CN115889814A - Part forming method, terminal equipment and selective laser melting forming system - Google Patents
Part forming method, terminal equipment and selective laser melting forming system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及激光选区熔化成形技术领域,尤其涉及一种零件成形方法、终端设备及激光选区熔化成形系统。The invention relates to the technical field of laser selective melting and forming, in particular to a part forming method, terminal equipment and a laser selective melting and forming system.
背景技术Background technique
激光选区熔化成形基于快速成形的基本思想,采用逐层熔覆的增材制造方式,将零件的三维模型按一定的厚度切片分层,随后在数控系统的控制下,用激光通过振镜控制熔化的金属粉末,直接成形为具有特定几何形状的零件。激光选区熔化成形过程中金属粉末完全熔化,产生冶金结合,成形的零件具有致密性好,组织性能高等特点,且能够成形高精度复杂的异型金属零件。Based on the basic idea of rapid prototyping, laser selective melting forming adopts the layer-by-layer cladding additive manufacturing method to slice and layer the three-dimensional model of the part according to a certain thickness, and then under the control of the numerical control system, the laser is used to control the melting through the galvanometer Metal powders are directly formed into parts with specific geometries. During the laser selective melting forming process, the metal powder is completely melted, resulting in metallurgical bonding. The formed parts have the characteristics of good compactness and high structure performance, and can form high-precision and complex special-shaped metal parts.
随着激光选区熔化成形技术日渐成熟,其应用领域越来越广泛,越来越多采用传统工艺无法实现的零件被激光选区熔化成形技术制造出来。而对于具有空腔且倾斜角度小于45°的倾斜结构的零件,空腔用于容纳气体或液体。现有技术中,在采用激光选区熔化成形方式进行制造的过程中,一般采用为倾斜结构添加一体式的支撑块,成形后再将所添加的支撑块去除的方式。一般采用的方法是将倾斜结构进行拆分,为拆分后的倾斜结构添加支撑块,分别对拆分后的倾斜结构进行成形后,将每个拆分后的倾斜结构的支撑块去除,然后再将拆分后的倾斜结构焊接在一起。With the maturity of laser selective melting forming technology, its application fields are becoming more and more extensive, and more and more parts that cannot be realized by traditional technology are manufactured by laser selective melting forming technology. And for parts with a cavity and an inclined structure with an angle of inclination less than 45°, the cavity is used to accommodate gas or liquid. In the prior art, in the process of manufacturing by selective laser melting and forming, it is generally adopted to add an integrated support block for the inclined structure, and then remove the added support block after forming. The general method is to split the inclined structure, add support blocks for the split inclined structure, respectively shape the split inclined structures, remove the support blocks of each split inclined structure, and then The disassembled inclined structures are then welded together.
采用上述方法加工具有空腔且倾斜角度小于45°的倾斜结构的零件时,不仅焊接后形成的零件易产生变形,且尺寸大小不同,变形量不同,难以量化。而且,焊接后质量难以保证,极易产生气孔、未熔合等冶金缺陷,严重时会导致零件报废,同时,使得工序复杂,导致零件的成形周期延长。When the above method is used to process parts with a cavity and an inclined structure whose inclination angle is less than 45°, not only the parts formed after welding are prone to deformation, but also the size and deformation amount are different, which is difficult to quantify. Moreover, the quality after welding is difficult to guarantee, and metallurgical defects such as pores and lack of fusion are easily produced, which will lead to scrapping of parts in severe cases. At the same time, the process is complicated and the forming cycle of parts is prolonged.
发明内容Contents of the invention
本发明的目的在于提供一种零件成形方法、终端设备及激光选区熔化成形系统,用于简化零件的成形工序,缩短零件的成形周期。The object of the present invention is to provide a part forming method, terminal equipment and laser selective melting forming system, which are used to simplify the forming process of the part and shorten the forming cycle of the part.
