CN115891337A - Anti-inflammation cloth for building and preparation method thereof - Google Patents

Anti-inflammation cloth for building and preparation method thereof Download PDF

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CN115891337A
CN115891337A CN202211353584.1A CN202211353584A CN115891337A CN 115891337 A CN115891337 A CN 115891337A CN 202211353584 A CN202211353584 A CN 202211353584A CN 115891337 A CN115891337 A CN 115891337A
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parts
retardant
polyvinyl chloride
flame
cloth
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CN115891337B (en
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朱昊宁
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Shandong Green Style New Material Co ltd
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Abstract

The anti-inflammation cloth for buildings adopts composite nano oxide powder Mo 0.1 Sb a O x As a flame retardant, the flame retardant has excellent flame-retardant and smoke-suppression performance under a lower dosage, reduces the dosage of nano calcium carbonate and the weight of the anti-inflammation cloth in unit area, and reduces the cost; the prepared anti-inflammation cloth has peel strength (N/5 cm) of more than or equal to 110 and abrasion loss (mm) 3 )≤130。

Description

Anti-inflammation cloth for building and preparation method thereof
Technical Field
The invention belongs to the technical field of composite materials, and particularly relates to a fireproof smoke-suppressing modified anti-inflammation cloth for a building and a preparation method thereof.
Background
The anti-inflammation cloth for the building is a safety protection net material widely used in construction sites and engineering sites, is used for preventing objects from falling from the high altitude, plays a role in safety protection, has fireproof and flame retardant properties, and can prevent fire caused by electric welding, smoke and fire and short circuit of electric wires in the construction process.
The anti-inflammation fabric for building is made up by using high-strength polyester yarn to make warp-knitted net, impregnating it with PVC resin, high-temp. heating, high-pressure punching, cooling, making mesh fabric, and making it into various products with different sizes by means of edge-covering and fastening processes. The anti-inflammatory cloth for the building is generally pursued to have good flame retardant property, high strength, durability, light weight, attractive appearance and easy cleaning.
The national standard GB8624-2012 classifies the combustion performance of the building material into the following grades: a level: incombustible building material: a material that burns little. B1 level: flame-retardant building materials: the flame-retardant material has better flame-retardant effect. It is difficult to ignite in the air when meeting open fire or under the action of high temperature, is difficult to spread quickly, and stops burning immediately after the fire source is removed. B2 level: combustible building materials: the combustible material has a certain flame-retardant effect. When meeting open fire in the air or burning under the action of high temperature, the fire can spread easily, such as wood columns, wood roof trusses, wood beams, wood stairs and the like. B3, level: flammable building materials: has no flame retardant effect, is extremely easy to burn and has great fire hazard.
In order to prevent fire caused by electric welding, fire and fire, and short circuit of electric wires during construction, a proper amount of flame retardant is usually added into the PVC resin of the anti-inflammation cloth, and the currently used flame retardants mainly comprise antimony compounds, such as antimony trioxide, antimonate and the like. The flame retardant mechanism of antimony trioxide is that when the anti-inflammation cloth is burnt, antimony compounds and polyvinyl chloride generate antimony oxychloride and antimony trichloride, which can capture free radicals and isolate air, so that polyvinyl chloride is promoted to carbonize to play a flame retardant role, and the flame retardant role is usually carried out in a gas phase. However, although antimony compounds have excellent flame retardant effect, a large amount of harmful smoke is inevitably generated in the combustion process of polyvinyl chloride (PVC), which brings harm to human beings and ecological environment, so that an appropriate amount of smoke suppressant is added while antimonide is added to reduce the amount of smoke generated.
Molybdenum compounds are known to be flame retardant and smoke suppressant, and in the early stage of thermal decomposition of PVC, molybdenum compounds promote intermolecular crosslinking reaction to form carbides which cover the surface of the polymer to thereby exert flame retardant and smoke suppressant effects. The synergistic flame-retarding and smoke-inhibiting effect can be displayed by adding a proper amount of molybdenum compound and other flame retardants into the PVC resin.
However, the composite use of the antimony trioxide and the molybdenum compound has the disadvantages that the flame retardant effect is poorer and the smoke suppression effect is not ideal under the lower use amount compared with the same use amount of the antimony trioxide, and the cost is increased, the strength of the anti-inflammation cloth is reduced and the weight of the anti-inflammation cloth per unit area is increased under the higher use amount although the flame retardant effect and the smoke suppression effect are good.
