CN115945551A - Automatic correction detection equipment and correction method for buckle opening - Google Patents

Automatic correction detection equipment and correction method for buckle opening Download PDF

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Publication number
CN115945551A
CN115945551A CN202211655344.7A CN202211655344A CN115945551A CN 115945551 A CN115945551 A CN 115945551A CN 202211655344 A CN202211655344 A CN 202211655344A CN 115945551 A CN115945551 A CN 115945551A
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China
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station
pressing
opening
product
products
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李配宇
符国涛
马传涛
朱飞飞
杨加军
黄永果
董雷雷
葛冰冰
黄杰
王玉洁
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Liande Precision Materials China Co ltd
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Liande Precision Materials China Co ltd
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Priority to CN202211655344.7A priority Critical patent/CN115945551A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention provides automatic correction and detection equipment for a buckle opening, which improves the working efficiency of detection and correction and reduces the cost. It includes: the transfer line comprises a carrying system and a plurality of groups of material taking mechanisms arranged at intervals along the carrying system, and a feeding station, a CCD (charge coupled device) photographing station, a pressing and attaching station, a detection station and a distributing station are sequentially arranged along the direction right below the carrying system; the automatic feeding device comprises a machine table, and is characterized in that a feeding assembly line is arranged on the machine table, the tail end of the feeding assembly line is communicated to the initial position of the feeding station, the spacing distances among the feeding station, the CCD photographing station, the pressing station, the detection station and the material distribution station are the same, corresponding material taking mechanisms are uniformly arranged at the positions right above the feeding station, the CCD photographing station, the pressing station and the detection station in the initial state, and each group of material taking mechanisms carry out step-by-step reciprocating back-and-forth operation, clamping or adsorption transfer buckling along a linear track of the carrying system.

