CN115872214A

CN115872214A - Environment-friendly composite fiber fabric deviation rectification detection mechanism

Info

Publication number: CN115872214A
Application number: CN202211605761.0A
Authority: CN
Inventors: 崔红奇; 邵雪峰
Original assignee: Changzhou Zhuosheng Textile Co ltd
Current assignee: Changzhou Zhuosheng Textile Co ltd
Priority date: 2022-12-14
Filing date: 2022-12-14
Publication date: 2023-03-31

Abstract

The invention provides an environment-friendly composite fiber fabric deviation rectifying detection mechanism which comprises a rack, an uncoiler, a coiling machine, a transmission roller, a rotary deviation rectifying roller frame, an ultrasonic sensor, a smoothing assembly and a pulling assembly, wherein automatic smoothing of wrinkles generated in the deviation rectifying process is realized through the matching of the smoothing assembly, the pulling assembly and the ultrasonic sensor; through the matching of the digital sensor and the air suction device, the flock is automatically cleaned when the flock is detected to be generated after deviation rectification; the problem of the friction that produces when rectifying the rotation of roller in the deviation-rectifying process makes the surface fabric produce the fold and some surface fabrics easily drop the fibre and produce the batting is solved, production efficiency and security in the production process have been improved.

Description

Environment-friendly composite fiber fabric deviation rectification detection mechanism

Technical Field

The invention belongs to the technical field of fabric deviation correction, and particularly relates to a deviation correction detection mechanism for an environment-friendly composite fiber fabric.

Background

The fabric deviation-rectifying detection mechanism is a mechanical device for rectifying the side edge error of the fabric in the forward movement, and is widely applied in the fabric processing industry, a sensor is used for detecting the edge position of the fabric, a detected position error signal is sent to a controller, and after the position error signal is judged and processed by a control unit, a driving motor is controlled to drive a rotary deviation-rectifying roller frame to rotate, the deviation rule that the fabric does not run before after running is utilized in the working process (namely, a supporting roller is not positioned on a cross section vertical to the running direction of an adhesive tape any more, but one end of the supporting roller is positioned behind the other end of the supporting roller, the adhesive tape can deviate towards the backward end of the supporting roller), and the fabric at the deviation position is rectified to the correct position.

The existing fabric deviation-rectifying detection mechanism can automatically detect and rectify the problem that the fabric deviates in the advancing process, but in the deviation-rectifying process, due to the fact that friction coefficients of different fabric materials and deviation-rectifying rollers are different, when the fabric with the larger friction coefficient is processed, the fabric is wrinkled due to friction force generated when the deviation-rectifying rollers rotate, so that the pattern printing position deviates, or the material is not wound neatly, and the like, so that the subsequent processing flow is influenced; in addition, as the fibers of the composite fiber fabrics such as cotton-flax fabrics, wool fabrics and the like are easy to drop, the fibers are inevitably produced in the deviation rectifying process, and the detection of the sensor required by subsequent processing is influenced.

Disclosure of Invention

In order to solve the technical problems, the invention provides a deviation rectification detection mechanism for an environment-friendly composite fiber fabric, which aims to solve the problem that the existing fabric deviation rectification detection mechanism enables the fabric to generate wrinkles and flocks in the deviation rectification process so as to influence the detection of a sensor.

In order to solve the above problems, the present invention provides the following technical solutions:

the utility model provides an environmental protection composite fiber surface fabric detection mechanism that rectifies, includes:

the device comprises a rack, wherein an uncoiler is arranged at the top of the rack, a coiler is arranged at the top of the rack, a transmission roller is arranged at the top of the rack, a rotary deviation rectifying roller frame is arranged at the top of the rack, and an ultrasonic sensor is arranged at the top of the rack;

the leveling assembly comprises a support, a first sliding rail, a second sliding rail, a motor, a rotating wheel and a push rod, wherein the support is fixedly connected to the outer wall of the top of the rack, the first sliding rail is arranged on the outer wall of the side edge of the support, the second sliding rail is arranged on the inner wall of the support, the motor is connected to the outer wall of the first sliding rail in a sliding mode, the rotating wheel is connected to the outer wall of the motor in a rotating mode, and the push rod is connected to the outer wall of the rotating wheel in a rotating mode;

draw the subassembly, draw the subassembly of dragging and include electric putter, box body three, slide rail three and clamp plate two, electric putter sliding connection is on the inner wall that the support is close to rotatory roller frame one side of rectifying, three fixed connection of box body are on electric putter's outer wall, slide rail three has been seted up to three inner walls of box body, two sliding connection of clamp plate are on three inside slide rails of box body three.

