CN115895002A - Wood-imitated TPE composite board and manufacturing method thereof - Google Patents
Wood-imitated TPE composite board and manufacturing method thereof Download PDFInfo
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- CN115895002A CN115895002A CN202211267643.3A CN202211267643A CN115895002A CN 115895002 A CN115895002 A CN 115895002A CN 202211267643 A CN202211267643 A CN 202211267643A CN 115895002 A CN115895002 A CN 115895002A
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- 239000002131 composite material Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000002023 wood Substances 0.000 claims abstract description 38
- 239000007787 solid Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000004743 Polypropylene Substances 0.000 claims abstract description 19
- -1 polypropylene Polymers 0.000 claims abstract description 19
- 229920001155 polypropylene Polymers 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 15
- 238000000576 coating method Methods 0.000 claims abstract description 15
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 14
- 239000003921 oil Substances 0.000 claims abstract description 10
- 229920000642 polymer Polymers 0.000 claims abstract description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 7
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 7
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 7
- 239000000919 ceramic Substances 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 7
- 239000010703 silicon Substances 0.000 claims abstract description 7
- 229920000428 triblock copolymer Polymers 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims description 19
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- 239000003973 paint Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000011361 granulated particle Substances 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 abstract description 7
- 235000006708 antioxidants Nutrition 0.000 abstract 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 35
- 230000000694 effects Effects 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides a manufacturing method of a solid wood imitated TPE composite board, which comprises the following steps: TPE basic unit, the upper surface and the lower surface of TPE basic unit are provided with the wood grain layer respectively, the TPE basic unit comprises three block copolymer, white oil, calcium carbonate, anti-oxidant, PE wax, the wood grain layer comprises polypropylene, two the anti-skidding wearing layer sets up respectively in two the surface on wood grain layer, the material of anti-skidding wearing layer 3 is KN17 polymer ceramic polymer coating, the surface of anti-skidding wearing layer is provided with heat-resistant layer, the material on heat-resistant layer is organic silicon resin. According to the solid wood-imitated TPE composite board and the manufacturing method thereof, the wood grain layer, the anti-skid wear-resistant layer and the heat-resistant layer are arranged on the surface of the TPE base layer, so that the practicability of the composite material can be realized, the surface of the composite board is favorably protected when the composite board is used in an outdoor high-temperature environment, and the damage condition of the surface of the material is reduced.
Description
Technical Field
The invention relates to the field of composite plates, in particular to a solid wood imitated TPE composite plate and a manufacturing method thereof.
Background
The composite board refers to a board formed by combining two or more materials, and in fact, the concept and manufacturing method of the composite board are different for boards made of different materials.
The patent application with the publication number of CN110734602A provided in the prior art has the advantages of simple process and low cost by using wood grain paper to replace wood-plastic blending, heat transfer printing and water transfer printing wood-imitation technologies, and the base material of the wood-imitation board is made of TPE (thermoplastic elastomer) materials to replace the traditional density board base and cement base, so that the wood-imitation board has the advantages of light weight, environmental protection, various processing modes and the like.
Therefore, it is necessary to provide a solid wood-like TPE composite board and a manufacturing method thereof to solve the above technical problems.
Disclosure of Invention
The invention provides a solid wood-like TPE composite board and a manufacturing method thereof, which solve the problem that the surface of the existing composite board is easy to damage when the existing composite board is used in an outdoor high-temperature environment.
In order to solve the technical problem, the invention provides a method for manufacturing a solid wood-like TPE composite board, which comprises the following steps:
the upper surface and the lower surface of the TPE base layer are respectively provided with a wood grain layer, the TPE base layer is composed of a triblock copolymer, white oil, calcium carbonate, an antioxidant and PE wax, and the wood grain layer is composed of polypropylene;
the anti-skidding wearing layer, the quantity of anti-skidding wearing layer is two, two the anti-skidding wearing layer sets up respectively in two the surface on wood grain layer, the material of anti-skidding wearing layer is KN17 high-molecular ceramic polymer coating, the surface of anti-skidding wearing layer is provided with the heat-resistant layer, the material of heat-resistant layer is organic silicon resin.
