CN115912012A - Socket fixing equipment and fixing process - Google Patents

Socket fixing equipment and fixing process Download PDF

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Publication number
CN115912012A
CN115912012A CN202211421325.8A CN202211421325A CN115912012A CN 115912012 A CN115912012 A CN 115912012A CN 202211421325 A CN202211421325 A CN 202211421325A CN 115912012 A CN115912012 A CN 115912012A
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CN
China
Prior art keywords
socket
rivet
rack
riveting
tool
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Pending
Application number
CN202211421325.8A
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Chinese (zh)
Inventor
谭杰
金忠良
冯剑军
胡永根
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Hangzhou Hongshi Electric Co ltd
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Hangzhou Hongshi Electric Co ltd
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Application filed by Hangzhou Hongshi Electric Co ltd filed Critical Hangzhou Hongshi Electric Co ltd
Priority to CN202211421325.8A priority Critical patent/CN115912012A/en
Publication of CN115912012A publication Critical patent/CN115912012A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

The application relates to the technical field of socket assembly, in particular to socket fixedly connecting equipment and a fixedly connecting process, which comprise a rack and a rotary table rotationally arranged on the rack, wherein a plurality of tools for placing sockets are uniformly distributed on the rotary table, and the socket fixedly connecting equipment further comprises a socket feeding device, an electrifying detection device, a press riveting device, a bolt screwing device, a discharging device and a rivet feeding device which are sequentially arranged on the rack, wherein the socket feeding device, the electrifying detection device, the press riveting device, the bolt screwing device, the discharging device and the rivet feeding device are sequentially and uniformly distributed around the rotary table and are in one-to-one correspondence with the plurality of tools; the socket feeding device is used for placing a socket on a tool, and the rivet pressing device is used for riveting a rivet on the socket. This application has the effect of being convenient for assemble the ground frame on the socket.

Description

Socket fixing equipment and fixing process
Technical Field
The application relates to the technical field of socket assembly, in particular to socket fixedly connecting equipment and a fixedly connecting process.
Background
In the assembly manufacturing process of the socket, after the socket part is assembled, the grounding frame needs to be assembled, namely the grounding frame of the socket is riveted on the socket. When the grounding frame is assembled on the socket, the grounding frame is usually firstly installed on the corresponding position of the socket, and the grounding frame is provided with a bolt for fixing the grounding on the socket; and riveting the rivets at the two ends of the grounding frame on the socket by using a riveting press, and screwing the bolts on the grounding frame on the socket, so that the grounding frame is assembled on the socket.
Aiming at the related technologies, the inventor finds that the rolling operation needs to be carried out manually among all the steps, the operation process is complicated, and the labor intensity of workers is high.
Disclosure of Invention
In order to facilitate the assembly of the grounding frame, the application provides socket fixing equipment and a fixing process.
In a first aspect, the socket fastening device provided by the present application adopts the following technical scheme:
the socket fixedly connecting equipment comprises a rack and a rotary table rotationally arranged on the rack, wherein a plurality of tools for placing sockets are uniformly distributed on the rotary table, and the socket fixedly connecting equipment also comprises a socket feeding device, a press riveting device, a bolt tightening device, a discharging device and a rivet feeding device which are sequentially arranged on the rack, wherein the socket feeding device, the power-on detection device, the press riveting device, the bolt tightening device, the discharging device and the rivet feeding device are sequentially and uniformly distributed around the rotary table and are in one-to-one correspondence with the plurality of tools; the socket feeding device is used for placing a socket on a tool, the riveting device is used for riveting rivets on the socket, the bolt tightening device is used for tightening bolts on the grounding frame on the socket, the discharging device is used for taking down the socket from the tool, and the rivet feeding device is used for placing the rivets on the tool.
Through adopting above-mentioned technical scheme, feed arrangement places the socket on the frock of carousel, and press in proper order and rivet, screw up the bolt after, shift out the carousel through discharging device, through the cooperation of carousel with each device, thereby realize assembling the ground frame to the socket, linkage between each device has been realized, thereby time and the manpower that need roll over between each step when the assembly, workman's intensity of labour has been alleviateed, and, once every rotation, all there is the frock that corresponds to carry out the operation that corresponds the step on every step, thereby the efficiency of assembly has been improved.
Optionally, the socket feeding device includes a feeding conveyor belt, a material preparation plate and a first manipulator, the feeding conveyor belt is used for conveying the sockets to the material preparation plate, the first manipulator is used for grabbing the sockets on the material preparation plate to a corresponding tool, and the socket feeding device (4) is provided with a leveling member for keeping the sockets to be conveyed flatly.
Through adopting above-mentioned technical scheme, on the feeding conveyer belt transported the socket to be equipped with the flitch, first manipulator got the picture peg clamp and placed on the frock of feed arrangement corresponding position to realized the material loading to the socket.
Optionally, the piece of setting level is equipped with the cover that increases that is used for keeping the socket to levelly and smoothly place including the cover establish in one side of feeding conveyer belt, and the outstanding switch of socket is placed on the feeding conveyer belt area face, and the socket face is placed and is increased sheathe in, the balancing tank has been seted up on the material preparation board, the diapire of balancing tank flushes with the upper portion area face of feeding conveyer belt, the material preparation board flushes with the upper surface that increases the cover.
Through adopting above-mentioned technical scheme, the socket is at the in-process of conveying, and bellied switch is balanced through increasing the cover for the socket when transporting smooth transport on the preparation board, and keep leveling on the preparation board, so that the socket is got to the smooth clamp of first manipulator, places the socket on the frock again.
