CN115928476A - Bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting - Google Patents
Bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting Download PDFInfo
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- CN115928476A CN115928476A CN202310080178.0A CN202310080178A CN115928476A CN 115928476 A CN115928476 A CN 115928476A CN 202310080178 A CN202310080178 A CN 202310080178A CN 115928476 A CN115928476 A CN 115928476A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention discloses a bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting, which relates to the technical field of steel strand splitting and comprises the following components: the base is provided with a first support, a second support, a third support and a fourth support; the first support is provided with a through pipe for placing the steel-cored aluminum strand, the second support is provided with a rotating device, the rotating device comprises a rotating outer cylinder and a wire harness fixing piece arranged on the inner side of the rotating outer cylinder, a belt is sleeved on the rotating outer cylinder, and the belt is connected with an output rotating shaft of a first motor; a straightening device is arranged on the third support and comprises an outer cylinder, an inner cylinder and a wire pressing device, the inner cylinder is sleeved on the inner side of the outer cylinder, and the wire pressing device is arranged between the inner cylinder and the outer cylinder; and a take-up device is arranged on the fourth support and comprises a take-up reel, a rotating shaft and a second motor. The steel-cored aluminum strand is disassembled, the disassembling and the wire winding are automatically realized in the whole process, the operation is simple, the labor cost is saved, and the wire is straightened by the straightener so as to be convenient for wire winding.
Description
Technical Field
The invention relates to the technical field of steel strand splitting, in particular to a bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting.
Background
Aluminum Conductor Steel Reinforced (ACSR) refers to a reinforced conductor formed by a single-layer or multi-layer aluminum strand stranded outside a galvanized steel core. The method is mainly applied to the industries of electric power and power transmission lines.
Binding wires are often used in distribution lines of 10 kilovolt or below in a transformer substation, and generally, a steel-cored aluminum stranded wire is manually split into single strands and then wound into small circles for standby.
The split of current ligature passes through artifical split, splits out each division of steel core aluminum stranded conductor as reserve ligature, and artifical split is wasted time and energy, takes place the winding easily at the split in-process, increases the degree of difficulty of split.
In view of this, a steel-cored aluminum strand manufacturing tool capable of automatically disassembling and winding is required.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a binding wire batch manufacturing tool based on steel-cored aluminum strand splitting.
The technical scheme provided by the invention is as follows:
ligature batch preparation instrument based on steel core aluminum stranded conductor split includes:
the device comprises a base, a first support, a second support, a third support and a fourth support, wherein the first support, the second support, the third support and the fourth support are arranged on the base;
the steel-cored aluminum strand wire fixing device comprises a first support, a second support and a third support, wherein the first support is provided with a through pipe for placing a steel-cored aluminum strand wire, the second support is provided with a rotating device, the rotating device comprises a rotating outer cylinder and a wire harness fixing piece arranged on the inner side of the rotating outer cylinder, a belt is sleeved on the rotating outer cylinder and connected with an output rotating shaft of a first motor, and the rotating outer cylinder is driven by the output rotating shaft of the first motor through the belt to rotate so as to carry out reverse rotation splitting on the steel-cored aluminum strand wire;
a straightening device is arranged on the third support and comprises an outer cylinder, an inner cylinder and a wire pressing device, the inner cylinder is sleeved on the inner side of the outer cylinder, and the wire pressing device is arranged between the inner cylinder and the outer cylinder;
set up take-up on the fourth support, take-up includes take-up reel, pivot and second motor, the take-up reel sets up in the pivot and rotates along with the pivot, the output and the pivot of second motor are connected.
The further technical scheme of the invention is as follows: the wire pressing device comprises a fixing piece, a spring and a pressing plate, the fixing piece is arranged on the outer barrel and connected with the outer barrel, the bottom of the fixing piece is of a groove structure, the spring is arranged on the inner side of the groove structure, one end of the spring is fixed with the groove structure, and the other end of the spring is connected with the pressing plate.
The further technical scheme of the invention is as follows: an arc-shaped groove is formed in the pressing plate.
The invention adopts the further technical scheme that: the inner tube is multilayer cylinder suit structure, inner tube and urceolus are detachable construction, and set up the draw-in groove that is used for installing the wire grip on the inner tube.
