CN115849141A - Integral type elevator car - Google Patents

Integral type elevator car Download PDF

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Publication number
CN115849141A
CN115849141A CN202211324474.2A CN202211324474A CN115849141A CN 115849141 A CN115849141 A CN 115849141A CN 202211324474 A CN202211324474 A CN 202211324474A CN 115849141 A CN115849141 A CN 115849141A
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CN
China
Prior art keywords
car
plate
upper beam
beam body
bent
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CN202211324474.2A
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Chinese (zh)
Inventor
刘健
房祥雨
王博驰
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Shenyang Yuanda Intellectual Industry Group Co ltd
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Shenyang Yuanda Intellectual Industry Group Co ltd
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Priority to CN202211324474.2A priority Critical patent/CN115849141A/en
Publication of CN115849141A publication Critical patent/CN115849141A/en
Pending legal-status Critical Current

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Abstract

The application discloses integral type elevator car includes: the car comprises an upper beam, a car top plate, a pair of first car walls and a car bottom. The upper beam comprises an outer upper beam body and an inner upper beam body, and return rope wheels are arranged at two longitudinal ends of the inner upper beam body; the periphery of the car top plate is connected with the car wall, the upper end of the car top plate is connected with the outer upper beam body, car top notches are formed in the two sides of the car top plate in the width direction, a first vertical right-angle bending plate of the outer upper beam body is bent from the car top notches, the two transverse sides of the first vertical right-angle bending plate are used for being connected with the first car wall, and the middle of the first vertical right-angle bending plate is used for being connected with safety tongs; the first car walls are arranged on two sides of the car in the width direction respectively, the upper end and the lower end of each first car wall are connected with the upper beam and the car bottom respectively, and the two transverse sides of each first car wall are connected with the second car walls respectively to form the car walls of the car together. This application can improve the well utilization ratio to save the car cost.

Description

Integral type elevator car
Technical Field
The invention belongs to the technical field of elevators, and particularly relates to an integrated elevator car.
Background
In recent years, the demand levels of home elevators are wide continuously, but some potential demand customers are limited by space (such as bottom layer depth, hoistway width, hoistway depth and the like), the selected elevators are poor in experience in subsequent use, or other types of home elevators (such as platform elevators, screw elevators and the like) are passively selected, but the cost is doubled and increased, and the later-period operation effect is not ideal. In order to meet the use requirements of different scenes, the elevator car has high capacity, comfort and high cost performance, and is a new requirement for household elevator products.
Generally, an elevator car is composed of two major parts: the elevator comprises an elevator car frame and an elevator car, wherein the elevator car comprises an elevator car wall, and the elevator car wall and the upright post are independent two parts. As shown in fig. 1 and 2, the car frame includes an upper beam 6, a lower beam 2, a bracket 4, and a center pillar 5 connecting the upper beam 6 and the lower beam 2. The car includes: car roof 3, car walls 7, and car bottom 1 (including car doorway 8). The bracket 4 is connected with the car bottom 1 through damping rubber, the car is fixed at the lower part, the corrector bracket at the car top is clamped at two side surfaces of the upright post, and the car is fixed at the upper part. The structure is mature, the performance is stable, and the requirements of the household elevator on the market at present cannot be met.
The applicant finds that the well utilization rate of the existing elevator car is low, the well utilization rate comprises the utilization rate in the depth direction of a pit and the width and depth direction of the car, and in the height direction of the well, when the bottom layer of the elevator car is leveled, the vertical distance between the ground of the bottom layer and the ground of the pit is smaller, and the utilization rate is higher; in the width and depth directions of the shaft, the ratio of the maximum passenger standing area of the lift car to the required minimum shaft area is higher. For example, a side-counterweight elevator car with the width of 1000mm multiplied by the depth of 1000mm is used, because the lower part of a lower beam 2 is connected with guide shoes, the upper part of the lower beam 2 is connected with a bracket 4, and the bracket 4 and the car bottom 1 are connected through damping rubber, the vertical depth of the car is equal to the height of the guide shoes, the height of the lower beam, the height of the bracket, the thickness of the damping rubber and the thickness of the car bottom, so that the depth of a pit is about 300mm, and because vertical columns are arranged on two sides of the car wall of the car in the width direction and a certain distance exists between the car wall and the vertical columns, the size of a required well in the width direction is 1600mm, the size of the well required in the depth direction is 1300mm, and the utilization rate of the well is 48%. Therefore, there is room for further improvement in elevator car hoistway utilization of the prior art to increase its utilization.