Optionally, the socket testing device further comprises a power-on detection device, the power-on detection device comprises an upper testing assembly, a lower testing assembly and a pressing assembly for pressing the socket switch, the upper testing assembly comprises an upper base and a first driving piece for driving the upper base to move up and down, and an upper testing needle is arranged on the upper base; the lower test assembly comprises a lower base and a second driving piece used for driving the lower base to move up and down, a lower test needle is arranged on the lower base, a detector used for detecting whether the lower test needle is electrified is arranged on the rack, the press assembly comprises two press blocks arranged on the lower base in a sliding mode, and when the switch on-off state of the socket needs to be changed, the press blocks and the switch butt of the socket are used for being different.
Through adopting above-mentioned technical scheme, base downwardly movement in the drive of first driving piece, will go up the wiring end at the socket back of test needle plug-in connection, base rebound under the drive of second driving piece, will test in the positive jack of socket plug-in connection of needle, two according to the briquetting of sliding respectively again, with the state that changes socket switch, through last test needle to switch circular telegram, can detect whether qualified through the detector socket, what increase detects every socket to detection device, thereby get rid of bad product, the quality that increases the product is controlled, and need not to detect alone, the human cost has been reduced.
Optionally, the riveting device includes squeeze riveter, pressure-bearing rod and correction subassembly, the pressure-bearing rod is located the bottom of frock, be provided with in the frame and be used for removing the pressure-bearing rod to the third driving piece under the rivet, the correction subassembly is including sliding the correction base that sets up in the frame, be provided with reverse thrust block on the correction base, be provided with on the correction base and be used for the correction block that supports with the protruding both sides in socket bottom.
Through adopting above-mentioned technical scheme, calibration base slides downwards to with the one end butt of reverse thrust piece and socket, simultaneously with the both sides limit butt of two calibration blocks and socket, thereby rectify the position of socket, move the pressure-bearing rod under the rivet, can go deep into rivet department through the squeeze riveter and rivet the rivet fixedly.
Optionally, the discharging device comprises a discharging conveyor belt arranged on the frame and a second manipulator arranged on the frame, the second manipulator is used for grabbing a socket on the tool and placing the socket on the discharging conveyor belt, an ejector rod used for ejecting the socket is arranged on the frame in a sliding mode, the ejector rod is located below the tool, and a fourth driving part used for driving the ejector rod to slide is arranged on the frame.
Through adopting above-mentioned technical scheme, the ejecting rod rebound is driven to the fourth drive piece, and the ejecting rod passes the logical groove of reserving on the frock ejecting with the socket, and reuse second manipulator presss from both sides the socket clamp and places on ejection of compact conveyer belt to realized the ejection of compact to the socket, and the ejecting rod has avoided the socket to be connected too closely with the frock, the possibility that the socket can not be out in the centre gripping of second manipulator.
Optionally, one side of exit conveyor slides and is provided with the scraping wings that are used for damaging the socket and release, be provided with the fifth driving piece that is used for removing the scraping wings roll-off in the frame, be provided with the dump bin on the exit conveyor, the scraping wings slides towards the dump bin, be provided with the control computer in the frame, detect the socket after damaging when circular telegram detection device, send the damage signal for the control computer, when the socket that damages removes on the exit conveyor, the socket that the control computer control fifth driving piece will damage is released to the dump bin.
By adopting the technical scheme, when the power-on detection device detects that the socket is damaged and the damaged socket moves to the discharge conveyor belt, the control computer controls the fifth driving piece to move the material pushing plate to push out the damaged socket into the waste box, so that the waste is automatically discharged.
Optionally, the rivet feeding device includes a vibration disc, a slideway, a material distribution assembly and a clamping assembly, the clamping assembly includes a clamping seat arranged on the frame, a sixth driving piece for horizontally moving the clamping seat is arranged on the frame, a clamping hand for clamping the rivet is slidably arranged on the clamping seat, and a seventh driving piece for vertically moving the clamping hand is arranged on the frame; the vibrating plate is used for driving rivets to be regularly arranged and enter the slide way, and the material distributing assembly is used for separating the rivets in the slide way singly.
Through adopting above-mentioned technical scheme, the vibrations dish orders about the orderly range of rivet and gets into the slide to through dividing the single separation of rivet in material subassembly with the slide, getting the rivet of single separation department through centre gripping subassembly clamp, and place on the frock, thereby realized placing the rivet on the frock.
Optionally, the material distributing assembly comprises a material distributing plate arranged on the frame, a placing groove is formed in the material distributing plate and is communicated with a sliding groove in the end portion of the sliding way, a sliding groove is formed in the material distributing plate and is provided with a material distributing rod in a sliding mode, a material distributing groove is formed in the material distributing rod and is provided with a material taking groove, the material taking groove is communicated with the sliding groove, and an eighth driving piece used for sliding the material distributing rod is arranged on the frame.
Through adopting above-mentioned technical scheme, during the rivet on the slide enters into the standing groove, removes and divides the material pole, will divide material groove and standing groove intercommunication on the material pole, divide the inslot only can place a rivet, remove and divide the material pole, will divide the silo to remove get in the silo with get the silo intercommunication, consequently with single rivet remove get the silo in, can carry out the centre gripping to single rivet through the centre gripping hand to be favorable to the material loading to the rivet.