A manufacturing method of a solid wood-imitated TPE composite board comprises the following steps:
s1, firstly adding a triblock copolymer, calcium carbonate and PE wax in a TPE (thermoplastic elastomer) base layer into a stirrer, stirring at the rotating speed of 300 r/min until the temperature of the materials reaches about 45 ℃, then adding prepared white oil into the stirrer at the speed of 30 l/min, continuously stirring, adding an antioxidant into the mixture after the white oil is uniformly absorbed, continuously stirring, discharging the materials when the temperature of the materials is higher than 85 ℃, and controlling the processes of stirring, heating and mixing the raw materials in the stirrer within 4-6 minutes;
s2, after the raw materials of the PTE base layer in the S1 are mixed, adding the mixed raw materials into a double-screw mixing granulator for granulation, wherein the temperature of a feed inlet is 135 ℃, the temperature of a machine head is 170 ℃, the temperatures of other regions are 160-200 ℃, and the rotating speed of a screw is 80-500 rpm;
s3, after the mixed raw materials in the S2 are granulated, adding PE wax into the granulated particles, mixing again, drying at 80 ℃ for 4 hours, adding the particles into a double-screw extruder, adjusting the temperature of an extrusion host machine to 200-220 ℃, the temperature of a die head to 180-200 ℃, the thickness of the die head to 1.9mm, and adjusting the rotation speed of a screw, the rotation speed of a roller and the traction speed in a matching manner, wherein the extruded sheet is cooled, sized and cut into required sizes;
s4, after the board in the S3 is cut, heating and melting the wood grain layer made of polypropylene through a heater, after the polypropylene is heated and melted, coating the melted polypropylene on the board, and after the polypropylene is coated, respectively coating KN17 high-molecular ceramic polymer paint and organic silicon resin serving as raw materials of the anti-skid wear-resistant layer on the surface of the board coated with the polypropylene to obtain the anti-skid wear-resistant layer
Preferably, carry out the raw materials in S4 and need use when paining and paint extrusion device, paint extrusion device and include the processing platform, the both sides on processing platform surface all are provided with the removal subassembly, the back of processing platform is provided with elevating gear, elevating gear includes the connecting rod, the surface cover of connecting rod is equipped with the adapter sleeve, the fixed surface of adapter sleeve installs hydraulic pressure crane, the one end of hydraulic pressure crane is provided with places the subassembly, the one side of placing the subassembly is provided with paints the subassembly, the surface of painting the subassembly is provided with conveyor.
Preferably, the moving assembly comprises two moving grooves, moving blocks are connected to the insides of the two moving grooves in a sliding mode, and a moving plate is connected between the two moving blocks.
Preferably, the placing component comprises a placing rack, moving parts are arranged on two sides inside the placing rack, and positioning blocks are connected to two sides of the surface of the placing rack.
Preferably, the smearing component comprises a circular rod, a rotating sleeve is sleeved on the surface of the circular rod, and a smearing piece is connected to one side of the rotating sleeve.
Preferably, conveyor includes the bin, the surface of rack just is located one side fixed mounting that the bin is relative has the delivery pump, the input and the output of delivery pump all are connected with the conveyer pipe, one of them the one end of conveyer pipe with one side of bin is connected, another one side of conveyer pipe with one side of paining the piece is connected.
Preferably, one side of processing platform is provided with extrusion device, extrusion device includes the sliding tray, the inside sliding connection of sliding tray has the sliding block, one side of sliding block is connected with circular dead lever through the connecting block.
Preferably, the surface of the round fixing rod is sleeved with an adjusting piece, and one side of the adjusting piece is connected with an extrusion piece.