为了实现上述目的,第一方面,本发明提供一种零件成形方法,应用于激光选区熔化成形系统,激光选区熔化成形系统包括成形设备。零件成形方法包括:In order to achieve the above object, in a first aspect, the present invention provides a part forming method, which is applied to a laser selective melting forming system, and the laser selective melting forming system includes forming equipment. Part forming methods include:
获取零件的初始结构信息;Obtain the initial structure information of the part;
根据初始结构信息确定零件的成形方向;Determine the forming direction of the part according to the initial structure information;
结合成形方向及初始结构信息确定零件的具有空腔的倾斜结构,倾斜结构与成形方向之间具有夹角α,45°<α<90°;Combining the forming direction and the initial structure information to determine the inclined structure with a cavity of the part, the angle between the inclined structure and the forming direction is α, 45°<α<90°;
在初始结构信息中构建用于支撑倾斜结构的支撑结构,获得零件的加工结构信息;支撑结构包括多个与成形方向平行的支撑板,支撑板的顶端支撑于倾斜结构,相邻支撑板之间具有间隙;The support structure used to support the inclined structure is constructed in the initial structure information to obtain the processing structure information of the part; the support structure includes a plurality of support plates parallel to the forming direction, the top of the support plate is supported on the inclined structure, and the adjacent support plates have a gap;
根据加工结构信息,控制成形设备进行零件的加工成形;According to the processing structure information, control the forming equipment to process and form the parts;
后续处理,获得零件。Subsequent processing to obtain parts.
采用上述技术方案时,本发明提供的零件成形方法应用于具有成形设备的激光选区熔化成形系统。具体实施时,在零件的加工成形过程中,首先获取零件的初始结构信息,然后根据初始结构信息确定零件的成形方向,之后结合成形方向及初始结构信息确定零件的具有空腔的倾斜结构,倾斜结构与成形方向之间具有夹角α,45°<α<90°。再然后,在初始结构信息中构建用于支撑倾斜结构的支撑结构,从而获得零件的加工结构信息。并且,支撑结构包括多个与成形方向平行的支撑板。之后,根据零件的加工结构信息,控制成形设备进行零件的加工成形。最后经过处理后,获得零件。在本发明提供的零件成形方法中,在初始结构信息中构建用于支撑倾斜结构的支撑结构,且支撑结构包括多个与成形方向平行的支撑板,支撑板的顶端支撑于倾斜结构,相邻支撑板之间具有间隙,由此表明,空腔仍然能够容纳气体或液体。因此,在零件成形后,不仅无需去除支撑结构,而且,与现有技术相比,本发明提供的零件成形方法无需将倾斜结构进行拆分,使用成形设备直接成形,省略了焊接工序,进一步地,能够简化零件的成形工序,缩短零件的成形周期,提升零件的强度。When the above technical solution is adopted, the part forming method provided by the present invention is applied to a laser selective melting forming system with forming equipment. In specific implementation, in the process of forming parts, the initial structure information of the parts is obtained first, and then the forming direction of the parts is determined according to the initial structure information, and then the inclined structure with a cavity of the part is determined in combination with the forming direction and the initial structure information, and the inclined structure of the part is determined. There is an included angle α between the structure and the forming direction, 45°<α<90°. Then, the support structure used to support the inclined structure is constructed in the initial structure information, so as to obtain the processing structure information of the part. Also, the support structure includes a plurality of support plates parallel to the forming direction. After that, according to the machining structure information of the parts, the forming equipment is controlled to process and shape the parts. After final processing, parts are obtained. In the part forming method provided by the present invention, the support structure used to support the inclined structure is constructed in the initial structure information, and the support structure includes a plurality of support plates parallel to the forming direction, the top ends of the support plates are supported on the inclined structure, adjacent There is a gap between the support plates, which indicates that the cavity is still capable of holding gas or liquid. Therefore, after the part is formed, not only does it not need to remove the supporting structure, but also, compared with the prior art, the part forming method provided by the present invention does not need to disassemble the inclined structure, and the forming equipment is used for direct forming, omitting the welding process, and further , can simplify the forming process of parts, shorten the forming cycle of parts, and improve the strength of parts.
另外,本发明提供的支撑结构相对于现有技术中的支撑块,能够节省金属粉末的使用量,降低零件成形的成本。In addition, compared with the support block in the prior art, the support structure provided by the present invention can save the amount of metal powder used and reduce the cost of forming parts.