In a second aspect, the present application provides a socket fastening process, which adopts the following technical scheme:
the socket fixing process uses socket fixing equipment and also comprises the following steps;
s1: the rivet feeding device places rivets on corresponding tools;
s2: rotating the turntable, moving the tool with the rivets to a position corresponding to the socket feeding device, conveying the socket to the stock preparation plate by using the feeding conveying belt, and clamping and placing the socket on the stock preparation plate on the tool with the rivets by using the first manipulator;
s3: rotating the turntable, moving the tool with the socket to a position corresponding to the power-on detection device, connecting the upper test component with the upper wiring end of the socket, inserting the lower test component into the jack of the socket, powering on the socket through the upper test component, and controlling the on-off state of a socket switch through the pressing component so as to test whether the socket can work normally;
s4: rotating the turntable, moving the detected tool to a position corresponding to the rivet pressing device, moving the pressure-bearing rod to a position right below the rivet to be abutted against the rivet, correcting the position of the socket through the correction assembly, enabling the rivet pressing machine to be right opposite to the rivet, and then pressing and riveting by using the rivet pressing machine;
s5: rotating the turntable, moving the tool after pressure riveting to a position corresponding to the bolt tightening device, and tightening the bolt;
s6: the carousel rotates, and the frock after will screwing up the bolt removes the position that discharging device corresponds, uses the second manipulator with the socket centre gripping and remove to the discharging conveyer area on, the socket that scraping wings on the discharging conveyer area will damage pushes and takes the waste bin in.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the socket is placed on a tool of the rotary table by the feeding device, after the riveting and the bolt screwing are sequentially carried out, the socket is moved out of the rotary table through the discharging device, the grounding frame is assembled on the socket through the matching of the rotary table and each device, the linkage among the devices is realized, the rolling time and labor force among the steps during the assembly are reduced, the labor intensity of workers is relieved, and in addition, each step is operated by the corresponding tool once rotating, so the assembly efficiency is improved;
2. during the rivet on the slide entered into the standing groove, removed the branch material pole, will divide the branch silo on the material pole and communicate with the standing groove, only can place a rivet in the branch silo, removed the branch material pole, will divide the silo to remove get in the silo with get the silo intercommunication, consequently removed single rivet and got the silo, can carry out the centre gripping through the centre gripping hand to single rivet to be favorable to the material loading to the rivet.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a socket feeding device according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of an energization detecting apparatus according to an embodiment of the present application.
Fig. 4 is a schematic structural diagram of a rivet pressing device according to an embodiment of the present application.
Fig. 5 is a partial structural schematic diagram of a rivet pressing device according to an embodiment of the present application.
Fig. 6 is a schematic structural view of a bolt tightening apparatus according to an embodiment of the present application.
Fig. 7 is a schematic structural diagram of a discharging device according to an embodiment of the present application.
FIG. 8 is a schematic structural view of a rivet feeding apparatus according to an embodiment of the present application.
Fig. 9 is an enlarged schematic view of a portion a in fig. 8.
Description of reference numerals: 1. a frame; 2. a turntable; 3. assembling;
4. a socket feed arrangement; 401. a feed conveyor; 402. preparing a material plate; 403. a first manipulator; 404. heightening sleeves; 405. a balancing tank; 4031. a first connecting plate; 4032. an eleventh cylinder; 4033. a twelfth cylinder; 4034. a first parallel gas claw;
5. a power-on detection device; 501. an upper base; 502. a first cylinder; 503. mounting a test pin; 504. a lower base; 505. a second cylinder; 506. a test needle is put down; 507. a detector; 508. a pressing block; 509. a first mounting seat; 510. a thirteenth cylinder;
6. a press riveting device; 601. a squeeze riveter; 602. a pressure-bearing rod; 603. a third cylinder; 604. a reverse thrust block; 605. a correction block; 606. a second mounting seat; 607. a fourth connecting block; 608. a fourteenth cylinder; 609. a correction block; 610. a groove is corrected; 611. a fifteenth cylinder;
7. a bolt tightening device; 701. pre-briquetting; 702. a fourth cylinder; 703. a bolt tightening machine; 704. a fifth cylinder; 705. a third mounting seat; 706. a fixed seat; 707. a motor; 708. a bolt bushing;
8. a discharging device; 801. a discharge conveyor belt; 802. a second manipulator; 803. ejecting the rod; 804. a sixth cylinder; 805. a material pushing plate; 806. a seventh cylinder; 807. a waste bin;
9. a rivet feeding device; 901. a vibrating pan; 902. a slideway; 903. a clamping seat; 904. an eighth cylinder; 905. clamping a hand; 906. a ninth cylinder; 907. a material distributing plate; 908. a placement groove; 909. a sliding groove; 910. a material distributing rod; 911. a material distributing groove; 912. a material taking groove; 913. mounting a plate; 914. a second parallel gas claw; 915. a tenth cylinder;
10. and (7) installing a disc.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses socket rigid coupling equipment. Referring to fig. 1, the socket fixedly connecting device comprises a frame 1 and a rotary disc 2 rotatably connected to the frame 1, wherein the rotary axis of the rotary disc 2 is vertical, a hole is formed in the middle of the rotary disc 2, a mounting disc is fixed on the frame 1 through a bolt and is positioned above the rotary disc 2, the mounting disc and the rotary disc 2 are coaxially arranged, and the diameter of the mounting disc is smaller than that of the rotary disc 2; a stepping motor for driving the turntable 2 to rotate is arranged on the frame 1. A plurality of tools 3 used for placing sockets are fixed on the turntable 2 through evenly distributed bolts, and the tools 3 are located on the edge of the turntable 2.
