CN115852538A - Antibacterial and ultraviolet-resistant blended compact spinning process - Google Patents

Antibacterial and ultraviolet-resistant blended compact spinning process Download PDF

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Publication number
CN115852538A
CN115852538A CN202211465091.7A CN202211465091A CN115852538A CN 115852538 A CN115852538 A CN 115852538A CN 202211465091 A CN202211465091 A CN 202211465091A CN 115852538 A CN115852538 A CN 115852538A
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China
Prior art keywords
antibacterial
yarn
box
fibers
spinning process
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Pending
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CN202211465091.7A
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Chinese (zh)
Inventor
马晓飞
张志成
张丽
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Jixiang Sanbao High Tech Textile Co Ltd
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Jixiang Sanbao High Tech Textile Co Ltd
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Priority to CN202211465091.7A priority Critical patent/CN115852538A/en
Publication of CN115852538A publication Critical patent/CN115852538A/en
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Abstract

The invention relates to the technical field of spinning processes, and particularly discloses an antibacterial and ultraviolet-resistant blended compact spinning process which comprises the following specific steps: s1, preparing an antibacterial solution with a colorless transparent nano silver solution as a main antibacterial raw material; s2, preparing chitin fibers, polyester ultraviolet-resistant fibers and long stapled cotton fibers, then respectively dyeing the fibers, and mixing the fibers after dyeing to obtain mixed fibers; s3: carrying out blowing, cotton carding, drawing, roving and spinning treatment on the treated mixed fiber in sequence to obtain yarn; s4: putting the yarn into a treatment box for antibacterial pretreatment; s41: adding an antibacterial solution into the treatment box to enable the yarns to penetrate out after being soaked in the solution; and S42, after the yarn comes out of the processing box, the yarn enters a drying box to be dried, and the antibacterial yarn is obtained. The antibacterial and uvioresistant fabric has the functions of sterilization and bacteriostasis, and has the functions of absorbing and reflecting ultraviolet rays.

Description

Antibacterial and ultraviolet-resistant blended compact spinning process
Technical Field
The invention relates to the technical field of spinning processes, in particular to an antibacterial and anti-ultraviolet blended compact spinning process.
Background
With the continuous development of textile technology in China, the functionality of the fabric is gradually improved. In some special fields, the use of traditional fabrics is greatly limited. The new functions of the fabric are generally improved by adopting the following method: the surface of the fabric is treated by methods such as spraying, dipping and coating, or modified by a chemical modification method, or an auxiliary agent is added into the spinning solution to endow the fabric with new performance.
At present, most of the existing fabrics for resisting ultraviolet radiation are made by adding a sun-proof film layer on the fabric, or the fabric is improved to be light and thin, wherein the sun-proof film layer on the fabric endows the fabric with certain ultraviolet reflectivity and absorptivity, but the fabric has poor air permeability, and is particularly stuffy to wear in summer. Therefore, the yarn raw material of the fabric needs to be subjected to antibacterial and ultraviolet-resistant treatment by improving the spinning process, and the fabric is not required to be subjected to multi-layer treatment in the later period, so that the comfort of the fabric is improved.
Disclosure of Invention
The invention aims to provide an antibacterial and ultraviolet-resistant blended compact spinning process to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an antibacterial and uvioresistant blended compact spinning process comprises the following specific steps:
s1, preparing an antibacterial solution with a colorless transparent nano silver solution as a main antibacterial raw material;
s2, preparing chitin fibers, polyester ultraviolet-resistant fibers and long stapled cotton fibers, then respectively dyeing the fibers, and mixing the fibers after dyeing to obtain mixed fibers;
s3: carrying out blowing, cotton carding, drawing, roving and spinning treatment on the treated mixed fiber in sequence to obtain yarn;
s4: putting the yarn into a treatment box for antibacterial pretreatment;
s41: adding an antibacterial solution into the treatment box to enable the yarns to penetrate out after being soaked in the solution;
and S42, after the yarn comes out of the processing box, the yarn enters a drying box to be dried, and the antibacterial yarn is obtained.
As a preferred scheme of the invention, a yarn material port convenient for yarn to enter and exit is formed in the drying box, an air heater is fixed at the top end of the drying box, the output end of the air heater is communicated with an inner cavity of the drying box, a plurality of electric heating tubes are installed on the upper inner wall and the lower inner wall of the drying box, and an air outlet pipeline is communicated with the other side of the top of the drying box.