第二方面,本发明还提供一种终端设备,应用于具有成形设备的激光选区熔化成形系统,包括处理模块和通信模块。处理模块设置有存储上述零件成形方法的存储介质,通信模块与处理模块连接,用于与成形设备通信连接。In the second aspect, the present invention also provides a terminal device applied to a laser selective melting forming system with a forming device, including a processing module and a communication module. The processing module is provided with a storage medium storing the above part forming method, and the communication module is connected with the processing module for communicating with the forming equipment.
第二方面提供的终端设备的有益效果与第一方面所描述的零件成形方法的有益效果相同,此处不做赘述。The beneficial effect of the terminal device provided by the second aspect is the same as that of the part forming method described in the first aspect, and will not be repeated here.
第三方面,本发明还提供一种激光选区熔化成形系统,包括成形设备以及第二方面所描述的终端设备,成形设备与终端设备通信连接,终端设备控制成形设备加工成形零件。In the third aspect, the present invention also provides a selective laser melting forming system, including forming equipment and the terminal equipment described in the second aspect, the forming equipment and the terminal equipment are connected by communication, and the terminal equipment controls the forming equipment to process the formed parts.
第三方面提供的激光选区熔化成形系统的有益效果与第二方面所描述的终端设备的有益效果相同,此处不做赘述。The beneficial effect of the laser selective melting forming system provided by the third aspect is the same as that of the terminal equipment described in the second aspect, and will not be repeated here.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明实施例提供的零件的结构示意图;Fig. 1 is the structural representation of the part that the embodiment of the present invention provides;
图2为成形后具有支撑结构的零件的结构示意图;Fig. 2 is the structural representation of the part with supporting structure after forming;
图3为本发明实施例提供的零件成形方法的流程示意图;3 is a schematic flow chart of a part forming method provided by an embodiment of the present invention;
图4为本发明实施例提供的激光选区熔化成形系统的控制框图。Fig. 4 is a control block diagram of the laser selective melting forming system provided by the embodiment of the present invention.
附图标记:Reference signs:
110—处理模块,120—通信模块,200—成形设备,210—基板,110—processing module, 120—communication module, 200—forming equipment, 210—substrate,
300—热处理设备,410—倾斜结构,421—支撑板,4211—镂空孔,300—heat treatment equipment, 410—inclined structure, 421—support plate, 4211—hollow hole,
430—清粉通道。430—powder cleaning channel.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。“若干”的含义是一个或一个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined. "Several" means one or more than one, unless otherwise clearly and specifically defined.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right" etc. are based on those shown in the accompanying drawings. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it may be mechanical connection or electrical connection; it may be direct connection or indirect connection through an intermediary, and it may be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
激光选区熔化成形(简称SLM)基于快速成形的基本思想,采用逐层熔覆的增材制造方式,将零件的三维模型按一定的厚度切片分层,随后在数控系统的控制下,用激光通过振镜控制熔化的金属粉末,直接成形为具有特定几何形状的零件。激光选区熔化成形过程中金属粉末完全熔化,产生冶金结合,成形的零件具有致密性好,组织性能高等特点,且能够成形高精度复杂异型金属零件。Laser selective melting forming (SLM for short) is based on the basic idea of rapid prototyping, adopts the additive manufacturing method of layer-by-layer cladding, slices and layers the three-dimensional model of the part according to a certain thickness, and then under the control of the numerical control system, passes through it with laser The galvanometer controls the molten metal powder, which is directly shaped into a part with a specific geometry. During the laser selective melting forming process, the metal powder is completely melted to produce metallurgical bonding. The formed parts have the characteristics of good compactness and high structure performance, and can form high-precision complex special-shaped metal parts.