Preferably, a sliding assembly is arranged on the surface of the processing table, the sliding assembly comprises a sliding chute, a sliding block is connected inside the sliding chute in a sliding manner, and a sliding plate is connected to the surface of the sliding block through a circular block.
Compared with the prior art, the solid wood-imitated TPE composite board and the manufacturing method thereof provided by the invention have the following beneficial effects:
the invention provides a solid wood-imitated TPE composite board and a manufacturing method thereof, wherein a wood grain layer, an anti-skidding wear-resistant layer and a heat-resistant layer are arranged on the surface of a TPE base layer, so that the practicability of the composite material can be realized, meanwhile, the surface of the composite board is favorably protected when the composite board is used in an outdoor high-temperature environment, and the condition that the surface of the material is damaged is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a solid wood-like TPE composite board and a manufacturing method thereof according to a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a solid wood-like TPE composite board and a manufacturing method thereof according to a second embodiment of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic perspective view of the device shown in FIG. 2;
FIG. 5 is a schematic view of the overall structure of the apparatus shown in FIG. 2;
fig. 6 is an enlarged view of the portion B shown in fig. 5.
Reference numbers in the figures: 1. TPE base layer, 2, wood grain layer, 3, antiskid wear-resistant layer, 4, heat-resistant layer, 5, processing table,
6. a moving component 61, a moving groove 62, a moving block 63, a moving plate,
7. a lifting device 71, a connecting rod 72, a connecting sleeve 73, a hydraulic lifting frame,
8. a placing component 81, a storage box 82, a movable piece 83 and a positioning block,
9. an applying component 91, a round rod 92, a rotating sleeve 93 and an applying piece,
10. a conveying device, 101, a storage tank, 102, a conveying pump, 103 and a conveying pipe,
11. a squeezing device 111, a sliding groove 112, a sliding block 113, a round fixing rod 114, a regulating member 115, a squeezing member,
12. sliding assembly 121, runner, 122, slider, 123, sliding plate.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
First embodiment
Please refer to fig. 1, wherein fig. 1 is a schematic structural diagram of a solid wood-like TPE composite board and a manufacturing method thereof according to a first embodiment of the present invention. A manufacturing method of a solid wood-imitated TPE composite board comprises the following steps:
the wood-grain-free floor comprises a TPE base layer 1, wherein wood grain layers 2 are respectively arranged on the upper surface and the lower surface of the TPE base layer 1, the TPE base layer 1 is composed of a triblock copolymer, white oil, calcium carbonate, an antioxidant and PE wax, and the wood grain layers 2 are composed of polypropylene;
The working principle of the simulated solid wood TPE composite board and the manufacturing method thereof provided by the invention is as follows:
set up the wood grain layer 2 on the surface of TPE basic unit 1 and can make whole composite board play the effect of imitative wood, set up anti-skidding wearing layer 3 on the surface of wood grain layer 2 and be convenient for can prevent to appear sliding and wear-resisting operation when using, use heat-resistant layer 4 to be convenient for play the life-span that heat-resisting effect reinforcing panel used to whole panel on the surface of anti-skidding wearing layer 3.
Compared with the prior art, the solid wood-imitated TPE composite board and the manufacturing method thereof provided by the invention have the following beneficial effects:
the invention provides a solid wood-imitated TPE composite board and a manufacturing method thereof, wherein a wood grain layer 2, an anti-skid wear-resistant layer 3 and a heat-resistant layer 4 are arranged on the surface of a TPE base layer 1, so that the practicability of the composite material can be realized, and meanwhile, when the composite material is used in an outdoor high-temperature environment, the surface of the composite board is favorably protected, and the condition of surface damage of the material is reduced.
Second embodiment
Referring to fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, based on the solid-like TPE composite board and the manufacturing method thereof provided in the first embodiment of the present application, a second embodiment of the present application provides another solid-like TPE composite board and the manufacturing method thereof. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment alone.
