CN115854649A - Full-automatic heating and cooling production line - Google Patents
Full-automatic heating and cooling production line Download PDFInfo
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- CN115854649A CN115854649A CN202211466618.8A CN202211466618A CN115854649A CN 115854649 A CN115854649 A CN 115854649A CN 202211466618 A CN202211466618 A CN 202211466618A CN 115854649 A CN115854649 A CN 115854649A
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Abstract
The invention relates to the technical field of manufacturing industry, in particular to a full-automatic heating and cooling production line, which comprises a heating box, a cooling box and a conveying line, wherein the heating box, the cooling box and the conveying line are arranged on a main support, the conveying line is connected with the heating box and the cooling box in series, two ends of the conveying line are positioned outside the environment and are communicated with the previous process and the next process, the inlet end of a first box body and the inner part of the first box body are positioned at the rear side end of a preheating mechanism, the outlet end of the first box body and the inlet end of a second box body are positioned between the outlet end of the first box body and the inlet end of the second box body and are positioned at the rear side end of a pre-cooling mechanism, and the outlet end of the second box body is provided with a lifting door mechanism for opening and closing the box bodies.
Description
Technical Field
The invention relates to the technical field of manufacturing industry, in particular to a full-automatic heating and cooling production line.
Background
The production and manufacturing industry needs heating and cooling processes of parts which are commonly used, the heating of the parts and the like is realized through a heating box, and the cooling of the parts is realized through natural cooling or air cooling, water cooling and other equipment;
the thermal transmission is a comparatively complicated process, and there are three kinds of modes mainly, and the difference is thermal convection, heat-conduction and heat radiation, is mainly the combination of these three kinds of modes in current production technology, along with industrial technology's development, traditional heating and cooling method are too loaded down with trivial details, need artifical too much to there is the potential safety hazard when taking out the heating article from the heating cabinet, can't satisfy growing automation demand.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic heating and cooling production line, which realizes automatic heating of products, heating to a specified temperature within a specified time, realizing automatic cooling of the products, cooling to the specified temperature within the specified time, and conveying the products to a specified position.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic heating and cooling production line comprises a main support, a heating box, a cooling box and a conveying line, wherein the heating box, the cooling box and the conveying line are arranged on the main support, the conveying line is connected with the heating box and the cooling box in series, two ends of the conveying line are positioned outside the environment and are communicated with the previous working procedure and the next working procedure,
the heating box comprises a box body I, a preheating mechanism and a heat convection mechanism, the preheating mechanism is arranged at the inlet side of the box body I, the heat convection mechanism is arranged in the box body I,
the cooling box comprises a box body II, a pre-cooling mechanism and a cold convection mechanism, wherein the inlet side of the box body II is arranged in a matching way corresponding to the outlet side of the box body I, the pre-cooling mechanism is arranged at the inlet side of the box body II, and the cold convection mechanism is arranged in the box body II;
the inlet end of the first box body and the inner part of the first box body are positioned at the rear side end of the preheating mechanism, the rear side end of the precooling mechanism is positioned between the outlet end of the first box body and the inlet end of the second box body and the inner part of the second box body, and the outlet end of the second box body is provided with a lifting door mechanism for opening and closing the box bodies.
In some of these embodiments, the heating box and the cooling box are arranged in parallel double channels, and a conveying line is arranged on each channel.
In some of these embodiments, the preheating mechanism is an electrical heating cabinet.
In some embodiments, the thermal convection mechanism includes a first ventilation frame, a first air wheel assembly, a first heating rod assembly, and a first temperature sensor assembly, the first ventilation frame is disposed inside the first box, a first circulating air flow channel is disposed in the first ventilation frame, air ports communicated with the first circulating air flow channel are disposed on the upper, lower, left, and right inner side surfaces of the first ventilation frame, the first air wheel assembly is mounted on the top of the first ventilation frame, an air outlet of the first air wheel assembly is located in the first circulating air flow channel, an air suction port of the first air wheel assembly corresponds to an upper air port of the first ventilation frame, the heating rod assembly is disposed on the top of the first ventilation frame, a heating end of the heating rod assembly is located in the first circulating air flow channel and corresponds to an air outlet of the first air wheel assembly, and the temperature sensor is disposed on the inner side surface of the first ventilation frame.
