CN219936857U - Winding device for processing flat copper wire coil - Google Patents
Winding device for processing flat copper wire coil Download PDFInfo
- Publication number
- CN219936857U CN219936857U CN202321204084.1U CN202321204084U CN219936857U CN 219936857 U CN219936857 U CN 219936857U CN 202321204084 U CN202321204084 U CN 202321204084U CN 219936857 U CN219936857 U CN 219936857U
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- head
- winding
- coil
- flat copper
- notch
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- 238000004804 winding Methods 0.000 title claims abstract description 96
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 238000012545 processing Methods 0.000 title claims abstract description 25
- 238000010030 laminating Methods 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 abstract description 17
- 239000010949 copper Substances 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003872 anastomosis Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The utility model relates to a winding device for processing a flat copper wire coil, which comprises a winding machine with a winding head, wherein a threaded hole is formed in the center of the winding head; the winding device comprises a coil chuck and a fixed support rod, wherein the coil chuck and the fixed support rod are used for being matched with a winding head; the coil clamping head is fixedly connected with the winding head through the fixing support rod; the advantages are as follows: the winding device is simple in structure and convenient to operate, can wind flat copper wires on the magnetic ring, ensures firm and reliable winding, is tightly arranged, and avoids breakage of the copper wires; meanwhile, the manual winding workload of operators is reduced, the coil processing efficiency is effectively improved, the manufacturing cost of the device is low, the equipment processing cost can be saved, and the economic benefits of enterprises are improved.
Description
Technical Field
The utility model relates to the technical field of coil processing equipment, in particular to a winding device for processing a flat copper wire coil.
Background
The capacitor coil is used as an inductance generating component, is widely applied to the technical fields of telecommunication, computers, alternating current power supplies and networks, shows an increasingly important position, and determines the quality and the service life of related application equipment or instruments when the capacitor coil is processed.
In general, during processing and manufacturing, winding of a coil is usually completed by a winding machine, and most of chucks which are wound with the winding machine at present are winding devices of single round copper wires; the limitation is small, and the copper wire can only be used for single round copper wires, but cannot be used for some flat wide copper wires at present; when facing these wide copper lines, adopt the cylinder as a winding tool more, twine rotatory by the manual work many times on this cylinder, very time consuming and manpower have improved the degree of difficulty of winding the copper line.
Chinese patent application: CN106710869B discloses a magnetic core wire winding mechanism, including frame and drawing drum, install the rolling disc in the frame, install the chuck that is used for fixed centre gripping magnetic core and can drive the magnetic core rotation on the rolling disc, the winding subassembly includes the lead frame, the lead frame rear end is through output shaft rotating electrical machines, one side of lead frame front end is equipped with the off-centering line mouth, the off-centering line mouth can stretch to one side of the terminal on the magnetic core to rotate around the terminal under rotating electrical machines's effect, copper line on the drawing drum passes output shaft, lead frame and off-centering line mouth in proper order. According to the device, the winding assembly, the wire clamping assembly and the wire shearing assembly are arranged around the magnetic core, so that full-automatic winding can be realized; however, the device has high manufacturing cost and certain limitation.
Therefore, in view of the above, there is a urgent need for a winding device for flat copper wire coil processing that has a low manufacturing cost, can satisfy the winding work of operators on flat copper wires, and improves the winding efficiency of flat copper wires.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides a winding device for processing a flat copper wire coil.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the winding device for processing the flat copper wire coil comprises a winding machine with a winding head, wherein a threaded hole is formed in the center of the winding head, and the winding device comprises a coil chuck and a fixing support rod, wherein the coil chuck and the fixing support rod are used for being matched with the winding head; the coil clamping head is fixedly connected with the winding head through the fixing support rod.
As a preferable scheme, the coil clamping head is of a truncated cone structure, and a groove is formed in the middle of the coil clamping head; the coil clamping head is provided with a slot hole for accommodating the winding head, and the size of the slot hole is matched with that of the winding head; a plurality of slots are arranged around the coil clamping head, and the slots penetrate through the coil clamping head.
As a preferable scheme, the number of the notches is 3, the notches respectively comprise a first notch, a second notch and a third notch, the first notch and the second notch are arranged at intervals, and the intervals are 2-6cm; and the third notch is disposed on a corresponding face of the first notch.
As a preferable scheme, the fixing support rod comprises a fixing head, a bonding plate, a support column and a handle head; one end of the fixed head is provided with external threads matched with the threaded holes on the winding head, and the other end of the fixed head is fixedly connected with the circular bonding plate; one end of the attaching plate is connected with the supporting column, one end of the supporting column is fixedly connected with the attaching plate, and the other end of the supporting column is fixedly connected with the handle head.