Specifically, a difference between the simulated solid wood TPE composite board and the manufacturing method thereof provided by the second embodiment of the present application is that the manufacturing method of the simulated solid wood TPE composite board comprises the following steps:
s1, firstly adding a triblock copolymer, calcium carbonate and PE wax in a PTE base layer 1 into a stirrer, stirring at the rotating speed of 300 revolutions per minute until the material temperature reaches about 45 ℃, then adding prepared white oil into the stirrer at the speed of 30 liters per minute, continuously stirring, adding an antioxidant after the white oil is uniformly absorbed, continuously stirring, discharging when the material temperature is higher than 85 ℃, and controlling the processes of stirring, heating and mixing the raw materials in the stirrer to be finished within 4-6 minutes;
s2, after the raw materials of the PTE base layer 1 in the S1 are mixed, adding the mixed raw materials into a double-screw mixing granulator for granulation, wherein the temperature of a feed inlet is 135 ℃, the temperature of a machine head is 170 ℃, the temperature of other regions is 160-200 ℃, and the rotation speed of a screw is 80-500 rpm;
s3, after the mixed raw materials in the S2 are granulated, adding PE wax into the granulated particles, mixing again, drying at 80 ℃ for 4 hours, adding the particles into a double-screw extruder, adjusting the temperature of an extrusion host machine to 200-220 ℃, the temperature of a die head to 180-200 ℃, the thickness of the die head to 1.9mm, and adjusting the rotation speed of a screw, the rotation speed of a roller and the traction speed in a matching manner, and cooling, shaping and cutting the extruded sheet into required sizes;
s4, after the cutting of the plate in the S3 is finished, heating and melting the wood grain layer 2 made of polypropylene through a heating machine, after the polypropylene is heated and melted, coating the melted polypropylene on the plate, and after the polypropylene is coated, respectively coating the KN17 high-molecular ceramic polymer paint and the organic silicon resin which are used as raw materials of the anti-skid wear-resistant layer 3 on the surface of the plate coated with the polypropylene to obtain the anti-skid wear-resistant plate
Need use when paining of raw materials in S4 and paint extrusion device, it includes processing platform 5 to paint extrusion device, the both sides on processing platform 5 surface all are provided with removal subassembly 6, processing platform 5 is provided with elevating gear 7 at the back, elevating gear 7 includes connecting rod 71, the surface cover of connecting rod 71 is equipped with adapter sleeve 72, the fixed surface of adapter sleeve 72 installs hydraulic pressure crane 73, hydraulic pressure crane 73' S one end is provided with places subassembly 8, the one side of placing subassembly 8 is provided with paints subassembly 9, the surface of painting subassembly 9 is provided with conveyor 10.
Both ends of connecting rod 71 all are connected with the rectangular block, one side of two rectangular blocks is connected with the avris of processing platform 5, the use of connecting rod 71 and connecting sleeve 72 is convenient for drive hydraulic lift frame 73 and carries out the regulation of controlling the position, be provided with the screw bolt on the surface of connecting sleeve 72, set up a plurality ofly on the surface of connecting rod 71 and the screw hole of screw bolt looks adaptation, hydraulic lift frame 73 includes hydraulic lift pole, top at hydraulic lift pole is connected with L shape connecting rod, the one end of L shape connecting rod is connected with the central point on rack 81 surface, during the use, remove through promoting hydraulic lift frame 73, the connecting sleeve 72 that drives the bottom when hydraulic lift frame 73 removes on the surface of connecting rod 71, it can to use the screw bolt to pass the surface of connecting sleeve 72 and with connecting rod 71 threaded connection after hydraulic lift frame 73 adjusts to suitable position.
The moving assembly 6 comprises two moving grooves 61, moving blocks 62 are connected inside the two moving grooves 61 in a sliding mode, and a moving plate 63 is connected between the two moving blocks 62.
