.

FIG. 6 is a schematic view of a roll of the present invention

1. Belt conveyor 2, flat pressing roller 3 and oiling mechanism

4. Conveying belt 5, blanking frame 6 and net laying mechanism

7. Paving mechanism 8, extruding mechanism 9 and cutting mechanism

301. Coarse press roll 302, oiling roll 303 and oil discharging pipe

304. A first fine roller 305, a first nonwoven roller 306, a first scrim roller

401. Striker plate 601, second grid cloth roller 602 and second non-woven cloth roller

603. A second fine roller 604, a first concavo-convex roller 605, a movable plate

606. A grinding leather 801, a second concave-convex roller 802 and a water outlet groove

901. Frame 902, removal frame 903, cutting machine

10. A press roll 101, a first nip 102, a second nip

11. Briquette 110, pressure face

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clear and fully described, embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some embodiments of the utility model and are not limiting of the utility model, and that all other embodiments obtained by those of ordinary skill in the art without the exercise of inventive faculty are within the scope of the utility model.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. But it is obvious. To one of ordinary skill in the art, the embodiments may be practiced without limitation to these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.

The first embodiment is as follows:

as shown in fig. 6, the present invention is a roller including: the pressing roller 10 and the pressing block 11, wherein the surface of the pressing roller 10 is in a smooth curved surface shape; the pressing blocks 11 are arranged on the outer surface of the pressing roll 10, a plurality of pressing blocks 11 are arranged, and pressing surfaces 110 are arranged on two sides of each pressing block 11; each press surface 110 forms a first gap 101 and a second gap 102 therebetween, the first gaps 101 are distributed on both sides of the press roll 10, and the second gaps 102 are distributed in the middle of the press roll 10.

The second gap 102 has a longer interval length than the first gap 101.

The first gap 101 has a spacing length of 21 to 25mm, and the second gap 102 has a spacing length of 40 to 50 mm.

The press roll 10 is a long cylindrical shape, the length of the press roll 10 is 1300-1400 mm, and the diameter of the press roll 10 is phi 180-phi 200.

The pressing block 11 is disc-shaped, the length of the pressing block 11 is 60-90 mm, and the diameter of the pressing block 11 is phi 240-phi 250.

A pressing mechanism having a roller as described above, the pressing mechanism comprising:

a third roller positioned above the roller;

a fourth roller disposed at a right side of the third roller;

The magnesium oxysulfate slurry is pressed by the roller to form a corrugated shape, so that the integral forming pressing is realized, and the second gap 102 in the middle of the template is longer, so that the template can be cut to form two identical magnesium oxysulfate plates, and the magnesium oxysulfate slurry is suitable for the works of shipping, assembling and the like.

Example two:

as shown in fig. 1, the second embodiment further includes a manufacturing apparatus, which includes a conveying mechanism, an oiling mechanism 3, a blanking frame 5, a lapping mechanism 6 and a cutting mechanism 9, wherein a plate is conveyed above the conveying mechanism; the oiling mechanism 3 is positioned on the belt conveyor 1, the oiling mechanism 3 is provided with a first roller and a second roller, and the first roller is arranged obliquely above the right side of the first thin roller 304; the second roller is arranged at the right side of the first roller; the blanking frame 5 is arranged above the conveying mechanism and is positioned on the right side of the oiling mechanism 3; the lapping mechanism 6 is arranged on the conveying mechanism, the lapping mechanism 6 is provided with a third roller and a fourth roller, and the third roller is arranged on the right side of the blanking frame 5; the fourth roller is arranged on the right side of the third roller; the pressing mechanism 8 is provided on the right side of the belt conveyor 1, and the cutting mechanism 9 has therein a cutter 903, the cutter 903 being used to cut the plate material.

The first roller is a first non-woven fabric roller 305, the second roller is a first gridding fabric roller 306, the third roller is a second gridding fabric roller 601, the fourth roller is a second non-woven fabric roller 602, the conveying mechanism is a belt conveyor 1, the rollers in the first embodiment are a first concave-convex roller 604 or a second concave-convex roller 801, the first concave-convex roller 604 is arranged below the third roller, and a first thin roller 304 is arranged obliquely below the left side of the first non-woven fabric roller 306.

The left side of the belt conveyor 1 is provided with a flat pressing roller 2, and the height of the flat pressing roller 2 can be adjusted up and down for pressing plates.

