CN115922016A - Electronic component welding jig capable of wiping welding head - Google Patents

Electronic component welding jig capable of wiping welding head Download PDF

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Publication number
CN115922016A
CN115922016A CN202310036927.XA CN202310036927A CN115922016A CN 115922016 A CN115922016 A CN 115922016A CN 202310036927 A CN202310036927 A CN 202310036927A CN 115922016 A CN115922016 A CN 115922016A
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CN
China
Prior art keywords
circular
wiping
welding head
wall
outer container
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Application number
CN202310036927.XA
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Chinese (zh)
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CN115922016B (en
Inventor
丁宇林
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Aixin Foshan Electronics Co ltd
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Heze Mudan District Yulin Network Technology Co ltd
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Priority to CN202310036927.XA priority Critical patent/CN115922016B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses an electronic component welding jig capable of wiping a welding head, which relates to the technical field of welding jigs and comprises a bottom plate, a U-shaped frame arranged on the top surface of the bottom plate and a hydraulic cylinder arranged on the top surface of the U-shaped frame, wherein the movable end of the hydraulic cylinder is provided with an installation plate, the bottom surface of the installation plate is provided with the welding head, the bottom surface of the installation plate is provided with a protection mechanism used for protecting the welding head, and the middle part in the U-shaped frame is provided with a wiping mechanism; the welding head is protected conveniently by the protection mechanism, so that the phenomenon that the residual tin on the wiping block is melted and cannot be cleaned due to the fact that the welding head is contacted with the wiping block in the wiping mechanism when the welding head moves downwards is avoided, and the capability of the wiping block for wiping the residual tin on the welding head is influenced; meanwhile, the movable barrel and the annular scraper on the outer wall of the movable barrel are matched for use, so that when the movable barrel moves downwards, residual tin on the wiping block is cleaned, and the tin wiping capacity of the wiping block on the welding head is improved.