The two moving grooves 61 are symmetrically arranged on the surface of the machining table 5, the moving plates 63 can move left and right on the surface of the machining table 5 conveniently due to the use of the moving grooves 61 and the moving blocks 62, bolts are arranged on the surface of the moving blocks 62, a plurality of screw holes matched with the bolts are formed in the bottoms of the inner walls of the moving grooves 61, the moving blocks 62 are driven to move inside the moving grooves 61 by pushing the moving plates 63 when in use, and the bolts penetrate through the moving blocks 62 and are in threaded connection with the screw holes in the bottoms of the inner walls of the moving grooves 61 after the moving plates 63 move to proper positions.
The placing component 8 comprises a placing rack 81, moving pieces 82 are arranged on two sides inside the placing rack 81, and positioning blocks 83 are connected to two sides of the surface of the placing rack 81.
The rack 81 comprises two fixed plates and four spliced poles, has seted up rectangle intercommunication groove on the surface of one of them fixed plate, makes things convenient for dropping of panel, sets up the movable groove with movable part 82 looks adaptation in the inside of rack 81, uses movable part 82 to play the effect of support to the panel of rectangle intercommunication inslot portion, and the use of locating piece 83 is convenient for play the effect of location when placing panel.
The smearing component 9 comprises a circular rod 91, a rotating sleeve 92 is sleeved on the surface of the circular rod 91, and a smearing piece 93 is connected to one side of the rotating sleeve 92.
All be connected with the rectangle connecting block at circular rod 91's both ends, one side of rectangle connecting block is connected with one side of rack 81, rotate and connect through the axis of rotation between cover 92 and the piece 93 of paining, use circular rod 91 and rotate the cover 92 and be convenient for play when paining the piece 93 and use the axis of rotation and control the position and remove, use the axis of rotation between the cover 92 and the piece 93 of paining to be convenient for use or play angle modulation's effect when not using to the piece 93 of paining.
The conveying device 10 comprises a storage box 101, a conveying pump 102 is fixedly mounted on the surface of the placing frame 81 and located on the opposite side of the storage box 101, conveying pipes 103 are connected to the input end and the output end of the conveying pump 102, one end of each conveying pipe 103 is connected with one side of the storage box 101, and the other end of each conveying pipe 103 is connected with one side of the smearing piece 93.
The storage box 101 is fixedly mounted on the surface of the placing frame 81, and a liquid injection pipe is arranged on one side of the storage box 101.
One side of the processing table 5 is provided with an extruding device 11, the extruding device 11 comprises a sliding groove 111, a sliding block 112 is slidably connected inside the sliding groove 111, and one side of the sliding block 112 is connected with a circular fixing rod 113 through a connecting block.
The one side at processing platform 5 is seted up to sliding tray 111, use sliding tray 111 and sliding block 112 to be convenient for carry out the regulation of position to extruded article 115, extruded article 115 is also convenient for play extruded effect to panel simultaneously, circular dead lever 113 includes circular sliding sleeve, be connected with the movable rod in one side of circular sliding sleeve, extruded article 115 includes the slip adapter sleeve, the surface at the movable rod is established to the slip adapter sleeve cover, be connected with the hydraulic stem in the bottom of slip adapter sleeve, be connected with the extrusion piece in the bottom of hydraulic stem.
The surface of the round fixing rod 113 is sleeved with an adjusting piece 114, and one side of the adjusting piece 114 is connected with a pressing piece 115.
The surface of the processing table 5 is provided with a sliding assembly 12, the sliding assembly 12 comprises a sliding chute 121, a sliding block 122 is slidably connected inside the sliding chute 121, and a sliding plate 123 is connected to the surface of the sliding block 122 through a circular block.