The further technical scheme of the invention is as follows: the straightening device is provided with a plurality of straightening devices which are arranged on the third support in parallel.
The further technical scheme of the invention is as follows: the take-up reel is provided with a plurality of aluminum wire cutting devices.
The further technical scheme of the invention is as follows: the first support comprises a bottom plate, a first support plate, a second support plate and a side plate, the first support plate and the second support plate are vertically arranged on the bottom plate, the side plate is arranged between the first support plate and the second support plate, and a through pipe is arranged above the first support plate and the second support plate.
The further technical scheme of the invention is as follows: the through-wire pipe comprises last halfcylinder and lower halfcylinder, last halfcylinder sets up the sand grip with lower halfcylinder inboard.
The further technical scheme of the invention is as follows: the first support, the second support, the third support and the fourth support are connected with the base through bolts.
The invention has the beneficial effects that:
1. the steel-cored aluminum strand is disassembled, the disassembling and the wire winding are automatically realized in the whole process, the operation is simple, the labor cost is saved, and the wire is straightened by the straightener so as to be convenient for wire winding.
2. In the embodiment of the invention, a single wire harness penetrates through the inner barrel, the pressing plate is stretched through the spring to adjust the height of the pressing plate so as to compress the single wire harness, and the wire harness straightening device is suitable for straightening the wire harnesses with different diameters.
3. Set up the arc recess on the clamp plate, make things convenient for the laminating with single pencil.
4. In the embodiment of the invention, the inner cylinder is of a multi-layer cylinder sleeving structure, the diameter of the inner cylinder can be selected according to the diameter of a wiring harness, and the inner cylinder and the outer cylinder are of detachable structures, so that the inner cylinder and the outer cylinder are convenient to mount and dismount.
5. The straightening devices are arranged on the third support in parallel, and can straighten a plurality of wire harnesses separated from the steel-cored aluminum strand at the same time, so that the branching efficiency is improved.
6. The take-up reel is provided with a plurality of take-up reels, the number of the take-up reels is matched with the straightening device, and the take-up reels are provided with the aluminum wire cutting device, so that the wire harness can be cut, and the use is convenient.
7. In the embodiment of the invention, the inner side of the cable tube is provided with the raised strips parallel to the central axis of the cable tube, so that the steel-cored aluminum strand is prevented from being adhered to the cable tube.
Drawings
FIG. 1 is a structural diagram of a batch manufacturing tool for binding wires based on steel-cored aluminum strand splitting according to the present invention;
FIG. 2 is a view of the bottom of the harness cord and its mounting structure;
FIG. 3 is a structural view of a straightener proposed by the present invention;
shown in the figure:
1-base, 2-first support, 3-second support, 4-third support, 5-fourth support, 6-vent pipe, 7-rotating device; 8-straightening device and 9-take-up device;
201-bottom plate, 202-first plate, 203-second plate, 204-side plate; 601-convex strips; 701-rotating outer cylinder, 702-harness fixing piece, 703-belt, 704-first motor; 801-outer cylinder, 802-inner cylinder, 803-wire pressing device, 901-wire collecting disc, 902-rotating shaft and 903-second motor;
821-neck, 831-fixing piece, 832-spring and 833-pressing plate.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention.
As shown in fig. 1 to 3, which show a specific embodiment of the present invention:
the invention provides a bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting, which comprises:
the device comprises a base 1, wherein a first bracket 2, a second bracket 3, a third bracket 4 and a fourth bracket 5 are arranged on the base 1;
the wire harness fixing device comprises a first support 2, a second support 3 and a rotating device 7, wherein the first support 2 is provided with a wire harness pipe 6 for placing a steel-cored aluminum strand, the rotating device 7 comprises a rotating outer cylinder 701 and a wire harness fixing piece 702 arranged on the inner side of the rotating outer cylinder 701, the rotating outer cylinder 701 is sleeved with a belt 703, the belt 703 is connected with an output rotating shaft of a first motor 704, and the rotating outer cylinder 701 is driven to rotate through the belt 703 through the output rotating shaft of the first motor 704 to reversely rotate and split the steel-cored aluminum strand;
a straightening device 8 is arranged on the third support 4, the straightening device 8 comprises an outer cylinder 801, an inner cylinder 802 and a wire pressing device 803, the inner cylinder 802 is sleeved on the inner side of the outer cylinder 801, and the wire pressing device 803 is arranged between the inner cylinder 802 and the outer cylinder 801;
the wire rewinding device 9 is arranged on the fourth support 5, the wire rewinding device 9 comprises a wire rewinding disc 901, a rotating shaft 902 and a second motor 903, the wire rewinding disc 901 is arranged on the rotating shaft 902 and rotates along with the rotating shaft 902, and the output end of the second motor 903 is connected with the rotating shaft 902.