Disclosure of Invention
For solving above problem, the application discloses an integral type elevator car includes:
the upper beam comprises an outer upper beam body and an inner upper beam body, wherein the outer upper beam body is arranged at the upper end of the car top plate along the width direction of the car, the inner upper beam body is arranged in the outer upper beam body, the cross section of the outer upper beam body is in a U shape with an upward opening, the longitudinal two ends of the outer upper beam body are bent downwards at right angles to form a first vertical right-angle bending plate (1112), the longitudinal two ends of the inner upper beam body are both provided with a rope return wheel, and a damping rubber pad is arranged between the lower end of a damping rubber pad backing plate component connected with the inner side of the outer upper beam body and the upper end of the inner upper beam body;
the car top plate is connected with the car wall at the periphery, the upper end of the car top plate is connected with the outer upper beam body, car top notches (51 c) are formed in the car top plate along two sides in the width direction, a first vertical right-angle bending plate of the outer upper beam body is bent from the car top notches, two transverse sides of the first vertical right-angle bending plate are used for being connected with the first car wall, and the middle of the first vertical right-angle bending plate is used for being connected with a safety tongs;
the elevator car comprises car walls, a pair of first car walls and a pair of second car walls, wherein the pair of first car walls are respectively arranged on two sides in the width direction of the car, the upper end and the lower end of each first car wall are respectively connected with an upper beam and a car bottom, and the two transverse sides of each first car wall are respectively connected with the second car walls to jointly form the car walls of the car;
a car bottom.
Optionally, the first vertical right-angle bending plate is provided with first connecting holes (111 c) on two lateral sides thereof, the first connecting holes are connected to one side of the first car wall, the safety gear connecting holes are arranged between the first connecting holes, a gap is formed in the middle of the top end of the first car wall, the safety gear penetrates the gap along the longitudinal direction and is installed on the outer surface of the first vertical right-angle bending plate, vertical extension plates extend out of two lateral sides of the outer upper beam body along the longitudinal direction, and the extension plates are provided with second connecting holes (111 h) connected to a pair of opposite sides of the first car wall.
Optionally, the outer upper beam body is U-shaped with an upward opening in cross section, the longitudinal middle portion of the inner upper beam body is C-shaped with an upward opening in cross section, the longitudinal ends are U-shaped with an upward opening in cross section, the upper beam cover plate is mounted on the C-shaped area with an upward opening in cross section, and the cushion rubber is fixed on the upper beam cover plate.
Optionally, install the shock attenuation cushion between the interior roof beam body upper end and the shock attenuation cushion backing plate subassembly lower extreme that links to each other with outer roof beam body inboard, shock attenuation cushion backing plate subassembly includes integrative shock attenuation cushion plate seat plate body (121) and shock attenuation cushion connecting plate (122), arbitrary shock attenuation cushion connecting plate is the quarter bend shape, the vertical bending face and the outer roof beam body inboard of arbitrary shock attenuation cushion connecting plate are connected, the horizontal bending face of shock attenuation cushion connecting plate extends to the inboard, the horizontal both ends of shock attenuation cushion plate seat plate body overlap respectively on this horizontal bending face, be connected with the shock attenuation cushion between the lower surface of its horizontal bending face and upper beam apron (132).
Optionally, the lifting mechanism comprises a pair of lifting components which are symmetrically arranged on the mounting rod (614) along the axial direction, each lifting component comprises a seat plate (601) which is rotatably arranged on the mounting rod, a torsion spring (607), a lifting arm (611), one of the lifting components also comprises a switch deflector rod (603) which is fixedly arranged on the mounting rod, and a switch which is arranged on the seat plate, and one of the lifting arms is also provided with a lifting rod (612) and a rope sleeve (613),
the seat plate is fixedly connected with the outer side of the outer upper beam body, the lifting arm is an L-shaped plate, one side of the lifting arm is connected with the safety tongs, the other side of the lifting arm is fixed on the mounting rod, the lifting rod is fixed on the other side of the lifting arm, the end part of the lifting rod is connected with a rope sleeve, and the rope sleeve is used for being connected with a speed limiter steel wire rope.
Optionally, the torsion spring comprises a spiral torsion spring body and support legs at the end of the torsion spring body, the seat plate comprises a square bottom plate on the cross section of the mounting rod, one pair of opposite sides of the square bottom plate are bent towards the same side to form a U shape, one pair of opposite sides of the other pair of opposite sides of the square bottom plate are bent towards the other side to form a mounting plate, the mounting plate is fixedly mounted at the outer side of the outer upper beam body, the switch is mounted on the square bottom plate, one support leg of the torsion spring is fixed on the mounting rod, the other support leg is inserted into the square bottom plate,
the switch deflector rod (603) is in an inverted T shape, the upper end of the switch deflector rod is fixed on the mounting rod, and two sides of the lower end of the switch deflector rod are bent towards one side of the switch to form a shifting part.
Optionally, the upper end of the switch lever is bent at a right angle to form a right-angled bent surface, and a screw screwed on the right-angled bent surface abuts against the mounting rod, so that the switch lever and the mounting rod rotate synchronously.