Description

Electronic component welding jig capable of wiping welding head
Technical Field
The invention relates to the technical field of welding jigs, in particular to an electronic component welding jig capable of wiping a welding head.
Background
In the production process of the PCB, electronic elements need to be welded on a substrate, so that a welding jig needs to be used; because tin is retained on the welding head of the welding jig during welding and the tin retained on the welding head flows to the next welding point, when a small point is welded, the retention error of the tin has great influence on the welding, so that the infirm welding of the electronic element is easy to cause, and the welding yield is further influenced; therefore, the above problems need to be solved and optimized.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an electronic component welding jig capable of wiping a welding head.
In order to achieve the purpose, the invention adopts the following technical scheme:
an electronic component welding jig capable of wiping a welding head comprises a bottom plate, a U-shaped frame arranged on the top surface of the bottom plate and a hydraulic cylinder arranged on the top surface of the U-shaped frame, wherein a mounting plate is arranged at the movable end of the hydraulic cylinder, the welding head is arranged on the bottom surface of the mounting plate, a protection mechanism used for protecting the welding head is arranged on the bottom surface of the mounting plate, and a wiping mechanism is arranged in the middle of the inside of the U-shaped frame;
wiping mechanism is including setting up at the circular outer container of U type frame below, setting up the circular inner box at circular outer container middle part and sliding a plurality of pieces of wiping of setting in circular inner box, it is equipped with the extrusion spring to wipe between piece and the circular inner box, just circular outer container and wipe a top surface and bottom surface and all seted up circular opening A, annular equidistant is equipped with a plurality of teeth on the circular inner box outer wall, a side edge department is equipped with drive assembly in the circular outer container, the symmetry is equipped with dead lever A on the circular outer container outer wall, just dead lever A one end and U type frame rigid coupling, be equipped with on the circular outer container bottom surface and connect the sediment piece.
Preferably, the driving assembly comprises a short shaft which is rotatably arranged at the edge of one side in the circular outer box, a winding wheel is arranged on the outer wall of the bottom of the short shaft, a clockwork spring is sleeved between the winding wheel and the short shaft, a gear which is meshed with teeth is arranged on the outer wall of the top of the short shaft, a steel wire rope is wound on the outer wall of the winding wheel, one end of the steel wire rope movably penetrates through the circular outer box, two groups of connecting seats are symmetrically arranged on the rear end face of the U-shaped frame, a connecting shaft is rotatably arranged between each group of the connecting seats, a fixed pulley is arranged on the outer wall of the middle part of the connecting shaft, and one end of the steel wire rope respectively penetrates through each fixed pulley and is fixedly connected with the mounting plate,
preferably, connect the sediment spare including setting up the workbin that connects in circular outer container below, connect the annular equidistant a plurality of connecting rods that are equipped with on the workbin top surface, connecting rod top and circular outer container bottom surface rigid coupling, connect circular opening A to have seted up circular opening B on the workbin bottom surface, just circular opening A's diameter is the same with circular opening B's diameter, connect the workbin bottom surface to be the inclined plane at the high outside bottom in middle part.
Preferably, protection machanism sets up the connecting plate on the activity section of thick bamboo top outside including setting up protective sheath, the slip on the mounting panel bottom surface in the protective sheath, the bar opening has been seted up to cooperation connecting plate on the protective sheath outer wall, all be equipped with magnet on the interior top surface of connecting plate top surface in the bar opening and the bar opening, the equidistant a plurality of reset spring that are equipped with of annular between activity section of thick bamboo and the protective sheath, circular outer container top surface is equipped with a circular section of thick bamboo, just the protective sheath is located a circular section of thick bamboo, circular section of thick bamboo inner wall top is equipped with the stopper, the even a plurality of annular scraper blades that are equipped with on the activity section of thick bamboo outer wall, the symmetry is equipped with dead lever B on the circular section of thick bamboo outer wall, just dead lever B and U type frame rigid coupling.
Compared with the prior art, the invention has the beneficial effects that:
1. the welding head is protected conveniently by the protection mechanism, so that the phenomenon that the residual tin on the wiping block is melted and cannot be cleaned due to the fact that the welding head is contacted with the wiping block in the wiping mechanism when the welding head moves downwards is avoided, and the capability of the wiping block for wiping the residual tin on the welding head is influenced; meanwhile, the movable barrel is matched with the annular scraper on the outer wall of the movable barrel, so that when the movable barrel moves downwards, residual tin on the wiping block is cleaned, and the tin wiping capacity of the wiping block on a welding head is improved;