The tool for batch manufacturing of the binding wires based on steel-cored aluminum strand splitting is fixed through a base, the base is of a flat plate structure and can be placed on the ground or a desktop, a wire conduit is connected with the base through a first support and is used for supporting the steel-cored aluminum strand to be split, the steel-cored aluminum strand penetrates through the wire conduit and is led into a rotating device on a second support, the rotating device rotates the steel-cored aluminum strand in the direction opposite to the winding direction of the steel-cored aluminum strand, the steel-cored aluminum strand is split, a single wire bundle of the steel-cored aluminum strand penetrating through the rotating device penetrates through a straightening device to be straightened, then a take-up device is used for collecting the single wire bundle in a wire coiling manner, and the cutting is carried out according to the length requirement of the wire coiling. The steel-cored aluminum strand is disassembled, the disassembling and the wire winding are automatically realized in the whole process, the operation is simple, the labor cost is saved, and the wire is straightened by the straightener so as to be convenient for wire winding.
In an embodiment of the present invention, the wire pressing device 803 includes a fixing member 831, a spring 832, and a pressing plate 833, the fixing member 831 is disposed on the outer cylinder and connected to the outer cylinder, a bottom of the fixing member 831 is a groove structure, the spring 832 is disposed inside the groove structure, one end of the spring 832 is fixed to the groove structure, and the other end of the spring 832 is connected to the pressing plate 833. A single wire harness penetrates through the inner barrel, the pressing plate is stretched through the spring, the height of the pressing plate is adjusted, the single wire harness is tightly pressed, and the wire harness straightening device is suitable for straightening wire harnesses with different diameters.
Wherein, set up the arc recess on the clamp plate 833, convenient laminating with single pencil.
In the embodiment of the invention, the inner cylinder 802 is a multi-layer cylindrical sleeving structure, the diameter of the inner cylinder can be selected according to the diameter of a wiring harness, the inner cylinder 802 and the outer cylinder 801 are detachable structures, so that the installation and the detachment are convenient, and a clamping groove 821 for installing a wire pressing device is arranged on the inner cylinder 802, so that the installation is convenient.
In the embodiment of the invention, the straightening devices 8 are arranged on the third support in parallel, so that a plurality of wire harnesses separated from the steel-cored aluminum strand can be straightened simultaneously, and the wire separating efficiency is improved.
The take-up reel 901 is provided with a plurality of take-up reels, the number of the take-up reels is matched with the straightening device, and the take-up reels are provided with aluminum wire cutting devices, so that the wire harness can be cut, and the use is convenient.
In the embodiment of the present invention, the first bracket 2 includes a bottom plate 201, a first support plate 202, a second support plate 203, and a side plate 204, the first support plate 202 and the second support plate 203 are vertically disposed on the bottom plate 201, the side plate 204 is disposed between the first support plate 202 and the second support plate 203, and the through pipe 6 is disposed above the first support plate 202 and the second support plate 203. Wherein, the through pipe 6 comprises last semi-cylinder and lower semi-cylinder, last semi-cylinder sets up sand grip 601 with lower semi-cylinder inboard. Prevent steel-cored aluminum strand and lead wire pipe adhesion.
In the embodiment of the invention, the first bracket 2, the second bracket 3, the third bracket 4 and the fourth bracket 5 are connected with the base 1 through bolts.
The present invention has been described in detail, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge of those skilled in the art. Many other changes and modifications can be made without departing from the spirit and scope of the invention. It is to be understood that the invention is not to be limited to the specific embodiments, but only by the scope of the appended claims.
