CN115958702A - Saw cutting process for stone - Google Patents
Saw cutting process for stone Download PDFInfo
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- CN115958702A CN115958702A CN202211692111.4A CN202211692111A CN115958702A CN 115958702 A CN115958702 A CN 115958702A CN 202211692111 A CN202211692111 A CN 202211692111A CN 115958702 A CN115958702 A CN 115958702A
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- cutting
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- lifting
- sawing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention provides a sawing and cutting process for stone, which structurally comprises a sawing and cutting machine, wherein the sawing and cutting machine comprises a table plate group, a plurality of material moving rollers which are arranged on the table plate group at intervals, a first lifting mechanism and a second lifting mechanism which are symmetrically arranged at the front end and the rear end of the left side of the table plate group, and a cutting mechanism arranged between the first lifting mechanism and the second lifting mechanism; the saw blade assembly cooling device has the advantages of ingenious design, high sawing efficiency, reasonable structure, convenience in operation, practical significance and popularization value, and is expected to produce good economic benefits.
Description
Technical Field
The invention relates to a sawing and cutting process for stone, belonging to the field of sawing and cutting processes for stone.
Background
The sawing and cutting of the stone material refers to that the whole stone material is cut into plates with the same thickness by a saw blade.
The invention provides a stone sawing and cutting device and a corresponding process to solve the problems in order to realize the purpose of sawing and cutting stone plates, and how to solve the problems has positive significance for promoting the technical development of the field.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a sawing and cutting process for stone materials to solve the existing problems.
In order to achieve the purpose, the invention is realized by the following technical scheme: a sawing and cutting process for stone structurally comprises a sawing and cutting machine, wherein the sawing and cutting machine comprises a table plate group, a plurality of material moving rollers which are arranged on the table plate group at intervals, a first lifting mechanism and a second lifting mechanism which are symmetrically arranged at the front end and the rear end of the left side of the table plate group, a cutting mechanism arranged between the first lifting mechanism and the second lifting mechanism, a saw blade component arranged on the cutting mechanism, a fixed seat arranged in the middle of the left side of the table plate group, a clamping mechanism arranged in the middle of the rear end of the table plate group, and a water inlet component arranged at one end of the left side of the table plate group; one end of the water inlet assembly is connected and placed in the middle of the bottom surface of the bedplate group through a water inlet pipeline; and the other end of the water inlet assembly is connected and arranged at the front end and the rear end of the cutting mechanism through a water outlet pipeline, and the tail part of the left side of the bedplate group is transversely provided with a pulling and pushing assembly.
The stone sawing and cutting process comprises the following steps:
s1: firstly, hoisting the stone to each material moving roller on the right side of the bedplate group through an external hoisting machine, and then stretching out a rope for binding the stone through a pulling and pushing assembly; then retracting the pulling materials to enable the stone to move leftwards on each material moving roller; and contacts the fixed seat.
S2: then the other side of the stone is locked and fixed through the rotation of the clamping mechanism, so that the stone is fixed below the saw blade component.
S3: then manually adjust the synchronous decline of first elevating system and second elevating system earlier, make the interval of saw blade subassembly bottom surface and stone material top surface between 1-2CM, then open and saw cut the mode again, slide the cutting mechanism through the cutting mechanism and drive the saw blade subassembly and slide back and forth and cut, two elevating system of group simultaneously cooperate the synchronous decline of saw blade subassembly, the decline mode is that the cooperation that rises earlier 5MM, descends 6MM again, realizes 1 MM's decline cooperation cutting, the synchronous subassembly that intakes sprays water and cools down the operation to the saw blade subassembly, until the cutting is accomplished.
S4: after the cutting is completed, two sets of lifting mechanisms are operated manually to synchronously lift to drive the saw blade assembly to lift, then the water inlet assembly is closed, then the clamping mechanism is opened, then the material pushing assembly is pulled to stretch out to push the stone materials to the right side on each material moving roller, and then the external hoisting machine carries out material hoisting operation to complete the sawing and cutting operation of one stone material.