As a preferred embodiment, the fixing head, the bonding plate, the support post, and the handle head are integrally formed.
As a preferred aspect, the handle head has a size greater than the size of the post; and the size of the laminating plate is larger than the size of the slot hole.
The utility model has the advantages that:
the winding device is simple in structure and convenient to operate, can wind flat copper wires on the magnetic ring, ensures firm and reliable winding, is tightly arranged, and avoids breakage of the copper wires; meanwhile, the manual winding workload of operators is reduced, the coil processing efficiency is effectively improved, the manufacturing cost of the device is low, the equipment processing cost can be saved, and the economic benefits of enterprises are improved.
Drawings
Fig. 1 is a schematic structural view of a winding apparatus for flat copper wire coil processing in accordance with an embodiment of the present utility model.
Fig. 2 is a schematic structural view of a coil chuck according to an embodiment of the present utility model.
Fig. 3 is a schematic structural view of a fixing strut in an embodiment of the present utility model.
Fig. 4 is a schematic diagram showing connection between a winding device and a winding machine for processing a flat copper wire coil in accordance with an embodiment of the present utility model.
Detailed Description
The utility model is further described below in conjunction with the detailed description. It is to be understood that these examples are illustrative of the present utility model and are not intended to limit the scope of the present utility model. Further, it is understood that various changes and modifications of the present utility model may be made by those skilled in the art after reading the description of the present utility model, and such equivalents are intended to fall within the scope of the utility model as defined in the appended claims.
Reference numerals and components referred to in the drawings are as follows:
1. a coil chuck; 11. a groove;
12. a notch; 121. a first notch; 122. a second notch; 123. a third notch;
13. a slot hole;
2. fixing the support rod; 21. a fixed head; 22. bonding plates; 23. a support post; 24. a handle head; 25. an external thread;
3. a winding machine; 4. a wire winding head; 5. a threaded hole;
examples
Referring to fig. 1-4, fig. 1 is a schematic structural view of a winding device for processing a flat copper wire coil according to an embodiment of the present utility model; FIG. 2 is a schematic view of a coil holder in accordance with an embodiment of the present utility model; FIG. 3 is a schematic view of a structure of a fixing strut in an embodiment of the present utility model; fig. 4 is a schematic diagram showing connection between a winding device and a winding machine for processing a flat copper wire coil in accordance with an embodiment of the present utility model.
The device mainly solves the problems that the existing flat copper wire is difficult to wind and time and labor are wasted by means of manual winding; for this purpose, a winding device for the production of flat copper wire coils is provided, which comprises a winding machine 3 with a winding head 4, wherein a threaded hole 5 is provided in the center of the winding head; in addition, the winding device also comprises a coil clamping head 1 and a fixed supporting rod 2 which are used for being matched with the winding head; wherein, coil chuck 1 is fixed with wire winding head 4 through fixed branch 2.
In this embodiment, this screw hole 5 mainly is arranged in fixing branch 2 among the winding device and is connected to realize the fixed of coil chuck, avoid its slippage, also can cooperate the coiling machine to realize the mechanized winding of flat copper line on the coil chuck simultaneously, thereby solve the problem that manual winding is wasted time and energy.
In the embodiment, the coil clamping head 1 is in a truncated cone structure, and a groove 11 is arranged in the middle of the coil clamping head 1; the central position of the coil clamping head is provided with a slotted hole 13 for accommodating the winding head, and the size of the slotted hole 13 is matched with the size of the winding head 4; the groove 11 and the slot 13 can be embedded on the winding head 4 and used for being in butt joint with the winding head 4 on the winding machine 3, so that the winding machine 4 can drive the coil clamping head 1 to rotate when in operation.
Further, a plurality of slots 12 are provided around the coil bobbin 1, the slots 12 penetrating the coil bobbin. In this embodiment, the number of the slots is 3, and each slot comprises a first slot 121, a second slot 122 and a third slot 123, and the first slot 121 and the second slot 122 are arranged at intervals of 2-6cm; and a third notch 123 is provided on a corresponding face of the first notch 121.
When the flat copper wire winding device is used, an operator can wind the fixed coil clamping head on the flat copper wire, the flat copper wire is fixed on a fixing rod formed by the first notch 121 and the second notch 122, and the distance between the first notch 121 and the second notch 122 is smaller, so that the flat copper wire can be conveniently matched; the caliber of the first notch 121 and the caliber of the second notch 122 are reserved to be a little larger, so that an operator can conveniently conduct wire-leading operation on the flat copper wire. So the setting of a plurality of notch in this device can be convenient for operating personnel to the flat copper line, guide to the operating personnel of also being convenient for carries out the string line to the flat copper line and fixes.