The polymer material filled with the inorganic nano powder can improve the performances of the polymer material such as rigidity, hardness, wear resistance and the like, and the strength and toughness of the polymer material can be reduced while the performances are enhanced by the common polymer material filled with the inorganic powder filler. The nanometer inorganic powder has small grain size and large specific surface area, so that the nanometer inorganic powder has strong binding force with a matrix in the polymer composite material, thereby not only improving the rigidity and the hardness of the material, but also playing a toughening role. The nano particles are uniformly added into the resin, so that the aim of comprehensively improving and enhancing the resin performance (improving the strength and the elongation, improving the wear resistance, improving the surface roughness of the material and improving the ageing resistance) can be fulfilled.
Known as nano CaCO 3 The nano-composite with the PVC resin can obtain the mechanical properties or heat resistance with high hardness, high modulus, high scratch resistance and the likeThe nano inorganic powder is filled with polymer materials. However, the use of a large amount of nano-powder will further increase the production cost of the product.
Disclosure of Invention
Aiming at the defects of the prior art, the invention obtains the anti-inflammation cloth for the building, which has good flame-retardant and smoke-inhibiting performance, high strength and lower density while reducing the production cost through the selection of raw materials and the improvement of a preparation method.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an anti-inflammation cloth for building, includes dacron eyelet fabric, fire-retardant backing material, polyvinyl chloride glued membrane, scribble fire-retardant backing material on the dacron eyelet fabric, the laminating has the polyvinyl chloride glued membrane outside the fire-retardant backing material scribbling.
The flame-retardant base material comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 1-3 parts of lead stearate, 2-4 parts of dibasic lead phosphite, 10-20 parts of chlorinated paraffin, 5-8 parts of flame retardant and 8-15 parts of nano calcium carbonate.
The polyvinyl chloride adhesive film comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 1.5-3 parts of lead stearate, 2-4 parts of dibasic lead phosphite, 30-50 parts of triisopropylphenyl phosphate, 5-8 parts of flame retardant and 8-15 parts of nano calcium carbonate.
The flame retardant is composite nano oxide powder Mo 0.1 Sb a O x Wherein a =0.8-1.2, X ≧ 1.5.
Preferably, the flame-retardant primer comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 2-3 parts of lead stearate, 2-3 parts of dibasic lead phosphite, 15-20 parts of chlorinated paraffin, 6-8 parts of flame retardant and 10-15 parts of nano calcium carbonate.
Preferably, the polyvinyl chloride adhesive film comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 2-3 parts of lead stearate, 2-3 parts of dibasic lead phosphite, 40-50 parts of triisopropylphenyl phosphate, 6-8 parts of flame retardant and 10-15 parts of nano calcium carbonate.
More preferably, the flame retardant is composite nano oxide powder Mo 0.1 Sb a O x Wherein a =0.8-1.2, X ≧ 1.7.
The invention also comprises a preparation method of the anti-inflammation cloth for the building, which comprises the following steps:
a) Soaking and coating the flame-retardant base material on the terylene mesh cloth, wherein the dosage of the flame-retardant base material is controlled to be 20-30g/m 2 Then plasticizing at 175-200 ℃;
b) Adhering polyvinyl chloride adhesive films to the upper surface and the lower surface of the terylene mesh cloth coated with the flame-retardant primer coating, and laminating by a calendering laminating machine, wherein the temperature of a press roll is 135-160 ℃, and the pressure of the laminating roll is 1-4MPa;
c) Cooling at normal temperature, cutting according to specification, inspecting, and packaging to obtain the final product.
The preparation method of the polyvinyl chloride adhesive film comprises the following steps:
step 1: putting the raw materials of the polyvinyl chloride adhesive film into a high-speed stirrer according to the formula proportion, heating to 105-115 ℃, stirring at high speed for more than 10 minutes, and cooling to room temperature;
and 2, step: extruding and plasticizing the material obtained in the step 1 by a screw extruder at the extrusion temperature of 120-160 ℃, and then filtering to obtain pasty slurry;
and step 3: and (3) carrying out tape casting film formation on the filtered pasty slurry through a tape casting auxiliary machine, cooling, drawing and trimming, paving, and rolling for forming.
More preferably, the stirring temperature is 110 ℃ and the stirring time is 15 minutes.