Optionally, the car bottom further comprises a car door sill support (30 b) and a door pedal (30 a), wherein the upper part of the door pedal is made of a light-transmitting material, and the bottom of the door pedal is provided with a light source.
Optionally, a rope return wheel clamping plate is further arranged on the inner side of the inner upper beam body, a tangent plane is formed in the end portion of the rope return wheel shaft, and the rope return wheel clamping plate is attached to the tangent plane to limit rotation of the rope return wheel shaft.
Optionally, the longitudinal two ends of the outer upper beam body are respectively provided with an outer upper beam end plate (113), the outer upper beam end plate is bent downwards at a right angle from the end of the outer upper beam body along the outer side of the first vertical right-angle bending plate which is longitudinally attached to form a second vertical right-angle bending plate, the safety gear is installed on the outer surface of the second vertical right-angle bending plate, and the two transverse sides of the top end of the first car wall extend upwards to be connected with the extension plate.
This application can improve the well utilization ratio, including pit degree of depth and the wide dark direction of car, through the cancellation underbeam and with the stand directly with be connected between the sedan-chair, reducible vertical direction degree of depth, stand and sedan-chair wall lug connection, reducible horizontal direction width nevertheless is lug connection because of stand and upper beam, and returns the rope sheave and install at the upper beam, transmits whole car along with the stand for preventing to vibrate. Therefore, the upper beam with the damping effect is matched, less vibration is generated, and the comfort is improved. The vertical column is used as a part of the car wall, and is equivalent to the original parts on two spaces, and the size of the car in the width direction can be reduced. And the lower beam, the bracket and the car platform are integrated together, and a gap for installing the guide shoe is arranged to ensure that the guide shoe is installed on the car bottom plate, so that the depth of the bottom pit is equal to the height of the guide shoe plus the thickness of the car bottom plate. For example, a side-counterweight elevator car with a width of 1000mm × a depth of 1000mm has a pit depth of 150mm, a dimension of a hoistway required in a width direction of 1400mm, a dimension of a hoistway required in a depth direction of 1270mm, and a hoistway utilization rate of 56%.
According to the integrated elevator car, the lower beam, the bracket and the car bottom are integrated into an integrated structure according to the car area of 1000mm multiplied by 1000mm, the pit depth is saved by 150mm, the material can be saved by 15kg, and the material cost is predicted to be saved by 60 yuan according to 4 yuan/kg. Simultaneously, the sedan-chair bottom welding process of integral type structure still less, efficiency is higher. The vertical columns are used as one part of the car walls, the utilization rate of a shaft can be effectively improved by 8%, the material of two car walls is reduced, the width of a single car wall is 300mm, the height of the single car wall is 2250mm, and the thickness of the single car wall is 1.2mm, so that 13kg of material can be saved, and the predicted material saving cost is 52 yuan. The processing cost is saved. The upper beam is of a double-beam structure, the weight of the upper beam is 20kg higher than that of a single beam, and the required material cost is 80 yuan. In conclusion, the material cost of the elevator can be saved by 32 yuan.
Drawings
Fig. 1 is a top view of a prior art elevator car structure;
fig. 2 is a schematic perspective view of a conventional elevator car structure;
fig. 3 is a schematic perspective view of an integrated car according to an embodiment of the present invention;
fig. 4 is a top plan view of an integrated car of an embodiment of the present invention;
fig. 5-1 is a top view of the integrated cab of the embodiment of the invention with the ceiling and the upper beam removed;
FIG. 5-2 is an N-direction and M-direction view of FIG. 5-1;
FIG. 6 is a perspective cross-sectional view of an upper beam of an embodiment of the present invention;
FIG. 7 is a schematic perspective view of an inner upper beam of an embodiment of the present invention;
FIG. 8 is a schematic perspective view of an outer upper beam body of an embodiment of the present invention;
FIG. 9 is an exploded perspective view of an outer upper beam of an embodiment of the present invention;
FIG. 10 is a side view of an upper beam of an embodiment of the present invention;
FIG. 11 is a top view of a cushion pad assembly of an embodiment of the present invention;
FIG. 12 is a layout view of a cushion pad assembly of the cushion of the embodiment of the present invention;
FIG. 13 is a top view of a ceiling of an embodiment of the present invention;
fig. 14 is a schematic view of the car bottom in a state where the doorway pedal and the sill support are laid down according to the embodiment of the present invention;
FIG. 15 is an elevation view of a pulling mechanism of an embodiment of the present invention;
FIG. 16 is a top view of a lift mechanism of an embodiment of the present invention;
FIG. 17 is a front view of a seat pan of an embodiment of the present invention;
FIG. 18 is a side view of a seat pan of an embodiment of the present invention;
FIG. 19 is a top view of a seat plate of an embodiment of the present invention;
FIG. 20 is a side view of a switch lever of an embodiment of the present invention;
FIG. 21 is a front view of the switch lever of the embodiment of the present invention;
fig. 22 is a plan view of the switch lever according to the embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Hereinafter, the width direction means the width direction of the car, the longitudinal direction means the length direction of the member, and the lateral direction means the width direction of the member.