In some embodiments, the thermal convection mechanism is provided with at least one on the first box body.
In some embodiments, the pre-cooling mechanism air blowing assembly, the air spraying assembly, the flow guide assembly and the air exhausting assembly are symmetrically arranged in the box body and located on two sides of the conveying line, an air outlet of the air spraying assembly faces to an object on the conveying line, the air blowing assembly is arranged at the bottom of the box body II, an air outlet of the air blowing assembly is communicated with an air inlet of the air spraying assembly, the flow guide assembly is arranged at the top of the box body II, the air exhausting assembly is arranged at the top of the box body II, and the air exhausting assembly is communicated with the flow guide assembly.
In some embodiments, the cold convection mechanism comprises a second ventilation frame body, a second air wheel assembly, an evaporator assembly and a second temperature sensor assembly, the second ventilation frame body is arranged inside the second box body, a second circulating air flow channel is arranged in the second ventilation frame body, air ports communicated with the second circulating air flow channel are formed in the upper inner side surface, the lower inner side surface, the left inner side surface and the right inner side surface of the second ventilation frame body, the second air wheel assembly is arranged at the top of the second ventilation frame body, the air outlet of the second air wheel assembly is located in the second circulating air flow channel, the air suction port of the second air wheel assembly corresponds to the upper air port of the second ventilation frame body, the evaporator assembly is arranged at the top of the second ventilation frame body and corresponds to the upper air port of the second ventilation frame body, and the temperature sensor is arranged on the inner side surface of the second ventilation frame body.
In some of these embodiments, the conveyor line is provided with trays for placing objects.
In some of these embodiments, the lift gate mechanism includes mechanism frame, driving motor, sprocket assembly, direction subassembly and closed door, the direction subassembly is vertical to be installed on mechanism frame, closed door slidable mounting is on the direction subassembly, driving motor and sprocket assembly all install the upper portion at mechanism frame, and the axis of rotation of sprocket assembly is connected with driving motor's pivot, the lift chain end and the closed door's of sprocket assembly upper end are connected.
Compared with the prior art, the invention has the beneficial effects that: heating and cooling are integrated into one production line, so that the equipment occupies a small area, the personnel operation is simple, and the automation degree is extremely high;
realize the automation of product heating cooling, will heat and cool off to integrate in a production line, increase the manipulator and be used for going up unloading at last unloading, then can realize full automation, do not need artifical the participation, saved the cost of labor greatly to promote the security.
The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below to provide a more thorough understanding of the application, and to provide a further understanding of the application.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic heating and cooling production line according to the present invention.
Fig. 2 is a schematic view of the structure of the heating chamber of the present invention.
Fig. 3 is a schematic structural view of a heating box heat convection mechanism of the invention.
Fig. 4 is a schematic view of the circulating air of the heating box heat convection mechanism of the present invention.
Fig. 5 is a schematic structural view of the lift gate of the present invention.
Fig. 6 is a schematic view of the structure of the cooling tank of the present invention.
FIG. 7 is a schematic diagram of the structure of the cooling tank pre-cooling mechanism of the present invention.
Fig. 8 is a schematic structural view of the cooling box cold convection mechanism of the present invention.
Fig. 9 is a schematic view of the circulating air of the cooling box cold convection mechanism of the invention.
Fig. 10 is a schematic view of the construction of the integrated conveyor line of the present invention.
