CN115945370A - Light-sensitive polymer composite board and manufacturing method, device and equipment thereof - Google Patents
Light-sensitive polymer composite board and manufacturing method, device and equipment thereof Download PDFInfo
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- CN115945370A CN115945370A CN202211429817.1A CN202211429817A CN115945370A CN 115945370 A CN115945370 A CN 115945370A CN 202211429817 A CN202211429817 A CN 202211429817A CN 115945370 A CN115945370 A CN 115945370A
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Abstract
The invention discloses a light-sensitive polymer composite board and a manufacturing method, a device and equipment thereof. Wherein, light sense polymer composite board includes: the metal base is a base layer at the lower layer, and the illumination color-changing high-molecular wear-resistant material is a film-shaped upper layer. Through the mode, the gray levels of the metal base surface and the wear-resistant surface of the plate can be changed, so that image recognition errors are avoided.
Description
Technical Field
The invention relates to the technical field of composite boards, in particular to a light-sensitive polymer composite board and a manufacturing method, a manufacturing device and manufacturing equipment thereof.
Background
In the processing process of the self-lubricating oil-free bearing, the metal-based high-molecular wear-resistant plate used by the self-lubricating oil-free bearing needs to be identified to ensure that the metal base and the wear-resistant surface are not misused, an image identification technology is usually adopted, light with different gray levels is reflected back after being irradiated by a light source to identify the metal base and the wear-resistant surface of the material used by the self-lubricating oil-free bearing, but because the surface of the plate is inevitably attached with impurities such as grease, ash and the like in the process of turnover and field protection, the plate is subjected to high-temperature baking color change in the high-temperature sintering and plasticizing processes, the gray levels of the metal base and the wear-resistant surface of the plate are close, and thus the image identification is wrong.
Disclosure of Invention
In view of this, the present invention provides a light-sensitive polymer composite board, and a method, an apparatus, and a device for manufacturing the same, which can change the gray levels of the metal base surface and the wear-resistant surface of the board, thereby avoiding an image recognition error.
According to an aspect of the present invention, there is provided a light-sensitive polymer composite board, including: the metal base is arranged at the lower layer, and the photochromic high polymer wear-resistant material is arranged at the upper layer in a film shape.
Wherein, the material of the metal matrix comprises carbon steel and/or cold rolled steel and/or copper and copper alloy and/or stainless steel and/or aluminum and aluminum alloy.
The photochromic high-molecular wear-resistant material consists of 9% of ultraviolet fluorescent powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
According to another aspect of the present invention, there is provided a method for manufacturing a light-sensitive polymer composite board, comprising: cutting: cutting the metal base by a cutting machine according to the required size; sand blasting: the sand blasting machine sprays sand pills on the surface of the metal base to remove rust, dirt and impurities; cleaning and drying: cleaning and drying equipment is used for cleaning and drying the metal base subjected to sand blasting; preparing materials: the material preparation machine uniformly stirs the illumination color-changing high-molecular wear-resistant material; preheating: the preheating machine preheats the cleaned and dried metal base to a preset temperature; spraying: the uniformly stirred photochromic high-molecular wear-resistant material is uniformly sprayed on the surface of the metal base preheated to the preset temperature by spraying equipment; heating and curing: the hot curing equipment is used for heating and insulating the sprayed illumination color-changing high-molecular wear-resistant material in a step section, insulating and plasticizing the material at a preset high temperature, and combining the material and a metal base into a whole; and (3) cooling: and the cooler cools the metal base and the illumination color-changing high-molecular wear-resistant material which are combined into a whole through heating and curing to room temperature, and then the metal base and the illumination color-changing high-molecular wear-resistant material are discharged from the furnace. Wherein the sand pill is 10 meshes to 20 meshes.