The improved water collecting device is characterized in that the bedplate group comprises a bedplate, a plurality of roller grooves arranged on the bedplate in a clearance arrangement mode, a plurality of drain holes penetrating the bottom surface of each roller groove, and a water collecting plate arranged on the bottom surface of the bedplate, wherein the bottom of the water collecting plate is connected with a water outlet pipe.
The improved lifting device is characterized in that the first lifting mechanism comprises a lifting support, a lifting sliding track vertically arranged on the lifting support, a lifting sliding rack embedded on the lifting sliding track, and a motor meshed with one side of the lifting sliding rack, wherein a lifting gear matched with the lifting sliding rack is embedded on the motor, and the first lifting mechanism and the second lifting mechanism are identical in structure.
The improved cutting mechanism comprises a lifting cutting frame, a plurality of lifting slide blocks arranged at four corners of the lifting cutting frame, a first cutting mechanism and a second cutting mechanism which are symmetrically arranged at the left end and the right end of the lifting cutting frame.
The second cutting mechanism comprises a cutting slide bar, a saw blade group mounting seat arranged on one side of the cutting slide bar, a sliding tooth block arranged on the top surface of the cutting slide bar and a motor meshed with one side of the sliding tooth block; and a gear matched with the sliding gear block is embedded in the motor, and the first cutting mechanism and the second cutting mechanism are identical in structure.
The improvement is that, clamping mechanism includes pressing from both sides tight seat, inlay and locate the rotation seat that presss from both sides tight seat top, transversely set up dwang, threaded connection on the rotation seat in the threaded rod of the dwang other end, set up in the tight piece of clamp of threaded rod front end, weld in the last locating piece of dwang one side, weld in the lower locating piece of pressing from both sides tight seat one side, go up the locating piece and placed the bolt down between the locating piece.
The improved water inlet assembly comprises a gear pump, a water inlet pipe connected to the water inlet end and the water outlet end of the gear pump, and a water collecting barrel connected to the other end of the water inlet pipe, wherein the other end of the water outlet pipe is connected with a plurality of water spraying heads.
In a further improvement, each material moving roller is provided with a plurality of water drainage grooves.
The further improvement is that the first lifting mechanism and the second lifting mechanism work synchronously; and the operation mode is as follows: the cutting tool ascends 5MM first and then descends 6MM to realize 1MM of matched cutting descent.
In a further improvement, the first cutting mechanism and the second cutting mechanism operate synchronously.
The further improvement is that the pulling and pushing assembly is composed of a base, a hydraulic telescopic device and a pulling and pushing block.
The saw blade assembly is further improved by comprising a saw blade frame and a plurality of saw blades, wherein a plurality of diamond saw teeth are welded on the bottom surface of each saw blade.
The invention has the beneficial effects that: the invention provides a sawing and cutting process for stone, which enables the stone to shift on equipment through the structural design of a table plate group, each material moving roller and a material pulling and pushing component, is convenient to clamp and fix the stone through the structural design of a fixed seat and a clamping mechanism on the table plate group, and enables the stone not to shake when a saw blade component is sawn; the saw blade assembly cooling device has the advantages of ingenious design, high sawing efficiency, reasonable structure, convenience in operation, practical significance and popularization value, and is expected to produce good economic benefits.
Drawings
FIG. 1 is a schematic view of a sawing and cutting machine according to the present invention;
FIG. 2 is a schematic view of the platen assembly of the present invention;
FIG. 3 is a schematic view of a portion of the saw cutting machine of the present invention;
FIG. 4 is a schematic plan view of a first lifting mechanism according to the present invention;
FIG. 5 is a schematic view of a second cutting mechanism according to the present invention;
FIG. 6 is a schematic view of a clamping mechanism according to the present invention;
FIG. 7 is a schematic view of a water inlet assembly according to the present invention;
FIG. 8 is a schematic view of the structure of the material transferring roller of the present invention;
FIG. 9 is a schematic view of the saw blade assembly of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-9, the present invention provides a technical solution of a sawing and cutting process for stone material: the structure of the sawing machine comprises a sawing cutting machine, wherein the sawing cutting machine comprises a table plate group 1, a plurality of material moving rollers 2 which are arranged on the table plate group 1 at intervals, a first lifting mechanism 3 and a second lifting mechanism 4 which are symmetrically arranged at the front end and the rear end of the left side of the table plate group 1, a cutting mechanism 5 arranged between the first lifting mechanism 3 and the second lifting mechanism 4, a saw blade component 6 arranged on the cutting mechanism 5, a fixed seat 7 arranged in the middle of the left side of the table plate group 1, a clamping mechanism 8 arranged in the middle of the rear end of the table plate group 1, and a water inlet component 9 arranged at one end of the left side of the table plate group 1; one end of the water inlet assembly 9 is connected and placed in the middle of the bottom surface of the table plate group 1 through a water inlet pipeline; and the other end of the water inlet component 9 is connected and arranged at the front end and the rear end of the cutting mechanism 5 through a water outlet pipeline, and the tail part of the left side of the table plate group 1 is transversely provided with a pulling and pushing component 10.