Referring to fig. 1, the riveting device further comprises a socket feeding device 4, an energization detecting device 5, a riveting device 6, a bolt tightening device 7, a discharging device 8 and a rivet feeding device 9 which are sequentially arranged on the rack 1; the socket feeding device 4, the electrifying detection device 5, the riveting device 6, the bolt tightening device 7, the discharging device 8 and the rivet feeding device 9 are uniformly distributed around the turntable 2 in sequence and correspond to the plurality of tools 3 one by one; socket feed arrangement 4 is used for placing the socket on frock 3, and circular telegram detection device 5 is used for detecting socket break-make electricity state, presses riveting device 6 to be used for riveting the rivet on the socket, and bolt tightening device 7 is used for screwing up the bolt on the earthing bracket to the socket, and discharging device 8 is used for taking off the socket from frock 3, and rivet feed arrangement 9 is used for placing the rivet on frock 3. Need rivet two rivets between socket and the earthing bracket in this application to four bolts of fastening, consequently rivet feed arrangement 9 is provided with two sets in this application embodiment, and rivet pressing device 6 is provided with two sets, and bolt tightening device 7 is provided with two sets, and two bolts can be screwed up simultaneously to a set of bolt tightening device 7.
Referring to fig. 1 and 2, the socket feeding device 4 includes a feeding conveyor belt 401, a material preparation plate 402, and a first manipulator 403, the feeding conveyor belt is used for conveying the sockets onto the material preparation plate 402, the first manipulator 403 is used for grabbing the sockets on the material preparation plate 402 onto the corresponding tooling 3, and a leveling member for keeping the sockets conveyed flatly is arranged on the socket feeding device 4.
Referring to fig. 1 and 2, the flat placing part comprises a heightening sleeve 404 sleeved on one side of the feeding conveyor belt 401 and used for keeping the socket flat; the outstanding switch of socket is placed at feeding conveyer belt 401 upper band face, and the socket face is placed at the upper surface that increases cover 404 for the socket keeps leveling of whole socket in the data send process, can not lead to the socket to incline because of the outstanding switch of socket and place. The material preparing plate 402 is provided with a balance groove 405, the bottom wall of the balance groove 405 is flush with the upper belt surface of the feeding conveyor belt, and the material preparing plate 402 is flush with the upper surface of the heightening sleeve 404; after the sockets on the feeding conveyor belt 401 move onto the material preparation plate 402, the switches protruding from the sockets are placed in the balance groove 405, so that the sockets are smoothly placed on the material preparation plate 402, the sockets are kept flat, and no inclination occurs, so that the first manipulator 403 can clamp the sockets and place the sockets on the tool 3.
Referring to fig. 1 and 2, the first manipulator 403 includes a first connecting plate 4031 slidably connected to the rack 1, the first connecting plate 4031 slides in the horizontal direction, an eleventh cylinder 4032 for sliding the first connecting plate 4031 is mounted on the rack 1, a piston rod of the eleventh cylinder 4032 is connected to the first connecting plate 4031, a second connecting plate is slidably connected to the connecting plate, the second connecting plate is an L-shaped plate, the second connecting plate slides in the vertical direction, a twelfth cylinder 4033 for sliding the second connecting plate is mounted on the first connecting plate 4031, a piston rod of the twelfth cylinder 4033 is connected to the second connecting plate, and a first flat claw 4034 is bolted to the second connecting plate. The twelfth air cylinder 4033 is started, the twelfth air cylinder 4033 drives the second connecting plate to be connected to slide downwards, the two clamping jaws of the first parallel air jaw 4034 are moved to two sides of the socket, the first parallel air jaw 4034 is started to contract the clamping jaws, the socket is clamped, the second connecting plate is moved upwards, the eleventh air cylinder 4032 is started to move the socket right above the tool 3, the second connecting plate is moved downwards, the socket is placed on the tool 3, and the first parallel air jaw 4034 is opened, so that clamping and feeding of the socket are achieved.
Referring to fig. 1 and 3, the energization detecting means includes an upper test member, a lower test member, and a pressing member for pressing the socket switch. The upper test assembly comprises an upper base 501 and a first driving part for driving the upper base 501 to move up and down, the first driving part is a first air cylinder 502, the edge of the mounting disc is connected with a first mounting seat 509 through bolts, the first air cylinder 502 is mounted on the first mounting seat 509, and a piston rod of the first air cylinder 502 is connected with the upper base 501; the upper base 501 is fixedly connected with three upper test needles 503, and the three upper test needles 503 are respectively used for being abutted to the wiring ends of the live wire, the zero wire and the ground wire. When the upper test pins 503 are plugged into the terminals on the back of the socket, the upper test pins 503 are energized.
Referring to fig. 1 and 3, the lower testing assembly includes a lower base 504 and a second driving member for driving the lower base 504 to move up and down, the second driving member is a second cylinder 505, the lower base 504 is slidably connected to the frame 1, and the lower base 504 slides in a vertical direction; two groups of lower test needles 506 are connected to the lower base 504, each group of lower test needles 506 comprises three test needles, the three lower test needles 506 are inserted into jacks on the front face of the socket, a detector 507 for detecting whether the lower test needles 506 are electrified is installed on the rack 1, and the detector 507 is electrically connected with the lower test needles 506. The pressing assembly comprises two pressing blocks 508 which are connected on the lower base 504 in a sliding mode, the two pressing blocks 508 are located under the socket switch, two thirteenth air cylinders 510 which are used for sliding the two pressing blocks 508 respectively are installed on the lower base 504, piston rods of the two thirteenth air cylinders 510 are connected with the two pressing blocks 508 respectively, and when the opening and closing states of the socket are required to be changed, different pressing blocks 508 are used for being abutted to the switch of the socket.