As shown in fig. 3 to 5-2, the integrated elevator car of the present embodiment includes an upper beam 10, a first wall 20, a platform 30, a second wall 40, a ceiling 50, and a lifting mechanism 60. The two first car walls 20 are respectively arranged on two sides of the car in the width direction, the upper end and the lower end of each first car wall 20 are respectively connected with the upper beam 10 and the car bottom 30, and the two transverse sides of each first car wall 20 are respectively connected with the second car wall 40 and jointly form the car walls of the car with the second car walls 40. The two sides of the car in the depth direction can be both car doors, or one car wall and one car door.
The upper beam 10 is described below with reference to fig. 6 to 12, the upper beam 10 includes an outer upper beam 11, an inner upper beam 13, a cushion pad assembly 12, a return rope wheel 14, a safety gear 15, a cushion pad 16, a mounting bolt 17, and an upper beam decorative plate 18, the outer upper beam 11 can be connected to the inner upper beam 13 inside the outer upper beam by the cushion pad 16, and vibration generated by the inner upper beam 13 can be effectively filtered.
The outer upper beam 11 comprises an outer upper beam body 111, a top deck service safety pin 112 and an outer upper beam end plate 113. The outer upper frame 111 is disposed in the car width direction, and preferably, the outer upper frame 111 may have a U-shape with an upward opening in cross section and a lateral width wider than that of the inner upper frame 131 so that the inner upper frame 13 can be placed in the outer upper frame 111, and the bottom surface of the outer upper frame 111 is provided with a plurality of car roof mounting holes (not shown) for fixing it to the car roof 50.
The longitudinal ends of the outer upper beam 111 are bent downward at right angles to form a first vertical right-angle bending plate 1112, and the first vertical right-angle bending plate 1112 is provided with first connection holes 111c at both lateral sides thereof to be connected to the first car wall 20, and safety gear connection holes 111b are provided between the first connection holes 111 c. The middle of the top end of the first car wall is provided with a notch, and the safety gear longitudinally penetrates through the notch and is installed on the outer surface of the first vertical right-angle bending plate through a safety gear connecting hole 111b. And both longitudinal ends of the outer upper beam body 111 are provided with a pair of operation holes 111a, and the pair of operation holes 111a are respectively provided at both lateral sides of the outer upper beam body 111, and after the upper beam 10 is assembled, the operation holes 111a are concentric with the return sheave mounting hole 131 a. The operation hole 111a is used for operating the mounting bolt 17. The return rope wheels 14 are disposed at both longitudinal ends of the inner upper beam 131, and are used for passing through a traction medium to draw the car to move up and down.
Extension plates extend from two transverse sides of the outer upper beam body 111 along the longitudinal direction respectively, the extension plates exceed the first vertical right-angle bending plate 1112, and second connecting holes 111h connected with the first car wall are formed in the extension plates respectively.
The inner upper beam 13 includes an inner upper beam body 131, an upper beam cover plate 132, an inner upper beam end plate 133, a return rope sheave clamping plate 134 and a rib plate 135, preferably, the longitudinal middle part of the inner upper beam body 131 may be C-shaped with an upward opening in cross section, that is, formed by bending two transverse sides of a square bottom plate twice at a right angle, and the longitudinal two ends may be U-shaped with an upward opening in cross section, that is, formed by bending two transverse sides of the square bottom plate upward once at a right angle, and the U-shaped section is provided so as not to interfere with the return rope sheave 14.
The transverse side surfaces of the two longitudinal ends of the inner upper beam body 131 are respectively provided with a rope return wheel mounting hole 131a for passing through a mounting bolt 17 for fixing a rope return wheel, and a plurality of rib plates 135 are longitudinally arranged in the inner upper beam body 131 at intervals and welded with the inner upper beam body 131 and the upper beam cover plate 132 into a whole.
A pair of inner upper beam end plates 133 are arranged at the two longitudinal ends of the inner upper beam body 131, the inner upper beam end plates 133 are right-angle bent plates, the pair of inner upper beam end plates 133 are respectively welded on the inner sides of the two transverse sides in an attaching mode, the right-angle bending is correspondingly attached to the right-angle bending of the inner upper beam body 131, the rope return wheel mounting hole 131a penetrates through the inner upper beam end plates 133, and the rope return wheel 14 is fixed on the inner upper beam 13 through the inner upper beam body 131 and the inner upper beam end plates 133 through the mounting bolt 17. Of course, the inner header 133 is primarily for reinforcement and is not required.