The stone sawing and cutting process comprises the following steps:
s1: firstly, hanging the stone on each material moving roller 2 on the right side of the bedplate group 1 through an external hoisting machine, and then extending out to tie the stone through a pulling and pushing component 10; then the pulling materials are retracted, so that the stone moves to the left side on each material moving roller 2; and is in contact with the holder 7.
S2: then the other side of the stone is locked and fixed by rotating the clamping mechanism 8, so that the stone is fixed below the saw blade component 6.
S3: then manually adjust the synchronous decline of first elevating system 3 and second elevating system 4 earlier, make the interval of 6 bottom surfaces of saw blade subassembly and stone material top surface between 1-2CM, then open and saw cut the mode again, slide around driving saw blade subassembly 6 through cutting mechanism 5 and slide back and forth and cut, two elevating system cooperation saw blade subassemblies 6 synchronous decline simultaneously, the decline mode is for ascending 5MM earlier, descend 6MM again, realize the cooperation cutting that 1MM descends, synchronous subassembly 9 that intakes sprays water and cools down the operation to saw blade subassembly 6, until the cutting is accomplished.
S4: after the cutting is finished, the two groups of lifting mechanisms are operated manually to synchronously lift to drive the saw blade assembly 6 to lift, then the water inlet assembly 9 is closed, then the clamping mechanism 8 is opened, then the material pushing assembly 10 is pulled to stretch out to push the stone materials to the right side on each material moving roller 2, then the external hoisting machine carries out hoisting operation, and the sawing and cutting operation of one stone material is finished.
The bedplate group 1 comprises a bedplate 11, a plurality of roller grooves 12 arranged on the bedplate 11 in a clearance arrangement mode, a plurality of drain holes 13 penetrating the bottom surfaces of the roller grooves 12, and a water collecting plate 14 arranged on the bottom surface of the bedplate 11, wherein the bottom of the water collecting plate 14 is connected with a water outlet pipe 15.
The first lifting mechanism 3 includes a lifting support 31, a lifting sliding rail 32 vertically disposed on the lifting support 31, a lifting sliding rack 33 embedded on the lifting sliding rail 32, and a motor 34 engaged with one side of the lifting sliding rack 33, wherein a lifting gear 35 adapted to the lifting sliding rack 33 is embedded on the motor 34, and the first lifting mechanism 3 and the second lifting mechanism 4 have the same structure.
The motors 34 on the two sets of lifting mechanisms synchronously rotate to drive the lifting gears 35 to rotate, so as to drive the lifting sliding racks 33 to vertically lift and slide on the lifting sliding rails 32, and further drive the cutting mechanism 5 and the saw blade assembly 6 to vertically lift and slide between the two lifting brackets 31 integrally.
The cutting mechanism 5 includes an elevating cutting frame 51, a plurality of elevating sliders 52 disposed at four corners of the elevating cutting frame 51, a first cutting mechanism 53 symmetrically disposed at both left and right ends of the elevating cutting frame 51, and a second cutting mechanism 54. The second cutting mechanism 54 includes a cutting slide 541, a saw blade set mounting seat 542 disposed at one side of the cutting slide 541, a sliding tooth block 543 disposed at a top surface of the cutting slide 541, and a motor 544 engaged with one side of the sliding tooth block 543; and a gear 545 matched with the sliding tooth block 543 is embedded on the motor 544, and the first cutting mechanism 53 and the second cutting mechanism 54 have the same structure.