Description

Automatic correction detection equipment and correction method for buckle opening
Technical Field
The invention relates to the technical field of buckle correction, in particular to automatic correction and detection equipment for a buckle opening, and further provides a correction method for the buckle opening.
Background
The structure of the buckle on the market at present is shown in figure 5, the buckle comprises two side edges and a middle connecting piece after production is finished, and the buckle can be produced into a qualified buckle product only by stamping and carrying out heat treatment and other processes. However, due to the time of the heat treatment, the temperature cannot be precisely controlled and the influence of the experience of the technician is large, the openings of the products (see fig. 5) in different batches are inconsistent or even out of the acceptable range. This brings trouble to the later detection and selection. The remedy measure of the product with unqualified heat treatment is to correct the product to be qualified by utilizing mechanical force, but the product has the defects of large quantity, slow manual operation, long debugging time and easy fatigue of operators due to long-time operation, thereby causing possible accidents. Therefore, a detection device capable of automatically correcting the buckle is urgently needed to be developed.
Disclosure of Invention
Aiming at the problems, the invention provides automatic correction and detection equipment for a buckle opening, which improves the working efficiency of detection and correction and reduces the cost.
The utility model provides a buckle opening automatic correction check out test set which characterized in that, it includes:
a machine platform;
a feeding assembly line;
the transfer line comprises a carrying system and a plurality of groups of material taking mechanisms arranged at intervals along the carrying system, and a feeding station, a CCD (charge coupled device) photographing station, a pressing and attaching station, a detection station and a material distributing station are sequentially arranged on the transfer line along the position right below the carrying system;
a feeding assembly line is arranged on the machine table, the tail end of the feeding assembly line is communicated to the initial position of the feeding station, the spacing distances among the feeding station, the CCD photographing station, the pressing attachment station, the detection station and the material distribution station are the same, corresponding material taking mechanisms are arranged at the positions right above the feeding station, the CCD photographing station, the pressing attachment station and the detection station in the initial state, each group of material taking mechanisms perform step-by-step reciprocating operation, clamping or adsorption on the transfer buckle along a linear track of the carrying system, and the pressing attachment surface to be corrected of the buckle is arranged upwards;
the feeding station, the CCD photographing station and the detection station are respectively provided with a product carrier;
a pressing block mechanism is arranged at least one side of the pressing and attaching station, a pressing and attaching operation station is arranged below a pressing block of the pressing block mechanism, a linear moving mechanism is arranged right below the pressing block mechanism, a product carrier is fixedly arranged on the upper surface of the output end of the linear moving mechanism, and an opening conversion module is further integrated on the pressing block mechanism and drives and changes the position of the pressing block so as to perform pressing and attaching operation according to the larger or smaller opening;
the product carrier is used for placing the product in the positioning cavity along the length direction of the product;
and the linear moving mechanism drives the product carrier to move along the pressing and attaching station position and the pressing and attaching operation station position.
It is further characterized in that:
the servo motor is arranged on the pressing block mechanism and drives the pressing compensation distance of the pressing block;
the opening conversion module is specifically a rotating module, the rotating module drives and positions the position of the pressing block, when the size of the opening is larger, the opening conversion module drives and enables the pressing attachment position to be located at the position, close to the opening side, of the connecting piece, and when the size of the opening is smaller, the opening conversion module drives and enables the pressing attachment position to be located at the position, far away from the opening side, of the connecting piece;
the left side and the right side of the pressing and attaching station are respectively provided with a pressing block mechanism, a pressing and attaching operation station is arranged below a pressing block of each pressing block mechanism, a linear moving mechanism is arranged right below the pressing block mechanism, a product carrier is fixedly arranged on the upper surface of the output end of the linear moving mechanism, and the two linear moving mechanisms move in a staggered mode respectively, so that only one product carrier is used for carrying a product;
a CCD camera is arranged on one side of the CCD photographing station corresponding to the position of the opening of the product and is used for photographing the picture of the opening of the product, and the CCD camera is externally connected with a control system;
one side of the detection station, which corresponds to the position of the product opening, is provided with a go-no go mechanism, the go-no go mechanism is externally connected with a horizontal driving mechanism, the horizontal driving mechanism drives the go-no go mechanism to be inserted into the product opening, the go-no go mechanism is normally on-off inserted, the product is qualified, the go-no go mechanism cannot be normally on-off inserted, the inserting piece is unqualified, and the moving data of the horizontal driving mechanism is externally connected with a control system;