随着激光选区熔化成形技术日渐成熟,其应用领域越来越广泛,越来越多采用传统工艺无法实现的零件被激光选区熔化成形技术制造出来。而对于具有空腔且倾斜角度小于45°的倾斜结构的零件,空腔用于容纳气体或液体。现有技术中,在采用激光选区熔化成形方式进行制造的过程中,一般采用为倾斜结构添加一体式的支撑块,成形后再将所添加的支撑块去除的方式。一般采用的方法是将倾斜结构进行拆分,为拆分后的倾斜结构添加支撑块,分别对拆分后的倾斜结构进行成形后,将每个拆分后的倾斜结构的支撑块去除,然后再将拆分后的倾斜结构焊接在一起。With the maturity of laser selective melting forming technology, its application fields are becoming more and more extensive, and more and more parts that cannot be realized by traditional technology are manufactured by laser selective melting forming technology. And for parts with a cavity and an inclined structure with an angle of inclination less than 45°, the cavity is used to accommodate gas or liquid. In the prior art, in the process of manufacturing by selective laser melting and forming, it is generally adopted to add an integrated support block for the inclined structure, and then remove the added support block after forming. The general method is to split the inclined structure, add support blocks for the split inclined structure, respectively shape the split inclined structures, remove the support blocks of each split inclined structure, and then The disassembled inclined structures are then welded together.
采用上述方法加工具有空腔且倾斜角度小于45°的倾斜结构的零件时,不仅焊接后形成的零件易产生变形,且尺寸大小不同,变形量不同,难以量化。而且,焊接后质量难以保证,极易产生气孔、未熔合等冶金缺陷,严重时会导致零件报废,同时,使得工序复杂,导致零件的成形周期延长。When the above method is used to process parts with a cavity and an inclined structure whose inclination angle is less than 45°, not only the parts formed after welding are prone to deformation, but also the size and deformation amount are different, which is difficult to quantify. Moreover, the quality after welding is difficult to guarantee, and metallurgical defects such as pores and lack of fusion are easily produced, which will lead to scrapping of parts in severe cases. At the same time, the process is complicated and the forming cycle of parts is prolonged.
为了解决上述现有技术中存在的技术问题,第一方面,本发明实施例提供一种零件成形方法,应用于激光选区熔化成形系统,激光选区熔化成形系统包括成形设备200。需注意的是,为了便于理解,以使用激光选区熔化成形系统成形如图1所示的零件为例,对本发明实施例提供的零件成形方法进行详细的说明。需要说明的是,图1所示的零件具有空腔,空腔的外壁为锥形凸台状结构,且空腔的外壁与成形方向之间的夹角范围为45°<α<90°,即空腔的外壁或外壁的切线延伸方向与水平面之间的夹角范围为0°<α<45°。空腔可以用来容纳气体或液体。In order to solve the above-mentioned technical problems in the prior art, in the first aspect, the embodiment of the present invention provides a part forming method, which is applied to a laser selective melting forming system, and the laser selective melting forming system includes a forming
如图3所示,零件成形方法包括:As shown in Figure 3, the part forming method includes:
步骤S100:获取零件的初始结构信息。Step S100: Obtain the initial structure information of the part.
作为一种可能的实现方式,参见图1,零件的初始结构信息为零件三维模型。根据零件的实际尺寸信息,在三维软件中构建零件的三维模型。零件的三维模型,能够较为直观的观察零件的结构,同时便于后续的加工成形。实际应用中,三维软件可以为UG、ProE等能够构建零件三维模型的软件,当然,三维软件的选用根据实际情况进行选择,此处只是举例说明,不作具体限定。As a possible implementation, referring to FIG. 1 , the initial structure information of the part is a three-dimensional model of the part. According to the actual size information of the part, the 3D model of the part is constructed in the 3D software. The three-dimensional model of the part can observe the structure of the part more intuitively, and at the same time facilitate the subsequent processing and forming. In practical applications, the 3D software can be UG, ProE and other software capable of constructing 3D models of parts. Of course, the selection of 3D software should be selected according to the actual situation. Here, it is just an example and no specific limitation is made.
步骤S200:根据初始结构信息确定零件的成形方向。Step S200: Determine the forming direction of the part according to the initial structure information.