The flame retardant is prepared by adopting Sb (CH) 3 COO) 3 、(NH 4 ) 6 Mo 7 O 24 As a starting material, mo according to the formula 0.1 Sb a O x Weighing, wherein a =0.8-1.2, X is more than or equal to 1.5; sb (CH) 3 COO) 3 、(NH 4 ) 6 Mo 7 O 24 Mixing, adding glycol to prepare a solution, wherein the concentration of metal ions in the solution is 0.60-1.00 mol/L; atomizing the solution, and introducing the atomized solution into a reaction chamber under the flow of carrier gas of 40-60L/min; by adopting a method of pulsating flow heating at the temperature of 500-700 ℃, in the reactionCarrying out heat treatment on the atomized solution in a chamber, wherein the pulse frequency is 60-130Hz; obtaining the composite nano oxide powder.
More preferably, the using amount of the flame-retardant primer is controlled to be 20-25g/m 2 Plasticizing at 175-190 deg.c, pressing at 140-160 deg.c and pressing at 2-4MPa.
As a further preference, the screw extruder is a double-screw extruder, and the extrusion temperature is 135-160 ℃.
As a further preference, the atomized solution is subjected to a heat treatment in the reaction chamber by means of pulsating flow heating at a temperature of 550-700 ℃ with a pulse frequency of 80-130Hz.
Preferably, the peel strength of the prepared anti-inflammatory cloth for the building is more than or equal to 110N/5cm, and the abrasion loss is less than or equal to 130mm 3
The beneficial effects of the invention are:
the anti-inflammation cloth for buildings adopts composite nano oxide powder Mo 0.1 Sb a O x As a flame retardant, the flame retardant has excellent flame-retardant and smoke-suppression performance under a lower dosage, reduces the dosage of nano calcium carbonate and the weight of the anti-inflammatory cloth in unit area, and reduces the cost; the prepared anti-inflammation cloth has peel strength (N/5 cm) of more than or equal to 110 and abrasion loss (mm) 3 )≤130。
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1
Preparation of flame retardant:
using Sb (CH) 3 COO) 3 、(NH 4 ) 6 Mo 7 O 24 As starting material, mo according to the formula 0.1 Sb 0.8 O 1.5 Weighing, wherein a =0.8-1.2, X is more than or equal to 1.5; sb (CH) 3 COO) 3 、(NH 4 ) 6 Mo 7 O 24 Mixing, adding glycol to prepare a solution, wherein the concentration of metal ions in the solution is 0.80mol/L; atomizing the solution into liquid drops with the particle size of 15 microns, and introducing the liquid drops into a reaction chamber under the flow of a carrier gas of 50L/min; the mist is heated in a reaction chamber by adopting a pulsating flow heating method at the temperature of 600 DEG CCarrying out heat treatment on the chemical solution, wherein the pulse frequency is 110Hz; obtaining the composite nano oxide powder.
Preparing a polyvinyl chloride adhesive film:
the raw materials comprise: 100 parts of polyvinyl chloride, 1.5 parts of lead stearate, 2 parts of dibasic lead phosphite, 30 parts of triisopropylphenyl phosphate, 5 parts of flame retardant and 15 parts of nano calcium carbonate;
step 1: putting the raw materials of the polyvinyl chloride adhesive film into a high-speed stirrer according to the formula proportion, heating to 110 ℃, stirring at a high speed for 15 minutes, and cooling to room temperature;
and 2, step: extruding and plasticizing the material obtained in the step 1 by a screw extruder at the extrusion temperature of 160 ℃, and then filtering to obtain pasty slurry;
and step 3: and (3) carrying out tape casting film formation on the filtered pasty slurry through a tape casting auxiliary machine, cooling, drawing and trimming, paving, and rolling for forming.
Preparing the anti-inflammation cloth for the building:
the flame-retardant bedding material comprises the following components: 100 parts of polyvinyl chloride, 2 parts of lead stearate, 2 parts of dibasic lead phosphite, 10 parts of chlorinated paraffin, 6 parts of flame retardant and 10 parts of nano calcium carbonate;
a) Soaking and coating the flame-retardant base material on the terylene mesh cloth, wherein the dosage of the flame-retardant base material is controlled at 20g/m 2 Then plasticizing at 175 ℃;
b) Adhering polyvinyl chloride adhesive films to the upper surface and the lower surface of the terylene mesh cloth coated with the flame-retardant primer coating, and laminating by a calendering laminating machine, wherein the temperature of a press roll is 135 ℃, and the adhering and rolling pressure is 2MPa;
c) Cooling at normal temperature, cutting according to specification, inspecting, and packaging to obtain the final product.