The synchronous rotation of the motor 544 on the two sets of cutting mechanisms drives the gear 545 to rotate, so as to drive the sliding tooth blocks 543, the cutting slide bar 541 and the saw blade group mounting seats 542 to integrally perform front-back reciprocating sliding motion on the left side and the right side of the lifting cutting frame 51, and further drive the saw blade assembly 6 to repeatedly slide on the cutting mechanism 5 back and forth, thereby realizing the stone sawing operation.
Moreover, the clamping mechanism 8 includes a clamping seat 81, a rotating seat 82 embedded at the top end of the clamping seat 81, a rotating rod 83 transversely arranged on the rotating seat 82, a threaded rod 84 connected to the other end of the rotating rod 83 in a threaded manner, a clamping block 85 arranged at the front end of the threaded rod 84, a clamping block 85 welded to one side of the rotating rod 83, and a lower positioning block 87 welded to one side of the clamping seat 81, wherein a bolt 88 is placed between the upper positioning block 86 and the lower positioning block 87.
A worker manually pulls the rotating rod 83 to enable the rotating rod 83, the threaded rod 84, the clamping block 85 and the upper positioning block 86 to integrally rotate in an angle mode through the rotating seat 82, and then the upper positioning block 86 is vertically aligned with the lower positioning block 87; and the bolt 88 is used for inserting and fixing the angle, and then the threaded rod 84 is rotated to enable the clamping block 85 to clamp and fix the right side of the stone.
And, the subassembly 9 of intaking includes gear pump 91, connects in the inlet tube and the outlet pipe of gear pump 91 business turn over water end, the inlet tube other end is connected with water collecting tank 93, the outlet pipe other end is connected with a plurality of sprinkler bead 92.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a saw cut cutting process of stone material, includes saw cut cutting machine, its characterized in that: the sawing and cutting machine comprises a table plate group (1), a plurality of material moving rollers (2) which are arranged on the table plate group (1) at intervals, a first lifting mechanism (3) and a second lifting mechanism (4) which are symmetrically arranged at the front end and the rear end of the left side of the table plate group (1), a cutting mechanism (5) arranged between the first lifting mechanism (3) and the second lifting mechanism (4), a saw blade component (6) arranged on the cutting mechanism (5), a fixed seat (7) arranged in the middle of the left side of the table plate group (1), a clamping mechanism (8) arranged in the middle of the rear end of the table plate group (1), and a water inlet component (9) arranged at one end of the left side of the table plate group (1); one end of the water inlet assembly (9) is connected and placed in the middle of the bottom surface of the table plate set (1) through a water inlet pipeline; and the other end of the water inlet assembly (9) is connected and arranged at the front end and the rear end of the cutting mechanism (5) through a water outlet pipeline, and the tail part of the left side of the bedplate set (1) is transversely provided with a pulling and pushing assembly (10).
The stone sawing and cutting process comprises the following steps:
s1: firstly, hoisting the stone to each material moving roller (2) on the right side of the bedplate group (1) through an external hoisting machine, and then extending out a rope for binding the stone through a pulling and pushing assembly (10); then the pulling materials are retracted to enable the stone to move to the left side on each material moving roller (2); and is contacted with the fixed seat (7).
S2: then the other side of the stone is locked and fixed by the rotation of the clamping mechanism (8), so that the stone is fixed below the saw blade component (6).
S3: then manually adjust the synchronous decline of first elevating system (3) and second elevating system (4) earlier, make the interval of saw blade subassembly (6) bottom surface and stone material top surface between 1-2CM, then open the saw cutting mode again, slide around driving saw blade subassembly (6) through cutting mechanism (5) and slide back and forth and cut, two sets of elevating system cooperation saw blade subassembly (6) synchronous decline simultaneously, the decline mode is 5MM that rises earlier, descend 6MM again, realize the cooperation cutting that 1MM descends, synchronous water inlet subassembly (9) are sprayed water and are cooled down the operation to saw blade subassembly (6), until the cutting is accomplished.