the material distributing mechanism is arranged on the material distributing station, a defective product outlet is formed in the position right below the material distributing mechanism, a defective product output track is formed in the rear of the material distributing mechanism, the control system detects whether the product is qualified or not according to the received go-no-go gauge, and the product is placed into the defective product outlet or the rear defective product output track through the material distributing mechanism.
The automatic correction method for the buckle opening is characterized in that:
the method comprises the steps that products are conveyed to a feeding station along a feeding assembly line one by one, two side edges of the products are located at the upper position and the lower position, the length direction of the products is arranged along the conveying direction of the feeding assembly line, then the products are conveyed to a CCD shooting station through a material taking mechanism, a CCD camera shoots an opening image of the products, then the opening image of the products is uploaded to a control system through the CCD camera, the control system calculates the opening distance of the products according to the opening image of the products, then the opening distance is compared with a standard value, the deviation value between the opening and the standard value is judged, the control system calculates the pressing value of a servo motor of a corresponding pressing block mechanism and the corresponding pressing block position, then the products are supported and positioned by product carriers of the corresponding pressing block mechanism, lateral movement and pressing attachment operation are carried out, then the products are reset to the pressing attachment station again, the material taking mechanism sends the products to a detection station, a go-no-go gauge detects whether the opening is qualified or not, in a material distribution station, qualified products flow into a qualified product output rail, and unqualified products fall into a defective product outlet.
After the automatic detection and correction device is adopted, after the buckle is manufactured, one folding edge is upward, so that products enter along a feeding assembly line in sequence in an end-to-end attaching mode in the length direction, opening data are obtained after the products are photographed by a CCD camera, the corresponding positions of the products are selected to be pressed and attached according to the opening data, whether the products are qualified or not is obtained through detection again, then sorting is carried out, full-automatic operation is carried out, the working efficiency of detection and correction is improved, and the cost is reduced.
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FIG. 1 is a perspective view of the apparatus of the present invention with the hood removed;
FIG. 2 is a top view of the apparatus of the present invention with the hood removed;
FIG. 3 is a front view of the apparatus of the present invention with the hood removed;
FIG. 4 is a front view of the apparatus of the present invention with a hood;
FIG. 5 is a schematic view of a snap product for detection;
the names corresponding to the sequence numbers in the figure are as follows:
the device comprises a machine table 10, a machine cover 20, a CCD display 21, an operation touch screen 22, a button 23, a warning lamp 24, a feeding assembly line 30, a transfer line 40, a carrying system 41, a material taking mechanism 42, a feeding station 401, a CCD photographing station 402, a pressing station 403, a detection station 404, a distributing station 405, a good product output rail 50, a product carrier 60, a pressing block mechanism 70, a pressing block 71, a pressing operation station 72, a linear moving mechanism 73, an opening conversion module 74, a servo motor 75, a CCD camera 80, a go-no go mechanism 90, a horizontal driving mechanism 91, a buckle 100, an upper edge 101, a lower edge 102, a connecting piece 103, an opening 104, a first position 105, a second position 106, a distributing mechanism 110 and a bad product outlet 111.
Detailed Description
Which detects a clasp 100, the clasp 100 (see fig. 5) comprises an upper side 101, a lower side 102 and a connecting piece 103, and an opening 104, wherein when the opening 104 is larger in value, the crimping adjustment is performed at a first position 105, and when the opening 104 is smaller in value, the crimping adjustment is performed at a second position 106.
A buckle opening automatic correction detection device is shown in figures 1-4 and comprises a machine table 10, a machine cover 20, a feeding assembly line 30 and a transfer line 40, wherein the transfer line 40 comprises a carrying system 41 and a plurality of groups of material taking mechanisms 42 arranged at intervals along the carrying system 41, and a feeding station 401, a CCD (charge coupled device) photographing station 402, a pressing and attaching station 403, a detection station 404 and a material distributing station 405 are sequentially arranged on the transfer line 40 along the position right below the carrying system 41;
the machine cover 20 covers the machine table 10, a feeding position of the feeding assembly line 30 and an output position of the good product output rail 50 are reserved, and a CCD display 21, an operation touch screen 22, a button 23 and a warning lamp 24 are further arranged on the machine cover 20;
a feeding assembly line 30 is arranged on the machine table 10, the tail end of the feeding assembly line 30 is communicated to the initial position of a feeding station 401, the spacing distances among the feeding station 401, a CCD photographing station 402, a pressing attachment station 403, a detection station 404 and a material distribution station 405 are the same, corresponding material taking mechanisms 42 are respectively arranged at positions right above the feeding station 401, the CCD photographing station 402, the pressing attachment station 403 and the detection station 404 in the initial state, each group of material taking mechanisms 42 is in step reciprocating operation, clamps or adsorbs the transfer buckle 100 along a linear track of the carrying system 41, and the upper edge 101 of the buckle 100 is arranged upwards;