As a preferred scheme of the invention, an insulation box is sleeved outside the treatment box, a temperature control cavity is arranged between the insulation box and the treatment box, one side of the temperature control cavity is communicated with the air outlet pipeline through an insulation pipeline, and one side of the temperature control cavity is communicated with the air exhaust pipeline.
As a preferred scheme of the invention, a waste gas filter box is arranged between the exhaust pipeline and the temperature control cavity, and a plurality of filter cotton plates are arranged in the waste gas filter box; the bottom of the temperature control cavity is provided with a water collecting hopper, and the water collecting hopper is connected with a drain pipe.
As a preferred scheme of the invention, the inside of the treatment box is provided with a plurality of groups of driving rollers which are arranged at intervals from top to bottom and connected by yarns.
As a preferable scheme of the invention, the driving roller is provided with a plurality of groups of immersion holes in an annular array, so that the driving roller dips the antibacterial solution through the immersion holes in the rotating process, and the yarn absorbs the antibacterial solution in the immersion holes.
As a preferred scheme of the invention, an active carbon filter element is arranged in the inner cavity of the treatment box, and the active carbon filter element, the yarn and the driving roller are arranged in a staggered manner; one side of the treatment box is connected with a purification box through a purification pipe, and a water outlet of the purification box is communicated with the other side of the treatment box through a circulating water pipe and a pump body.
As a preferred scheme of the invention, a filter screen plate is arranged in the purifying box, and an active carbon filter plate is arranged below the filter screen plate; the filter screen plate is obliquely arranged in the purifying box, the filter screen plate is provided with a cleaning scraper in parallel, and the bottom end of the filter screen plate is connected with a dirt collecting box.
According to a preferable scheme of the invention, the bottom scraper of the cleaning scraper is connected with the filter screen plate, the left side and the right side of the cleaning scraper are connected with transmission slide blocks, the transmission slide blocks are connected with transmission screw rods, the transmission screw rods are connected with motors, and the cleaning scraper is driven by the transmission screw rods to slide up and down along the direction of the filter screen plate.
As a preferred scheme of the invention, temperature sensors are arranged in the processing box and the drying box, a humidity sensor is arranged at the air inlet of the air outlet pipeline, and the humidity sensor and the temperature sensor are both connected with a controller.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the antibacterial and ultraviolet-resistant blended compact spinning process, the antibacterial and ultraviolet-resistant yarn in the scheme is composed of chitin fibers, polyester ultraviolet-resistant fibers and long stapled cotton fibers, so that the functionality of the yarn can be improved through the health care functions of sterilization, bacteriostasis, inflammation diminishing and wound healing promotion and the like of the chitin fibers, meanwhile, the shielding performance of the yarn on ultraviolet rays is improved through the absorption and reflection effects of the polyester ultraviolet-resistant fibers on the ultraviolet rays, the transmittance of the ultraviolet rays is reduced, and the antibacterial and ultraviolet-resistant performances of the yarn are improved.
2. According to the antibacterial and ultraviolet-resistant blended compact spinning process, the yarns are soaked in the antibacterial liquid for treatment, and the soaked antibacterial liquid is dried after the treatment is finished, so that the aim of quickly treating the yarns is fulfilled, and the antibacterial performance of the yarns is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view showing a specific structure of a treatment tank of the present invention;
FIG. 3 is a schematic view showing a specific structure of the driving roller of the present invention;
fig. 4 is a schematic view of the installation structure of the cleaning blade of the present invention.
In the figure: 1. a treatment box; 2. a drying box; 3. a hot air blower; 4. an electric heating tube; 5. an air outlet pipeline; 6. a heat preservation box; 7. a temperature control cavity; 8. a heat-insulating pipeline; 9. an exhaust duct; 10. an exhaust gas filter tank; 11. a filter cotton plate; 12. a water collecting hopper; 13. a drain pipe; 14. a driving roller; 15. an immersion liquid hole; 16. an active carbon filter element; 17. a purge tube; 18. a purification box; 19. a circulating water pipe; 20. a filter screen plate; 21. an activated carbon filter plate; 22. cleaning a scraper; 23. a dirt collecting box; 24. a transmission slide block; 25. a transmission screw rod; 26. a temperature sensor; 27. a humidity sensor; 28. a controller; 29. a pump body; 30. an electric motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-4, the present invention provides a technical solution: an antibacterial and uvioresistant blended compact spinning process comprises the following specific steps:
s1, preparing an antibacterial solution with a colorless transparent nano silver solution as a main antibacterial raw material;
s2, preparing chitin fibers, polyester ultraviolet-resistant fibers and long stapled cotton fibers, then respectively dyeing the fibers, and mixing the fibers after dyeing to obtain mixed fibers;
s3: carrying out blowing, cotton carding, drawing, roving and spinning treatment on the treated mixed fiber in sequence to obtain yarn;
s4: putting the yarn into a treatment box 1 for antibacterial pretreatment;
s41: adding an antibacterial solution into the treatment box 1 to enable the yarns to penetrate out after being soaked in the solution;
and S42, after the yarn comes out of the processing box 1, the yarn enters a drying box 2 to be dried, and the antibacterial yarn is obtained.
