CN105696156A - Multifunctional blended gauze and manufacturing technology thereof - Google Patents
Multifunctional blended gauze and manufacturing technology thereof Download PDFInfo
- Publication number
- CN105696156A CN105696156A CN201610072983.9A CN201610072983A CN105696156A CN 105696156 A CN105696156 A CN 105696156A CN 201610072983 A CN201610072983 A CN 201610072983A CN 105696156 A CN105696156 A CN 105696156A
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- processed
- fibers
- fiber
- acrylon
- gauze
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
Abstract
The invention relates to the field of gauze manufacturing, in particular to multifunctional blended gauze and a manufacturing technology thereof. The gauze is prepared from, by weight, 10-30% of silver ion antibacterial acrylon, 10-40% of far-infrared radiation acrylon, 10-30% of EKS fibers, 20-40% of anion viscose fibers, 10-30% of polyester fibers and 10-20% of chitin fibers. The manufacturing technology includes the following processing steps of using a fearnaught machine for opening the EKS fibers; cleaning cotton and mixing the raw materials; carding cotton; performing drawing; conducting roving; conducting spinning; carrying out spooling. The silver ion antibacterial acrylon, the far-infrared radiation acrylon, the EKS fibers, the anion viscose fibers and the polyester fibers are selected, performance advantages of the six kinds of fibers are integrated, the technology is optimized, and the manufactured multifunctional blended gauze has antibacterial, degerming, deodorizing and smell removal functions, keeps warm, absorbs moisture, preserves heat and prevents ultraviolet light.
Description
Technical field
The present invention relates to gauze and make field, be specifically related to a kind of multifunctional blended gauze and processing technology thereof。
Background technology
Along with the change of people's consumption idea, the requirement of clothing is not only attractive in appearance by consumer, comfortable, safety, and it is certain functional to require that garment material has。Various functional textile material occurs currently on the market, but in performance functional type weak effect, function singleness, be there is very big gap in the requirement of functional type clothing with consumer。
Silver-ion fiber has antistatic, a function antibacterial, radiation-resistant, but conduct electricity owing to silver-ion fiber itself has, feature that price is high so that it is the difficulty such as bring in spinning process that mixing is uneven, locomotive automatic stop, cost increase considerably。Chinese Patent Application No. is the patent of invention of 200610025092.4, disclose a kind of blended yarn with silver ion, this scribbled includes the silver-ion fiber of 3-9% and the chemical fibre of 91-97%, it is the best that the content of silver-ion fiber controls 5%, and the scribbled that the prior art prepares suffers from the drawback that；1, the content of silver-ion fiber is few, the overall fungistatic effect of the scribbled prepared is undesirable, experiment proves that it is after following process processes, and the textile prepared is extremely difficult to function antibacterial, radiation-resistant when in fabrics and fibers, silver-ion fiber content is less than 10%。3, this mixed yarn function singleness, does not possess warming, moisture retentive heat insulation and the function of smelly eliminating taste removal, it is impossible to meet people's demand to functional type clothing。Therefore, need badly in the industry a kind of textile material having antibacterial degerming, smelly eliminating taste removal, warming, moisture retentive heat insulation concurrently is provided。
Summary of the invention
It is an object of the invention to for above-mentioned deficiency of the prior art, it is provided that a kind of multifunctional blended yarn with antibacterial degerming, smelly eliminating taste removal, warming, moisture retentive heat insulation and anti-ultraviolet。
The technical problem to be solved realizes by the following technical solutions:
A kind of multifunctional blended gauze, is made up of the raw material of following percentage by weight:
Silver-ion antibiotic acrylon 10-30%
Far infrared radiation acrylon 10-40%
EKS fiber 10-30%
Anion viscose fibre 20-40%
Polyester fiber 10-30%
Chitin fiber 10-20%。
A kind of processing technology of multifunctional blended gauze, including following procedure of processing:
(1) EKS fiber uses mixing willow shredding；
EKS fiber strength is low, and fiber moisture is high, piles up very closely knit between fibrous raw material, need through preliminary mitigation shredding, therefore between blowing mixed processes, use mixing willow by EKS fiber opening, increase the separating degree between fiber, reduce damage, be beneficial to mix homogeneously。
(2) above-mentioned raw materials being carried out blowing mixing, the technological process of blowing mixing is:
A, disc bale plucker are processed；B, blending hopper automatic mixer are processed；C, automatic packing machine are processed；D, disc bale plucker are processed；E, blending hopper automatic mixer are processed；F, multi-mixer are processed；G, opener are processed；H, vibrations hopper feeder processing；The lap for carding machine made by raw material by I, singlehanded lapper；
(3) comb and parallel cotton fibers prior to spinning: adopt carding machine, cylinder rotating speed 360 revs/min, stings rod rotating speed 800 revs/min, cylinder and thorn rod linear resonance surface velocity ratio 2.5, cover plate speed 130m/min, and thorn rod is 8 ‰ inches with cylinder spacer, and cylinder and doffer's spacer are 5 ‰ inches；
(4) drafting: adopt and be furnished with the drawing frame of evereven, adopts three road draftings, and and bar number 8, three road drafting back zone drafting multiples are 1.87/1.84/1.34, before roller gauge/in/be 10mm/8mm/18mm, speed 200-230m/min afterwards；
(5) rove: adopt fly frame, four roller double-short leather-ring drawing-offs, ratch 40 × 55 × 66mm, roller loading 15/25/20/20kg, nip gauge 6.5mm；
(6) spun yarn: spinning frame adopts match sieve compact spinning frame, three roller length Apron Drafts, ratch 44 × 66mm, nip gauge 2.5mm, speed 14000-16000 rev/min of ingot；
(7) winder: prepare multifunctional blended yarn。
Silver-ion antibiotic acrylic fiber is the antibacterial modified acrylic fiber made at the spinning phase inorganic silver ion antimicrobial agent of addition of acrylon。Silver-ion antibiotic acrylic fiber can keep the wearability of acrylic fiber, and inorganic silver ion is harmless, and inorganic silver ion is to join in fiber at spinning phase, wash resistant, and degerming durable antibacterial effect is effective。
Far infrared radiation acrylic fiber is made by having the ceramic powders of far infrared transmission performance at spinning phase addition nanoscale。This kind of acrylon have absorption and reflect the far infrared that human body radiation goes out, it is possible to significantly improve the heat-insulating property of acrylic fiber。
EKS fiber is a kind of acrylic fibers that exploitation is spun by Japan of Japan, there is self-heating function, the moisture pick-up properties of EKS fiber takes fiber considerably beyond other, moisture content reaches 27%, can producing heat in absorbing the moisture process that human body gives out, keep human body warm dry and comfortable, EKS fiber is easily combined with acid-base class Organic substance simultaneously, therefore also there is smelly eliminating taste removal, regulate the function of pH value。This fiber moisture is high, and fiber strength is low, easy damaged of spinning。
Anion viscose fibre is to add to have the tourmaline powder of negative ion releasing function and make in the production process of fiber。This kind of fiber is subject to friction repeatedly and just can discharge free electron when wearing, and free electron has oxygen molecule to combine can form negative oxygen ion, and negative oxygen ion has purification air, degerming smelly eliminating effect。
Polyester fiber is because the phenyl ring in polyester construction has the ultraviolet effect of absorption, thus ultraviolet radiation transmitance is low, and in gauze, the use of polyester fiber can reduce the ultraviolet injury to skin。