The photochromic high-molecular wear-resistant material consists of 9% of ultraviolet fluorescent powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
According to another aspect of the present invention, there is provided an apparatus for manufacturing a light-sensitive polymer composite board, including: the device comprises a material cutting machine, a sand blasting machine, cleaning and drying equipment, a material manufacturing machine, a preheating machine, spraying equipment, thermocuring equipment and a cooler; the cutting machine is used for cutting the metal base according to the required size; the sand blasting machine is used for blasting sand shots on the surface of the metal base to remove rust and dirt impurities; the cleaning and drying equipment is used for cleaning and drying the metal base subjected to sand blasting; the material preparation machine is used for uniformly stirring the illumination color-changing high-molecular wear-resistant material; the preheating machine is used for preheating the cleaned and dried metal base to a preset temperature; the spraying equipment is used for uniformly spraying the uniformly stirred photochromic high-molecular wear-resistant material on the surface of the metal base preheated to the preset temperature; the hot curing equipment is used for heating and insulating the sprayed illumination color-changing high-molecular wear-resistant material in a step section, insulating and plasticizing the material at a preset high temperature, and combining the material and a metal base into a whole; and the cooler is used for cooling the metal base and the illumination color-changing high-molecular wear-resistant material which are solidified into a whole by heating to room temperature and then discharging the metal base and the illumination color-changing high-molecular wear-resistant material out of the furnace.
Wherein the sand pill is 10 meshes to 20 meshes.
The photochromic high-molecular wear-resistant material consists of 9% of ultraviolet fluorescent powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
According to another aspect of the present invention, there is provided a light-sensitive polymer composite board manufacturing apparatus, comprising the light-sensitive polymer composite board manufacturing apparatus as defined in any one of the above aspects.
It can be found that, above scheme, this light sense polymer composite board can include metal matrix and illumination macromolecular wear-resistant material that discolours, and the metal matrix is the basic unit in the lower floor, and illumination macromolecular wear-resistant material that discolours is the membraniform in the upper strata, can realize changing the metal base face and the wear-resisting grey scale of panel to avoid the image recognition mistake.
Further, above scheme, this illumination macromolecular wear-resistant material that discolours can be by ultraviolet phosphor powder 9%, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and molybdenum disulfide 8% constitute, such advantage is because ultraviolet phosphor powder has the illumination function of discolouing, and then makes this light sense macromolecular composite panel possess the illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal basal plane and the wear-resisting surface grey scale of panel, thereby avoid the image recognition mistake.
Further, according to the above scheme, the cutting machine can cut the metal base according to the required size, the sand blasting machine can spray sand balls on the surface of the metal base to remove dirt impurities such as rusts and the like, the surface roughness is increased, preparation is made for subsequent operation, the cleaning and drying equipment can clean and dry the metal base after sand blasting treatment, the cutting machine can uniformly stir the illumination color-changing high polymer wear-resistant material, the preheating machine can preheat the cleaned and dried metal base to the preset temperature, the spraying equipment can uniformly spray the illumination color-changing high polymer wear-resistant material after uniform stirring on the metal base after preheating to the preset temperature, the thermocuring equipment can perform step section temperature rise and heat preservation on the illumination color-changing high polymer wear-resistant material after spraying, the metal base and the illumination color-changing high polymer wear-resistant material are plasticized in a high-temperature state and integrated with the metal base, and the cooler can take the metal base and the illumination color-changing high polymer wear-resistant material out of the furnace and cool the air cooling to the normal temperature, and the gray level of the metal base and the air cooling wear-resistant surface of the plate can be changed, and image recognition errors can be avoided.
Furthermore, according to the scheme, the sand pill is 10-20 meshes, so that the sand pill can be sprayed on the surface of the metal base by the sand blasting machine, dirt impurities such as rust and the like on the surface of the metal base can be removed, the roughness of the surface of the metal base is increased, the contact surface is increased, the bonding strength is improved, and preparation is made for subsequent operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of a light-sensitive polymer composite board according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of a method for manufacturing a light-sensitive polymer composite board according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of an embodiment of an apparatus for manufacturing a light-sensitive polymer composite board according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be noted that the following examples are only illustrative of the present invention, and do not limit the scope of the present invention. Similarly, the following examples are only some but not all examples of the present invention, and all other examples obtained by those skilled in the art without any inventive work are within the scope of the present invention.
The invention provides a light-sensitive polymer composite board, which can change the gray levels of a metal base surface and a wear-resistant surface of the board, thereby avoiding image recognition errors.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of a light-sensitive polymer composite board of the present invention. In this embodiment, the light-sensitive polymer composite board includes a metal matrix 1 and an illumination color-changing polymer wear-resistant material 2, the metal matrix 1 is a base layer on a lower layer, and the illumination color-changing polymer wear-resistant material 2 is a film-like upper layer.
The material of the metal matrix 1 may include carbon steel and/or cold rolled steel and/or copper and copper alloy and/or stainless steel and/or aluminum and aluminum alloy, etc.