The oiling mechanism 3 is also provided with a coarse pressing roller 301, the outer ring of the coarse pressing roller 301 is wrapped by a rubber layer, and the coarse pressing roller 301 rotates leftwards and is used for extruding plates to be transmitted rightwards.

As shown in fig. 2, an oil applying roller 302 is attached to the left side of the rough pressing roller 301, the oil applying roller 302 rotates to the right side, a lower oil pipe 303 is arranged above the middle between the oil applying roller 302 and the rough pressing roller 301, and the lower oil pipe 303 is used for guiding oil downwards.

A second fine roller 603 is arranged below the second scrim roller 601, and the second fine roller 603 is used for winding the non-woven fabric on the second non-woven fabric roller 602 and the scrim on the second scrim roller 601 and paving the nonwoven fabric and the scrim on the sheet material.

The belt conveyor 1 is also provided with a transmission belt 4, the transmission belt 4 is positioned below the blanking frame 5, and the transmission belt 4 is used for transmitting the magnesium oxysulfate in the blanking frame 5 downwards.

The right side of transmission band 4 is equipped with striker plate 401, and striker plate 401 is located band conveyer 1 and goes up both sides.

As shown in fig. 3-4, the belt conveyor 1 is further provided with an extruding mechanism 8, the extruding mechanism 8 is located between the lapping mechanism 6 and the cutting mechanism 903, the extruding mechanism 8 is provided with a water outlet groove 802, the second concavo-convex roller 801 is the same as the first concavo-convex roller 604, and the outer surface of the second concavo-convex roller is provided with a plurality of convex rings for extruding magnesium oxysulfate to form a corrugated shape; the water outlet groove 802 is arranged on the left side of the second concavo-convex roller 801 and is used for receiving and leading out the water pressed by the magnesium oxysulfate.

A paving mechanism 7 is arranged between the lapping mechanism 6 and the extruding mechanism 8, the paving mechanism 7 is provided with a movable plate 602 and a grinding leather 606, the movable plate 602 is movably connected to the belt conveyor 1, and the movable plate 602 can rotate in a turnover way; the grinding leather 606 is fixed on one side of the movable plate 602, a plurality of notches are arranged in the grinding leather 606, and the length of each notch is the same as the distance between every two convex rings.

The cutter 903 mechanism 9 further includes a frame 901, the frame 901 is provided with a movable frame 902 which can move forward and backward, the cutter 903 is provided below the movable frame 902, and the cutter 903 can move forward and backward under the movable frame 902.

The utility model relates to a manufacturing device, which is characterized in that a first layer of non-woven fabric and mesh cloth are firstly paved on a template, then magnesium oxysulfate slurry is paved on the template, then the magnesium oxysulfate slurry is extruded by a first concavo-convex roller 604 to form a corrugated shape, then a second layer of non-woven fabric and mesh cloth are paved, the slurry water is finely extruded by a second concavo-convex roller 801, and finally a cutting machine 903 is used for cutting to finish the manufacturing of magnesium oxysulfate.

Example three:

a method of manufacturing a device, comprising:

feeding the templates into a belt conveyor 1, and flattening the templates by one after passing through a flattening roller 2 and conveying the templates rightwards;

coating oil on the template, namely dripping oil from the lower oil pipe 303 to an oil coating roller 302, so that the template passes through the oil coating roller 302 and then coats the oil on the template;

first lapping, namely winding the non-woven fabric on the first non-woven fabric roller 305 and the gridding cloth on the first gridding cloth roller 306 on the first fine roller 304 and lapping the non-woven fabric on the template, so that the first layer of non-woven fabric is lapped below the first layer of gridding cloth;

spreading slurry, flowing out of the blanking frame 5, spreading the slurry on a template under the transportation of the transmission belt 4, enabling the non-woven fabric and the grid cloth to be overlapped at the bottom of the slurry, and pressing the slurry into a concave-convex corrugated shape after the template enters the first concave-convex roller 604;

second lapping, namely winding the gridding cloth on the second gridding cloth roller 601 and the non-woven cloth on the second non-woven cloth roller 602 on a second fine roller 603 and paving the second layer of non-woven cloth on the slurry, so that the second layer of non-woven cloth is paved on the second layer of gridding cloth;

extruding slurry, namely extruding the magnesium oxysulfate paved with the non-woven fabric and the gridding cloth through a second concave-convex roller 801 to discharge water, and enabling the extruded slurry water to flow out through a water outlet groove 802;

cutting the slurry, feeding the template into the cutting mechanism 9, moving the cutter 903 above the joint between the template and the template, and finally cutting the slurry laid on the net to complete the manufacturing.