Example 2
The procedure is as in example 1.
Wherein the flame-retardant primer comprises the following components: 100 parts of polyvinyl chloride, 3 parts of lead stearate, 4 parts of dibasic lead phosphite, 18 parts of chlorinated paraffin, 6 parts of flame retardant and 12 parts of nano calcium carbonate.
The polyvinyl chloride glue film comprises the following components: 100 parts of polyvinyl chloride, 1.5 parts of lead stearate, 2 parts of dibasic lead phosphite, 50 parts of triisopropylphenyl phosphate, 8 parts of flame retardant and 8 parts of nano calcium carbonate.
The flame retardant is composite nano oxide powder Mo 0.1 Sb 1 O 1.8
Example 3
The procedure is as in example 1.
Wherein, the flame-retardant primer comprises the following components: 100 parts of polyvinyl chloride, 2.5 parts of lead stearate, 3 parts of dibasic lead phosphite, 15 parts of chlorinated paraffin, 7 parts of flame retardant and 10 parts of nano calcium carbonate.
The polyvinyl chloride glue film comprises the following components: 100 parts of polyvinyl chloride, 3 parts of lead stearate, 2.5 parts of dibasic lead phosphite, 40 parts of triisopropylphenyl phosphate, 8 parts of flame retardant and 15 parts of nano calcium carbonate.
The flame retardant is composite nano oxide powder Mo 0.1 Sb 1.2 O 2.1
Table 1 examples 1-3 performance testing
Figure BDA0003920000360000061
Wherein the abrasion loss is tested according to an EN660-2 detection method.
Comparative examples 1 to 7
The process steps and the composition are the same as in example 3, and only the amount of the flame retardant and/or the amount of the nano calcium carbonate in the polyvinyl chloride adhesive film are adjusted, and the specific amount is shown in table 2.
TABLE 2
Flame retardant Nano calcium carbonate
Comparative example 1 7Sb 2 O 3 +1MoO 3 15
Comparative example 2 6Sb 2 O 3 +2MoO 3 15
Comparative example 3 8Sb 2 O 3 +2MoO 3 15
Comparative example 4 10Sb 2 O 3 +2MoO 3 15
Comparative example 5 7Sb 2 O 3 +1MoO 3 18
Comparative example 6 7Sb 2 O 3 +1MoO 3 20
Comparative example 7 6Sb 2 O 3 +2MoO 3 20
TABLE 3 Performance testing of comparative examples 1-7
Figure BDA0003920000360000062
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Figure BDA0003920000360000071
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention. It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. The utility model provides an anti-inflammation cloth for building, includes dacron mesh cloth, fire-retardant backing material, polyvinyl chloride glued membrane, scribble fire-retardant backing material on the dacron mesh cloth, the laminating has polyvinyl chloride glued membrane, its characterized in that outside the coating of fire-retardant backing material:
the flame-retardant base material comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 1-3 parts of lead stearate, 2-4 parts of dibasic lead phosphite, 10-20 parts of chlorinated paraffin, 5-8 parts of flame retardant and 8-15 parts of nano calcium carbonate;
the polyvinyl chloride adhesive film comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 1.5-3 parts of lead stearate, 2-4 parts of dibasic lead phosphite, 30-50 parts of triisopropylphenyl phosphate, 5-8 parts of flame retardant and 8-15 parts of nano calcium carbonate;
the flame retardant is composite nano oxide powder Mo 0.1 Sb a O x Wherein a =0.8-1.2, X ≧ 1.5.
2. The building anti-inflammation cloth of claim 1, wherein:
the flame-retardant base material comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 2-3 parts of lead stearate, 2-3 parts of dibasic lead phosphite, 15-20 parts of chlorinated paraffin, 6-8 parts of flame retardant and 10-15 parts of nano calcium carbonate;
the polyvinyl chloride adhesive film comprises the following components in parts by weight: 100 parts of polyvinyl chloride, 2-3 parts of lead stearate, 2-3 parts of dibasic lead phosphite, 40-50 parts of triisopropylphenyl phosphate, 6-8 parts of a flame retardant and 10-15 parts of nano calcium carbonate;
the flame retardant is composite nano oxide powder Mo 0.1 Sb a O x Wherein a =0.8-1.2, X ≧ 1.7.