Wherein, this illumination macromolecular wear-resistant material 2 that discolours can be by UV (UV phosphor, ultraviolet phosphor) phosphor powder 9%, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and 8% of molybdenum disulfide are constituteed, such advantage is because ultraviolet phosphor powder has the illumination function of discolouing, and then make this light sense macromolecular composite board possess the illumination ability of discolouing, can realize the conversion between achromatic colour and coloured, with the metal base face and the wear-resisting face grey scale that change panel, thereby avoid the image recognition mistake.
It can be found that in this embodiment, this light sense polymer composite board can include metal matrix 1 and illumination macromolecular wear-resistant material 2 that discolours, and metal matrix 1 is the basic unit in the lower floor, and illumination macromolecular wear-resistant material 2 that discolours is the membranous upper strata, can realize changing the metal base plane and the wear-resisting grey scale of panel to avoid image recognition mistake.
Further, in this embodiment, this illumination macromolecular wear-resistant material 2 that discolours can be by 9% of ultraviolet phosphor powder, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and molybdenum disulfide 8% constitute, such advantage is because ultraviolet phosphor powder has the illumination function of discolouing, and then makes this light sense macromolecular composite panel possess the illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal basal plane and the wear-resisting grey scale of panel, thereby avoid the image recognition mistake.
The invention also provides a manufacturing method of the light-sensitive polymer composite board, which can change the gray levels of the metal base surface and the wear-resistant surface of the board, thereby avoiding image recognition errors.
Referring to fig. 2, fig. 2 is a schematic flow chart of an embodiment of a method for manufacturing a light-sensitive polymer composite board according to the present invention. It should be noted that the method of the present invention is not limited to the flow sequence shown in fig. 1 if the results are substantially the same. As shown in fig. 1, the method comprises the steps of:
s201: cutting: the cutting machine cuts the metal base according to the required size.
In this embodiment, the material of the metal matrix may include carbon steel and/or cold rolled steel and/or copper and copper alloy and/or stainless steel and/or aluminum and aluminum alloy, etc.
S202: sand blasting: and the sand blasting machine sprays the sand shots on the surface of the metal base to remove dirt impurities such as rusts and the like.
The sand pill is 10-20 meshes, so that the sand blasting machine can spray the 10-20 mesh sand pill on the surface of the metal base, remove dirt impurities such as rust on the surface of the metal base, increase the roughness of the surface of the metal base, increase the contact surface, improve the bonding strength and prepare for subsequent operation.
S203: cleaning and drying: and cleaning and drying the metal base subjected to sand blasting by cleaning and drying equipment.
In this embodiment, the cleaning and drying device may be an ultrasonic cleaning and drying device, and the invention is not limited thereto.
S204: preparing materials: the material preparation machine uniformly stirs the illumination color-changing high-molecular wear-resistant material.
Wherein, this illumination macromolecular wear-resistant material that discolours can be by 9% of ultraviolet phosphor powder, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and 8% of molybdenum disulfide are constituteed, such advantage is because ultraviolet phosphor powder has illumination function of discolouing, and then makes this sense polymer composite board possess illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal base face and the wear-resisting face grey scale of panel, thereby avoid the image recognition mistake.
S205: preheating: and the preheating machine preheats the cleaned and dried metal base to a preset temperature.
In this embodiment, the preheating machine may preheat the cleaned and dried metal substrate to 80 ℃, or may be at other temperatures, and the invention is not limited thereto.
In this embodiment, the preheating machine may preheat the cleaned and dried metal substrate to a preset temperature which may be a step temperature, and may be heated to 140 ℃ at a speed of 50 ℃/min after entering the furnace, and then the temperature is maintained for 10 minutes, and then heated to 180 ℃ at a speed of 10 ℃/min, and then the temperature is maintained for 10 minutes, and then heated to 260 ℃ at a speed of 10 ℃/min, and then the temperature is maintained for 30 minutes.
S206: spraying: and the uniformly stirred illumination color-changing high-molecular wear-resistant material is uniformly sprayed on the surface of the metal base preheated to the preset temperature by the spraying equipment.
S207: heating and curing: the hot curing equipment is used for heating and insulating the sprayed illumination color-changing high-molecular wear-resistant material in a step section, insulating and plasticizing the material at a preset high temperature, and combining the material and a metal base into a whole.
S208: and (3) cooling: the cooler cools the metal base and the illumination color-changing high-molecular wear-resistant material which are solidified into a whole by heating to room temperature, and then the metal base and the illumination color-changing high-molecular wear-resistant material are discharged from the furnace.