In the figure: 100. a heating box; 200. a cooling tank; 300. a conveying line; 400. a main support;
101. a first bracket; 102. a first box body; 103. a conveyor line located at an interior section of the box body;
120. a thermal convection mechanism; 140. a lift gate mechanism; 150. a preheating mechanism;
121. a heater bar assembly; 122. a first wind wheel component; 123. a first temperature sensor assembly; 124. a first circulating air flow channel;
141. a drive motor; 142. a sprocket assembly; 143. a closing door; 145. a guide assembly;
201. a second bracket; 202. a second box body; 203. the conveying line is positioned at the inner section of the box body II;
210. a pre-cooling mechanism; 211. an air draft assembly; 212. a flow guide assembly; 213. an air shower assembly; 215. a blowing assembly; 220. a cold convection mechanism; 221. a second air shower assembly; 223. an evaporator assembly; 224. a second circulating air flow channel; 225. and a second temperature sensor assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-10, the present invention provides a technical solution: a full-automatic heating and cooling production line comprises a main support 400, a heating box 100, a cooling box 200 and a conveying line 300, wherein the heating box 100, the cooling box 200 and the conveying line 300 are arranged on the main support 400, the conveying line 300 is connected with the heating box 100 and the cooling box 200 in series, two ends of the conveying line 300 are located outside the environment and communicated with the previous process and the next process, objects are conveyed into the heating box 100 from the previous process through the conveying line 300 to be heated, and are conveyed into the cooling box 200 through the conveying line 300 to be cooled after heating is completed, and are conveyed into the next process through the conveying line 300 after cooling is completed.
The heating box 100 comprises a first box body 102, a preheating mechanism 150 and a heat convection mechanism 120, wherein the preheating mechanism 150 is arranged on the inlet side of the first box body 102, the heat convection mechanism 120 is arranged in the first box body 102, an object is preheated before entering the heating box 100 for heating, the object is prevented from being damaged due to instant contact with overhigh temperature, and after the object is preheated to a certain temperature, the object is conveyed into the heating box 100 through a conveying line 300 for formal heating.
The cooling box 200 comprises a second box 202, a pre-cooling mechanism 210 and a cold convection mechanism 220, wherein the inlet side of the second box 202 is arranged corresponding to the outlet side of the first box 102 in a matching way, the pre-cooling mechanism 210 is arranged at the inlet side of the second box 202, and the cold convection mechanism 220 is arranged in the second box 202; after the object is heated, the object cannot be rapidly cooled and needs to be slowly pre-cooled, and after the object is conveyed to a pre-cooling position through the conveying line 300 and is slowly cooled to a certain temperature, the object is conveyed into the cooling box 200 through the conveying line 300 to be rapidly cooled.
The inlet end of the first box body 102 and the rear end of the preheating mechanism 150 in the first box body 102 are arranged, the lifting door mechanism 140 is arranged at the outlet end of the second box body 202 between the outlet end of the first box body 102 and the inlet end of the second box body 202 and at the rear end of the precooling mechanism 210 in the second box body 202, and is used for opening and closing the box bodies, so that the temperature deviation and the heat transfer phenomena of each area of the heating box 100 and the cooling box 200 are avoided, the separation of each area is realized by arranging the lifting door mechanism 140, only when the conveying line 300 conveys an object to the next area, the lifting door mechanism 140 at the current area is opened, the object is conveyed to the next operation area through the conveying line 300, and meanwhile, after the conveying is completed, the lifting door mechanism 140 is closed to separate the two areas.
In the actual operation process, the product is transplanted to the inlet of the heating box 100 through the conveying line 300, at this time, the first lifting door of the heating box 100 is lifted, the conveying line 300 conveys the product into the heating box 100, the product is stopped at the preheating position of the inlet of the heating box 100, the product is stopped between the first lifting door and the second lifting door, the product is preheated through the preheating module after the product is in place, the second lifting door is lifted after the preheating is completed, the conveying line 300 conveys the product to the heating area for heating, the third door of the heating box 100 is lifted after the heating is completed, the product is conveyed to the cooling box 200 for cooling, the product is conveyed to the precooling position of the cooling box 200, the fan below the product blows upwards, the fan above exhausts air simultaneously, the first lifting door of the cooling box 200 is lifted after the precooling is completed, the conveying line 300 conveys the product to the cooling area for cooling, the second door of the cooling box 200 is lifted, the product is conveyed to the outside 300, and the product is conveyed to the designated area through the conveying line 300.