The upper surface of the upper beam cover plate 132 is provided with a plurality of rubber pad mounting holes 132a, the shock-absorbing rubber pad 16 is fixed on the upper surface of the upper beam cover plate 132 through the rubber pad mounting holes 132a, and the shock-absorbing rubber pad 16 can be longitudinally arranged along the inner upper beam body 131 in a plurality. The inside of the inner upper beam end plate 133 is welded with a rope returning wheel clamping plate 134, the end part of the rope returning wheel shaft is provided with a tangent plane, the rope returning wheel clamping plate 134 is attached to the tangent plane, the rope returning wheel clamping plate 134 is used for preventing the rotation of the rope returning wheel shaft, and all possible displacements of the rope returning wheel 14 are limited through the mounting bolt 17 and the rope returning wheel clamping plate 134.
And pad plate assembly connecting holes 111k connected with the cushion plate assemblies 12 of the cushion rubber pads are respectively formed in the two transverse sides of the outer upper beam body 111, and the cushion plate assemblies 12 of the cushion rubber pads are installed on the inner side of the outer upper beam body 111 through the cushion rubber pads. Specifically, cushion pad plate assembly 12 is including welding together cushion pad plate body 121 and cushion pad connecting plate 122, arbitrary cushion pad connecting plate 122 is the quarter bend shape respectively, the vertical plane of buckling and the outer 111 side of putting the beams in place of arbitrary cushion pad connecting plate 122 laminate, be equipped with the hole 122b of being connected with outer 111 of putting the beams in place simultaneously, it is fixed with backing plate assembly connecting hole 111k through the bolt, the horizontal plane of buckling of cushion pad connecting plate 122 extends to the inboard, the horizontal both ends of the bottom surface of cushion pad plate body 121 overlap joint respectively on this horizontal plane of buckling. The horizontal bending surface is provided with a shock absorption rubber pad connecting hole 122a, a shock absorption rubber pad 16 is arranged between the lower surface of the horizontal bending surface and the upper beam cover plate 132, the upper surface of the shock absorption rubber pad 16 is connected with the shock absorption rubber pad connecting hole 122a on the horizontal surface of the shock absorption rubber pad connecting plate 122, and the lower surface of the shock absorption rubber pad 16 is connected with a rubber pad mounting hole 132a on the upper surface of the upper beam cover plate 132.
The cushion pad body 121 is a rectangle with an open upper portion, and a pair of opposite sides of the rectangle are provided with holes 121a connected with the outer upper beam body 111, and are concentric with one of the holes 122b, for connecting with the outer upper beam body 111. The other pair of opposite sides of the rectangle are bent upwards to form planes, so that the hook surface 123 of the magic tape is arranged on the planes, and the hook surface 123 of the magic tape can be attached to the magic tape hair surface 182 on the upper beam decorative plate 18. The upper beam decorative plate 18 comprises an upper beam decorative plate body 181 which is a flat plate with the same size as the bottom surface of the outer upper beam body 111, and the magic tape matt surface 182 is adhered to the flat plate, and it should be noted that the adhering direction of the magic tape matt surface 182 on the upper beam decorative plate 18 is perpendicular to the hook surface 123 of the magic tape. The upper beam decorative plate 18 does not need to be provided with holes, the whole upper beam is further beautified, and people can open or cover the upper beam decorative plate 18 when standing on the car top. On one side surface of the outer upper beam body 111, pulling mechanism mounting holes 111d are provided at both longitudinal ends for respectively connecting with a pair of seat plates 601 of the pulling mechanism for mounting the pulling mechanism 60.
For the intensity of strengthening first vertical right angle buckling board, the vertical both ends of the outer upper beam body 111 are provided with outer upper beam end plate 113 respectively, and this outer upper beam end plate 113 is followed the tip of the outer upper beam body 111 and is vertically pasted the downward right angle of first vertical right angle buckling board outside and is buckled, forms the vertical right angle buckling board of second, and this vertical right angle buckling board of second is in the same place with the subsides of first vertical right angle buckling board. The second vertical right-angle bending plate is also provided with a hole 113c connected with the first car wall and a hole 113b connected with the safety gear, and the second vertical right-angle bending plate is concentric with all the connecting holes of the first vertical right-angle bending plate 1112, and considering the manufacturing error, the hole of the second vertical right-angle bending plate is slightly larger than the hole of the first vertical right-angle bending plate 1112. The top middle part of first sedan-chair wall has the breach, and safety tongs passes this breach along vertically and installs on the vertical right angle bending plate surface of second, the horizontal both sides in top of first sedan-chair wall upwards extend and are connected with the extension plate.
Preferably, at least 2 wiring holes 111e and at least two car top box connecting holes 111f are further formed in the lateral side surface of the outer upper beam body 111. Still weld on one side of outer upper beam body 111 and have top layer maintenance safety pin 112 to be equipped with detection switch connecting hole 111g, be used for detecting the action condition of top layer maintenance safety pin 112, when top layer maintenance safety pin 112 outwards stretched to the maintenance link plate in the well, detection switch action and to master controller transmission signal made the elevator not respond and exhale the call function, further protected sedan-chair top maintainer's safety.