3. A method of preparing an anti-inflammatory fabric for construction as claimed in any one of claims 1-2, comprising the steps of:
a) Soaking and coating the flame-retardant base material on the terylene mesh cloth, wherein the dosage of the flame-retardant base material is controlled to be 20-30g/m 2 Then plasticizing at 175-200 ℃;
b) Adhering polyvinyl chloride adhesive films to the upper surface and the lower surface of the terylene mesh cloth coated with the flame-retardant primer coating, and laminating by a calendering laminating machine, wherein the temperature of a press roll is 135-160 ℃, and the pressure of the laminating roll is 1-4MPa;
c) Cooling at normal temperature, cutting according to specification, inspecting, and packaging to obtain the final product.
4. The preparation method of the anti-inflammation cloth for the building as claimed in claim 3, wherein the preparation method of the polyvinyl chloride glue film comprises the following steps:
step 1: putting the raw materials of the polyvinyl chloride adhesive film into a high-speed stirrer according to the formula proportion, heating to 105-115 ℃, stirring at high speed for more than 10 minutes, and cooling to room temperature;
step 2: extruding and plasticizing the material obtained in the step 1 by a screw extruder at the extrusion temperature of 120-160 ℃, and then filtering to obtain pasty slurry;
and step 3: and (3) carrying out tape casting film formation on the filtered pasty slurry through a tape casting auxiliary machine, cooling, drawing and trimming, paving, and rolling for forming.
5. The method for preparing the anti-inflammation cloth for the building as claimed in claim 4, wherein the stirring temperature is 110 ℃ and the stirring time is 15 minutes.
6. The method of claim 3, wherein the flame retardant is prepared by using Sb (CH) 3 COO) 3 、(NH 4 ) 6 Mo 7 O 24 As a starting material, mo according to the formula 0.1 Sb a O x Weighing, wherein a =0.8-1.2, X is more than or equal to 1.5; sb (CH) 3 COO) 3 、(NH4) 6 Mo 7 O 24 Mixing, adding glycol to prepare a solution, wherein the concentration of metal ions in the solution is 0.60-1.00 mol/L; atomizing the solution, and introducing the atomized solution into a reaction chamber under the flow of carrier gas of 40-60L/min; the atomized solution is subjected to heat treatment in a reaction chamber by adopting a pulsating flow heating method at the temperature of 500-700 ℃, and the pulse frequency is 60-130Hz; obtaining the composite nano oxide powder.
7. The method for preparing the anti-inflammation cloth for the building as claimed in claim 3, wherein the dosage of the flame-retardant primer is controlled to be 20-25g/m 2 Plasticizing at 175-190 deg.c, pressing at 140-160 deg.c and pressing at 2-4MPa.
8. The method for preparing the anti-inflammation cloth for the building as claimed in claim 4, wherein the screw extruder is a double screw extruder, and the extrusion temperature is 135-160 ℃.
9. The method for preparing the anti-inflammation cloth for the building as claimed in claim 6, wherein the atomized solution is heat-treated in the reaction chamber by adopting a pulsating flow heating method at a temperature of 550-700 ℃, and the pulse frequency is 80-130Hz.
10. The method for preparing the anti-inflammation cloth for the building as claimed in claim 3, wherein the peel strength of the anti-inflammation cloth for the building is more than or equal to 110N/5cm, abrasion loss less than or equal to 130mm 3
CN202211353584.1A 2022-11-01 2022-11-01 Anti-inflammatory cloth for building and preparation method thereof Active CN115891337B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1288021A (en) * 2000-10-27 2001-03-21 陈伟瑜 Fire-retardant and smoke-inhibiting type polyvinyl-chloride/calcium carbonate composite material and its prepn. method
CN104530587A (en) * 2014-11-17 2015-04-22 海南联塑科技实业有限公司 PVC composition specially used for high-rise buildings
CN109021456A (en) * 2018-08-22 2018-12-18 宝天高科(广东)有限公司 A kind of flame-retardant smoke inhibition environment-friendly PVC low ratio foamed plate and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1288021A (en) * 2000-10-27 2001-03-21 陈伟瑜 Fire-retardant and smoke-inhibiting type polyvinyl-chloride/calcium carbonate composite material and its prepn. method
CN104530587A (en) * 2014-11-17 2015-04-22 海南联塑科技实业有限公司 PVC composition specially used for high-rise buildings
CN109021456A (en) * 2018-08-22 2018-12-18 宝天高科(广东)有限公司 A kind of flame-retardant smoke inhibition environment-friendly PVC low ratio foamed plate and preparation method thereof

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