Furthermore, sliding connection has box body one on the slide rail two, sliding connection has spacing post on the top inner wall of box body one.

Furthermore, the lower end part of the limiting column is fixedly connected with a second box body.

Furthermore, a first pressing plate is fixedly connected to the outer wall of the push rod.

Furthermore, a spring is sleeved on the outer wall of the limiting column and located between the first box body and the second box body, and the spring and the first pressing plate help the second box body to move up and down.

Furthermore, the outer wall of the rotating shaft at the bottom of the second box body is rotatably connected with a roller, and the roller can be made of hard plastics preferably.

Furthermore, a digital sensor is arranged at the top of the rack and used for detecting the deviation of the fabric and the problem of redundant batting.

Furthermore, the top of the frame is provided with an air suction device, a fan and a filtering system can be preferably arranged in the air suction device, and the air suction device is used for cleaning the lint.

Furthermore, the top of the rack is provided with an air blowing device which is used for smoothing the fabric again _， The air blowing device is connected with the air suction device, and air sucked by the air suction device is blown out by the air blowing device opposite to the fabric after being filtered by a filter screen in the device, so that the fabric is smoothed again.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the environment-friendly composite fiber fabric deviation rectifying detection mechanism, due to the matching of the smoothing component, the pulling component and the ultrasonic sensor, when the fact that the rotary deviation rectifying roller frame causes fabric wrinkles in the rotating process is detected, the motor drives the push rod to push the roller to roll over the wrinkles, and meanwhile the pulling component clamps the fabric to fix the fabric, so that the wrinkles are smoothed; the problem of the in-process of rectifying, because different surface fabric materials and the coefficient of friction between the roller of rectifying are different, when the surface fabric of the great material of processing coefficient of friction, the frictional force that produces when rectifying the roller rotation can make the surface fabric produce the fold is solved, the operation that later stage needs the manual work to get rid of the fold has been reduced, has improved production efficiency greatly.

2. According to the environment-friendly composite fiber fabric deviation rectifying detection mechanism, through the matching of the digital sensor and the air suction device, when the fact that the fluff is generated after the deviation rectification is detected, the air suction device is started to suck the redundant fluff; the problem of current surface fabric deviation correcting device at the in-process of rectifying, because surface fabrics such as cotton-flax and wool material easily drop the fibre, and produce the batting is solved, reduced the probability that the batting gets into the inside fault that causes of machine, improved the security in the production process, in addition, the inspiratory air of getter device is after the filter screen filtration in the device, is blown out by gas blowing device facing to the surface fabric, realizes pacifying once more of surface fabric.

3. According to the environment-friendly composite fiber fabric deviation rectifying detection mechanism, the edge position of fabric is detected through the ultrasonic sensor, and then the motor slides along the first sliding rail to drive the rotating wheel to move, the electric push rod drives the box body to move three times, and the second pressing plate moves three times along the sliding rail, so that the machine can adapt to fabrics of different sizes; the problem that the existing fabric deviation rectifying device can only rectify deviation of fabric with specific size and regular shape is solved, and the applicability of the equipment is expanded.

Drawings

Fig. 1 is an overall perspective view of the present invention.

Fig. 2 is an enlarged perspective view of the smoothing assembly of the present invention.

Fig. 3 is a perspective view of the smoothing assembly and pulling assembly of the present invention.

Fig. 4 is a partial perspective sectional view of an interior of a cassette body of the present invention.

Fig. 5 is a cross-sectional view of a smoothing assembly of the present invention.