2. by using the wiping mechanism, the residual tin on the bottom end of the welding head can be cleaned conveniently, and the phenomenon that the welding is unstable due to excessive residual tin on the welding head is avoided; affecting the yield of the welding.
Drawings
FIG. 1 is a schematic diagram of a front view structure of the present invention;
FIG. 2 is a schematic diagram of a rear view structure according to the present invention;
FIG. 3 is a schematic cross-sectional view of a circular cylinder according to the present invention;
FIG. 4 is a schematic cross-sectional view of a protective cover of the present invention;
FIG. 5 is a schematic cross-sectional view of the circular outer case of the present invention;
FIG. 6 is a schematic view of the wiping mechanism of the present invention;
FIG. 7 is a schematic view of the weld head of the present invention just prior to the round tube;
FIG. 8 is a schematic view of a bottoming out configuration for a weld head of the present invention;
fig. 9 is a schematic view of a horn retraction arrangement according to the present invention.
Number in the figure: 1. a base plate; 2. a U-shaped frame; 3. a hydraulic cylinder; 4. a material receiving box; 5. a connecting rod; 6. a wiping mechanism; 601. a circular outer box; 602. a hoisting wheel; 603. a minor axis; 604. a gear; 605. teeth; 606. a circular inner box; 607. a wiping block; 608. a compression spring; 7. a circular cylinder; 8. fixing the rod A; 9. fixing the rod B; 10. a protective sleeve; 11. a connecting shaft; 12. a fixed pulley; 13. a wire rope; 14. a connecting seat; 15. a magnet; 16. a strip-shaped opening; 17. a connecting plate; 18. an annular scraper; 19. a movable barrel; 20. a welding head; 21. a return spring; 22. and a limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example (b): referring to fig. 1-9, an electronic component welding jig capable of wiping a welding head includes a base plate 1, a U-shaped frame 2 arranged on the top surface of the base plate 1, and a hydraulic cylinder 3 arranged on the top surface of the U-shaped frame 2, wherein a mounting plate is arranged at the movable end of the hydraulic cylinder 3, a welding head 20 is arranged on the bottom surface of the mounting plate, and a protection mechanism for protecting the welding head 20 is arranged on the bottom surface of the mounting plate, so that the welding head 20 is protected by the protection mechanism, and the phenomenon that the welding head 20 contacts with a wiping block 607 in a wiping mechanism 6 when moving downwards to cause melting of residual tin on the wiping block 607, so that the tin on the wiping block 607 cannot be cleaned, and the capability of wiping the residual tin on the welding head 20 by the wiping block 607 is affected; meanwhile, through the matching use of the movable cylinder 19 and the annular scraper 18 on the outer wall of the movable cylinder 19, when the movable cylinder 19 moves downwards, the residual tin on the wiping block 607 is cleaned, so that the capability of the wiping block 607 for wiping the tin on the welding head 20 is improved; the wiping mechanism 6 is arranged in the middle of the U-shaped frame 2, so that residual tin on the bottom end of the welding head 20 can be cleaned conveniently by using the wiping mechanism 6, and the phenomenon that welding is unstable due to excessive residual tin on the welding head 20 is avoided; affecting the yield of the welding.
Wiping mechanism 6 is including setting up circular outer container 601 in U type frame 2 below, set up circular inner box 606 and the slip setting of middle part in circular outer container 601 and a plurality of piece 607 of wiping of circular inner box 606, it is equipped with extrusion spring 608 to wipe between piece 607 and the circular inner box 606, and circular outer container 601 and wipe piece 607 top surface and bottom surface and all seted up circular opening A, annular equidistant is equipped with a plurality of tooth 605 on the circular inner box 606 outer wall, one side edge is equipped with drive assembly in the circular outer container 601, the symmetry is equipped with dead lever A8 on the circular outer container 601 outer wall, and dead lever A8 one end and U type frame 2 rigid coupling, be equipped with on the circular outer container 601 bottom surface and connect the sediment spare, through the use that connects the sediment spare, be convenient for collect the tin sediment, avoid the tin sediment to influence the environment of workstation.
In the invention, the driving component comprises a short shaft 603 arranged at the edge of one side in a circular outer box 601 in a rotating way, a winding wheel 602 is arranged on the outer wall of the bottom of the short shaft 603, a clockwork spring is sleeved between the winding wheel 602 and the short shaft 603, a gear 604 meshed with teeth 605 is arranged on the outer wall of the top of the short shaft 603, a steel wire rope 13 is wound on the outer wall of the winding wheel 602, one end of the steel wire rope 13 movably penetrates through the circular outer box 601, two groups of connecting seats 14 are symmetrically arranged on the rear end face of the U-shaped frame 2, a connecting shaft 11 is rotatably arranged between each group of the connecting seats 14, a fixed pulley 12 is arranged on the outer wall of the middle part of the connecting shaft 11, and one end of the steel wire rope 13 respectively penetrates through each fixed pulley 12 and is fixedly connected with a mounting plate,