In this embodiment: the antibacterial and ultraviolet-resistant yarn in the scheme is composed of chitin fiber, terylene ultraviolet-resistant fiber and long stapled cotton fiber, so that the functionality of the yarn can be improved through the sterilization, bacteriostasis, inflammation diminishing and wound healing promotion and other health care functions of the chitin fiber, meanwhile, the shielding performance of the yarn to ultraviolet rays is improved through the absorption and reflection effects of the terylene ultraviolet-resistant fiber to ultraviolet rays, the ultraviolet transmittance is reduced, and the antibacterial and ultraviolet-resistant performance of the yarn is improved; simultaneously, this scheme is being carried out flooding antibiotic liquid to the yarn and is being handled, and the antibiotic liquid after the processing is accomplished is dried to this mesh of carrying out the rapid processing to the yarn is carried out, improves the antibiotic performance of yarn self.
Example 2: the inside of the treatment box 1 is provided with a plurality of groups of driving rollers 14, and the driving rollers 14 are arranged from top to bottom at intervals and connected through yarns; annular array has seted up multiunit immersion fluid hole 15 on driving roller 14 for the rotatory in-process of driving roller 14 dips in the antibiotic solution through immersion fluid hole 15, and the antibiotic solution in immersion fluid hole 15 is absorbed to the yarn, makes the yarn flooding more abundant.
In this embodiment: when needs carry out antibiotic enhancement to the yarn and handle, set up the blowing roller, the receipts material roller of yarn in the one side of handling case 1, stoving case 2 respectively, then pass through the yarn with driving roller 14 and connect for the yarn makes it realize the transmission in handling case 1 under driving roller 14's auxiliary action, makes the yarn can absorb the antibiotic solution in handling case 1, and the yarn after the absorption is accomplished gets into stoving case 2 and dries.
Example 3: an active carbon filter core 16 is arranged in the inner cavity of the treatment box 1, and the active carbon filter core 16, the yarn and the driving roller 14 are arranged in a staggered manner; one side of the treatment box 1 is connected with a purification box 18 through a purification pipe 17, and the water outlet of the purification box 18 is communicated with the other side of the treatment box 1 through a circulating water pipe 19 and a pump body 29.
In this embodiment: when the yarn needs to be subjected to antibacterial reinforcement treatment, the activated carbon filter element 16 can adsorb impurities generated on the yarn in the solution through the adsorption function of the activated carbon material, so that the cleanliness of the solution is improved; at the same time, the solution in the treatment tank 1 is introduced into the purification tank 18 through the purification pipe 17 and purified, and the purified solution is reintroduced into the treatment tank 1 through the pump 29 and the circulating water pipe 19 to be recycled.
Example 4: a filter screen plate 20 is arranged in the purifying box 18, and an active carbon filter plate 21 is arranged below the filter screen plate 20; the filter screen plate 20 is obliquely arranged in the purifying box 18, a cleaning scraper 22 is arranged on the filter screen plate 20 in parallel, and the bottom end of the filter screen plate 20 is connected with a dirt collecting box 23.
As a preferable scheme of the invention, the bottom scraper of the cleaning scraper 22 is connected with the filter screen plate 20, the left side and the right side of the cleaning scraper 22 are connected with the transmission slide blocks 24, the transmission slide blocks 24 are connected with the transmission screw rods 25, the transmission screw rods 25 are connected with the motor 30, and the cleaning scraper 22 is driven by the transmission screw rods 25 to slide up and down along the direction of the filter screen plate 20.
In this embodiment: after the solution enters the purifying box 18, the solution is filtered by the filter screen plate 20, and then impurities in the solution are adsorbed by the activated carbon filter plate 21, so that the aim of rapidly purifying the solution is fulfilled.