Chitin fiber has protonation ammonium because of micromolecular chitosan, the cell membrane effect that protonation ammonium is electronegative with antibacterial, absorption and coagulation antibacterial, penetration cell wall enters in cell simultaneously, upset metabolism and the synthesis of antibacterial, thus having antibacterial action。
Beneficial effects of the present invention: the present invention selects silver-ion antibiotic acrylon, far infrared transmission acrylon, EKS fiber, anion viscose fibre, polyester fiber and chitin fiber, integrated by the performance advantage of six kinds of fibers, process optimization, the multifunctional blended yarn of production has antibacterial degerming, smelly eliminating taste removal, warming, the multifunctional blended yarn of the function such as moisture retentive heat insulation and anti-ultraviolet。
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be easy to understand, below in conjunction with specific embodiment, the present invention is expanded on further。
Embodiment 1
A kind of multifunctional blended gauze, is made up of the raw material of following percentage by weight:
Silver-ion antibiotic acrylon 20%
Far infrared radiation acrylon 20%
EKS fiber 10%
Anion viscose fibre 30%
Polyester fiber 10%
Chitin fiber 10%。
A kind of processing technology of multifunctional blended gauze, including following procedure of processing:
(1) EKS fiber uses mixing willow shredding；
EKS fiber strength is low, and fiber moisture is high, piles up very closely knit between fibrous raw material, need through preliminary mitigation shredding, therefore between blowing mixed processes, use mixing willow by EKS fiber opening, increase the separating degree between fiber, reduce damage, be beneficial to mix homogeneously。
(2) above-mentioned raw materials being carried out blowing mixing, the technological process of blowing mixing is:
A, disc bale plucker are processed；B, blending hopper automatic mixer are processed；C, automatic packing machine are processed；D, disc bale plucker are processed；E, blending hopper automatic mixer are processed；F, multi-mixer are processed；G, opener are processed；H, vibrations hopper feeder processing；The lap for carding machine made by raw material by I, singlehanded lapper；
(3) comb and parallel cotton fibers prior to spinning: adopt carding machine, cylinder rotating speed 360 revs/min, stings rod rotating speed 800 revs/min, cylinder and thorn rod linear resonance surface velocity ratio 2.5, cover plate speed 130m/min, and thorn rod is 8 ‰ inches with cylinder spacer, and cylinder and doffer's spacer are 5 ‰ inches；
(4) drafting: adopt and be furnished with the drawing frame of evereven, adopts three road draftings, and and bar number 8, three road drafting back zone drafting multiples are 1.87/1.84/1.34, before roller gauge/in/be 10mm/8mm/18mm, speed 200-230m/min afterwards；
(5) rove: adopt fly frame, four roller double-short leather-ring drawing-offs, ratch 40 × 55 × 66mm, roller loading 15/25/20/20kg, nip gauge 6.5mm；
(6) spun yarn: spinning frame adopts match sieve compact spinning frame, three roller length Apron Drafts, ratch 44 × 66mm, nip gauge 2.5mm, speed 14000-16000 rev/min of ingot；
(7) winder: prepare multifunctional blended yarn。
Embodiment 2
A kind of multifunctional blended gauze, is made up of the raw material of following percentage by weight:
Silver-ion antibiotic acrylon 10%
Far infrared radiation acrylon 10%
EKS fiber 20%
Anion viscose fibre 30%
Polyester fiber 20%
Chitin fiber 10%。
A kind of processing technology of multifunctional blended gauze, including following procedure of processing:
(1) EKS fiber uses mixing willow shredding；
EKS fiber strength is low, and fiber moisture is high, piles up very closely knit between fibrous raw material, need through preliminary mitigation shredding, therefore between blowing mixed processes, use mixing willow by EKS fiber opening, increase the separating degree between fiber, reduce damage, be beneficial to mix homogeneously。
(2) above-mentioned raw materials being carried out blowing mixing, the technological process of blowing mixing is:
A, disc bale plucker are processed；B, blending hopper automatic mixer are processed；C, automatic packing machine are processed；D, disc bale plucker are processed；E, blending hopper automatic mixer are processed；F, multi-mixer are processed；G, opener are processed；H, vibrations hopper feeder processing；The lap for carding machine made by raw material by I, singlehanded lapper；
(3) comb and parallel cotton fibers prior to spinning: adopt carding machine, cylinder rotating speed 360 revs/min, stings rod rotating speed 800 revs/min, cylinder and thorn rod linear resonance surface velocity ratio 2.5, cover plate speed 130m/min, and thorn rod is 8 ‰ inches with cylinder spacer, and cylinder and doffer's spacer are 5 ‰ inches；
(4) drafting: adopt and be furnished with the drawing frame of evereven, adopts three road draftings, and and bar number 8, three road drafting back zone drafting multiples are 1.87/1.84/1.34, before roller gauge/in/be 10mm/8mm/18mm, speed 200-230m/min afterwards；
(5) rove: adopt fly frame, four roller double-short leather-ring drawing-offs, ratch 40 × 55 × 66mm, roller loading 15/25/20/20kg, nip gauge 6.5mm；
(6) spun yarn: spinning frame adopts match sieve compact spinning frame, three roller length Apron Drafts, ratch 44 × 66mm, nip gauge 2.5mm, speed 14000-16000 rev/min of ingot；
(7) winder: prepare multifunctional blended yarn。
Embodiment 3
A kind of multifunctional blended gauze, is made up of the raw material of following percentage by weight:
Silver-ion antibiotic acrylon 20%
Far infrared radiation acrylon 30%
EKS fiber 10%
Anion viscose fibre 20%
Polyester fiber 10%
Chitin fiber 20%。
A kind of processing technology of multifunctional blended gauze, including following procedure of processing:
(1) EKS fiber uses mixing willow shredding；
EKS fiber strength is low, and fiber moisture is high, piles up very closely knit between fibrous raw material, need through preliminary mitigation shredding, therefore between blowing mixed processes, use mixing willow by EKS fiber opening, increase the separating degree between fiber, reduce damage, be beneficial to mix homogeneously。
(2) above-mentioned raw materials being carried out blowing mixing, the technological process of blowing mixing is:
A, disc bale plucker are processed；B, blending hopper automatic mixer are processed；C, automatic packing machine are processed；D, disc bale plucker are processed；E, blending hopper automatic mixer are processed；F, multi-mixer are processed；G, opener are processed；H, vibrations hopper feeder processing；The lap for carding machine made by raw material by I, singlehanded lapper；
(3) comb and parallel cotton fibers prior to spinning: adopt carding machine, cylinder rotating speed 360 revs/min, stings rod rotating speed 800 revs/min, cylinder and thorn rod linear resonance surface velocity ratio 2.5, cover plate speed 130m/min, and thorn rod is 8 ‰ inches with cylinder spacer, and cylinder and doffer's spacer are 5 ‰ inches；
(4) drafting: adopt and be furnished with the drawing frame of evereven, adopts three road draftings, and and bar number 8, three road drafting back zone drafting multiples are 1.87/1.84/1.34, before roller gauge/in/be 10mm/8mm/18mm, speed 200-230m/min afterwards；
(5) rove: adopt fly frame, four roller double-short leather-ring drawing-offs, ratch 40 × 55 × 66mm, roller loading 15/25/20/20kg, nip gauge 6.5mm；
(6) spun yarn: spinning frame adopts match sieve compact spinning frame, three roller length Apron Drafts, ratch 44 × 66mm, nip gauge 2.5mm, speed 14000-16000 rev/min of ingot；
(7) winder: prepare multifunctional blended yarn。
The present invention selects silver-ion antibiotic acrylon, far infrared transmission acrylon, EKS fiber and anion rayon and polyester fiber, integrated by the performance advantage of six kinds of fibers, process optimization, the multifunctional blended yarn of production has antibacterial degerming, smelly eliminating taste removal, warming, the multifunctional blended yarn of the function such as moisture retentive heat insulation and anti-ultraviolet。
The ultimate principle of the present invention, principal character and advantage have more than been shown and described。Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within the claimed scope of the invention。Claimed scope is defined by appending claims and equivalent thereof。