In this embodiment, the cooler may cool the metal base and the photochromic wear-resistant polymer material combined together to room temperature and then discharge the material, or may cool the material directly to room temperature by air cooling at ambient temperature, and the invention is not limited thereto.
In this embodiment, can open the molecular bond of illumination colour-changing polymer wear-resistant material through ultraviolet irradiation's energy, otherwise when losing ultraviolet irradiation, illumination colour-changing polymer wear-resistant material's molecular bond is closed, make illumination colour-changing polymer wear-resistant material change from low energy rank and high energy rank when needing, and then make this light sense polymer composite board possess illumination colour-changing ability, can realize the conversion between nos colour and coloured, with metal base face and the wear-resisting face grey scale who changes panel, thereby avoid the image recognition mistake.
It can be found that, in this embodiment, the material cutting machine can cut the metal base according to the required size, the sand blasting machine can spray sand shots on the surface of the metal base to remove all dirt and impurities such as rusts and the like, increase the surface roughness, increase the contact surface, improve the bonding strength, and prepare for subsequent operation, the cleaning and drying equipment can clean and dry the metal base after sand blasting, the material making machine can uniformly stir the illumination color-changing high polymer wear-resistant material, the preheating machine can preheat the cleaned and dried metal base to the preset temperature, the spraying equipment can uniformly spray the illumination color-changing high polymer wear-resistant material after being uniformly stirred on the surface of the metal base after being preheated to the preset temperature, the thermosetting equipment can perform step-section temperature rise and heat preservation on the sprayed illumination color-changing high polymer wear-resistant material, the metal base and the illumination color-changing high polymer wear-resistant material are thermally insulated and plasticized at the preset high temperature and are combined with the metal base, and the cooler can take out the metal base and the illumination color-changing high polymer wear-resistant material after being solidified into a whole to the room temperature, and the grey level of the metal base and the wear-resistant surface can be changed, thereby avoiding the wrong grey level of the image recognition.
Further, in the embodiment, the sand pill is 10-20 meshes, which has the advantages that the sand blasting machine can spray the 10-20 mesh sand pill on the surface of the metal base, so that dirt and impurities such as rust on the surface of the metal base can be removed, the roughness of the surface of the metal base is increased, the contact surface is increased, the bonding strength is improved, and the preparation is made for subsequent operation.
Further, in this embodiment, this illumination macromolecular wear-resistant material that discolours can be by ultraviolet phosphor powder 9%, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and molybdenum disulfide 8% constitute, such advantage is because ultraviolet phosphor powder has illumination function of discolouring, and then makes this light sense macromolecular composite panel possess illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal basal plane and the wear-resisting face grey scale of panel, thereby avoid the image recognition mistake.
The invention also provides a device for manufacturing the light-sensitive polymer composite board, which can change the gray levels of the metal base surface and the wear-resistant surface of the board, thereby avoiding image recognition errors.
Referring to fig. 3, fig. 3 is a schematic structural diagram of an embodiment of the apparatus for manufacturing a photosensitive polymer composite board according to the present invention. In this embodiment, the light-sensing polymer composite board manufacturing device 30 includes a material cutting machine 31, a sand blasting machine 32, a cleaning and drying device 33, a material manufacturing machine 34, a preheating machine 35, a spraying device 36, a thermosetting device 37, and a cooler 38.
The cutting machine 31 is used for cutting the metal base according to the required size.
The sand blasting machine 32 is used for blasting sand shots on the surface of the metal base to remove dirt and impurities such as rusts.
The cleaning and drying device 33 is used for cleaning and drying the metal base subjected to sand blasting.
The material preparation machine 34 is used for uniformly stirring the illumination color-changing high-molecular wear-resistant material.
The preheating machine 35 is used for preheating the cleaned and dried metal base to a preset temperature.
The spraying device 36 is configured to uniformly spray the uniformly stirred photochromic polymer wear-resistant material on the surface of the metal base preheated to the preset temperature.
The thermocuring equipment 37 is used for heating and insulating the sprayed illumination color-changing high-molecular wear-resistant material in a stepped section, insulating and plasticizing the material at a preset high temperature, and combining the material and a metal base into a whole.
The cooler 38 is used for cooling the metal matrix and the photochromic high-molecular wear-resistant material which are solidified into a whole by heating to room temperature and then discharging the metal matrix and the photochromic high-molecular wear-resistant material out of the furnace.