Meanwhile, a power supply of the motor 30 on the transmission screw rod 25 is connected, so that the motor 30 drives the transmission screw rod 25 to rotate, the transmission slide block 24 drives the cleaning scraper 22 to slide up and down along the direction of the filter screen plate 20, and impurities deposited at the bottom of the filter screen plate 20 are scraped into the dirt collecting box 23 through a bottom scraper of the cleaning scraper 22.
Example 5: the drying box 2 is provided with a yarn material port convenient for yarn to enter and exit, the top end of the drying box 2 is fixed with a hot air blower 3, the output end of the hot air blower 3 is communicated with the inner cavity of the drying box 2, the upper inner wall and the lower inner wall of the drying box 2 are provided with a plurality of electric heating tubes 4, and the other side of the top of the drying box 2 is communicated with an air outlet pipeline 5; drying box 2's internally mounted has temperature sensor 26, and humidity transducer 27 is installed to the air inlet department of air-out pipeline 5, and humidity transducer 27, temperature sensor 26 all are connected with controller 28.
In this embodiment: drying the yarns by starting a hot air heater 3 and an electric heating tube 4 in the drying box 2, inputting hot air into the drying box 2 by the hot air heater 3, and then drying the raw materials and discharging the dried raw materials through an air outlet pipeline 5; the temperature and the humidity in the drying box 2 are monitored in real time through the humidity sensor 27 and the temperature sensor 26, so that the yarn drying is stably carried out.
Example 6: the outer side of the treatment box 1 is sleeved with an insulation box 6, a temperature control cavity 7 is arranged between the insulation box 6 and the treatment box 1, one side of the temperature control cavity 7 is communicated with an air outlet pipeline 5 through an insulation pipeline 8, and one side of the temperature control cavity 7 is communicated with an exhaust pipeline 9; the inside of processing case 1 is installed temperature sensor 26, and humidity transducer 27 is installed to the air inlet department of air-out pipeline 5, and humidity transducer 27, temperature sensor 26 all are connected with controller 28.
A waste gas filtering box 10 is arranged between the exhaust pipeline 9 and the temperature control cavity 7, and a plurality of filtering cotton plates 11 are arranged in the waste gas filtering box 10; the bottom of the temperature control cavity 7 is provided with a water collecting hopper 12, and the water collecting hopper 12 is connected with a drain pipe 13.
In this embodiment: high-temperature air in the drying box 2 is led into a waste gas filtering box 10 through an air outlet pipeline 5, the high-temperature air is filtered through a filtering cotton plate 11 and then led into a temperature control cavity 7 through a heat insulation pipeline 8, and then the treatment box 1 is heated to keep the activity of the solution; the water vapor in the treatment tank 1 is condensed and then drops to the water collecting hopper 12 for collection, and then is discharged through the water discharging pipe 13.
It is worth noting that: the whole device realizes control to the device through the controller, and the controller is common equipment and belongs to the existing mature technology, and the electrical connection relation and the specific circuit structure of the controller are not repeated herein.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. An antibacterial and anti-ultraviolet blended compact spinning process is characterized in that: the method comprises the following specific steps:
s1, preparing an antibacterial solution with a colorless transparent nano silver solution as a main antibacterial raw material;
s2, preparing chitin fibers, terylene ultraviolet resistant fibers and long stapled cotton fibers, then respectively dyeing the fibers, and mixing the fibers after dyeing to obtain mixed fibers;
s3: carrying out blowing, cotton carding, drawing, roving and spinning treatment on the treated mixed fiber in sequence to obtain yarn;
s4: putting the yarn into a treatment box (1) for antibacterial pretreatment;
s41: adding an antibacterial solution into the treatment box (1) to enable the yarns to penetrate out after being soaked in the solution;
s42, after the yarn comes out of the processing box (1), the yarn enters a drying box (2) to be dried, and the antibacterial yarn is obtained.
2. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 1, characterized in that: the yarn material mouth of being convenient for the yarn business turn over is seted up on stoving case (2), and the top of stoving case (2) is fixed with air heater (3), and a plurality of electrothermal tubes (4) are installed to the inner chamber intercommunication of air heater (3) output and stoving case (2) on the upper and lower inner wall of stoving case (2), and the opposite side intercommunication at stoving case (2) top has air-out pipeline (5).
3. An antibacterial and ultraviolet resistant blended compact spinning process according to claim 1, characterized in that: the outer side of the treatment box (1) is sleeved with an insulation box (6), a temperature control cavity (7) is arranged between the insulation box (6) and the treatment box (1), one side of the temperature control cavity (7) is communicated with an air outlet pipeline (5) through an insulation pipeline (8), and one side of the temperature control cavity (7) is communicated with an air exhaust pipeline (9).
4. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 3, characterized in that: an exhaust gas filtering box (10) is arranged between the exhaust pipeline (9) and the temperature control cavity (7), and a plurality of filtering cotton plates (11) are arranged inside the exhaust gas filtering box (10); the bottom of the temperature control cavity (7) is provided with a water collecting hopper (12), and the water collecting hopper (12) is connected with a drain pipe (13).
5. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 1, characterized in that: the inside of handling case (1) is provided with driving roller (14), and driving roller (14) are provided with the multiunit from last to lower interval, connect through the yarn between multiunit driving roller (14).
6. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 5, characterized in that: a plurality of groups of soaking holes (15) are formed in the transmission roller (14) in an annular array mode, so that the transmission roller (14) is dipped in the antibacterial solution through the soaking holes (15) in the rotating process, and the yarn absorbs the antibacterial solution in the soaking holes (15).
7. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 1, characterized in that: an active carbon filter core (16) is arranged in the inner cavity of the treatment box (1), and the active carbon filter core (16) is staggered with the yarn and the driving roller (14); one side of the treatment box (1) is connected with a purification box (18) through a purification pipe (17), and a water outlet of the purification box (18) is communicated with the other side of the treatment box (1) through a circulating water pipe (19) and a pump body (29).
8. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 7, characterized in that: a filter screen plate (20) is arranged in the purifying box (18), and an active carbon filter plate (21) is arranged below the filter screen plate (20); the filter screen plate (20) is obliquely arranged in the purifying box (18), a cleaning scraper (22) is arranged on the filter screen plate (20) in parallel, and the bottom end of the filter screen plate (20) is connected with a dirt collecting box (23).
9. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 8, characterized in that: the bottom scraper of clearance scraper blade (22) is connected with filter plate (20), and the left and right sides of clearance scraper blade (22) is connected with transmission slider (24), and transmission slider (24) are connected with transmission lead screw (25), and transmission lead screw (25) are connected with motor (30), slide from top to bottom along the direction of filter plate (20) through transmission lead screw (25) drive clearance scraper blade (22).
10. The antibacterial and ultraviolet resistant blended compact spinning process according to claim 1, characterized in that: temperature sensor (26) are all installed to the inside of handling case (1) and stoving case (2), and humidity transducer (27) are installed to the air inlet department of air-out pipeline (5), and humidity transducer (27), temperature sensor (26) all are connected with controller (28).
CN202211465091.7A 2022-11-22 2022-11-22 Antibacterial and ultraviolet-resistant blended compact spinning process Pending CN115852538A (en)

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Application Number Priority Date Filing Date Title
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CN216513127U (en) * 2021-10-28 2022-05-13 董舒婷 Household wastewater purification device
CN114592259A (en) * 2022-03-11 2022-06-07 杭州天晨新材料科技有限公司 High-performance yarn and production device thereof
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CN103556336A (en) * 2013-11-08 2014-02-05 海安县中山合成纤维有限公司 Blended yarn of long stapled cotton, corn fiber and soybean fiber
CN104594040A (en) * 2015-02-04 2015-05-06 江苏明源纺织有限公司 Functional colored spun yarn, fabric and preparation method thereof
CN105696156A (en) * 2016-01-29 2016-06-22 安徽省安庆市天峰纺织有限公司 Multifunctional blended gauze and manufacturing technology thereof
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CN110373771A (en) * 2019-07-17 2019-10-25 安徽宜民新材料科技有限公司 A kind of spinning process of radiation protection antimicrobial yarn
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CN214831141U (en) * 2021-01-07 2021-11-23 高梵(浙江)信息技术有限公司 Colored cotton surface antibacterial treatment equipment
CN216513127U (en) * 2021-10-28 2022-05-13 董舒婷 Household wastewater purification device
CN114032632A (en) * 2021-11-29 2022-02-11 福建长源纺织有限公司 Antibacterial blended yarn, fabric and preparation method thereof
CN114250544A (en) * 2022-02-14 2022-03-29 汕头市雪果制衣实业有限公司 Preparation process of quick-drying breathable antibacterial skin-friendly child garment fabric
CN114592259A (en) * 2022-03-11 2022-06-07 杭州天晨新材料科技有限公司 High-performance yarn and production device thereof
CN217678096U (en) * 2022-06-13 2022-10-28 宜城市生升纺织有限公司 Grey cloth dresser is used in cotton production

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