In the present embodiment, the fixing strut 2 is used for connecting and fixing the coil chuck 1 and the winding head 4, wherein the fixing strut 2 comprises a fixing head 21, a bonding plate 22, a strut 23 and a handle head 24;
in order to meet the fixation of the coil clamping head 1 and the winding head 4, one end of the fixed head 21 is provided with an external thread 25 matched with a threaded hole on the winding head, and the other end of the fixed head 21 is fixedly connected with a circular bonding plate 22; wherein, one end of the attaching plate 22 is connected with a pillar 23, one end of the pillar 23 is fixedly connected with the attaching plate 22, and the other end is fixedly connected with a handle head 24.
In the present embodiment, the fixing head 21, the bonding plate 22, the stay 23, and the handle head 24 are integrally formed. The handle head 24 is larger than the support, so that the operator can select and fix the winding head conveniently; and the size of the laminating plate 22 is larger than that of the slot 13, and the arrangement can facilitate the pressurization of the coil chuck 1 by an operator through rotating the threaded holes on the fixing head and the winding head, and the laminating plate positioned on the fixing head is clung to the coil chuck 1 along with the gradual entering of the fixing head, so that the stable fixation of the coil chuck 1 and the winding head 4 is realized.
The using method of the device comprises the following steps: firstly, placing a coil chuck on a winding machine, and performing anastomosis butt joint with a winding head on the winding machine by utilizing a slotted hole on the coil chuck; then holding the handle of the fixed support rod, butting the fixed head at the head end of the fixed support rod with the threaded hole on the winding head, and rotationally fixing; after the fixation is finished, fixing the flat copper wire on a 'fixing rod' formed by the first notch and the second notch, and then flattening and bending by using an external tool; and then the winding machine is opened, and the coil clamping head is gradually driven to rotate along with the rotation of the winding machine, so that the winding purpose of the flat copper wire is realized.
It should be noted that: the winding device is simple in structure and convenient to operate, can wind flat copper wires on the magnetic ring, ensures firm and reliable winding, is tightly arranged, and avoids breakage of the copper wires; meanwhile, the manual winding workload of operators is reduced, the coil processing efficiency is effectively improved, the manufacturing cost of the device is low, the equipment processing cost can be saved, and the economic benefits of enterprises are improved.
The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and additions to the present utility model may be made by those skilled in the art without departing from the principles of the present utility model and such modifications and additions are to be considered as well as within the scope of the present utility model.
Claims (6)
1. The winding device for processing the flat copper wire coil comprises a winding machine with a winding head, wherein a threaded hole is formed in the center of the winding head; the coil clamping head is fixedly connected with the winding head through the fixing support rod.
2. The winding device for processing the flat copper wire coil according to claim 1, wherein the coil clamping head has a truncated cone structure, and a groove is arranged in the middle of the coil clamping head;
the coil clamping head is provided with a slot hole for accommodating the winding head, and the size of the slot hole is matched with that of the winding head; a plurality of slots are arranged around the coil clamping head, and the slots penetrate through the coil clamping head.
3. The winding device for processing the flat copper wire coil according to claim 2, wherein the number of the notches is 3, the winding device comprises a first notch, a second notch and a third notch, the first notch and the second notch are arranged at intervals of 2 cm to 6cm; and the third notch is disposed on a corresponding face of the first notch.
4. The wire winding device for flat copper wire coil processing according to claim 2, wherein the fixing pole comprises a fixing head, a bonding plate, a support post and a handle head;
one end of the fixed head is provided with external threads matched with the threaded holes on the winding head, and the other end of the fixed head is fixedly connected with the circular bonding plate; one end of the attaching plate is connected with the supporting column, one end of the supporting column is fixedly connected with the attaching plate, and the other end of the supporting column is fixedly connected with the handle head.
5. The wire winding device for flat copper wire coil processing as claimed in claim 4, wherein the fixing head, the bonding plate, the support post and the handle head are integrally formed.
6. The wire winding device for flat copper wire coil processing as claimed in claim 4, wherein the size of the handle head is larger than the size of the support post; and the size of the laminating plate is larger than the size of the slot hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321204084.1U CN219936857U (en) | 2023-05-18 | 2023-05-18 | Winding device for processing flat copper wire coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321204084.1U CN219936857U (en) | 2023-05-18 | 2023-05-18 | Winding device for processing flat copper wire coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219936857U true CN219936857U (en) | 2023-10-31 |
Family
ID=88500232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321204084.1U Active CN219936857U (en) | 2023-05-18 | 2023-05-18 | Winding device for processing flat copper wire coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219936857U (en) |
-
2023
- 2023-05-18 CN CN202321204084.1U patent/CN219936857U/en active Active
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