The sand pill is 10-20 meshes, so that the sand blasting machine can spray the 10-20 mesh sand pill on the surface of the metal base, remove dirt impurities such as rust on the surface of the metal base, increase the roughness of the surface of the metal base, increase the contact surface, improve the bonding strength and prepare for subsequent operation.
Wherein, this illumination macromolecular wear-resistant material that discolours can be by ultraviolet phosphor powder 9%, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and molybdenum disulfide 8% constitute, such advantage is because ultraviolet phosphor powder has illumination function of discolouing, and then makes this light sense macromolecular composite board possess illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal base face and the wear-resisting grey scale of panel, thereby avoid the image recognition mistake.
Each functional module of the light-sensitive polymer composite board manufacturing apparatus 30 can respectively execute the corresponding steps in the above method embodiments, and therefore, the description of each functional module is omitted here, and please refer to the description of the corresponding steps above.
The present invention further provides a device for manufacturing a light-sensitive polymer composite board, which includes a device for manufacturing a light-sensitive polymer composite board, wherein the device for manufacturing a light-sensitive polymer composite board is the device for manufacturing a light-sensitive polymer composite board in the above embodiment, and each function module of the device for manufacturing a light-sensitive polymer composite board can respectively execute the function and connection relationship of each function module of the device for manufacturing a light-sensitive polymer composite board corresponding to the above embodiment, so that the function modules of the device for manufacturing a light-sensitive polymer composite board are not described herein again, and please refer to the corresponding description above in detail.
According to the scheme, the light sensation polymer composite board can comprise the metal base and the illumination color change polymer wear-resistant material, the metal base is the base layer at the lower layer, the illumination color change polymer wear-resistant material is the film-shaped upper layer, the gray level of the metal base surface and the gray level of the wear-resistant surface of the board can be changed, and therefore image recognition errors are avoided.
Further, above scheme, this illumination macromolecular wear-resistant material that discolours can be by ultraviolet phosphor powder 9%, polytetrafluoroethylene dry powder 60%, graphite 10%, fine 13% of glass and molybdenum disulfide 8% constitute, such advantage is because ultraviolet phosphor powder has the illumination function of discolouing, and then makes this light sense macromolecular composite panel possess the illumination ability of discolouing, can realize changing between nos colour and coloured to change the metal basal plane and the wear-resisting surface grey scale of panel, thereby avoid the image recognition mistake.
Further, according to the above scheme, the cutting machine can cut the metal base according to a required size, the sand blasting machine can spray sand balls on the surface of the metal base to remove dirt and impurities such as rusts and the like, increase the surface roughness and increase the contact surface, improve the bonding strength and prepare for subsequent operation, the cleaning and drying equipment can clean and dry the metal base after sand blasting treatment, the material preparation machine can uniformly stir the illumination color-changing high polymer wear-resistant material, the preheating machine can preheat the cleaned and dried metal base to a preset temperature, the spraying equipment can uniformly spray the illumination color-changing high polymer wear-resistant material after uniform stirring on the surface of the metal base after preheating to the preset temperature, the thermocuring equipment can perform step section temperature rise and heat preservation on the sprayed illumination color-changing high polymer wear-resistant material, the metal base and the illumination color-changing high polymer wear-resistant material are combined into a whole at a preset high temperature and taken out of the furnace after the temperature rise and solidification of the metal base and the illumination color-changing high polymer wear-resistant material is reduced to the room temperature, and the gray scale of the metal base and the wear-resistant surface can be changed, and the image recognition error can be avoided.
Furthermore, according to the scheme, the sand balls are 10-20 meshes, so that the sand blasting machine can be used for blasting the 10-20-mesh sand balls on the surface of the metal base, dirt impurities such as rust on the surface of the metal base can be removed, the roughness of the surface of the metal base is increased, the contact surface is increased, the bonding strength is improved, and preparation is made for subsequent operation.
In the embodiments provided in the present invention, it should be understood that the disclosed method, apparatus and device may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, a division of a module or a unit is merely a logical division, and an actual implementation may have another division, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
Units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be substantially or partially implemented in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, a network device, or the like) or a processor (processor) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only a part of the embodiments of the present invention, and not intended to limit the scope of the present invention, and all equivalent devices or equivalent processes performed by the present invention through the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A light-sensitive polymer composite board is characterized by comprising:
the metal base is arranged at the lower layer, and the photochromic high polymer wear-resistant material is arranged at the upper layer in a film shape.