The conveyor line 300 is provided with a tray for placing objects, so that the conveyor line 300 drives the tray to operate, and unnecessary influence on the objects caused by operation of the conveyor line 300 is avoided.
Example 2
Based on embodiment 1's technical structure, heating cabinet 100 and cooling box 200 are the setting of parallel binary channels, all set up a transfer chain 300 on every passageway, through the binary channels setting, can improve the production efficiency of object, carry out nimble allotment to production processes.
Example 3
Based on the technical structure of embodiment 1 or 2, the preheating mechanism 150 is an electric heating box 100.
Example 4
Based on the technical structure of embodiment 1 or 2, as shown in fig. 2 to 4, the thermal convection mechanism 120 includes a first ventilation frame, a first wind wheel assembly 122, a heating rod assembly 121, and a first temperature sensor assembly 123, where the first ventilation frame is disposed inside the first box 102, a first circulation wind channel 124 is disposed in the first ventilation frame, wind ports communicated with the first circulation wind channel 124 are disposed on the upper and lower and left and right 4 inner side surfaces of the first ventilation frame, the first wind wheel assembly 122 is mounted at the top of the first ventilation frame, a wind outlet of the first wind wheel assembly 122 is located in the first circulation wind channel 124, a wind suction port of the first wind wheel assembly 122 corresponds to a wind port on the upper portion of the first ventilation frame, the heating rod assembly 121 is disposed at the top of the first ventilation frame, a heating end of the heating rod assembly 121 is located in the first circulation wind channel 124 and corresponds to a wind outlet of the first wind wheel assembly 122, and the temperature sensor is disposed on the inner side surface of the first ventilation frame.
The thermal convection mechanism 120 is provided with at least one on the first box 102.
The heat that produces during the operation of heating rod subassembly 121 bloies through wind wheel subassembly 122, brings the heat of heating rod subassembly 121 department into whole thermal convection mechanism 120 to at a ventilation frame body inner loop, promoted energy utilization greatly, and guaranteed the stability of box internal temperature, carry out temperature detection through temperature sensor subassembly 123 simultaneously, the operating power of operation heating rod subassembly 121 improves the control to the temperature.
Example 5
Based on the technical structure of embodiment 1 or 2, as shown in fig. 6 to 7, the pre-cooling mechanism 210 includes a blowing assembly 215, an air shower assembly 213, a flow guide assembly 212, and an air draft assembly 211, the air shower assembly 213 is symmetrically disposed in the box and located at two sides of the conveying line 300, an air outlet of the air shower assembly 213 faces an object on the conveying line 300, the blowing assembly 215 is disposed at the bottom of the second box 202, the air outlet of the blowing assembly 215 is communicated with an air inlet of the air shower assembly 213, the flow guide assembly 212 is disposed at the top of the second box 202, the air draft assembly 211 is disposed at the top of the second box 202, and the air draft assembly 211 is communicated with the flow guide assembly 212.
Blow out the air current through the subassembly 215 of blowing of below to blow off through wind drenching subassembly 213 and dispel the heat to the object surface, then the air current goes upwards, reaches convulsions subassembly 211 department through water conservancy diversion subassembly 212, and convulsions subassembly 211 suction to the box outside, realizes the slow precooling of object.