As shown in fig. 13, the ceiling 50 includes a ceiling plate 51, a door mount 52, and a fan liner 53. The depth and the width of the car top plate 51 are the same as those of the car, and the edge of the car top plate 51 is bent downwards at a right angle and is connected with the car wall through a vertical bending surface. In the width direction, car top plate 51 width direction both sides are equipped with the sedan-chair top opening 51c with upper beam 10 complex, and the first vertical right angle bending plate at the vertical both ends of outer upper beam body 111 buckles from this sedan-chair top opening 51c, and car top plate 51 is connected with outer upper beam body 111 through the bolt that passes hole 51 b.
As shown in fig. 14, the car bottom 1, the lower beam 2 and the bracket 4 are combined to form an integrated car bottom 30, when the integrated car bottom 30 uses rolling guide shoes, gaps 30c for the guide shoes to connect can be arranged on two sides of the car bottom, the front side of the integrated car bottom 30 does not contain a door component 8, the size of the car bottom is only related to the width of the car and the depth of the car, when the change of the door (middle opening door, middle opening inclined door and side opening door), the car bottom is not required to be redesigned, the applicability of the car bottom is greatly improved, the standardized design is facilitated, and the production cost is reduced. The doorway component 8 is changed into a doorway pedal 30a, the upper part of the doorway pedal 30a is made of acrylic materials, and can be light-transmitting, and a light source is arranged at the bottom. The doorway pedal 30a is connected with the integrated car platform 30, the car door sill support 30b is connected with the integrated car platform 30, and bolt holes connected with the first car wall are formed in two sides of the integrated car platform 30.
The lower part of the first car wall 20 is provided with a hole connected with the integrated car platform 30, the position of the hole corresponds to the integrated car platform 30, the upper part of the first car wall is provided with a hole connected with the upper beam 10, the position of the hole corresponds to the upper beam 10, the two sides of the first car wall are provided with holes connected with the car walls 40, and the positions of the holes correspond to the car walls 40. As shown in fig. 5-2, the two first car walls 20 can be used as car walls individually, or the decorative wall 201 and the control panel 202 are additionally arranged on the surfaces of the first car walls, the decorative wall 201 is additionally arranged on all the surfaces of one first car wall 20, the decorative wall can be connected to the first car wall 20 through a hook and loop fastener, the control panel 202 is additionally arranged on the surface of the other first car wall, the control panel occupies a section of the height of the whole first car wall 20 and is located in the middle of the first car wall, so that the first car wall 20 can be conveniently used by a person, the decorative wall 201 can be connected to the first car wall 20 through a bolt, the upper section and the lower section of the first car wall can be used by the person, and the decorative wall is connected to the first car wall 20 through the hook and loop fastener.
As shown in fig. 15 to 22, the lifting mechanism 60 comprises a pair of lifting assemblies symmetrically arranged on the mounting rod 614 along the axial direction, each of the lifting assemblies comprises a seat plate 601, a torsion spring 607, a rod cover 609 and a lifting arm 611, and one of the lifting assemblies is further provided with a switch lever 603 and a switch 606, and one of the lifting arms 611 is further provided with a lifting rod 612 and a rope cover 613. The torsion spring 607 includes a spiral torsion spring body and two support legs at two ends of the torsion spring body.
The seat plate 601 comprises a square bottom plate on the cross section of the mounting rod 614, one pair of opposite sides of the square bottom plate are bent towards the same side to form a U shape, one side of the other pair of opposite sides of the square bottom plate are bent towards the other side to form a mounting plate, a hole 601a connected with the upper beam 10 is arranged on the mounting plate, a round hole 601b capable of penetrating through a rod sleeve 609 is arranged on the square bottom plate, a round hole 601c capable of penetrating through a support leg of a torsion spring 607 and a hole 601d capable of penetrating through a switch 606 are arranged on the square bottom plate, and the mounting rod 614 is rotatably mounted with the seat plate 601 through the rod sleeve 609. One leg of the torsion spring 607 is mounted on the mounting lever 614 by a positioning pin 610, and the other leg passes through the circular hole 601c.
In addition, a screw hole 601e for attaching the switch 606 may be provided on one surface of the U-shaped surface, and the switch 606 may be attached by a screw screwed into the screw hole 601 e. The other surface of the U-shaped surface is provided with a threaded hole 601f for mounting a protective cover of the lifting mechanism.
The lifting arm 611 is an L-shaped plate, and one side thereof is provided with a long hole 611a to connect with the safety gear 15. The other side is provided with a circular hole 611b through which the pull-up arm 611 is fixed to the mounting rod 614, for example, by a rod cover 609 passing through the mounting rod 614, and a circular hole is formed in the radial position of the rod cover 609 passing through both the rod cover 609 and the mounting rod 614 and fixed using a fixing pin 610.