2. The light-inductive polymer composite board as claimed in claim 1, wherein the metal matrix comprises carbon steel and/or cold rolled steel and/or copper and copper alloy and/or stainless steel and/or aluminum and aluminum alloy.
3. The light-sensing polymer composite board as claimed in claim 1, wherein the photochromic polymer wear-resistant material is composed of 9% of ultraviolet phosphor powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
4. A method for manufacturing a light-sensitive polymer composite board is characterized by comprising the following steps:
cutting: cutting the metal base by a cutting machine according to the required size;
sand blasting: the sand blasting machine sprays sand pills on the surface of the metal base to remove rust, dirt and impurities;
cleaning and drying: cleaning and drying equipment is used for cleaning and drying the metal base subjected to sand blasting;
preparing materials: the material preparation machine uniformly stirs the illumination color-changing high-molecular wear-resistant material;
preheating: the preheating machine preheats the cleaned and dried metal base to a preset temperature;
spraying: the uniformly stirred illumination color-changing high-molecular wear-resistant material is uniformly sprayed on the surface of the metal base preheated to the preset temperature by spraying equipment;
heating and curing: the hot curing equipment carries out step-section temperature rise and preservation on the sprayed illumination color-changing high-molecular wear-resistant material, and the material is subjected to heat preservation and plasticization at a preset high temperature and is combined with the metal base into a whole;
and (3) cooling: and the cooler cools the metal base and the photochromic high-molecular wear-resistant material which are solidified into a whole by heating to room temperature, and then the metal base and the photochromic high-molecular wear-resistant material are discharged from the furnace.
5. The method for manufacturing the light-inductive polymer composite board as claimed in claim 4, wherein the sand pill is 10 to 20 meshes.
6. The method for manufacturing the light-sensitive polymer composite board as claimed in claim 4, wherein the photochromic polymer wear-resistant material is composed of 9% of ultraviolet fluorescent powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
7. The utility model provides a light sense polymer composite board making devices which characterized in that includes:
the device comprises a material cutting machine, a sand blasting machine, cleaning and drying equipment, a material manufacturing machine, a preheating machine, spraying equipment, thermocuring equipment and a cooler;
the cutting machine is used for cutting the metal base according to the required size;
the sand blasting machine is used for blasting sand shots on the surface of the metal base to remove rust and dirt impurities;
the cleaning and drying equipment is used for cleaning and drying the metal base subjected to sand blasting;
the material preparation machine is used for uniformly stirring the illumination color-changing high-molecular wear-resistant material;
the preheating machine is used for preheating the cleaned and dried metal base to a preset temperature;
the spraying equipment is used for uniformly spraying the uniformly stirred illumination color-changing high-molecular wear-resistant material on the surface of the metal base preheated to the preset temperature;
the hot curing equipment is used for heating and insulating the sprayed illumination color-changing high-molecular wear-resistant material in a step section, insulating and plasticizing the material at a preset high temperature, and combining the material and a metal base into a whole; and the cooler is used for cooling the metal base and the illumination color-changing high-molecular wear-resistant material which are combined into a whole through heating, curing and discharging the metal base and the illumination color-changing high-molecular wear-resistant material from the furnace after the metal base and the illumination color-changing high-molecular wear-resistant material are cooled to room temperature.
8. The device for manufacturing a light-sensitive polymer composite board as claimed in claim 7, wherein the sand pill is 10-20 meshes.
9. The device for manufacturing a light-sensitive polymer composite board as claimed in claim 7, wherein the photochromic polymer wear-resistant material comprises 9% of ultraviolet fluorescent powder, 60% of polytetrafluoroethylene dry powder, 10% of graphite, 13% of glass fiber and 8% of molybdenum disulfide.
10. An apparatus for manufacturing a light-sensitive polymer composite board, comprising the apparatus for manufacturing a light-sensitive polymer composite board as claimed in any one of claims 7 to 9.
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| JPH11300886A (en) * | 1998-04-16 | 1999-11-02 | Sekisui Jushi Co Ltd | Inorganic fluorescent coated structure |
| JP2002292331A (en) * | 2001-03-30 | 2002-10-08 | Nippon Paint Co Ltd | Method for distinguishing coating film |
| WO2020034060A1 (en) * | 2018-08-13 | 2020-02-20 | 江西东方豹紧固件有限公司 | Conductive wear-resistant macromolecular composite plate and manufacturing process therefor |
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