in the invention, the slag receiving piece comprises a slag receiving box 4 arranged below a circular outer box 601, a plurality of connecting rods 5 are annularly arranged on the top surface of the slag receiving box 4 at equal intervals, the top of each connecting rod 5 is fixedly connected with the bottom surface of the circular outer box 601, a circular opening B is arranged on the inner bottom surface of the slag receiving box 4 in a matching mode with the circular opening A, the diameter of the circular opening A is the same as that of the circular opening B, the inner bottom surface of the slag receiving box 4 is an inclined plane with a middle part higher than the outer side bottom, so that tin slag can automatically flow to the bottom of the slag receiving box 4, and the tin slag can be conveniently collected, wherein the diameters of the circular opening A and the circular opening B are larger than that of a protective sleeve 10, and a welding head 20 can conveniently penetrate through the inclined plane.
The protection mechanism comprises a protection sleeve 10 arranged on the bottom surface of a mounting plate, a movable barrel 19 arranged in the protection sleeve 10 in a sliding mode and connecting plates 17 symmetrically arranged on the outer side of the top of the movable barrel 19, a strip-shaped opening 16 is formed in the outer wall of the protection sleeve 10 in a matching mode with the connecting plates 17, magnets 15 are arranged on the top surface of the connecting plate 17 in the strip-shaped opening 16 and the inner top surface of the strip-shaped opening 16, a plurality of return springs 21 are arranged between the movable barrel 19 and the protection sleeve 10 in an annular and equidistant mode, a circular barrel 7 is arranged on the top surface of a circular outer box 601, the protection sleeve 10 is located in the circular barrel 7, a limiting block 22 is arranged on the top of the inner wall of the circular barrel 7, a plurality of annular scraping plates 18 are uniformly arranged on the outer wall of the movable barrel 19, fixing rods B9 are symmetrically arranged on the outer wall of the circular barrel 7, the fixing rods B9 are fixedly connected with a U-shaped frame 2, wherein the adsorption force between the two magnets 15 is larger than the elastic force of the return springs 21, and the movable barrel 19 can be conveniently fixed.
The working principle is as follows: when the device is used, a workpiece to be welded is placed on the top surface of the workbench, the hydraulic cylinder 3 is opened, the mounting plate is driven to move downwards through the downward movement of the hydraulic cylinder 3, the protective sleeve 10, the movable barrel 19 and the welding head 20 are further driven to move downwards, then the movable barrel 19 can penetrate through the wiping block 607 under the action of the reset spring 21, the welding head 20 is prevented from contacting the wiping block 607, the welding head 20 is prevented from melting the residual tin on the wiping block 607, and the cleaning of the tin on the wiping block 607 is facilitated; when the mounting plate moves downwards, the steel wire rope 13 can be loosened, then the short shaft 603 is reset under the action of the spring, the winding wheel 602 is driven to rotate, and the steel wire rope 13 is wound on the winding wheel 602;
meanwhile, when the movable barrel 19 penetrates through the wiping block 607, the annular scraper 18 on the outer wall of the movable barrel 19 is in contact with the inner wall of the wiping block 607, so that residual tin slag on the wiping block 607 can be cleaned, and the capability of the wiping block 607 for wiping tin is ensured; when the connecting plates 17 at the two ends of the movable cylinder 19 are erected on the inner bottom surface of the circular cylinder 7, the movable end of the hydraulic cylinder 3 continues to descend, and the protective sleeve 10 and the welding head 20 are driven to move downwards, so that the welding head 20 extends to the bottom of the material receiving box 4, and a workpiece is conveniently welded; meanwhile, the two magnets 15 are mutually adsorbed along with the downward movement of the circular cylinder 7, so that the movable cylinder 19 is fixed in the circular cylinder 7, and the bottom of the welding head 20 is prevented from being shielded by the movable cylinder 19 when the welding head 20 is reset, so that the residual tin on the welding head 20 is conveniently cleaned;
after welding, the mounting plate, the circular cylinder 7, the movable cylinder 19 and the welding head 20 are driven to synchronously move upwards by resetting the movable end of the hydraulic cylinder 3; the mounting plate moves upwards to drive the steel wire rope 13 to move upwards, so that the winding wheel 602 is driven to rotate, the short shaft 603 is driven to rotate, the gear 604 is further driven to rotate, the teeth 605 are driven to rotate through the rotation of the gear 604, the circular inner box 606 is driven to rotate, the wiping block 607 is driven to rotate, the welding head 20 is rotationally wiped, and the wiping efficiency of the welding head 20 is improved;
finally, when the movable end of the hydraulic cylinder 3 is to be reset, at this time, the connecting plate 17 contacts with the limiting block 22, and the two magnets 15 are separated along with the reset of the movable end of the hydraulic cylinder 3, and then the movable cylinder 19 is reset under the action of the reset spring 21, so that the welding head 20 is protected.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (4)