Claims (2)
1. a multifunctional blended gauze, it is characterised in that: it is made up of the raw material of following percentage by weight:
Silver-ion antibiotic acrylon 10-30%
Far infrared radiation acrylon 10-40%
EKS fiber 10-30%
Anion viscose fibre 20-40%
Polyester fiber 10-30%
Chitin fiber 10-20%。
2. the processing technology of a kind of multifunctional blended gauze described in claim 1, it is characterised in that: include following procedure of processing:
(1) EKS fiber uses mixing willow shredding；
(2) above-mentioned raw materials being carried out blowing mixing, the technological process of blowing mixing is:
A, disc bale plucker are processed；B, blending hopper automatic mixer are processed；C, automatic packing machine are processed；D, disc bale plucker are processed；E, blending hopper automatic mixer are processed；F, multi-mixer are processed；G, opener are processed；H, vibrations hopper feeder processing；The lap for carding machine made by raw material by I, singlehanded lapper；
(3) comb and parallel cotton fibers prior to spinning: adopt carding machine, cylinder rotating speed 360 revs/min, stings rod rotating speed 800 revs/min, cylinder and thorn rod linear resonance surface velocity ratio 2.5, cover plate speed 130m/min, and thorn rod is 8 ‰ inches with cylinder spacer, and cylinder and doffer's spacer are 5 ‰ inches；
(4) drafting: adopt and be furnished with the drawing frame of evereven, adopts three road draftings, and and bar number 8, three road drafting back zone drafting multiples are 1.87/1.84/1.34, before roller gauge/in/be 10mm/8mm/18mm, speed 200-230m/min afterwards；
(5) rove: adopt fly frame, four roller double-short leather-ring drawing-offs, ratch 40 × 55 × 66mm, roller loading 15/25/20/20kg, nip gauge 6.5mm；
(6) spun yarn: spinning frame adopts match sieve compact spinning frame, three roller length Apron Drafts, ratch 44 × 66mm, nip gauge 2.5mm, speed 14000-16000 rev/min of ingot；
(7) winder: prepare multifunctional blended yarn。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610072983.9A CN105696156A (en) | 2016-01-29 | 2016-01-29 | Multifunctional blended gauze and manufacturing technology thereof |
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| CN201610072983.9A CN105696156A (en) | 2016-01-29 | 2016-01-29 | Multifunctional blended gauze and manufacturing technology thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106939460A (en) * | 2017-04-26 | 2017-07-11 | 江苏泗水纺织有限公司 | A kind of far infrared heating antibiotic health care colour-spun yarns and its spinning process |
| CN108621481A (en) * | 2017-03-22 | 2018-10-09 | 绍兴灵星健康科技有限公司 | Antibacterial fabric containing silver ion and antibacterial fabric |
| CN110273296A (en) * | 2019-03-26 | 2019-09-24 | 南通楠桥纹织有限公司 | Silver ion antibacterial towel |
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| JP2015124453A (en) * | 2013-12-26 | 2015-07-06 | ユニチカトレーディング株式会社 | Spun yarn and heat-retaining cloth including the spun yarn |
| CN104856294A (en) * | 2014-02-25 | 2015-08-26 | 如皋市东照服装有限公司 | Insulating fiber fabric |
| CN204914751U (en) * | 2015-08-25 | 2015-12-30 | 海宁市宏得利实业有限公司 | Multi -functional cloth |
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Patent Citations (6)
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| CN103290597A (en) * | 2013-06-21 | 2013-09-11 | 无锡豪思纺织品有限公司 | Novel health-care environment-friendly textile fabric |
| JP2015124453A (en) * | 2013-12-26 | 2015-07-06 | ユニチカトレーディング株式会社 | Spun yarn and heat-retaining cloth including the spun yarn |
| CN104856294A (en) * | 2014-02-25 | 2015-08-26 | 如皋市东照服装有限公司 | Insulating fiber fabric |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108621481A (en) * | 2017-03-22 | 2018-10-09 | 绍兴灵星健康科技有限公司 | Antibacterial fabric containing silver ion and antibacterial fabric |
| CN108621481B (en) * | 2017-03-22 | 2020-11-20 | 绍兴灵星健康科技有限公司 | Antibacterial fabric containing silver ions and antibacterial textile |
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| CN110273296A (en) * | 2019-03-26 | 2019-09-24 | 南通楠桥纹织有限公司 | Silver ion antibacterial towel |
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Application publication date: 20160622 |