Fig. 6 is an exploded perspective view of the pulling assembly of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows: 1. a frame; 2. an uncoiler; 3. a winding machine; 4. a driving roller; 5. rotating the deviation rectifying roller frame; 51. putting down a rack; 52. putting on a shelf; 6. an ultrasonic sensor; 7. a smoothing assembly; 71. a support; 711. a first slide rail; 712. a second slide rail; 72. a motor; 73. a rotating wheel; 74. a push rod; 741. pressing a first plate; 75. a first box body; 76. a limiting post; 77. a spring; 78. a second box body; 782. a roller; 8. a pulling assembly; 81. an electric push rod; 82. a box body III; 821. a third slide rail; 83. pressing a second plate; 9. a digital sensor; 10. a suction device; 11. a blowing device; 12. and controlling the terminal.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

The invention provides a deviation rectifying detection mechanism for an environment-friendly composite fiber fabric, which comprises:

the device comprises a rack 1, wherein an uncoiler 2 is arranged at the top of the rack 1, a coiling machine 3 is arranged at the top of the rack 1, a transmission roller 4 is arranged at the top of the rack 1, a rotary deviation rectifying roller frame 5 is arranged at the top of the rack 1, and an ultrasonic sensor 6 is arranged at the top of the rack 1;

the smoothing assembly 7 comprises a support 71, a first sliding rail 711, a second sliding rail 712, a motor 72, a rotating wheel 73 and a push rod 74, wherein the support 71 is fixedly connected to the outer wall of the top of the rack 1, the first sliding rail 711 is arranged on the outer wall of the side edge of the support 71, the second sliding rail 712 is arranged on the inner wall of the support 71, the motor 72 is slidably connected to the outer wall of the first sliding rail 711, the rotating wheel 73 is rotatably connected to the outer wall of the motor 72, and the push rod 74 is rotatably connected to the outer wall of the rotating wheel 73;

drag subassembly 8, drag subassembly 8 and include electric putter 81, box body three 82, three 821 of slide rail and two 83 clamp plates, electric putter 81 sliding connection is close to the inner wall of rotatory roller frame 5 one side of rectifying on support 71, three 82 of box body fixed connection is on electric putter 81's outer wall, three 821 of slide rail have been seted up to three 82 inner walls of box body, two 83 sliding connection of clamp plate are on three 821 of slide rail of the inside of three 82 of box body.

The second sliding rail 712 is connected with a first box body 75 in a sliding mode, and the inner wall of the top of the first box body 75 is connected with a limiting column 76 in a sliding mode.

The lower end part of the limit column 76 is fixedly connected with a second box body 78.

A first pressing plate 741 is fixedly connected to the outer wall of the push rod 74.

The outer wall of the limiting column 76 is sleeved with a spring 77, the spring 77 is located between the first box body 75 and the second box body 78, and the spring 77 and the first pressing plate 741 help the second box body 78 to move up and down.

The outer wall of the rotating shaft at the bottom of the second box body 78 is rotatably connected with a roller 782, the material of the roller 782 can be preferably hard plastic, and the roller 782 rolls on the fabric to smooth the fabric.

The top of the frame 1 is provided with a digital sensor 9, and the digital sensor 9 is used for detecting the deviation of the fabric and the problem of redundant batting.

The top of the frame 1 is provided with an air suction device 10, a fan and a filtering system can be preferably arranged in the air suction device 10, and the air suction device 10 is used for cleaning the batting.

The top of the machine frame 1 is provided with an air blowing device 11, the air blowing device 11 is connected with an air suction device 10, the air blowing device 11 is used for flattening the fabric again, the air blowing device 11 is connected with the air suction device 10, and air sucked by the air suction device 10 is filtered by a filter screen in the device and then blown out by the air blowing device 11 opposite to the fabric, so that the fabric is flattened again.