1. The utility model provides an electronic component welding jig that can clean bonding tool, includes bottom plate (1), sets up U type frame (2) on bottom plate (1) top surface and sets up pneumatic cylinder (3) on U type frame (2) top surface, its characterized in that: the movable end of the hydraulic cylinder (3) is provided with an installation plate, a welding head (20) is arranged on the bottom surface of the installation plate, a protection mechanism for protecting the welding head (20) is arranged on the bottom surface of the installation plate, and a wiping mechanism (6) is arranged in the middle of the inside of the U-shaped frame (2);
wiping mechanism (6) including setting up circular outer container (601), circular inner box (606) and the slip setting of setting in circular inner box (606) at circular outer container (601) inside middle part in circular outer container (2) below, wipe and be equipped with extrusion spring (608) between piece (607) and circular inner box (606), just circular opening A has all been seted up to circular outer container (601) and wiping piece (607) top surface and bottom surface, annular is equidistant on circular inner box (606) outer wall is equipped with a plurality of teeth (605), a side edge department is equipped with drive assembly in circular outer container (601), the symmetry is equipped with dead lever A (8) on circular outer container (601) outer wall, just dead lever A (8) one end and U type frame (2) rigid coupling, be equipped with on circular outer container (601) bottom surface and connect the sediment piece.
2. The electronic component welding jig capable of wiping the welding head according to claim 1, characterized in that: the driving assembly comprises a short shaft (603) which is arranged at the edge of one side in a circular outer box (601) in a rotating mode, a winding wheel (602) is arranged on the outer wall of the bottom of the short shaft (603), a clockwork spring is sleeved between the winding wheel (602) and the short shaft (603), a gear (604) which is meshed with teeth (605) is arranged on the outer wall of the top of the short shaft (603), a steel wire rope (13) is wound on the outer wall of the winding wheel (602), one end of the steel wire rope (13) movably penetrates through the circular outer box (601), two groups of connecting seats (14) are symmetrically arranged on the rear end face of the U-shaped frame (2), a connecting shaft (11) is rotatably arranged between each group of the connecting seats (14), fixed pulleys (12) are arranged on the outer wall of the middle of the connecting shaft (11), and one end of the steel wire rope (13) respectively penetrates through each fixed pulley (12) and is fixedly connected with a mounting plate,
3. the electronic component welding jig capable of wiping the welding head according to claim 1, wherein: connect the sediment piece including setting up connect workbin (4) in circular outer container (601) below, connect that the annular is equidistant to be equipped with a plurality of connecting rods (5) on workbin (4) top surface, connecting rod (5) top and circular outer container (601) bottom surface rigid coupling, connect circular opening A to have seted up circular opening B on workbin (4) the bottom surface, just circular opening A's diameter is the same with circular opening B's diameter, connect the inclined plane that the bottom surface is the high outside bottom in middle part in workbin (4).
4. The electronic component welding jig capable of wiping the welding head according to claim 1, characterized in that: protection machanism sets up connecting plate (17) on the top outside at a movable section of thick bamboo (19) including setting up protective sheath (10), the slip setting in protective sheath (10) movable section of thick bamboo (19) and symmetry on protective sheath (10), bar opening (16) have been seted up to cooperation connecting plate (17) on protective sheath (10) outer wall, all be equipped with magnet (15) on connecting plate (17) top surface in bar opening (16) and bar opening (16) interior top surface, the equidistant a plurality of reset spring (21) that are equipped with of annular between movable section of thick bamboo (19) and protective sheath (10), circular outer container (601) top surface is equipped with round tube (7), just protective sheath (10) are located round tube (7), round tube (7) inner wall top is equipped with stopper (22), even being equipped with a plurality of annular scraper blade (18) on movable section of thick bamboo (19) outer wall, the symmetry is equipped with dead lever B (9) on round tube (7) outer wall, just dead lever B (9) and U type frame (2) rigid coupling.
CN202310036927.XA 2023-01-10 2023-01-10 Electronic component welding jig capable of wiping welding head Active CN115922016B (en)

