CN112454645B - Insulation board production line - Google Patents
Insulation board production line Download PDFInfo
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- CN112454645B CN112454645B CN202011173166.5A CN202011173166A CN112454645B CN 112454645 B CN112454645 B CN 112454645B CN 202011173166 A CN202011173166 A CN 202011173166A CN 112454645 B CN112454645 B CN 112454645B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0015—Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
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Abstract
The invention relates to a production line of an insulation board, which comprises a conveying unit, a transverse groove machine, a side groove machine, a spraying unit, a slurry paving unit and a grid cloth paving unit, wherein the conveying unit is arranged along the advancing direction of the production line and is used for bearing and conveying a substrate of the insulation board along the direction of the production line; the transverse groove machine is arranged along the production line and used for forming a transverse groove on the surface of the substrate, and the direction of the transverse groove is perpendicular to the conveying direction of the substrate; the side groove machine is arranged behind the transverse groove machine along the production line direction, and the side groove machine is arranged at the two sides of the substrate. The invention organically integrates all process links of the insulation board, overcomes the problems of dispersibility, low automation degree, disorder and the like of the original insulation board production, integrates all processing links of the insulation board on one production line, forms cross and comprehensive spraying coverage of the interface agent by utilizing the mutual movement of the spraying unit and the substrate, and enables the slurry, the grid cloth and the substrate to be tightly combined by utilizing the alternate combination of the slurry laying unit and the grid cloth laying unit.
Description
Technical Field
The invention relates to a production line of insulation boards.
Background
The outer wall insulation board is also called a floor line building outer wall decoration integrated board. The composite material is compounded by polymer mortar, glass fiber mesh cloth, flame-retardant molded polystyrene foam board (EPS) or extruded sheet (XPS) and other materials, and the functions of an external wall insulation board and the like are integrated.
The existing insulation board production method has diversified conditions, part of insulation board production processes still depend on manual operation or are in a dispersive processing stage, all links of the insulation board are difficult to integrate, production resources are wasted, the product quality of the whole insulation board is difficult to standardize and unify, the matching difficulty among all processing links is large, the cost is high, the existing insulation board production equipment is difficult to ensure the output of high-quality insulation boards, the service life of the insulation boards of a plurality of building outer walls is short, the insulation boards are easy to fall off, great potential safety hazards exist, the high index requirements are difficult to meet due to the cohesiveness and integrity among the multi-layer structures of the insulation boards to a great extent, one of the main factors is the associativity among the slurry, the base plate, the insulation layer and other structures, and the slurry has great falling tendency for the insulation board products, the qualification rate of the insulation board produced by the existing production equipment of the insulation board can not meet the standards of market and social requirements, and a large improvement space exists.
Disclosure of Invention
The invention provides a production line of insulation boards, which organically integrates all process links of the insulation boards, overcomes the problems of dispersibility, low automation degree, disorder and the like of the original insulation board production, integrates all processing links of the insulation boards on one production line, forms cross and comprehensive spraying coverage of an interfacial agent by utilizing the mutual movement of a spraying unit and a substrate, improves the spraying effect and controls the spraying cost; utilize thick liquids to lay the unit and the net cloth lays the alternate combination of unit, make thick liquids, net cloth and base plate combine closely, effectively improve the joint strength between the multilayer structure of heated board, improved wholeness, reliability and the production efficiency of whole heated board product, realize the high automation of heated board production, solved the problem that exists among the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: an insulation board production line comprising:
the conveying unit is arranged along the advancing direction of the production line and is used for bearing and conveying the substrate of the insulation board along the direction of the production line;
the transverse groove machine is arranged along the production line and used for forming a transverse groove on the surface of the substrate, and the direction of the transverse groove is perpendicular to the conveying direction of the substrate;
the side groove machine is arranged behind the transverse groove machine along the production line direction, is arranged at two sides of the base plate and is used for forming side grooves on the side walls of the base plate;
the spraying unit is arranged behind the side groove machine along the production line direction, is positioned above the production line and is used for spraying an interface agent on the surface of the substrate, and reciprocates along the direction vertical to the advancing direction of the substrate to enable the substrate moving along the production line to interact with the spraying unit which reciprocates so as to enable the surface of the substrate to form a spraying surface which is in cross coverage;
the slurry paving unit is arranged behind the spraying unit along the production line direction and comprises a slurry stirrer and a compression roller combination, the compression roller combination is arranged above the production line, the slurry stirrer is arranged above the compression roller combination, the compression roller combination comprises a first compression roller, a second compression roller and a third compression roller which are sequentially arranged along the advancing direction of the substrate, the axial directions of the first compression roller, the second compression roller and the third compression roller are perpendicular to the advancing direction of the substrate, the discharge port of the slurry stirrer corresponds to the position between the first compression roller and the second compression roller, the first compression roller and the second compression roller convey the slurry output by the slurry stirrer to the inner groove and the surface of the substrate, the first compression roller can also guide the advance of the substrate and cooperate with the second compression roller to enable the slurry to form a stacking effect, the second pressing roller is used for flatly paving the stacked slurry on the surface of the substrate, and the third pressing roller is used for compacting the slurry on the surface of the substrate and in the groove;
and the grid cloth laying unit is arranged behind the slurry laying unit along the production line direction and can press the grid cloth into the slurry on the surface of the substrate.