Example 6
Based on the technical structure of embodiment 1 or 2, as shown in fig. 6, 8, and 9, the cold convection mechanism 220 includes a second ventilation frame, a second air wheel assembly, an evaporator assembly 223, and a second temperature sensor assembly 225, the second ventilation frame is disposed inside the second box 202, a second circulating air flow channel 224 is disposed in the second ventilation frame, air outlets communicated with the second circulating air flow channel 224 are disposed on the upper and lower and left and right 4 inner side surfaces of the second ventilation frame, the second air wheel assembly is mounted at the top of the second ventilation frame, an air outlet of the second air wheel assembly is located in the second circulating air flow channel 224, an air suction inlet of the second air wheel assembly corresponds to an upper air outlet of the second ventilation frame, the evaporator assembly 223 is disposed at the top of the second ventilation frame and corresponds to an upper air outlet of the second ventilation frame, and the temperature sensor is disposed on the inner side surface of the second ventilation frame.
The air after the evaporator assembly 223 is cooled down is inhaled to wind wheel assembly two, brings the cold volume of evaporator assembly 223 department into whole cold convection mechanism 220 to at two internal circulations of ventilation frame, promoted energy utilization greatly, and guarantee the stability of box internal temperature, carry out temperature detection through temperature sensor assembly two 225 simultaneously, the operating power of operation evaporator assembly 223 improves the control to the temperature.
Example 7
Based on the technical structure of embodiment 1 or 2, as shown in fig. 5, the lifting door mechanism 140 includes a mechanism frame, a driving motor 141, a chain wheel assembly 142, a guiding assembly 145 and a closing door 143, wherein the guiding assembly 145 is vertically installed on the mechanism frame, the closing door 143 is slidably installed on the guiding assembly 145, the driving motor 141 and the chain wheel assembly 142 are both installed on the upper portion of the mechanism frame, the rotating shaft of the chain wheel assembly 142 is connected with the rotating shaft of the driving motor 141, and the lifting link end of the chain wheel assembly 142 is connected with the upper end of the closing door 143;
the positive and negative rotation of the motor is matched with the chain wheel assembly 142, so that the stability and convenience of the lifting door are ensured.
Through the technical scheme of this application, place the object on the tray, then carry the tray to the heating cabinet 100 in through transfer chain 300, seal the tray in the district of heating in advance by first lift door mechanism 140, preheat the tray by preheating mechanism 150, preheat the back second lift door mechanism 140 and promote, transfer chain 300 carries the tray to the constant temperature district of heating, heat convection mechanism 120 carries out the constant temperature heating to the tray in the constant temperature district of heating, the third lift door mechanism 140 promotes after the heating is accomplished, transfer chain 300 carries the tray to the precooling district and carries out the precooling, the fourth lift door mechanism 140 promotes after the precooling is accomplished, transfer chain 300 carries the tray to the constant temperature cooling district, carry the tray to the constant temperature cooling district by the cold convection mechanism 220 in the constant temperature cooling district, the fifth lift door mechanism 140 promotes after the cooling is accomplished, carry the tray to the unloading district by transfer chain 300 and transfer chain 300.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a full self-heating cooling production line which characterized in that: comprises a main support, a heating box, a cooling box and a conveying line which are arranged on the main support, wherein the conveying line is connected with the heating box and the cooling box in series, and two ends of the conveying line are positioned outside the environment and communicated with the previous working procedure and the next working procedure,
the heating box comprises a box body I, a preheating mechanism and a heat convection mechanism, the preheating mechanism is arranged at the inlet side of the box body I, the heat convection mechanism is arranged in the box body I,
the cooling box comprises a box body II, a pre-cooling mechanism and a cold convection mechanism, wherein the inlet side of the box body II is arranged in a matching way corresponding to the outlet side of the box body I, the pre-cooling mechanism is arranged at the inlet side of the box body II, and the cold convection mechanism is arranged in the box body II;
the inlet end of the first box body and the rear side end of the preheating mechanism are arranged in the first box body, the rear side end of the pre-cooling mechanism is arranged between the outlet end of the first box body and the inlet end of the second box body and in the second box body, and the outlet end of the second box body is provided with a lifting door mechanism for opening and closing the box bodies.
2. The full-automatic heating and cooling production line of claim 1, characterized in that: the heating box and the cooling box are arranged in parallel double channels, and a conveying line is arranged on each channel.