根据零件的自身结构特点,按照零件的初始结构信息,确定零件的成形方向。具体实施时,零件的成形方向即成形过程中沉积时的增高方向。在本发明提供的实施例中,可以以基板210作为成形平台,选用激光作为能量源,按照零件的成形方向,使用成形设备200在基板210的表面上进行逐层扫描,且基板210的上表面水平设置。扫描过的金属粉末经过熔化、凝固从而达到冶金结合的效果,最终获得符合零件三维模型的零件。零件的成形方向的选择以稳定、支撑少、成形时间短为基本原则。在本发明提供的实施例中,实际情况下,成形时,基板210的上表面水平设置,成形方向垂直于基板210的上表面,即成形方向沿着竖直方向,参见图2所示。According to the structural characteristics of the part itself, the forming direction of the part is determined according to the initial structural information of the part. During specific implementation, the forming direction of the part is the direction of increasing height during deposition during the forming process. In the embodiment provided by the present invention, the
步骤S300:结合成形方向及初始结构信息确定零件的具有空腔的倾斜结构410,倾斜结构410与成形方向之间具有夹角α,45°<α<90°。Step S300: Combining the forming direction and the initial structure information, determine the
如图1和图2所示,在零件的成形方向确定后,沿着成形方向判断具有空腔的倾斜结构410。在本发明实施例提供的零件中,如图2所示,倾斜结构410为锥形凸台状结构的侧壁,倾斜结构410具有空腔。As shown in FIG. 1 and FIG. 2 , after the forming direction of the part is determined, the
步骤S400:在初始结构信息中构建用于支撑倾斜结构410的支撑结构,获得零件的加工结构信息。支撑结构包括多个与成形方向平行的支撑板421,支撑板421的顶端支撑于倾斜结构,相邻支撑板421之间具有间隙。Step S400: Construct a supporting structure for supporting the
由此表明,空腔仍然能够容纳气体或液体。因此,在零件成形后,不仅无需去除支撑结构,而且,与现有技术相比,本发明实施例提供的零件成形方法无需将倾斜结构410进行拆分,使用成形设备200直接成形,省略了焊接工序,进一步地,能够简化零件的成形工序,缩短零件的成形周期,提升零件的强度。另外,本发明提供的支撑结构相对于现有技术中支撑块,能够节省金属粉末的使用量,降低零件成形的成本。This shows that the cavity is still capable of holding gas or liquid. Therefore, after the part is formed, not only does it not need to remove the support structure, but also, compared with the prior art, the part forming method provided by the embodiment of the present invention does not need to disassemble the
支撑结构为格栅状支撑结构,支撑结构包括多个与成形方向平行的支撑板421,成形后,支撑板421的下端由基板210支撑,支撑板421的上端支撑于零件的倾斜结构410的内壁。支撑板421的结构和尺寸可以相同也可以不相同,以支撑板421与倾斜结构410之间的相对位置而定。示例性的,参见图2所示,应理解的是,处于远离零件轴线的支撑板421的高度小于处于靠近零件轴线的支撑板421的高度。支撑板421用于增强零件成形过程中的稳定性,降低零件在成形过程中的形变量。多个支撑板421可以沿与成形方向相垂直的方向依次间隔排布,当然,多个支撑板421也可以沿零件的周向依次间隔排布,此处不作具体限定。The support structure is a grid-like support structure, and the support structure includes a plurality of
步骤S500:根据加工结构信息,控制成形设备200进行零件的加工成形。具体实施时,即根据加工结构信息,对零件的加工结构信息进行切片、分层,然后导入终端设备,由终端设备控制成形设备200进行零件的加工成形,获得具有支撑结构的零件。Step S500: According to the processing structure information, control the forming
需要说明的是,零件的加工结构信息包括上述的初始结构信息和支撑结构信息,即在使用成形设备200进行零件的成形过程中,构建的支撑结构随着零件的初始结构一起成形。除此之外,零件的加工结构信息还包括沿零件的成形方向对零件进行切片分层处理的信息,以便在成形时按照成形方向逐层熔覆成形零件。It should be noted that the processing structure information of the part includes the above-mentioned initial structure information and support structure information, that is, during the forming process of the part using the forming
步骤S600:后续处理,获得零件。Step S600: Subsequent processing, obtaining parts.
作为一种可能的实现方式,在步骤S600中,后续处理包括:As a possible implementation, in step S600, the subsequent processing includes:
步骤S600-1:去除残留粉末。Step S600-1: Removing residual powder.