Furthermore, the production line position that the side grooving machine corresponds is equipped with two shock attenuation rollers, the shock attenuation roller sets up conveying unit top makes the base plate is followed pass through between shock attenuation roller and the conveying unit top surface, makes the shock attenuation roller can take place the interact power with the base plate, in order to reduce the vibrations that the base plate produced at the grooving in-process.
Furthermore, the slurry laying unit and the grid cloth laying unit are provided with two groups along the production line direction, so that the slurry laying unit and the grid cloth laying unit are respectively provided with two groups at intervals, and the surface of the substrate is provided with two layers of slurry and two layers of grid cloth at intervals.
Further, the rotation directions of the second pressing roller and the third pressing roller are the same, the second pressing roller and the third pressing roller rotate anticlockwise relative to the advancing direction of the substrate, and the rotation direction of the first pressing roller is opposite to the rotation direction of the second pressing roller.
Furthermore, the circumferential surface of a roller body of the third pressing roller is uniformly provided with a plurality of elastic pieces which are arranged along the axial direction of the third pressing roller, the elastic pieces are arranged in an arc shape, the arc convex surfaces of the elastic pieces face the rotating direction of the third pressing roller, and the elastic pieces are in elastic deformation in contact with the slurry in the rotating process of the third pressing roller so as to compact the slurry into the grooves and on the surface of the substrate.
Furthermore, the outer circumferential wall of the third pressing roller is provided with a ratchet wheel, the outer convex surface of the ratchet wheel faces the rotating direction of the third pressing roller, and in the rotating process of the third pressing roller, the ratchet wheel of the third pressing roller is in contact with the slurry to be elastically deformed so as to compact the slurry into the groove and the surface of the substrate.
Furthermore, the ratchet structure of the third press roller is a rubber ratchet or a plastic ratchet.
Further, the side grooving machine comprises a motor and an electric saw disc, wherein a shaft of the motor is connected with the electric saw disc, and the electric saw disc is connected with a saw blade so as to cut the side wall of the substrate to form a side grooving structure; the limit scouring machine is equipped with displacement mechanism, displacement mechanism can adjust the limit scouring machine is relative the distance of base plate lateral wall, displacement mechanism establishes to cylinder or hydro-cylinder.
Furthermore, the spraying unit comprises a plurality of spray heads, the spray heads are connected with connecting pieces, the spray heads are arranged at intervals in the advancing direction parallel to the substrate and are connected with pumps through connecting pipes, the pumps can pump the interfacial agent to the positions of the spray heads for spraying, the connecting pieces are connected with driving pieces, the driving pieces can enable the spray heads of the connecting pieces to reciprocate in the advancing direction of the substrate, the substrate moving forwards along a production line and the spray heads of the reciprocating movement interact, and the surface of the substrate forms a cross-covered spraying surface. The driving piece is a cylinder or an oil cylinder.
Furthermore, the grid cloth laying unit comprises a grid cloth roller, a guide roller and two net pressing rollers, wherein the grid cloth roller is arranged above the substrate of the production line, the grid cloth roller rotates to convey the grid cloth outwards, the grid cloth extends to the surface of the substrate after bypassing the guide roller, and the two net pressing rollers are arranged close to the surface of the substrate and press the extended grid cloth into the slurry coating of the substrate.