The working principle of the simulated solid wood TPE composite board and the manufacturing method thereof provided by the invention is as follows:
when the device is used, after a plate is placed, the smearing piece 93 is rotated to drive the rotating sleeve 92 on the surface of the circular rod 91 to rotate to be parallel to the plate, after the smearing piece 93 rotates to be parallel to the plate, the conveying pump 102 is started to convey liquid in the storage tank 101 to the inside of the smearing piece 93 through the conveying pipe 103, and the liquid is evenly smeared on the surface of the plate through the smearing piece 93.
Compared with the related technology, the solid wood-like TPE composite board and the manufacturing method thereof provided by the invention have the following beneficial effects:
the invention provides a solid wood-imitated TPE composite board and a manufacturing method thereof.A lifting device 7 is arranged at one side of a processing table 5 and is matched with a placing component 8 and a smearing component 9, so that the raw materials of a wood grain layer 2, an anti-skid wear-resistant layer 3 and a heat-resistant layer 4 are smeared uniformly, and convenience is brought to an operator during operation.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A manufacturing method of a solid wood-imitated TPE composite board is characterized by comprising the following steps:
the upper surface and the lower surface of the TPE base layer are respectively provided with a wood grain layer, the TPE base layer is composed of a triblock copolymer, white oil, calcium carbonate, an antioxidant and PE wax, and the wood grain layer is composed of polypropylene;
anti-skidding wearing layer, anti-skidding wearing layer's quantity is two, two anti-skidding wearing layer sets up respectively in two the surface of wood grain layer, anti-skidding wearing layer 3's material is KN17 polymer ceramic polymer coating, anti-skidding wearing layer's surface is provided with the heat-resistant layer, the material of heat-resistant layer is organic silicon resin.
2. A manufacturing method of a solid wood-imitated TPE composite board is characterized by comprising the following steps:
s1, firstly adding the triblock copolymer, calcium carbonate and PE wax in the TPE base layer into a stirrer, stirring at the rotating speed of 300 revolutions per minute until the material temperature reaches about 45 ℃, then adding prepared white oil into the stirrer at the speed of 30 liters per minute, continuously stirring, adding an antioxidant into the stirrer after the white oil is uniformly absorbed, continuously stirring, discharging when the material temperature is higher than 85 ℃, and controlling the processes of stirring, heating and mixing the raw materials in the stirrer to be finished within 4-6 minutes;
s2, after the raw materials of the PTE base layer in the S1 are mixed, adding the mixed raw materials into a double-screw mixing granulator for granulation, wherein the temperature of a feed inlet is 135 ℃, the temperature of a machine head is 170 ℃, the temperatures of other regions are 160-200 ℃, and the rotating speed of a screw is 80-500 rpm;
s3, after the mixed raw materials in the S2 are granulated, adding PE wax into the granulated particles, mixing again, drying at 80 ℃ for 4 hours, adding the particles into a double-screw extruder, adjusting the temperature of an extrusion host machine to 200-220 ℃, the temperature of a die head to 180-200 ℃, the thickness of the die head to 1.9mm, and adjusting the rotation speed of a screw, the rotation speed of a roller and the traction speed in a matching manner, and cooling, shaping and cutting the extruded sheet into required sizes;
and S4, after the cutting of the board in the S3 is finished, heating and melting the wood grain layer made of polypropylene through a heater, after the polypropylene is heated and melted, coating the melted polypropylene on the board, and after the polypropylene is coated, respectively coating the KN17 high-molecular ceramic polymer paint and the organic silicon resin which are used as raw materials of the anti-skid wear-resistant layer on the surface of the board coated with the polypropylene.
3. The manufacturing method of the imitated solid wood TPE composite board as claimed in claim 1, wherein a coating extrusion device is required to be used when coating of the raw material is carried out in S4, the coating extrusion device comprises a processing table, moving components are arranged on two sides of the surface of the processing table, a lifting device is arranged behind the processing table, the lifting device comprises a connecting rod, a connecting sleeve is sleeved on the surface of the connecting rod, a hydraulic lifting frame is fixedly arranged on the surface of the connecting sleeve, a placing component is arranged at one end of the hydraulic lifting frame, a coating component is arranged on one side of the placing component, and a conveying device is arranged on the surface of the coating component.