The lifting arm 611 is further provided with a lifting rod mounting hole 611c, which is connected to the circular hole 612a of the lifting rod 612, so that the lifting rod 612 is fixed on the lifting arm 611. The lifting rod 612 comprises two plates which are integrally connected at a certain angle, wherein one plate is provided with a round hole 612a, the other plate is provided with a rope sleeve mounting hole 612b, the rope sleeve mounting hole 612b can pass through the rope sleeve 613, and the rope sleeve 613 and the speed governor steel wire rope are reliably fixed.
The switch lever 603 has a circular hole that passes through the mounting rod 614, and is rotatable with the mounting rod 614, and its end is used to activate a switch 606 fixed to the seat plate 601. The switch lever 603 is of an inverted T shape, and has a large circular hole 603a at its upper portion for passing through the mounting rod 614, and has a right-angled upper end bent, and a circular hole 603b at a right-angled surface for welding a nut 604, and a bolt 605 passes through the nut 604 and abuts against the mounting rod 614 to keep rotating synchronously with the mounting rod 614. Two sides of the lower end of the switch deflector rod are bent towards one side of the switch to form a toggle part, and the two toggle parts can toggle the safety switch 606 when the switch deflector rod 603 rotates.
The steel wire rope of the speed limiter descends along with the lift car, when the lift car descends at a speed exceeding the rated speed, the speed limiter clamps the steel wire rope, the lift car continues to descend at the moment, the clamped steel wire rope generates upward pulling power to pull the rope sling 613, a pulling arm 611 fixed with the rope sling is further driven to pull the guide rail of the lift car clamped by the movable sliding block of the safety gear 15 at one side, a mounting rod 614 rigidly connected with the pulling arm overcomes the counter force of a torsion spring 607, the pulling arm 611 at the other side is driven, the movable sliding block of the safety gear 15 at the other side is further driven to clamp the guide rail of the lift car, and the lift car is braked. The safety gear is a common component of an elevator and will not be described in detail. Meanwhile, in the rotating process of the mounting rod 614, the opening Guan Bogan is driven to rotate, the switch 606 fixed on the base plate 601 acts, the switch feeds back a signal to an elevator main controller, the safety gear loop is cut off while the brake of the elevator brake is clamped, the elevator gives an alarm, the original position is kept still, and rescue is waited. The whole action of the mounting rod 614 is performed under the constraint of the pair of seat plates 601.
The present invention is capable of other embodiments, and various changes and modifications can be made by one skilled in the art without departing from the spirit and scope of the invention.

Claims (10)

1. An integrated elevator car, comprising:
the upper beam comprises an outer upper beam body and an inner upper beam body, wherein the outer upper beam body is arranged at the upper end of the car top plate along the width direction of the car, the inner upper beam body is arranged in the outer upper beam body, the longitudinal two ends of the outer upper beam body are bent downwards at right angles to form a first vertical right-angle bent plate (1112), and the longitudinal two ends of the inner upper beam body are both provided with return rope wheels;
the car top plate is connected with the car wall at the periphery, the upper end of the car top plate is connected with the outer upper beam body, car top notches (51 c) are formed in the car top plate along two sides in the width direction, a first vertical right-angle bending plate of the outer upper beam body is bent from the car top notches, two transverse sides of the first vertical right-angle bending plate are used for being connected with the first car wall, and the middle of the first vertical right-angle bending plate is used for being connected with a safety tongs;
the elevator car comprises car walls, a pair of first car walls and a pair of second car walls, wherein the pair of first car walls are respectively arranged on two sides in the width direction of the car, the upper end and the lower end of each first car wall are respectively connected with an upper beam and a car bottom, and the two transverse sides of each first car wall are respectively connected with the second car walls to jointly form the car walls of the car;
a car bottom.
2. The integrated elevator car as claimed in claim 1, wherein the first vertical quarter bend plate is provided at both lateral sides thereof with first connection holes (111 c) connected to one side of the first car wall, safety gear connection holes are formed between the first connection holes, a gap is formed at a middle portion of a top end of the first car wall, the safety gear is installed on an outer surface of the first vertical quarter bend plate through the gap in a longitudinal direction, vertical extension plates extend from both lateral sides of the outer upper beam body in the longitudinal direction, and second connection holes (111 h) connected to a pair of opposite sides of the first car wall are formed in the extension plates, respectively.
3. The integrated elevator car according to claim 1, wherein the outer upper frame body has a U-shape with an upward opening in cross section, the inner upper frame body has a C-shape with an upward opening in cross section at a longitudinally middle portion thereof, and has upward opening in cross section at both longitudinal ends thereof, the upper frame cover is mounted to a region of the C-shape with an upward opening in cross section, and the cushion rubber is fixed to the upper frame cover.