The structure has the advantages that all process links of the insulation board are organically integrated, the problems of dispersibility, low automation degree, disorder and the like of the original insulation board production are solved, all processing links of the insulation board are integrated on one production line, the spraying unit and the substrate move mutually to form cross and comprehensive spraying coverage of the interface agent, the spraying effect is improved, and the spraying cost is controlled; the alternate combination of the slurry laying unit and the grid cloth laying unit is utilized, so that the slurry, the grid cloth and the substrate are tightly combined, the connection strength between the multilayer structures of the insulation board is effectively improved, the integrity, the reliability and the production efficiency of the whole insulation board product are improved, and the high automation of the insulation board production is realized.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic view of a first structure of the second press roll of the present invention.
Fig. 4 is a side view of the structure of fig. 3.
Fig. 5 is a second schematic construction of a second roll according to the invention.
Fig. 6 is a side view of the structure of fig. 5.
In the figure, the position of the upper end of the main shaft,
1. a conveying unit;
2. a transverse grooving machine;
3. a side slot machine; 301. a motor; 302. an electric saw disc; 303. a displacement mechanism;
4. a spraying unit; 401. a spray head; 402. a connecting member; 403. a pump; 404. a drive member;
5. a slurry laying unit; 501. a slurry mixer; 502. combining press rolls; 5021. a first press roll; 5022. a second press roll; 5023. a third press roll;
6. a mesh cloth laying unit; 601. mesh cloth; 602. a grid cloth roller; 603. a guide roller; 604. a screen pressing roller;
7. a substrate;
8. a damping roller;
9. an elastic sheet; 901. an arc convex surface;
10. a ratchet wheel; 1001. an outer convex surface;
Detailed Description
In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As shown in fig. 1-6, a production line for insulation boards comprises a conveying unit 1, a transverse grooving machine 2, a side grooving machine 3, a spraying unit 4, a slurry paving unit 5 and a mesh cloth paving unit 6, wherein the conveying unit 1 is arranged along the advancing direction of the production line and is used for bearing and conveying a substrate 7 of an insulation board along the direction of the production line; the transverse groove machine 2 is arranged along the production line and is used for forming a transverse groove on the surface of the substrate 7, and the direction of the transverse groove is perpendicular to the conveying direction of the substrate 7; the side groove machine 3 is arranged behind the transverse groove machine 2 along the production line direction, and the side groove machine 3 is arranged at the two sides of the substrate 7 and is used for forming side grooves on the side walls of the substrate 7; the spraying unit 4 is arranged behind the side grooving machine 3 along the production line direction, the spraying unit 4 is positioned above the production line and used for spraying the interface agent on the surface of the substrate 7, and the spraying unit 4 reciprocates along the direction vertical to the advancing direction of the substrate 7 so that the substrate 7 moving along the production line and the spraying unit 4 reciprocating to interact with each other and the surface of the substrate 7 forms a spraying surface which is covered in a crossed way; the slurry laying unit 5 is arranged behind the spraying unit 4 along the production line direction, the slurry laying unit 5 comprises a slurry stirrer 501 and a compression roller combination 502, the compression roller combination 502 is arranged above the production line, the slurry stirrer 501 is arranged above the compression roller combination 502, the compression roller combination 502 comprises a first compression roller 5021, a second compression roller 5022 and a third compression roller 5023 which are sequentially arranged along the advancing direction of the substrate 7, the axial directions of the first compression roller 5021, the second compression roller 5022 and the third compression roller 5023 are arranged along the direction perpendicular to the advancing direction of the substrate 7, the discharge port of the slurry stirrer 501 corresponds to the position between the first compression roller 5021 and the second compression roller 5022, the first compression roller 5021 and the second compression roller 5022 convey the slurry output by the slurry stirrer 201 to the surface of the substrate 5027, the first compression roller 1 can also guide the advancing of the substrate 7 and cooperate with the second compression roller 5022 to enable the slurry to form a stacking effect, and the second compression roller 5022 can tile the stacked slurry on the surface of the substrate 7, the third pressure roller 5023 is used for compacting the slurry on the surface of the substrate 7; the mesh cloth laying unit 6 is provided behind the slurry laying unit 5 in the line direction, and the mesh cloth laying unit 6 can press the mesh cloth 601 into the slurry on the surface of the substrate 7. When the device is used, the conveying unit 1, the transverse grooving machine 2, the side grooving machine 3, the spraying unit 4, the slurry laying unit 5 and the grid cloth laying unit 6 of the insulation board are organically integrated, the problems of dispersibility, low automation degree, disorder and the like of the original insulation board production are solved, all processing links of the insulation board are integrated on one production line, the conveying unit 1 can be directly realized by adopting the existing structures such as conveying rollers, conveying belts or conveying chains, the cross and comprehensive spraying coverage of the interface agent is formed by utilizing the mutual movement of the spraying unit 4 and the substrate 7, the spraying effect is improved, and the spraying cost is controlled; utilize thick liquids to lay unit 5 and net cloth and lay unit 6's alternate combination, make thick liquids, net cloth and base plate 7 combine closely, effectively improve the joint strength between the multilayer structure of heated board, improved wholeness, reliability and the production efficiency of whole heated board product, realize the high automation of heated board production.