4. The manufacturing method of the imitated solid wood TPE composite board as claimed in claim 3, wherein the moving component comprises two moving grooves, moving blocks are slidably connected inside the two moving grooves, and a moving plate is connected between the two moving blocks.
5. The manufacturing method of the imitated solid wood TPE composite board material is characterized in that the placing component comprises a placing rack, moving parts are arranged on two sides inside the placing rack, and positioning blocks are connected to two sides of the surface of the placing rack.
6. The method for manufacturing the imitated solid wood TPE composite board as claimed in claim 5, wherein the smearing component comprises a circular rod, a rotating sleeve is sleeved on the surface of the circular rod, and a smearing piece is connected to one side of the rotating sleeve.
7. The manufacturing method of the imitated solid wood TPE composite board as claimed in claim 6, wherein the conveying device comprises a storage box, a conveying pump is fixedly installed on the surface of the placing frame and on the opposite side of the storage box, the input end and the output end of the conveying pump are both connected with conveying pipes, one end of one of the conveying pipes is connected with one side of the storage box, and one side of the other conveying pipe is connected with one side of the smearing piece.
8. The manufacturing method of the imitated solid wood TPE composite board as claimed in claim 3, wherein one side of the processing table is provided with an extrusion device, the extrusion device comprises a sliding groove, a sliding block is slidably connected inside the sliding groove, and one side of the sliding block is connected with a circular fixing rod through a connecting block.
9. The manufacturing method of the imitated solid wood TPE composite board is characterized in that the surface of the round fixing rod is sleeved with an adjusting piece, and one side of the adjusting piece is connected with an extrusion piece.
10. The method for manufacturing the imitated solid wood TPE composite board as claimed in claim 3, wherein the surface of the processing table is provided with a sliding component, the sliding component comprises a sliding groove, a sliding block is slidably connected inside the sliding groove, and a sliding plate is connected to the surface of the sliding block through a circular block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211267643.3A CN115895002A (en) | 2022-10-17 | 2022-10-17 | Wood-imitated TPE composite board and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211267643.3A CN115895002A (en) | 2022-10-17 | 2022-10-17 | Wood-imitated TPE composite board and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115895002A true CN115895002A (en) | 2023-04-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211267643.3A Pending CN115895002A (en) | 2022-10-17 | 2022-10-17 | Wood-imitated TPE composite board and manufacturing method thereof |
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| Country | Link |
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| CN (1) | CN115895002A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180040347A (en) * | 2016-10-12 | 2018-04-20 | (주)엘지하우시스 | real wood interior material and manufacturing method thereof |
| CN110734602A (en) * | 2018-07-19 | 2020-01-31 | 林超 | Low-temperature-resistant plastic-absorbable wood-like TPE composite board and manufacturing method thereof |
| CN214390755U (en) * | 2021-01-04 | 2021-10-15 | 河北美创新材料科技有限公司 | Device is paintd to extruded sheet interfacial agent in composite sheet production |
-
2022
- 2022-10-17 CN CN202211267643.3A patent/CN115895002A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180040347A (en) * | 2016-10-12 | 2018-04-20 | (주)엘지하우시스 | real wood interior material and manufacturing method thereof |
| CN110734602A (en) * | 2018-07-19 | 2020-01-31 | 林超 | Low-temperature-resistant plastic-absorbable wood-like TPE composite board and manufacturing method thereof |
| CN214390755U (en) * | 2021-01-04 | 2021-10-15 | 河北美创新材料科技有限公司 | Device is paintd to extruded sheet interfacial agent in composite sheet production |
Non-Patent Citations (1)
| Title |
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| 原燃料化学工业部涂料技术培训班编: "《水泥窑纯低温余热发电技术大全》", vol. 1, 北京：中国建材工业出版社, pages: 201 * |
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