3. The fully automatic heating and cooling production line according to claim 1 or 2, characterized in that: the preheating mechanism is an electric heating box.
4. The fully automatic heating and cooling production line according to claim 1 or 2, characterized in that: the hot convection mechanism comprises a first ventilation frame body, a first air wheel assembly, a heating rod assembly and a first temperature sensor assembly, wherein the first ventilation frame body is arranged inside a first box body, a first circulating air flow channel is arranged in the first ventilation frame body, air ports communicated with the first circulating air flow channel are formed in the upper inner side face, the lower inner side face, the left inner side face and the right inner side face of the first ventilation frame body, the first air wheel assembly is arranged at the top of the first ventilation frame body, an air outlet of the first air wheel assembly is located in the first circulating air flow channel, an air suction port of the first air wheel assembly corresponds to the upper air port of the first ventilation frame body, the heating rod assembly is arranged at the top of the first ventilation frame body, a heating end of the heating rod assembly is located in the first circulating air flow channel and corresponds to the air outlet of the first air wheel assembly, and the temperature sensor is arranged on the inner side face of the first ventilation frame body.
5. The full-automatic heating and cooling production line of claim 4, characterized in that: and at least one thermal convection mechanism is arranged on the first box body.
6. The fully automatic heating and cooling production line according to claim 1 or 2, characterized in that: the pre-cooling mechanism air blowing assembly, the air showering assembly, the flow guide assembly and the air exhausting assembly are symmetrically arranged on two sides of the conveying line in the box body, the air outlet of the air showering assembly faces to the object on the conveying line, the air blowing assembly is arranged at the bottom of the box body II, the air outlet of the air blowing assembly is communicated with the air inlet of the air showering assembly, the flow guide assembly is arranged at the top of the box body II, the air exhausting assembly is arranged at the top of the box body II, and the air exhausting assembly is communicated with the flow guide assembly.
7. The two full-automatic heating and cooling production lines of claim 1 or 2, wherein: the cold convection mechanism comprises a second ventilation frame body, a second air wheel assembly, an evaporator assembly and a second temperature sensor assembly, wherein the second ventilation frame body is arranged inside the second box body, a second circulating air flow channel is arranged in the second ventilation frame body, air ports communicated with the second circulating air flow channel are formed in the upper inner side face, the lower inner side face, the left inner side face and the right inner side face of the second ventilation frame body, the second air wheel assembly is arranged at the top of the second ventilation frame body, an air outlet of the second air wheel assembly is located in the second circulating air flow channel, an air suction port of the second air wheel assembly corresponds to the upper air port of the second ventilation frame body, the top of the evaporator assembly in the second ventilation frame body corresponds to the upper air port of the second ventilation frame body, and the temperature sensor is arranged on the inner side face of the second ventilation frame body.
8. The fully automatic heating and cooling production line according to claim 1 or 2, characterized in that: and a tray for placing objects is arranged on the conveying line.
9. The fully automatic heating and cooling production line according to claim 1 or 2, characterized in that: the lift door mechanism includes mechanism frame, driving motor, sprocket assembly, direction subassembly and closed door, the direction subassembly is vertical to be installed on the mechanism frame, closed door slidable mounting is on the direction subassembly, driving motor and sprocket assembly are all installed on the upper portion of mechanism frame, and the axis of rotation of sprocket assembly is connected with driving motor's pivot, the lift chain end of sprocket assembly is connected with the upper end of closed door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211466618.8A CN115854649A (en) | 2022-11-22 | 2022-11-22 | Full-automatic heating and cooling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211466618.8A CN115854649A (en) | 2022-11-22 | 2022-11-22 | Full-automatic heating and cooling production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115854649A true CN115854649A (en) | 2023-03-28 |
Family
ID=85664902
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211466618.8A Pending CN115854649A (en) | 2022-11-22 | 2022-11-22 | Full-automatic heating and cooling production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115854649A (en) |
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2022
- 2022-11-22 CN CN202211466618.8A patent/CN115854649A/en active Pending
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