In the preferred embodiment, two damping rollers 8 are arranged at the position of the production line corresponding to the edge grooving machine 3, the damping rollers 8 are arranged above the conveying unit 1, and the substrate 7 passes between the damping rollers 8 and the top surface of the conveying unit 1, so that the damping rollers 8 and the substrate 7 can generate interaction force to reduce the vibration generated by the substrate 7 in the edge grooving process. In the embodiment, the damping roller 8 is used for positioning the base plate 7 in the moving process, and a side groove is formed on the side edge of the base plate 7 in cooperation with the action of the grooving machine 3, so that the stability of the base plate 7 in the action process of the side groove forming machine 3 is ensured, and the forming efficiency and quality of the side groove are ensured.
In a preferred embodiment, two sets of the slurry laying unit 5 and the mesh cloth laying unit 6 are arranged along the production line direction, two sets of the slurry laying unit 5 and the mesh cloth laying unit 6 are arranged at intervals respectively, and two layers of slurry and two layers of mesh cloth are arranged on the surface of the substrate 7 at intervals. The slurry laying unit 5 and the grid cloth laying unit 6 are arranged at intervals, according to the product standard design requirement of the insulation board, a layered structure formed by combining multiple layers of slurry and grid cloth is formed on the surface of the base plate 7, the insulation board can be quickly formed on one production line, the slurry laying unit 5 and the grid cloth laying unit 6 are alternately combined and used, and the production efficiency and the quality of the insulation board can be effectively improved.
In a preferred embodiment, the rotation directions of the second and third rollers 5022 and 5023 are the same, the second and third rollers 5022 and 5023 rotate counterclockwise with respect to the advancing direction of the substrate 7, and the rotation direction of the first roller 5021 is opposite to that of the second roller 5022. Second compression roller 5022 makes thick liquids form interim effect of piling up in order to cooperate first compression roller 5021, consequently set up the second compression roller into rotating for the anticlockwise of base plate 7 advancing direction, clockwise rotation compares, can play certain effect of blockking to thick liquids, form interim piling up, ensure that thick liquids can comprehensively tile the surface to base plate 7, the part position on base plate 7 surface lacks the material to avoid appearing, and third compression roller and second compression roller keep anticlockwise rotation direction simultaneously, also can play and carry out the compaction to the thick liquids after the tiling of second compression roller 5022, make thick liquids more compact attached on the surface of base plate 7 on the spot. The clockwise rotation of first compression roller 5021 is two, is equivalent to the drive roller in order to provide the frictional force that forms forward motion to base plate 7, and two are two anticlockwise rotations of cooperation second compression roller 5022, make thick liquids form the effect of keeping in the middle of two rollers, make the tiling effect of thick liquids better.
In a preferred embodiment, referring to fig. 3-4, a plurality of elastic pieces 9 are uniformly arranged on the circumferential surface of the roller body of the third pressing roller 5023 along the axial direction of the third pressing roller 5023, the elastic pieces 9 are arranged in an arc shape in the radial direction of the third pressing roller 5023, the arc convex surfaces 901 of the elastic pieces 9 are arranged facing the rotating direction of the third pressing roller 5023, and the elastic pieces 9 contact with the slurry and elastically deform during the rotation of the third pressing roller 5023, so as to compact the slurry onto the surface of the substrate 7. When the slurry compacting device is used, the third pressing roller 5023 rotates, the arc convex surface 901 of the elastic sheet 9 on the surface of the third pressing roller can rotate along with the rotation, and the elastic pressure is continuously formed on the slurry on the surface of the substrate 7, so that the slurry on the surface of the substrate 7 is firmer, and the compacting process of the slurry becomes safe and controllable due to the elastic deformation characteristic of the elastic sheet 9, and the problem of large-area deformation of the slurry is avoided.