具体实施时,待零件成形结束并冷却一定时间后,取出基板210及成形后的零件。然后,可以采用压缩空气及振动平台清理基板210及成形后零件上的残留粉末。使用压缩空气清理基板210及成形后零件表面的粉末,采用振动平台对基板210及成形后零件内部残留的粉末进行清理。During specific implementation, after the part is formed and cooled for a certain period of time, the
步骤S600-2:对根据加工结构信息,控制成形设备200进行加工成形的零件进行热处理。Step S600-2: performing heat treatment on the part processed and formed by controlling the forming
采用上述技术方案的情况下,可以优化零件的内部结构组织,改善零件的力学性能。In the case of adopting the above technical solution, the internal structure of the part can be optimized, and the mechanical properties of the part can be improved.
后续处理还包括:Subsequent processing also includes:
步骤S600-3:将基板210与零件进行分离。Step S600-3: separating the
步骤S600-4:对零件外表面进行整体打磨、抛光、喷砂。Step S600-4: Perform overall grinding, polishing, and sandblasting on the outer surface of the part.
作为一种可选方式,在本发明提供的实施例中,可以采用线切割方式将基板210与零件进行分离,之后根据需要对零件外表面进行整体打磨、抛光、喷砂,获得最终的零件。As an alternative, in the embodiment provided by the present invention, the
由上可知,本发明实施例提供的零件成形方法应用于具有成形设备200的激光选区熔化成形系统。具体实施时,在零件的加工成形过程中,首先获取零件的初始结构信息,然后根据初始结构信息确定零件的成形方向,之后结合成形方向及初始结构信息确定零件的具有空腔的倾斜结构410,倾斜结构410与成形方向之间具有夹角α,45°<α<90°。再然后,在初始结构信息中构建用于支撑倾斜结构410的支撑结构,从而获得零件的加工结构信息。并且,支撑结构包括多个与成形方向平行的支撑板421,支撑板421的顶端支撑于倾斜结构,相邻支撑板421之间具有间隙。之后,根据零件的加工结构信息,控制成形设备200进行零件的加工成形。最后经过处理后,获得零件。在本发明提供的零件成形方法中,在初始结构信息中构建用于支撑倾斜结构410的支撑结构,且支撑结构包括与成形方向平行的支撑板421,支撑板421的顶端支撑于倾斜结构,相邻支撑板421之间具有间隙,由此表明,空腔仍然能够容纳气体或液体。因此,在零件成形后,不仅无需去除支撑结构,而且,与现有技术相比,本发明提供的零件成形方法无需将倾斜结构410进行拆分,使用成形设备200直接成形,省略了焊接工序,进一步地,能够简化零件的成形工序,缩短零件的成形周期,提升零件的强度。It can be seen from the above that the part forming method provided by the embodiment of the present invention is applied to the laser selective melting forming system with the forming
需要说明的是,本发明实施例提供的成形方法,所能应用的零件的倾斜结构410与成形方向之间的夹角α的大小不受限制,45°<α<90°,示例性地,α可以为50°、60°、75°、80°等。It should be noted that, in the forming method provided by the embodiment of the present invention, the angle α between the
在一种可能的实现方式中,支撑板421上开设有镂空孔4211。如此,一方面能够减轻零件的重量,节约金属粉末的使用量,降低加工成本。另一方面,当倾斜结构410的空腔用于容纳液体或气体时,能够扩大空腔的容纳量,提升所容纳的液体或气体的流动性。实际情况下,当本发明实施例提供的如图1所示的零件具有底端,使得腔体仅具有一个开口时,如图1和图2所示,具体实施时,开口可以用于向腔体内注入和排放气体或液体,在采用本发明实施例提供的零件成形方法成形零件时,可以在成形过程中成形与开口相连通的清粉通道430,以便于后续清理腔体内的粉末。In a possible implementation manner, a
在一些实施例中,镂空孔4211为椭圆孔,所述椭圆孔的长径与所述椭圆孔的短径的比大于2:1。此种情况下,当支撑板421的结构和尺寸一定时,能够最大限度的增大镂空孔4211的面积,减轻零件的重量,节约金属粉末的使用量。而且,参见图2所示,椭圆孔的长径延伸方向平行于成形方向。In some embodiments, the
作为一种可选方式,相邻两个支撑板421之间的间隔距离相同。如此,能够提升零件的均匀性,避免零件发生形变。As an optional manner, the distance between two
在一种示例中,支撑板421的宽度为0.8mm~1.5mm,示例性地,支撑板421的宽度可以为0.8mm、0.9mm、1mm、1.2mm、1.3mm、1.5mm等,此处只是举例说明,不作具体限定。相邻两个支撑板421之间的间隔距离为1.5mm~2.5mm,示例性地,相邻两个支撑板421之间的间隔距离可以为1.5mm、1.6mm、1.8mm、2mm、2.2mm、2.5mm等,此处只是举例说明,不作具体限定,以能在零件的成形过程中起支撑,利于倾斜结构410的成形,同时尽量降低支撑结构所占用的空间为准。In one example, the width of the