The first cylinder 502 drives the upper base 501 to move downwards, the upper test pin 503 is plugged into a wiring end on the back side of the socket, the second cylinder 505 drives the lower base 504 to move upwards, the lower test pin 506 is plugged into a jack on the front side of the socket, and then the two press blocks 508 slide respectively to change the state of a socket switch.
Referring to fig. 1 and 4, the squeeze riveter 6 includes a squeeze riveter 601, a pressure-bearing rod 602, and a correction assembly. The bearing rod 602 is located the bottom of the tool 3, a third driving piece which is used for moving the bearing rod 602 to a position right below the rivet is installed on the rack 1, the third driving piece is a third air cylinder 603, a regulating block is connected to the rack 1 in a sliding mode, the bearing rod 602 is fixedly connected to the regulating block, the bearing rod 602 is a screw rod, an upper bolt head of the screw rod is abutted to the rivet, and a piston rod of the third air cylinder 603 is connected to the regulating block.
Referring to fig. 4 and 5, the edge of the mounting plate is bolted with a second mounting seat 606, and the second mounting seat 606 is arranged opposite to the squeeze riveter 601; the correction assembly comprises a correction base which is connected to the second mounting seat 606 in a sliding mode, the correction base slides along the vertical direction, and a fifteenth air cylinder 611 which is used for driving the correction base to slide is mounted on the second mounting seat 606; a reverse thrust block 604 is fixed on the correction base through a bolt, and the reverse thrust block 604 is used for abutting against the front end of the socket in the movement direction; a third connecting block is fixed on the correcting base through a bolt, the third connecting block is an L-shaped block, two correcting blocks 605 are fixed on the third connecting block through a bolt, the two correcting blocks 605 are L-shaped blocks, the two correcting blocks 605 are respectively abutted against two sides of the bulge at the bottom of the socket, one correcting block 605 is abutted against the upper surface of the grounding frame to limit the positions of the two sides of the socket, the grounding frame is pressed downwards, and deformation of the grounding frame during riveting is reduced; the third connecting block is positioned above the socket.
Referring to fig. 4 and 5, a fourth connecting block 607 is slidably connected to the calibration base, and the fourth connecting block 607 and the reverse thrust block 604 are respectively located at the left and right sides of the calibration base; the fourth connecting block 607 is an L-shaped block, and the fourth connecting block 607 slides toward a side close to or far from the reverse thrust block 604 in the horizontal direction; a fourteenth air cylinder 608 for driving the fourth connecting block 607 to slide is installed on the correction base, and a piston rod of the fourteenth air cylinder 608 is connected with the fourth connecting block 607; one end of the fourth connecting block 607 close to the reverse thrust block 604 is fixedly connected with a correcting block 609, and a correcting groove 610 for a lower pressing rod of the squeeze riveter 601 to pass through is formed in the correcting block 609. When the socket position is corrected, the correction base moves downwards, the reverse thrust block 604 abuts against one end of the socket, the two correction blocks 605 abut against two sides of the bottom protrusion of the socket respectively and abut against the upper side face of the grounding frame, the fourteenth air cylinder 608 pushes the correction block 609 to move, the correction block 609 pushes the riveting pin of the grounding frame to be attached to the socket, the grounding frame is pushed to move while pressing is carried out, and therefore the pressing rod of the riveting machine 601 penetrates through the correction groove 610 to fix the grounding frame and the socket in a riveting mode. Unqualified products caused by pressure riveting when the grounding frame is not attached to the socket are reduced.
The correction base is slid downwards, so that the reverse thrust block 604 is abutted to one end of the socket, the two correction blocks 605 are abutted to the side edge of the bottom protrusion of the socket, the grounding frame is pressed downwards, meanwhile, the correction block 609 abuts the riveting foot of the grounding frame on the socket, so that the position of the socket is corrected, the pressure bearing rod 602 is moved to the position under the rivet, and the rivet can be riveted and fixed by penetrating into the rivet through the riveting machine 601.
Referring to fig. 1 and 6, a third mounting seat 705 is bolted to the edge of the mounting plate; the bolt tightening device 7 comprises a pre-pressing block 701 connected to a third mounting seat 705 in a sliding manner, and the pre-pressing block 701 slides in the vertical direction; a fourth cylinder 702 for driving the pre-pressing block 701 to slide is fixed on the third mounting seat 705 through a bolt, a piston rod of the fourth cylinder 702 is connected with the pre-pressing block 701, and the pre-pressing block 701 is an L-shaped block; a bolt tightening machine 703 for rotating the bolt is slidably connected to the frame 1, the bolt tightening machine 703 slides in the horizontal direction, and a fifth cylinder 704 for driving the bolt tightening machine 703 to slide is fixed to the frame 1 by a bolt. Bolt tightening machine 703 includes fixing base 706 of sliding connection on frame 1, and the piston rod of fifth cylinder 704 is connected with fixing base 706, and bolted connection has motor 707 on the fixing base 706, is connected with the extension rod on the output shaft of motor 707, is connected with bolt sleeve 708 on the extension rod, and bolt sleeve 708 is supporting with the bolt on the socket, and bolt sleeve 708 just corresponds the bolt hole of socket on the frock 3 to bolt tightening device 7. Two sets of bolt tightening machines 703 are installed in the bolt tightening device 7 corresponding to the same position of the tool 3, so that two bolts can be tightened at the same station.