Claims (9)
1. Ligature line batch manufacturing tool based on steel-cored aluminum strand split, its characterized in that includes:
the device comprises a base, a first support, a second support, a third support and a fourth support, wherein the base is provided with the first support, the second support, the third support and the fourth support;
the steel-cored aluminum strand wire splitting device comprises a first support, a second support and a rotating device, wherein the first support is provided with a through pipe for placing a steel-cored aluminum strand wire, the second support is provided with the rotating device, the rotating device comprises a rotating outer cylinder and a wire harness fixing piece arranged on the inner side of the rotating outer cylinder, a belt is sleeved on the rotating outer cylinder and connected with an output rotating shaft of a first motor, and the rotating outer cylinder is driven by the output rotating shaft of the first motor through the belt to rotate so as to carry out reverse rotation splitting on the steel-cored aluminum strand wire;
a straightening device is arranged on the third support and comprises an outer cylinder, an inner cylinder and a wire pressing device, the inner cylinder is sleeved on the inner side of the outer cylinder, and the wire pressing device is arranged between the inner cylinder and the outer cylinder;
the wire take-up device is arranged on the fourth support and comprises a wire take-up reel, a rotating shaft and a second motor, the wire take-up reel is arranged on the rotating shaft and rotates along with the rotating shaft, and the output end of the second motor is connected with the rotating shaft.
2. The batch manufacturing tool for the binding wires split based on the aluminum conductor steel reinforced as claimed in claim 1, wherein the wire presser comprises a fixing member, a spring and a pressing plate, the fixing member is arranged on the outer cylinder and connected with the outer cylinder, the bottom of the fixing member is of a groove structure, the spring is arranged on the inner side of the groove structure, one end of the spring is fixed with the groove structure, and the other end of the spring is connected with the pressing plate.
3. The batch manufacturing tool for the binding wire split based on the aluminum conductor steel reinforced cable as recited in claim 2, wherein an arc groove is provided on the pressing plate.
4. The batch manufacturing tool for the binding wires split based on the aluminum conductor steel reinforced as claimed in claim 1, wherein the inner cylinder is of a multi-layer cylinder sleeving structure, the inner cylinder and the outer cylinder are of detachable structures, and a clamping groove for installing a wire presser is formed in the inner cylinder.
5. The batch manufacturing tool for the binding wire based on steel-cored aluminum strand splitting as recited in claim 1, wherein the straightening device is provided in plurality and arranged on the third support in parallel.
6. The batch manufacturing tool for the binding wire split based on the aluminum conductor steel reinforced according to claim 1, wherein the take-up reel is provided with a plurality of reels and the take-up reel is provided with an aluminum wire cutter.
7. The tool for batch manufacturing of the binding wire based on steel-cored aluminum strand splitting as recited in claim 1, wherein the first bracket comprises a bottom plate, a first support plate, a second support plate and a side plate, the first support plate and the second support plate are vertically disposed on the bottom plate, the side plate is disposed between the first support plate and the second support plate, and a through pipe is disposed above the first support plate and the second support plate.
8. The tool for batch manufacturing of the binding wire split based on the aluminum conductor steel reinforced cable as claimed in claim 1, wherein the conduit is composed of an upper semi-cylinder and a lower semi-cylinder, and the inner sides of the upper semi-cylinder and the lower semi-cylinder are provided with raised strips.
9. The batch manufacturing tool for the binding wire split based on the aluminum conductor steel reinforced cable as recited in claim 1, wherein the first bracket, the second bracket, the third bracket and the fourth bracket are connected with the base through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310080178.0A CN115928476A (en) | 2023-02-08 | 2023-02-08 | Bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310080178.0A CN115928476A (en) | 2023-02-08 | 2023-02-08 | Bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115928476A true CN115928476A (en) | 2023-04-07 |
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ID=86550798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310080178.0A Pending CN115928476A (en) | 2023-02-08 | 2023-02-08 | Bundling wire batch manufacturing tool based on steel-cored aluminum strand splitting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115928476A (en) |
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2023
- 2023-02-08 CN CN202310080178.0A patent/CN115928476A/en active Pending
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