the feeding station 401, the CCD photographing station 402 and the detection station 404 are respectively provided with a product carrier 60;
the two sides of the pressing and attaching station 403 are respectively provided with a pressing block mechanism 70, a pressing and attaching operation station 72 is arranged below the pressing block 71 of the pressing block mechanism 70 on each side, a linear moving mechanism 73 is arranged right below the pressing block mechanism 70 on each side, the two groups of linear moving mechanisms 73 are arranged in opposite directions, the upper surface of the output end of the linear moving mechanism 73 is fixedly provided with a product carrier 60, the pressing block mechanism 70 is further integrated with an opening conversion module 74, and the opening conversion module 74 drives and converts the position of the pressing block 71 so as to perform pressing and attaching operation according to the larger or smaller opening; the two linear moving mechanisms 73 respectively move in a staggered manner, so that only one product carrier 60 is used for carrying a product, and according to the production structure, each pressing and attaching operation station 72 is operated once to press and attach the product corresponding to the pressing and attaching station 403 for two times, and the production rhythm of the whole detection equipment is reasonable and reliable by matching with the pressing and attaching operation stations 72 on the two sides;
the product carrier 60 places the product in the positioning chamber along the length of the product;
the linear movement mechanism 73 drives the product carrier 60 to move along the press-attaching station 403 and the press-attaching operation station 72.
In the specific implementation: the briquetting mechanism 70 is provided with a servo motor 75, and the servo motor 75 drives the pressing compensation distance of the briquetting 71;
the opening conversion module 74 is specifically a rotary module, the rotary module drives and positions the position of the pressing block 71, when the opening size is larger, the opening conversion module 74 drives and enables the pressing attachment position to be located at the first position 105, and when the opening size is smaller, the opening conversion module drives and enables the pressing attachment position to be located at the second position 102;
a CCD camera 80 is arranged on one side of the CCD photographing station 402 corresponding to the position of the opening of the product, the CCD camera 80 is used for photographing the picture of the opening of the product, and the CCD camera 80 is externally connected with a control system;
one side, corresponding to the position of the opening of the product, of the detection station 404 is provided with a go-no go mechanism 90, the go-no go mechanism 90 is externally connected with a horizontal driving mechanism 91, the horizontal driving mechanism 91 drives the go-no go mechanism 90 to insert and detect the opening of the product, the go-no go mechanism 90 normally goes on and off and inserts, the product is qualified, the go-no go mechanism 90 cannot normally go on and off and inserts, the insert is unqualified, and the moving data of the horizontal driving mechanism 91 is externally connected with a control system;
the material distributing station 405 is provided with a material distributing mechanism 110, a defective product outlet 111 is arranged right below the material distributing mechanism 110, a defective product output track 50 is arranged behind the material distributing mechanism 110, the control system detects whether the product is qualified according to the received go-no-go gauge, and the product is placed into the defective product outlet or the rear defective product output track through the material distributing mechanism.
The automatic correction method for the buckle opening is characterized in that: products are conveyed to a feeding station one by one along a feeding assembly line, two side edges of the products are located at upper and lower positions, the length direction of the products is arranged along the conveying direction of the feeding assembly line, then the products are conveyed to a CCD photographing station through a material taking mechanism, a CCD camera photographs an opening image of the products, then the opening image of the products is uploaded to a control system through the CCD camera, the control system calculates the opening distance of the products according to the opening image of the products, then the opening distance is compared with a standard value, a deviation value between the opening and the standard value is judged, the control system calculates the pressing-down value of a servo motor corresponding to a pressing block mechanism and the corresponding pressing block position, then the products are supported and positioned by a product carrier of the corresponding pressing block mechanism, lateral movement and pressing attachment operation are carried out, then the products are reset to the pressing attachment station again and are conveyed to a detection station through the material taking mechanism, whether an opening is qualified or not detected through a stop gauge, qualified products flow into a qualified product output rail at a material distribution station, and unqualified products fall into a defective product outlet.
In specific implementation, the distance and position of the pressing compensation of the pressing block 71 driven by the servo motor 75 are shown in the following table
Figure BDA0004012524180000071
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Figure BDA0004012524180000081
The working principle is as follows: after accomplishing the buckle preparation, wherein a hem upwards for product length direction laminates along the entering of pan feeding assembly line head and the tail in order, later obtains opening data after the CCD camera is shot, selects to press the corresponding position of product according to opening data and attaches, and follow-up once more obtains whether qualified through detecting the product, then selects separately, and it carries out full automatic operation, has improved the work efficiency that detects the correction, the cost is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.