The prepressing block 701 is moved downwards, the prepressing block 701 is abutted to the socket and fixed, the socket is prevented from moving, the fixing seat 706 is moved through the fifth air cylinder 704, the bolt sleeve 708 is sleeved on the bolt, the starting motor 707 rotates the bolt sleeve 708, and the bolt can be screwed down.
Referring to fig. 1 and 7, the discharging device 8 includes a discharging conveyor 801 fixed to the frame 1 and a second robot 802 mounted on the frame 1. The second manipulator 802 and the first manipulator 403 are arranged in the same manner, and the second manipulator 802 is used for grabbing sockets on the tool 3 and placing the sockets on the discharging conveyor belt 801, which is not described in detail herein. The ejection rod 803 used for ejecting the socket is connected to the frame 1 in a sliding mode, a through groove used for allowing the ejection rod 803 to pass through is formed in the tool 3, the ejection rod 803 slides along the vertical direction, the ejection rod 803 is located below the tool 3, a fourth driving piece used for driving the ejection rod 803 to slide is fixed to the frame 1 through a bolt, the fourth driving piece is a sixth air cylinder 804, and a piston rod of the sixth air cylinder 804 is connected with the ejection rod 803.
Referring to fig. 1 and 7, the sixth cylinder 804 drives the ejector rod 803 to move upwards, the ejector rod 803 penetrates through a through groove reserved in the tool 3 to eject a socket, the second manipulator 802 is used to clamp the socket and place the socket on the discharging conveyor belt 801, so that discharging of the socket is achieved, the ejector rod 803 avoids the situation that the socket is too tightly connected with the tool 3, and the second manipulator 802 cannot clamp the socket.
Referring to fig. 1 and 7, a material pushing plate 805 for pushing out damaged sockets is slidably connected to one side of the discharging conveyor belt 801, a fifth driving member for moving the material pushing plate 805 to slide out is mounted on the rack 1, the fifth driving member is a seventh air cylinder 806, a waste bin 807 is fixedly welded to the side edge of the discharging conveyor belt 801, the material pushing plate 805 and the waste bin 807 are arranged in an opposite mode, the material pushing plate 805 slides towards the waste bin 807, a control computer is mounted on the rack 1, when the socket damage is detected by the power-on detection device, a damage signal is sent to the control computer, and when a damaged socket moves onto the discharging conveyor belt 801, the control computer controls the seventh air cylinder 806 to push out the damaged socket into the waste bin 807. After the power-on detection device detects that the socket is damaged, when the damaged socket moves onto the discharging conveyor belt 801, the control computer controls the seventh air cylinder 806 to move the material pushing plate 805 to push the damaged socket out of the waste bin 807, so that automatic discharging of waste is realized.
Referring to fig. 1 and 8, the rivet feeding device 9 includes a vibration plate 901, a chute 902, a feed assembly, and a grip assembly; the clamping assembly comprises a clamping seat 903 connected to the rack 1 in a sliding mode, a sixth driving piece used for moving the clamping seat 903 horizontally is installed on the rack 1 and is an eighth air cylinder 904, a clamping hand 905 used for clamping rivets is connected to the clamping seat 903 in a sliding mode, a seventh driving piece used for moving the clamping hand 905 vertically is installed on the rack 1, and the seventh driving piece is a ninth air cylinder 906; the clamping hand 905 comprises a mounting plate 913 connected to the clamping seat 903 in a sliding manner, two second parallel claws 914 are mounted on the mounting plate 913, clamping jaws of the second parallel claws 914 are matched with rivets, and the two second parallel claws 914 are arranged corresponding to two rivet holes for placing the rivets on the tool 3; the vibration disc, the slide 902 and the material distributing component are provided with two groups. The vibratory tray is used to drive the rivets into the chute 902 in a neat array and the feed divider assembly is used to singulate the rivets in the chute 902.
Referring to fig. 8 and 9, the material distributing assembly includes a material distributing plate 907 fixed on the frame 1 by bolts, a placing groove 908 is formed in the material distributing plate 907, the placing groove 908 is communicated with a sliding groove at the end of the sliding rail 902, a sliding groove 909 is formed in the material distributing plate 907, a material distributing rod 910 is connected in the sliding groove 909 in a sliding manner, a material distributing groove 911 is formed in the material distributing rod 910, a material taking groove 912 is formed in the material distributing plate 907, the material taking groove 912 is communicated with the sliding groove 909, an eighth driving member for sliding the material distributing rod 910 is installed on the frame 1, the eighth driving member is a tenth air cylinder 915, a piston rod of the tenth air cylinder 915 is connected with the material distributing rod 910, a cover plate is fixed on the material distributing plate 907, and only one rivet can be placed in the material distributing groove 911.
The vibrating disc is used for driving rivets to enter the slide way 902 in a neat arrangement mode, the rivets slide to the end portion of the slide way 902 in the slide way 902, and the slide way 902 is arranged in a downward inclined mode towards one end far away from the vibrating disc 901; the rivet on the slide 902 enters the standing groove 908, moves the branch material pole 910, and the branch silo 911 and the standing groove 908 on the branch material pole 910 communicate, can only place a rivet in the branch silo 911, moves the branch material pole 910, and move the branch silo 911 to get in the silo 912 and get the silo 912 and communicate, consequently with single rivet removal get the silo 912 in, can carry out the centre gripping to single rivet through the parallel gas claw 914 of second to place on the frock 3.