In an alternative embodiment, referring to fig. 5 to 6, the circumferential outer wall of the third pressure roller 5023 is provided as the ratchet 10, the arc-shaped convex surface 1001 of the ratchet 10 is disposed to face the rotational direction of the third pressure roller 5023, and the ratchet 10 of the third pressure roller 5023 is elastically deformed in contact with the slurry during the rotation of the third pressure roller 5023 to compact the slurry to the surface of the substrate 7. Similarly, the third pressure roller 5023 with the ratchet 10 structure can perform a compaction action on the pulp.
In a preferred embodiment, in order to maintain the ratchet 10 of the third pressure roller 5023 with a suitable elastic pressure-deforming capability, the ratchet 10 of the third pressure roller 5023 is structurally configured as a rubber ratchet or a plastic ratchet.
In a preferred embodiment, the side grooving machine 3 comprises a motor 301, an electric saw disc 302, wherein the shaft of the motor 301 is connected with the electric saw disc 302, and the electric saw disc 302 is connected with a saw blade to cut the side wall of the substrate 7 to form a side grooving structure; the side groove machine 3 is provided with a displacement mechanism 303, the displacement mechanism 303 can adjust the distance of the side groove machine relative to the side wall of the substrate 7, and the displacement mechanism 303 is an air cylinder or an oil cylinder.
In a preferred embodiment, the spraying unit 4 comprises a plurality of spray heads 401, the spray heads 401 are connected with a connecting piece 402, the plurality of spray heads 401 are arranged at intervals along the advancing direction parallel to the substrate 7, the spray heads 401 are connected with a pump 403 through connecting pipes, the pump 403 can pump the interface agent to the position of the spray heads 401 to spray, the connecting piece 402 is connected with a driving piece 404, the driving piece 404 can enable the plurality of spray heads 401 of the connecting piece 402 to reciprocate along the advancing direction perpendicular to the substrate 7, and the substrate 7 moving forwards along the production line is enabled to interact with the reciprocating spray heads 401 to enable the surface of the substrate to form a cross-covered spraying surface. The drive 404 is configured as a cylinder or ram.
In a preferred embodiment, the scrim laying unit 6 includes a scrim roll 602 disposed above the substrate 7 of the production line, a guide roll 603, and two pressure rollers 604, the scrim roll 602 rotates to convey the scrim 601 outward, the scrim 601 extends around the guide roll 603 toward the surface of the substrate 7, and the two pressure rollers 604 are disposed adjacent to the surface of the substrate 7 to press the extended scrim 601 into the slurry of the substrate 7.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.
The present invention is not described in detail, but is known to those skilled in the art.
Claims (7)
1. An insulation board production line, characterized by, includes:
the conveying unit is arranged along the advancing direction of the production line and is used for bearing and conveying the substrate of the insulation board along the direction of the production line;
the transverse groove machine is arranged along the production line and used for forming a transverse groove on the surface of the substrate, and the direction of the transverse groove is perpendicular to the conveying direction of the substrate;
the side groove machine is arranged behind the transverse groove machine along the production line direction, is arranged at two sides of the base plate and is used for forming side grooves on the side walls of the base plate;
the spraying unit is arranged behind the side groove machine along the production line direction, is positioned above the production line and is used for spraying an interface agent on the surface of the substrate, and reciprocates along the direction vertical to the advancing direction of the substrate to enable the substrate moving along the production line to interact with the spraying unit which reciprocates so as to enable the surface of the substrate to form a spraying surface which is in cross coverage;
the slurry paving unit is arranged behind the spraying unit along the production line direction and comprises a slurry stirrer and a compression roller combination, the compression roller combination is arranged above the production line, the slurry stirrer is arranged above the compression roller combination, the compression roller combination comprises a first compression roller, a second compression roller and a third compression roller which are sequentially arranged along the advancing direction of the substrate, the axial directions of the first compression roller, the second compression roller and the third compression roller are perpendicular to the advancing direction of the substrate, the discharge port of the slurry stirrer corresponds to the position between the first compression roller and the second compression roller, the first compression roller and the second compression roller convey the slurry output by the slurry stirrer to the surface of the substrate, and the first compression roller can also guide the advancing of the substrate and cooperate with the second compression roller to enable the slurry to form a stacking effect, the second pressing roller is used for flatly paving the stacked slurry on the surface of the substrate, and the third pressing roller is used for compacting the slurry on the surface of the substrate; the rotating directions of the second pressing roller and the third pressing roller are the same, the second pressing roller and the third pressing roller rotate anticlockwise relative to the advancing direction of the substrate, and the rotating direction of the first pressing roller is opposite to that of the second pressing roller;
the circumferential surface of a roller body of the third pressing roller is uniformly provided with a plurality of elastic sheets arranged along the axial direction of the third pressing roller, the elastic sheets are arranged in an arc shape in the radial direction of the third pressing roller, the arc-shaped convex surfaces of the elastic sheets are arranged in a way of facing the rotating direction of the third pressing roller, and the elastic sheets and the slurry are in contact to generate elastic deformation in the rotating process of the third pressing roller so as to compact the slurry into the groove and the surface of the substrate; or the outer wall of the circumference of the third press roller is provided with a ratchet wheel, the outer convex surface of the ratchet wheel faces the rotating direction of the third press roller, and the ratchet wheel of the third press roller is in contact with the slurry to generate elastic deformation in the rotating process of the third press roller so as to compact the slurry into the groove and the surface of the substrate;
and the grid cloth laying unit is arranged behind the slurry laying unit along the production line direction and can press the grid cloth into the slurry on the surface of the substrate.