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CN202310036927.XA CN115922016B (en) 2023-01-10 2023-01-10 Electronic component welding jig capable of wiping welding head

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CN202310036927.XA CN115922016B (en) 2023-01-10 2023-01-10 Electronic component welding jig capable of wiping welding head

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CN115922016A true CN115922016A (en) 2023-04-07
CN115922016B CN115922016B (en) 2023-11-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117359046A (en) * 2023-11-23 2024-01-09 无锡宏野联纵机械设备科技有限公司 Tool for welding semiconductors

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Publication number Priority date Publication date Assignee Title
US4418435A (en) * 1982-03-22 1983-12-06 Alumax, Inc. Carbon butt cleaning apparatus and method
JPH11245028A (en) * 1998-02-27 1999-09-14 Omron Corp Method and device for cleaning soldering iron head
CN201552359U (en) * 2009-09-18 2010-08-18 熊斌 Soldering iron tin dross cleaner
CN106513351A (en) * 2016-11-26 2017-03-22 冒鹏飞 Special cleaning device for electric vehicle charging station and cleaning method thereof
CN112091360A (en) * 2020-10-21 2020-12-18 娄底光华机械设备制造有限公司 Automatic welding device with height-adjustable protective housing
CN212264807U (en) * 2020-05-22 2021-01-01 安徽聚益德电子科技有限公司 Coil pin spot welding device
CN114406398A (en) * 2021-12-03 2022-04-29 盐城溥天电子有限公司 Soldering tin device with splash-proof structure for processing LED substrate
CN217169813U (en) * 2022-01-10 2022-08-12 成都旭阳佛吉亚汇锋汽车内饰件有限公司 Ultrasonic welding gun cleaning device
CN217889833U (en) * 2022-06-16 2022-11-25 河南黄河旋风股份有限公司 Diamond welding head

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4418435A (en) * 1982-03-22 1983-12-06 Alumax, Inc. Carbon butt cleaning apparatus and method
JPH11245028A (en) * 1998-02-27 1999-09-14 Omron Corp Method and device for cleaning soldering iron head
CN201552359U (en) * 2009-09-18 2010-08-18 熊斌 Soldering iron tin dross cleaner
CN106513351A (en) * 2016-11-26 2017-03-22 冒鹏飞 Special cleaning device for electric vehicle charging station and cleaning method thereof
CN212264807U (en) * 2020-05-22 2021-01-01 安徽聚益德电子科技有限公司 Coil pin spot welding device
CN112091360A (en) * 2020-10-21 2020-12-18 娄底光华机械设备制造有限公司 Automatic welding device with height-adjustable protective housing
CN114406398A (en) * 2021-12-03 2022-04-29 盐城溥天电子有限公司 Soldering tin device with splash-proof structure for processing LED substrate
CN217169813U (en) * 2022-01-10 2022-08-12 成都旭阳佛吉亚汇锋汽车内饰件有限公司 Ultrasonic welding gun cleaning device
CN217889833U (en) * 2022-06-16 2022-11-25 河南黄河旋风股份有限公司 Diamond welding head

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117359046A (en) * 2023-11-23 2024-01-09 无锡宏野联纵机械设备科技有限公司 Tool for welding semiconductors
CN117359046B (en) * 2023-11-23 2024-04-02 无锡宏野联纵机械设备科技有限公司 Tool for welding semiconductors

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