The implementation principle of the socket fixedly connecting equipment in the embodiment of the application is as follows: on feed arrangement placed carousel 2 with the socket placed frock 3 of rivet in advance, and carry out the circular telegram in proper order and detect, the pressure is riveted, screw up behind the bolt, carousel 2 shifts out through discharging device 8, unqualified product is released from discharging device 8, rethread rivet feed arrangement 9 is placed the rivet on blank frock 3, cooperation through carousel 2 and each device, thereby realize assembling the earthing bracket to the socket, the linkage between each device has been realized, thereby the time and the manpower that need rotate between each step when the assembly have been reduced, workman's intensity of labour has been alleviateed.
The embodiment of the application discloses a socket fixedly connecting process, and with reference to fig. 1, the socket fixedly connecting process uses socket fixedly connecting equipment and also comprises the following steps;
s1: the rivet feeding device 9 places rivets on the corresponding tooling 3;
s2: rotating the turntable 2, moving the tool 3 with the rivets to a position corresponding to the socket feeding device 4, conveying the sockets onto the standby plate 402 by using the feeding conveyor belt, and clamping and placing the sockets on the standby plate 402 onto the tool 3 with the rivets by using the first manipulator 403;
s3: rotating the turntable 2, moving the tool 3 with the socket to a position corresponding to the power-on detection device, connecting the upper test component with the upper wiring end of the socket, inserting the lower test component into the jack of the socket, powering on the socket through the upper test component, and controlling the on-off state of a socket switch through the pressing component so as to test whether the socket can work normally or not;
s4: rotating the turntable 2, moving the detected tool 3 to a position corresponding to the rivet pressing device 6, moving the pressure bearing rod 602 to a position right below the rivet to be abutted against the rivet, correcting the position of the socket through the correction assembly, enabling the rivet pressing machine 601 to be right opposite to the rivet, and then pressing and riveting by using the rivet pressing machine 601;
s5: rotating the turntable 2, moving the tool 3 subjected to pressure riveting to a position corresponding to the bolt tightening device 7, moving the pre-pressing block 701 to fix the socket, and tightening the bolt by using the bolt tightening machine 703;
s6: the turntable 2 is rotated, the tooling 3 after the bolts are screwed is moved to a position corresponding to the discharging device 8, the second manipulator 802 is used for clamping the socket and moving the socket to the discharging conveyor belt 801, and the material pushing plate 805 on the discharging conveyor belt 801 pushes the damaged socket into the waste material box 807.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. Socket rigid coupling equipment, its characterized in that: the socket riveting device comprises a rack (1) and a rotary table (2) rotatably arranged on the rack (1), wherein a plurality of tools (3) for placing a socket are uniformly distributed on the rotary table (2), and the socket riveting device further comprises a socket feeding device (4), a riveting device (6), a bolt tightening device (7), a discharging device (8) and a rivet feeding device (9) which are sequentially arranged on the rack (1), wherein the socket feeding device (4), an electrifying detection device (5), the riveting device (6), the bolt tightening device (7), the discharging device (8) and the rivet feeding device (9) are sequentially uniformly distributed around the rotary table (2) and correspond to the tools (3) one by one; the socket feeding device (4) is used for placing a socket on the tool (3), the riveting device (6) is used for riveting a rivet on the socket, the bolt tightening device (7) is used for tightening a bolt on the grounding frame on the socket, the discharging device (8) is used for taking the socket off the tool (3), and the rivet feeding device (9) is used for placing the rivet on the tool (3).
2. The socket attaching apparatus as claimed in claim 1, wherein: the socket feeding device (4) comprises a feeding conveying belt (401), a material preparation plate (402) and a first mechanical arm (403), the feeding conveying belt is used for conveying sockets onto the material preparation plate (402), the first mechanical arm (403) is used for grabbing the sockets on the material preparation plate (402) onto the corresponding tooling (3), and a leveling piece used for keeping the sockets to be conveyed flatly is arranged on the socket feeding device (4).
3. The socket attaching apparatus as claimed in claim 2, wherein: put flat the piece including the cover establish one side of feeding conveyer belt (401) have be used for keeping the socket to level the cover (404) that increases who places, the outstanding switch of socket is placed on feeding conveyer belt (401) upper band face, and the socket face is placed on increasing cover (404), balance groove (405) have been seted up on preparing flitch (402), the diapire of balance groove (405) flushes with the upper portion area face of feeding conveyer belt (401), prepare flitch (402) and the upper surface that increases cover (404) flushes.
4. The socket attaching apparatus as claimed in claim 2, wherein: the socket switch testing device comprises a socket and is characterized by further comprising a power-on detection device (5), wherein the power-on detection device (5) comprises an upper testing component, a lower testing component and a pressing component for pressing the socket switch, the upper testing component comprises an upper base (501) and a first driving piece for driving the upper base (501) to move up and down, and an upper testing needle (503) is arranged on the upper base (501); the lower test assembly comprises a lower base (504) and a second driving piece for driving the lower base (504) to move up and down, a lower test needle (506) is arranged on the lower base (504), a detector (507) for detecting whether the lower test needle (506) is electrified is arranged on the rack (1), the press assembly comprises two press blocks (508) which are arranged on the lower base (504) in a sliding mode, and when the opening and closing state of a switch of the socket needs to be changed, the press blocks (508) which are different in use are abutted to the switch of the socket.
5. The socket attaching apparatus as claimed in claim 4, wherein: the riveting device (6) comprises a riveting press (601), a pressure-bearing rod (602) and a correcting assembly, wherein the pressure-bearing rod (602) is located at the bottom of the tool (3), a third driving piece used for moving the pressure-bearing rod (602) to the position right below a rivet is arranged on the rack (1), the correcting assembly comprises a connecting correcting base arranged on the rack (1) in a sliding mode, a reverse thrust block (604) used for being abutted to the end part of a socket is arranged on the correcting base, and a correcting block (605) used for being abutted to the two protruding sides of the bottom of the socket is arranged on the correcting base.