2. The production line of the heat-insulating board as claimed in claim 1, wherein two damping rollers are arranged at positions of the production line corresponding to the edge groove machine, the damping rollers are arranged above the conveying unit, so that the substrate passes through the damping rollers and the top surface of the conveying unit, and the damping rollers can generate interaction force with the substrate to reduce vibration generated in the edge groove cutting process of the substrate.
3. The production line of the insulation board according to claim 1, wherein the slurry laying unit and the mesh cloth laying unit are provided in two sets along the production line direction, so that two slurry laying units and two mesh cloth laying units are respectively provided at intervals, and two layers of slurry and two layers of mesh cloth are provided at intervals on the surface of the substrate.
4. The insulation board production line according to claim 1, wherein the ratchet structure of the third pressing roller is a rubber ratchet or a plastic ratchet.
5. The insulation board production line according to claim 1, wherein the edge groove machine comprises a motor and an electric saw disc, a shaft of the motor is connected with the electric saw disc, and the electric saw disc is connected with a saw blade to cut the side wall of the substrate to form an edge groove structure; the limit scouring machine is equipped with displacement mechanism, displacement mechanism can adjust the limit scouring machine is relative the distance of base plate lateral wall, displacement mechanism establishes to cylinder or hydro-cylinder.
6. The production line of the insulation board according to claim 1, wherein the spraying unit comprises a plurality of nozzles, the nozzles are connected with a connecting member, the nozzles are arranged at intervals in a direction parallel to the advancing direction of the substrate, the nozzles are connected with a pump through a connecting pipe, the pump can pump the interfacial agent to the positions of the nozzles to spray the interfacial agent, the connecting member is connected with a driving member, the driving member can enable the nozzles of the connecting member to reciprocate in a direction perpendicular to the advancing direction of the substrate, and the substrate moving forward along the production line and the reciprocating nozzles interact with each other to form a cross-covered spraying surface on the surface of the substrate.
7. The insulation board production line according to claim 1, wherein the scrim laying unit comprises a scrim roller disposed above the substrate of the production line, a guide roller and two screen rollers, the scrim roller rotating to convey the scrim outwardly, the scrim extending around the guide roller toward the substrate surface, the two screen rollers disposed adjacent to the substrate surface to press the extended scrim into the slurry coating of the substrate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011173166.5A CN112454645B (en) | 2020-10-28 | 2020-10-28 | Insulation board production line |
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|---|---|---|---|
| CN202011173166.5A CN112454645B (en) | 2020-10-28 | 2020-10-28 | Insulation board production line |
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| CN112454645A CN112454645A (en) | 2021-03-09 |
| CN112454645B true CN112454645B (en) | 2022-04-05 |
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| CN204322162U (en) * | 2014-12-05 | 2015-05-13 | 北京科创京成科技股份有限公司 | Waste discharge transition roller and double-layer label bicker |
| CN204456478U (en) * | 2015-02-12 | 2015-07-08 | 沈阳建筑大学 | Open flume type XPS plate exterior wall heat-preserving system |
| KR101689176B1 (en) * | 2016-09-06 | 2016-12-23 | (주)코스 | An Artificial marble product manufacturing apparatus and An Artificial marble product manufactured by using it |
| CN206722122U (en) * | 2017-05-14 | 2017-12-08 | 王炳山 | New structure formula fireproof heated board |
| CN211250665U (en) * | 2019-11-01 | 2020-08-14 | 河南省众邦伟业科技有限公司 | External wall panel surface spreading device |
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2020
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