Example 1: as shown in fig. 2, fig. 3, fig. 4 and fig. 5, in this embodiment, when the fabric deviation correction is started, the uncoiler 2 and the driving roller 4 on the frame 1 convey the fabric to the rotary deviation correction roller frame 5, the rotary deviation correction roller frame 5 is composed of a fixed lower frame 51 and a rotatable upper frame 52, when the ultrasonic sensor 6 detects that the deviation of the material exceeds a set value, the driver in the deviation correction roller frame pushes the upper frame 52 to rotate, the rotation direction is opposite to the material deviation direction, the carrier roller is no longer on the cross section perpendicular to the tape running direction, but is behind one end, the backward end of the tape deviates, so that the purpose of correcting the fabric is achieved, and the material is in the set value range of the sensor; meanwhile, after the ultrasonic sensor 6 detects that the fabric is subjected to deviation correction, when deviation still exists in the edge position, it is determined that the fabric wrinkles in the deviation correction process, at this time, the motor 72 of the smoothing assembly 7 drives the rotating wheel 73 to rotate, the rotating wheel 73 drives the push rod 74 to do reciprocating motion in the rotating process, when the push rod 74 pushes the box body I75 to slide on the slide rail II 712 in the support 71 towards the edge direction of the fabric, the press plate I741 fixedly connected to the push rod 74 generates downward pressure on the bottom of the inner wall of the box body II 78, so that the box body II 78 drives the roller 782 at the bottom of the box body II to move downward while moving downward, in this process, the limit post 76 fixedly connected to the top of the box body II 78 and slidably connected to the inner wall of the top of the box body I75 is fixedly connected to enable the box body II 78 to move along the horizontal direction along with the box body I75, so that the movement of the box body II 78 in the vertical direction is ensured to be vertical and not to deviate, at this time, the roller 782 rotatably connected to roll over the wrinkles of the box body II 78 over the wrinkles and flatten the fabric;

meanwhile, when the roller 782 is at the lowest position in the vertical direction, that is, in contact with the fabric, the control terminal 12 automatically sends a signal to stop the operation of the uncoiler 2, the transmission roller 4 and the rotary deviation-rectifying roller frame 5, and meanwhile, the second pressing plate 83 located on the opposite surface of the roller 782 which is performing smoothing work vertically and synchronously slides along the third sliding rail 821 to clamp the fabric, so that the other end of the fabric is prevented from deviating in the smoothing process and is kept flat all the time, in addition, the smoothing assemblies 7 are two in number and are oppositely arranged in the directions, and the working effective area of the smoothing assembly 7 covers the whole fabric; the problem of the in-process of rectifying, because different surface fabric materials and the coefficient of friction between the roller of rectifying are different, when the surface fabric of the great material of processing coefficient of friction, the frictional force that produces when rectifying the roller rotation can make the surface fabric produce the fold is solved, has reduced the operation that the later stage needs the manual work to get rid of the fold, is showing the production efficiency who has improved equipment.

Example 2: as shown in fig. 1, in this embodiment, after the fabric deviation correction is completed, the driving roller 4 on the frame 1 transports the fabric to pass through the digital sensor 9, the sensor camera on the digital sensor 9 collects the appearance information of the fabric, the control terminal 12 compares the information with the data of the ultrasonic sensor 6 to detect the wrinkles again and judge whether the lint is generated, and when the lint is generated after the deviation correction is detected, the suction device 10 is started to suck away the redundant lint, so as to solve the problem that the lint is generated due to the fact that the fabric such as cotton, linen and wool materials easily drops fibers in the deviation correction process of the existing fabric deviation correction device, reduce the probability of failure caused by the lint entering the machine, and improve the safety in the production process;

meanwhile, after the air sucked by the air suction device 10 is filtered by a filter screen in the device, the air is blown out by the air blowing device 11 opposite to the fabric, so that the fabric is smoothed again, the air blowing device 11 is prevented from sucking unclean air outside, impurities are attached to the surface of the fabric, and the fabric enters the winding machine 3 to be stored.