6. The socket attaching apparatus as claimed in claim 5, wherein: discharging device (8) are including setting up exit conveyor (801) on frame (1) and setting up second manipulator (802) on frame (1), second manipulator (802) are used for snatching the socket on frock (3) and place exit conveyor (801), it is provided with ejector beam (803) that are used for ejecting the socket to slide on frame (1), ejector beam (803) are located the below of frock (3), be provided with on frame (1) and be used for ordering about the gliding fourth driver of ejector beam (803).
7. The socket attaching apparatus as claimed in claim 6, wherein: one side of discharging conveyor belt (801) slides and is provided with scraping wings (805) that are used for damaging the socket and release, be provided with the fifth driving piece that is used for removing scraping wings (805) roll-off on frame (1), be provided with dump bin (807) on discharging conveyor belt (801), scraping wings (805) slide towards dump bin (807), be provided with the control computer on frame (1), detect the socket when the circular telegram detection device damages the back, send the damage signal for the control computer, when the socket that damages moves on discharging conveyor belt (801), the control computer controls the fifth driving piece and releases the socket that damages in dump bin (807).
8. The socket attaching apparatus as claimed in claim 7, wherein: the rivet feeding device (9) comprises a vibrating disc (901), a slide way (902), a material distribution assembly and a clamping assembly, wherein the clamping assembly comprises a clamping seat (903) arranged on a rack (1), a sixth driving piece used for horizontally moving the clamping seat (903) is arranged on the rack (1), a clamping hand (905) used for clamping a rivet is arranged on the clamping seat (903) in a sliding manner, and a seventh driving piece used for vertically moving the clamping hand (905) is arranged on the rack (1); the vibrating disc is used for driving the rivets to be orderly arranged into the slide way (902), and the material distributing assembly is used for separating the rivets in the slide way (902) individually.
9. The socket attaching apparatus as claimed in claim 8, wherein: the material distributing assembly comprises a material distributing plate (907) arranged on a rack (1), a placing groove (908) is formed in the material distributing plate (907), the placing groove (908) is communicated with a sliding groove in the end portion of a sliding way (902), a sliding groove (909) is formed in the material distributing plate (907), a material distributing rod (910) is arranged in the sliding groove (909) in a sliding mode, a material distributing groove (911) is formed in the material distributing rod (910), a material taking groove (912) is formed in the material distributing plate (907), the material taking groove (912) is communicated with the sliding groove (909), and an eighth driving piece used for sliding the material distributing rod (910) is arranged on the rack (1).
10. The socket fixedly connecting process is characterized in that: use of the socket securing device according to any one of claims 7 to 9, further comprising;
s1: the rivet feeding device (9) places rivets on the corresponding tool (3);
s2: the tool (3) with the rivets placed is moved to a position corresponding to the socket feeding device (4) by rotating the turntable (2), the socket is conveyed to the standby plate (402) by the feeding conveying belt, and the socket on the standby plate (402) is clamped and placed on the tool (3) with the rivets by the first manipulator (403);
s3: rotating the turntable (2), moving the tool (3) with the socket to a position corresponding to the power-on detection device, connecting the upper test component with the upper wiring end of the socket, inserting the lower test component into the jack of the socket, powering on the socket through the upper test component, and controlling the on-off state of a socket switch through the pressing component so as to test whether the socket can work normally or not;
s4: rotating the turntable (2), moving the detected tool (3) to a position corresponding to the riveting device (6), moving the pressure bearing rod (602) to a position right below the rivet to be abutted against the rivet, correcting the position of the socket through the correction assembly, enabling the riveting press (601) to be right opposite to the rivet, and then using the riveting press (601) to rivet;
s5: rotating the turntable (2), moving the tool (3) after pressure riveting to a position corresponding to the bolt tightening device (7) to tighten the bolt;
s6: the rotary table (2) is rotated, the tool (3) after the bolt is screwed down is moved to the position corresponding to the discharging device (8), the socket is clamped and moved onto the discharging conveyor belt (801) through the second mechanical arm (802), and the damaged socket is pushed into the waste bin (807) through the material pushing plate (805) on the discharging conveyor belt (801).
CN202211421325.8A 2022-11-14 2022-11-14 Socket fixing equipment and fixing process Pending CN115912012A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211421325.8A CN115912012A (en) 2022-11-14 2022-11-14 Socket fixing equipment and fixing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211421325.8A CN115912012A (en) 2022-11-14 2022-11-14 Socket fixing equipment and fixing process

Publications (1)

Publication Number Publication Date
CN115912012A true CN115912012A (en) 2023-04-04

Family

ID=86477120

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211421325.8A Pending CN115912012A (en) 2022-11-14 2022-11-14 Socket fixing equipment and fixing process

Country Status (1)

Country Link
CN (1) CN115912012A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116895994A (en) * 2023-07-31 2023-10-17 杭州鸿世电器股份有限公司 Full-automatic assembly line for metal panel socket and switch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116895994A (en) * 2023-07-31 2023-10-17 杭州鸿世电器股份有限公司 Full-automatic assembly line for metal panel socket and switch
CN116895994B (en) * 2023-07-31 2024-03-15 杭州鸿世电器股份有限公司 Full-automatic assembly line for metal panel socket and switch

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