S4: after the cutting is finished, the two groups of lifting mechanisms are operated manually to ascend synchronously to drive the saw blade assembly (6) to ascend, then the water inlet assembly (9) is closed, then the clamping mechanism (8) is opened, then the material pushing assembly (10) is pulled to stretch out to push the stone on each material moving roller (2) to the right side, then the external hoisting machine carries out hoisting operation, and the sawing and cutting operation of the stone is finished.
2. The sawing and cutting process for stone material as claimed in claim 1, wherein: the table board set (1) comprises a table board (11), a plurality of roller grooves (12) which are arranged on the table board (11) in a clearance arrangement mode, a plurality of drain holes (13) which penetrate through the bottom surfaces of the roller grooves (12), and a water collecting plate (14) which is arranged on the bottom surface of the table board (11), wherein the bottom of the water collecting plate (14) is connected with a water outlet pipe (15).
3. The sawing and cutting process for stone material as claimed in claim 1, wherein: first elevating system (3) including lifting support (31), set up lift slip track (32) on lifting support (31) perpendicularly, inlay lift slip rack (33) of locating on lift slip track (32), mesh in motor (34) of lift slip rack (33) one side, inlay on motor (34) and be equipped with lifting gear (35) with lift slip rack (33) looks adaptation, first elevating system (3) are the same with second elevating system (4) structure.
4. The sawing and cutting process for stone material as claimed in claim 1, wherein: the cutting mechanism (5) comprises a lifting cutting frame (51), a plurality of lifting slide blocks (52) arranged at four corners of the lifting cutting frame (51), a first cutting mechanism (53) and a second cutting mechanism (54) which are symmetrically arranged at the left end and the right end of the lifting cutting frame (51).
5. The sawing and cutting process for stone material as claimed in claim 4, wherein: the second cutting mechanism (54) comprises a cutting slide bar (541), a saw blade group mounting seat (542) arranged on one side of the cutting slide bar (541), a sliding tooth block (543) arranged on the top surface of the cutting slide bar (541), and a motor (544) meshed with one side of the sliding tooth block (543); and a gear (545) matched with the sliding tooth block (543) is embedded on the motor (544), and the first cutting mechanism (53) and the second cutting mechanism (54) have the same structure.
6. The sawing and cutting process for stone materials according to claim 1, wherein: clamping mechanism (8) including pressing from both sides tight seat (81), inlay rotation seat (82) of locating tight seat (81) top, transversely set up dwang (83) on rotating seat (82), threaded connection in threaded rod (84) of dwang (83) other end, set up in the tight piece (85) of pressing from both sides of threaded rod (84) front end, weld in last locating piece (86) of dwang (83) one side, weld in lower locating piece (87) of pressing from both sides tight seat (81) one side, go up locating piece (86) and place bolt (88) down between locating piece (87).
7. The sawing and cutting process for stone material as claimed in claim 1, wherein: the water inlet assembly (9) comprises a gear pump (91), a water inlet pipe and a water outlet pipe, wherein the water inlet pipe and the water outlet pipe are connected to the water inlet end and the water outlet end of the gear pump (91), the other end of the water inlet pipe is connected with a water gathering barrel (93), and the other end of the water outlet pipe is connected with a plurality of water spraying heads (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211692111.4A CN115958702A (en) | 2022-12-28 | 2022-12-28 | Saw cutting process for stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211692111.4A CN115958702A (en) | 2022-12-28 | 2022-12-28 | Saw cutting process for stone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115958702A true CN115958702A (en) | 2023-04-14 |
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ID=87362979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211692111.4A Pending CN115958702A (en) | 2022-12-28 | 2022-12-28 | Saw cutting process for stone |
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| Country | Link |
|---|---|
| CN (1) | CN115958702A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116100683A (en) * | 2023-04-17 | 2023-05-12 | 江苏迈奇重工机械有限公司 | Frame saw for cutting stone |
-
2022
- 2022-12-28 CN CN202211692111.4A patent/CN115958702A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116100683A (en) * | 2023-04-17 | 2023-05-12 | 江苏迈奇重工机械有限公司 | Frame saw for cutting stone |
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