Example 3: as shown in fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the present embodiment is basically the same as the working flow of embodiment 1, except that: when the surface fabric of equidimension not smoothes when needs, ultrasonic sensor 6 detects the border position of surface fabric, the servo motor 72 of support 71 inside is according to this along the slide rail 711 horizontal slip on the support 71, reach the position that can satisfy and smooths subassembly 7 working stroke, drag simultaneously and draw the electric putter 81 of subassembly 8 and also according to the position data of surface fabric, drive box body three 82 and reach preset position, make clamp plate two 83 can carry out the centre gripping to the surface fabric of equidimension, the step in the repeated embodiment 1 is smoothed the fold department of surface fabric afterwards, the problem that current surface fabric deviation correcting device can only be directed against specific size, the surface fabric of regular shape is rectified is solved, the application scope of equipment has been expanded greatly.

Embodiments of the present invention have been shown and described for purposes of illustration and description, it is to be understood that the same is by way of illustration and not of limitation, and that changes, modifications, substitutions and alterations may be made in the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims

1. The utility model provides an environmental protection composite fiber surface fabric detection mechanism that rectifies which characterized in that includes:

the device comprises a rack (1), wherein an uncoiler (2) is arranged at the top of the rack (1), a coiling machine (3) is arranged at the top of the rack (1), a transmission roller (4) is arranged at the top of the rack (1), a rotary deviation rectifying roller frame (5) is arranged at the top of the rack (1), and an ultrasonic sensor (6) is arranged at the top of the rack (1);

the smoothing component (7) comprises a support (71), a first sliding rail (711), a second sliding rail (712), a motor (72), a rotating wheel (73) and a push rod (74), wherein the support (71) is fixedly connected to the outer wall of the top of the rack (1), the first sliding rail (711) is arranged on the outer wall of the side edge of the support (71), the second sliding rail (712) is arranged on the inner wall of the support (71), the motor (72) is slidably connected to the outer wall of the first sliding rail (711), the rotating wheel (73) is rotatably connected to the outer wall of the motor (72), and the push rod (74) is rotatably connected to the outer wall of the rotating wheel (73);

drag subassembly (8), drag subassembly (8) including electric putter (81), box body three (82), three (821) of slide rail and clamp plate two (83), electric putter (81) sliding connection is close to on the inner wall of rotatory roller frame (5) one side of rectifying in support (71), three (82) fixed connection of box body are on the outer wall of electric putter (81), three (821) of slide rail have been seted up to three (82) inner walls of box body, clamp plate two (83) sliding connection is on three (821) of slide rail of box body three (82) inside.

2. The environment-friendly composite fiber fabric deviation rectifying and detecting mechanism as claimed in claim 1, wherein: and the second sliding rail (712) is connected with the first box body (75) in a sliding manner, and the inner wall of the top of the first box body (75) is connected with the limiting column (76) in a sliding manner.

3. The environment-friendly composite fiber fabric deviation rectifying and detecting mechanism as claimed in claim 2, wherein: the lower end part of the limiting column (76) is fixedly connected with a second box body (78).

4. The environment-friendly composite fiber fabric deviation rectifying and detecting mechanism as claimed in claim 1, wherein: and a first pressing plate (741) is fixedly connected to the outer wall of the push rod (74).

5. The deviation rectification detection mechanism for the environment-friendly composite fiber fabric as claimed in claim 3, characterized in that: the outer wall of the limiting column (76) is sleeved with a spring (77), and the spring (77) is located between the first box body (75) and the second box body (78).

6. The deviation rectification detection mechanism for the environment-friendly composite fiber fabric as claimed in claim 3, characterized in that: and the outer wall of the rotating shaft at the bottom of the second box body (78) is rotatably connected with a roller (782).

7. The deviation rectification detection mechanism for the environment-friendly composite fiber fabric as claimed in claim 1, characterized in that: the top of the frame (1) is provided with a digital sensor (9) which is used for detecting the batting on the fabric.

8. The environment-friendly composite fiber fabric deviation rectifying and detecting mechanism as claimed in claim 1, wherein: the top of the frame (1) is provided with an air suction device (10), and the air suction device (10) is used for cleaning batting.

9. The environment-friendly composite fiber fabric deviation rectifying and detecting mechanism as claimed in claim 1, wherein: the top of the frame (1) is provided with an air blowing device (11), and the air blowing device (11) is used for smoothing the fabric again.