Although the illustrative embodiments of the present invention have been described above to enable those skilled in the art to understand the present invention, the present invention is not limited to the scope of the embodiments, and it is apparent to those skilled in the art that all the utility models utilizing the inventive concept can be protected as long as they are within the spirit and scope of the present invention as defined and defined by the appended claims.

Claims

1. A roll, comprising:

the surface of the compression roller is in a smooth curved surface shape;

2. A roller according to claim 1, wherein the second gap is longer in separation length than the first gap.

3. A roller according to claim 1, wherein said first gaps are spaced apart by 21 to 25mm and said second gaps are spaced apart by 40 to 50 mm.

4. The roll of claim 1, wherein the roll is an elongated cylindrical shape, the length of the roll is 1300-1400 mm, and the diameter of the roll is 180-200 mm.

5. The roller according to claim 1, wherein said compacts are disk-shaped, the length of said compacts is 60 to 90mm, and the diameter of said compacts is 240 to 250 mm.

6. A pressing mechanism having a roller according to any one of claims 1 to 5, comprising:

a third roller positioned above the roller;

a fourth roller disposed at a right side of the third roller;

7. A manufacturing apparatus having a pressing mechanism according to claim 6, comprising:

the conveying mechanism is used for conveying the plates above;

fat liquoring mechanism, fat liquoring mechanism is located conveying mechanism is last, fat liquoring mechanism has:

a first roller;

a second roller disposed at a right side of the first roller;

lapping mechanism, lapping mechanism sets up conveying mechanism is last, lapping mechanism has:

the third roller is arranged on the right side of the blanking frame;

a fourth roller disposed at a right side of the third roller;

a cutting mechanism disposed on a right side of the conveying mechanism, the cutting mechanism having therein:

a cutting machine for cutting a sheet material.

8. The manufacturing apparatus as claimed in claim 7, wherein the first roll is a first nonwoven roll, the second roll is a first scrim roll, the third roll is a second scrim roll, the fourth roll is a second nonwoven roll, the conveying means is a belt conveyor, the rolls are first concavo-convex rolls or second concavo-convex rolls, the first concavo-convex roll is disposed below the third roll, and a first thin roll is disposed obliquely below the left side of the first nonwoven roll.

9. The manufacturing apparatus as set forth in claim 8, wherein a platen roller is provided on a left side of the belt conveyor, the platen roller being adjustable in height up and down for pressing the sheet material.

10. The manufacturing apparatus as set forth in claim 8, wherein said oiling mechanism further includes:

11. The manufacturing device as claimed in claim 10, wherein an oil applying roller is attached to a left side of the coarse pressure roller, the oil applying roller rotates to a right side, and a lower oil pipe is provided above a middle portion between the oil applying roller and the coarse pressure roller, and the lower oil pipe is used for guiding oil downwards.

12. The manufacturing apparatus as claimed in claim 8, wherein a second fine roller for winding the non-woven fabric of the second non-woven fabric roller and the scrim of the second scrim roller to be spread on the plate material is provided below the second scrim roller.

13. The manufacturing device according to claim 8, wherein a conveyor belt is further provided on the belt conveyor, the conveyor belt is located below the blanking frame, and the conveyor belt is used for conveying the magnesium oxysulfate in the blanking frame.

14. The manufacturing device as claimed in claim 13, wherein said conveyor belt is provided with a striker plate on the right side thereof, said striker plate being located on both sides of said belt conveyor.

15. The manufacturing device as claimed in claim 8, wherein a pressing mechanism is further provided on the belt conveyor, the pressing mechanism being provided between the mesh laying mechanism and the cutting mechanism, the pressing mechanism having

16. A manufacturing apparatus as set forth in claim 15 wherein a lay-down mechanism is provided between said lapping mechanism and said pressing mechanism, said lay-down mechanism having:

17. The manufacturing apparatus as claimed in claim 8, wherein said cutting mechanism further comprises