在一种可选方式中,支撑板421与倾斜结构410的连接处设置有倒圆角,减小支撑板421与零件之间的应力,避免零件开裂,保证成形零件的结构强度。In an optional manner, the connection between the
第二方面,本发明实施例还提供一种终端设备,应用于具有成形设备200的激光选区熔化成形系统,终端设备包括处理模块110和通信模块120。处理模块110设置有存储上述零件成形方法的存储介质,通信模块120与处理模块110连接,用于与成形设备200通信连接。In the second aspect, the embodiment of the present invention also provides a terminal device, which is applied to a laser selective melting forming system with a forming
第二方面提供的终端设备的有益效果与第一方面所描述的零件成形方法的有益效果相同,此处不做赘述。The beneficial effect of the terminal device provided by the second aspect is the same as that of the part forming method described in the first aspect, and will not be repeated here.
第三方面,本发明实施例还提供一种激光选区熔化成形系统,包括成形设备200以及第二方面所描述的终端设备,成形设备200与终端设备通信连接,终端设备控制成形设备200加工成形零件。In the third aspect, the embodiment of the present invention also provides a selective laser melting forming system, including the forming
具体实施时,本发明实施例提供的激光选区熔化成形系还包括热处理设备300,热处理设备300与终端设备通信连接,热处理设备300可以对零件进行热处理。During specific implementation, the laser selective melting forming system provided by the embodiment of the present invention also includes a
本发明实施例提供的成形设备200和热处理设备300均通过终端设备所具有的通信模块120与处理模块110通信连接。本发明实施例中的通信连接方式The forming
可以无线通信,也可以是有线通信。无线通信可以基于wifi、zigbee等联网技术5进行通信。有线通信可以基于数据线或电力线载波实现通信连接。通信接口可Wireless communication or wired communication may be used. Wireless communication can be based on wifi, zigbee and other networking technologies 5 for communication. Wired communication can be based on data line or power line carrier for communication connection. The communication interface can be
以为标准通信接口。该标准通信接口可以为串行接口,也可以为并行接口。例如,终端设备可以采用I2C(Inter-Integrated Circuit)总线通信,也可以采用电力线载波通信技术实现与成形设备200和热处理设备300通信连接。As a standard communication interface. The standard communication interface can be a serial interface or a parallel interface. For example, the terminal equipment can communicate with the forming
处理模块110可以是处理器或控制器,例如可以是中央处理器(Central0Processing Unit,CPU),通用处理器,数字信号处理器(Digital SignalProcessor,DSP),专用集成电路(Application-Specific Integrated Circuit,ASIC),现场可编程门阵列(Field Programmable Gate Array,FPGA)或者其他可编程逻辑器件、晶体管逻辑器件、硬件部件或者其任意组合。其可以实现或执行结合本发明公The
开内容所描述的逻辑方框,模块和电路。处理器也可以是实现计算功能的组合,5例如包含一个或多个微处理器组合,DSP和微处理器的组合等等。通信模块120The logical blocks, modules and circuits described in the open content. The processor can also be a combination that realizes computing functions, 5 for example including one or more microprocessor combinations, a combination of DSP and microprocessors, and the like.
可以是收发器、收发电路或通信接口等。存储介质可以是存储器。It can be a transceiver, a transceiver circuit, or a communication interface, etc. The storage medium may be a memory.