Claims (8)

1. The utility model provides a buckle opening automatic correction check out test set which characterized in that, it includes:
a machine platform;
a feeding assembly line;
the transfer line comprises a carrying system and a plurality of groups of material taking mechanisms arranged at intervals along the carrying system, and a feeding station, a CCD (charge coupled device) photographing station, a pressing and attaching station, a detection station and a material distributing station are sequentially arranged on the transfer line along the position right below the carrying system;
a feeding assembly line is arranged on the machine table, the tail end of the feeding assembly line is communicated to the initial position of the feeding station, the spacing distances among the feeding station, the CCD photographing station, the pressing attachment station, the detection station and the material distribution station are the same, corresponding material taking mechanisms are arranged at the positions right above the feeding station, the CCD photographing station, the pressing attachment station and the detection station in the initial state, each group of material taking mechanisms perform step-by-step reciprocating operation, clamping or adsorption on the transfer buckle along a linear track of the carrying system, and the pressing attachment surface to be corrected of the buckle is arranged upwards;
the feeding station, the CCD photographing station and the detection station are respectively provided with a product carrier;
a pressing block mechanism is arranged on at least one side of the pressing and attaching station, a pressing and attaching operation station is arranged below a pressing block of the pressing block mechanism, a linear moving mechanism is arranged right below the pressing block mechanism, a product carrier is fixedly arranged on the upper surface of the output end of the linear moving mechanism, and an opening conversion module is further integrated on the pressing block mechanism and drives the pressing block to change the position so as to perform pressing and attaching operation according to the larger or smaller opening;
the product carrier is used for placing the products in the positioning cavity along the length direction of the products;
and the linear moving mechanism drives the product carrier to move along the pressing and attaching station position and the pressing and attaching operation station position.
2. The automatic calibration and detection device for snap openings according to claim 1, wherein: and a servo motor is arranged on the pressing block mechanism, and drives the pressing compensation distance of the pressing block.
3. The automatic calibration and detection device for snap openings according to claim 1, wherein: the opening conversion module is specifically a rotating module, the rotating module drives and positions the position of the pressing block, when the size of the opening is larger, the opening conversion module drives and enables the pressing attachment position to be located at the position, close to the opening side, of the connecting piece, and when the size of the opening is smaller, the opening conversion module drives and enables the pressing attachment position to be located at the position, far away from the opening side, of the connecting piece.
4. The automatic correction and detection device for snap openings according to claim 1, characterized in that: the left and right sides position that presses to attach the station is provided with briquetting mechanism respectively, every the below of the briquetting of briquetting mechanism attaches the operation station for pressing, be provided with rectilinear movement mechanism under the briquetting mechanism, the upper surface of rectilinear movement mechanism's output has set firmly the product carrier, and two rectilinear movement mechanisms are dislocation motion respectively for only a product carrier is used for accepting the product, and according to the production structure, every operation of pressing to attach the operation station is pressed and is attached the product transportation that is corresponding to pressing to attach the station twice, and the operation station is attached to pressing of cooperation both sides, makes whole check out test set production beat reasonable reliable.
5. The automatic calibration and detection device for snap openings according to claim 1, wherein: one side of the CCD photographing station corresponding to the position of the opening of the product is provided with a CCD camera, the CCD camera is used for photographing pictures of the opening of the product, and the CCD camera is externally connected with a control system.
6. The automatic calibration and detection device for snap openings according to claim 1, wherein: the detecting station is provided with a go-no go gauge mechanism corresponding to one side of the position of the opening of the product, the go-no go gauge mechanism is externally connected with a horizontal driving mechanism, the horizontal driving mechanism drives the go-no go gauge mechanism to be inserted into the detecting station to detect the opening of the product, the go-no go gauge mechanism is normally inserted into the detecting station, the product is qualified, the go-no go gauge mechanism cannot be normally inserted into the detecting station, the inserting piece is unqualified, and the horizontal driving mechanism is externally connected with a control system according to the moving data.
7. The automatic calibration and detection device for snap openings according to claim 1, wherein: the material distributing device is characterized in that a material distributing mechanism is arranged on the material distributing station, a defective product outlet is formed right below the material distributing mechanism, a defective product output track is formed behind the material distributing mechanism, a control system detects whether the product is qualified or not according to a received go-no-go gauge, and the product is placed into the defective product outlet or the defective product output track behind the defective product outlet through the material distributing mechanism.
8. The automatic correction method for the buckle opening is characterized in that: products are conveyed to a feeding station one by one along a feeding assembly line, two side edges of the products are located at upper and lower positions, the length direction of the products is arranged along the conveying direction of the feeding assembly line, then the products are conveyed to a CCD photographing station through a material taking mechanism, a CCD camera photographs an opening image of the products, then the opening image of the products is uploaded to a control system through the CCD camera, the control system calculates the opening distance of the products according to the opening image of the products, then the opening distance is compared with a standard value, a deviation value between the opening and the standard value is judged, the control system calculates the pressing-down value of a servo motor corresponding to a pressing block mechanism and the corresponding pressing block position, then the products are supported and positioned by a product carrier of the corresponding pressing block mechanism, lateral movement and pressing attachment operation are carried out, then the products are reset to the pressing attachment station again and are conveyed to a detection station through the material taking mechanism, whether an opening is qualified or not detected through a stop gauge, qualified products flow into a qualified product output rail at a material distribution station, and unqualified products fall into a defective product outlet.
CN202211655344.7A 2022-12-22 2022-12-22 Automatic correction detection equipment and correction method for buckle opening Pending CN115945551A (en)

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Application Number Priority Date Filing Date Title
CN202211655344.7A CN115945551A (en) 2022-12-22 2022-12-22 Automatic correction detection equipment and correction method for buckle opening

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Application Number Priority Date Filing Date Title
CN202211655344.7A CN115945551A (en) 2022-12-22 2022-12-22 Automatic correction detection equipment and correction method for buckle opening

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117564131A (en) * 2024-01-17 2024-02-20 海顿直线电机(常州)有限公司 Motor screw straightening method based on visual detection control system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117564131A (en) * 2024-01-17 2024-02-20 海顿直线电机(常州)有限公司 Motor screw straightening method based on visual detection control system
CN117564131B (en) * 2024-01-17 2024-04-02 海顿直线电机(常州)有限公司 Motor screw straightening method based on visual detection control system

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