第三方面提供的激光选区熔化成形系统的有益效果与第二方面所描述的终端设备的有益效果相同,此处不做赘述。The beneficial effect of the laser selective melting forming system provided by the third aspect is the same as that of the terminal equipment described in the second aspect, and will not be repeated here.
下面,以使用激光选区熔化成形系统成形如图1所示的零件为例,对本发0明实施例提供的零件成形方法、终端设备以及激光选区熔化成形系统进行详细Next, taking the forming of the part shown in Figure 1 by using the laser selective melting forming system as an example, the part forming method, terminal equipment and laser selective melting forming system provided by the embodiment of the present invention will be described in detail.
的说明。当然此处只是举例说明,不用于具体限定。instruction of. Of course, this is just an example and not intended to be specifically limited.
如图1至图4所示,首先在UG软件中建立如图1所示的零件的三维模型,确定零件的成形方向。结合成形方向及零件的三维模型确定零件的具有空腔的倾斜结构410,在UG软件中构建用于支撑倾斜结构410的支撑结构,从而获得5零件的加工结构信息。然后,导出模型文件如STL格式文件,导出时零件的三As shown in Figure 1 to Figure 4, first establish the three-dimensional model of the part shown in Figure 1 in UG software, and determine the forming direction of the part. Combining the forming direction and the three-dimensional model of the part to determine the
角公差和相邻公差均设置为0.0025。之后将零件的模型文件如STL格式文件导入增材制造辅助软件如Magics软件中,在Magics软件中打开STL格式的零件文件,使用修复向导功能对零件模型进行修复,无需再添加其他辅助支撑。沿零件成形方向对具有支撑结构的零件进行分层、切片,之后,将以上信息导入处理模块110中的存储介质,处理模块110通过通信模块120控制成形设备200以基板210为成形平台,沿着成形方向,逐层熔覆成形零件。应注意,基板210属于激光选区熔化成形设备200的自带结构。完成后,从成形设备200中取出零件,去除残留粉末,将零件放入热处理设备300,终端设备所具有的处理模块110通过通信模块120控制热处理设备300对零件进行热处理。最后,使用线切割方式将基板210与零件进行分离,并根据需要对零件外表面进行整体打磨、抛光、喷砂,获得最终的零件。The Corner Tolerance and Adjacent Tolerance are both set to 0.0025. Then import the part model file such as STL format file into additive manufacturing auxiliary software such as Magics software, open the part file in STL format in Magics software, and use the repair wizard function to repair the part model without adding other auxiliary supports. Layer and slice parts with supporting structures along the part forming direction, and then import the above information into the storage medium in the
格栅状支撑结构后期无需去除,并控制其重量,使之可通过激光选区熔化成形工艺一体成形,无须焊接工序配合,节约成本,缩短周期,尤其对批产零件效果会更加明显。The grid-like support structure does not need to be removed in the later stage, and its weight is controlled so that it can be formed integrally through the laser selective melting forming process without the need for welding procedures, saving costs and shortening the cycle, especially for mass-produced parts.
在上述实施方式的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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CN110465660A (en) * | 2019-07-29 | 2019-11-19 | 浙江大学 | A kind of lightweight active support construction for the circular section runner that dangles |
CN111069607A (en) * | 2019-12-09 | 2020-04-28 | 西安航天发动机有限公司 | Forming method of complex multi-cavity narrow-runner injector |
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CN114433877A (en) * | 2022-01-17 | 2022-05-06 | 鑫精合激光科技发展(北京)有限公司 | A part forming method, terminal equipment and laser selective melting forming system |
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CN108500274A (en) * | 2018-05-31 | 2018-09-07 | 沈阳精合数控科技开发有限公司 | A kind of integrally formed miniature annular element being connected in series with and 3D printing method |
EP3760345A1 (en) * | 2019-07-04 | 2021-01-06 | Siemens Aktiengesellschaft | Computer-implemented method of calculation and method of supporting for additive manufacturing |
CN110465660A (en) * | 2019-07-29 | 2019-11-19 | 浙江大学 | A kind of lightweight active support construction for the circular section runner that dangles |
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