4. The integrated elevator car as claimed in claim 3, wherein a cushion rubber is installed between the lower end of the cushion rubber pad assembly connected to the inner side of the outer upper frame and the upper end of the inner upper frame, the cushion rubber pad assembly comprises an integrated cushion rubber seat plate (121) and cushion rubber connection plates (122), any cushion rubber connection plate is bent at a right angle, the vertical bending surface of any cushion rubber connection plate is connected to the inner side of the outer upper frame, the horizontal bending surface of the cushion rubber connection plate extends inward, the two lateral ends of the cushion rubber seat plate are respectively lapped on the horizontal bending surface, and a cushion rubber is connected between the lower surface of the horizontal bending surface and the upper frame cover plate (132).
5. The integrated elevator car of claim 1, further comprising a lifting mechanism comprising a pair of lifting assemblies axially symmetrically disposed on the mounting bar (614), each lifting assembly comprising a seat plate (601) rotatably mounted on the mounting bar, a torsion spring (607), a lifting arm (611), and wherein one of the lifting assemblies further comprises a switch lever (603) fixedly mounted on the mounting bar, and a switch mounted on the seat plate, and wherein one of the lifting arms is further provided with a lifting bar (612) and a rope socket (613),
the seat plate is fixedly connected with the outer side of the outer upper beam body, the lifting arm is an L-shaped plate, one side of the lifting arm is connected with the safety tongs, the other side of the lifting arm is fixed on the mounting rod, the lifting rod is fixed on the other side of the lifting arm, the end part of the lifting rod is connected with a rope sleeve, and the rope sleeve is used for being connected with a speed limiter steel wire rope.
6. The integrated elevator car according to claim 5, wherein the torsion spring comprises a spiral torsion spring body and legs at an end of the torsion spring body, the seat plate comprises a square bottom plate on a cross section of the mounting bar, one pair of opposite sides of the square bottom plate is bent to the same side to form a U-shape, one pair of opposite sides of the square bottom plate is bent to the other side to form a mounting plate, the mounting plate is fixedly mounted on an outer side of the outer upper beam body, the switch is mounted on the square bottom plate, one leg of the torsion spring is fixed to the mounting bar, and the other leg is inserted into the square bottom plate,
the switch deflector rod (603) is in an inverted T shape, the upper end of the switch deflector rod is fixed on the mounting rod, and two sides of the lower end of the switch deflector rod are bent towards one side of the switch to form a shifting part.
7. The integrated elevator car according to claim 6, wherein the upper end of the switch lever is bent at right angles to form a right-angled bent surface, and abuts against the mounting rod by a screw screwed on the right-angled bent surface, so that the switch lever and the mounting rod rotate synchronously.
8. The integrated elevator car of claim 1, wherein the platform further comprises a door sill support (30 b) and a doorway footboard (30 a), the doorway footboard is made of a light-transmitting material at an upper portion and provided with a light source at a lower portion.
9. The integrated elevator car as claimed in claim 1, wherein a rope return wheel clip is further disposed inside the inner upper beam, the end of the rope return wheel shaft has a cut surface, and the rope return wheel clip is attached to the cut surface to limit the rotation of the rope return wheel shaft.
10. The integrated elevator car as claimed in claim 2, wherein the outer top beam body has outer top beam end plates (113) at both longitudinal ends thereof, the outer top beam end plates are longitudinally attached to the outer side of the first vertical right-angle bending plate from the end of the outer top beam body and are bent downwards at a right angle to form a second vertical right-angle bending plate, the safety gear is mounted on the outer surface of the second vertical right-angle bending plate, and both lateral sides of the top end of the first car wall extend upwards to be connected with the extension plate.
CN202211324474.2A 2022-10-27 2022-10-27 Integral type elevator car Pending CN115849141A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008107202A1 (en) * 2007-03-07 2008-09-12 Wittur Holding Gmbh Self-supporting elevator car
JP2011001151A (en) * 2009-06-17 2011-01-06 Hitachi Ltd Elevator car
JP2011190059A (en) * 2010-03-15 2011-09-29 Toshiba Elevator Co Ltd Elevator car
CN202953666U (en) * 2012-10-26 2013-05-29 天津艾瑞斯集团有限公司 Machine-room-less lift car-frame-conjoined car
CN109534124A (en) * 2018-12-27 2019-03-29 沈阳远大智能工业集团股份有限公司 Elevator safety gear shift mechanism and its method of pulling up
CN208829067U (en) * 2018-05-25 2019-05-07 升华电梯有限公司 The stealth of no sedan-chair frame straight trip elevator consolidates car structure
CN215160118U (en) * 2021-05-19 2021-12-14 怡达快速电梯有限公司 Full-sightseeing elevator car frame
CN216918228U (en) * 2021-09-13 2022-07-08 德尔法电梯有限公司 Household elevator car frame stable in operation
CN217229880U (en) * 2022-02-11 2022-08-19 江苏埃尔法电梯有限公司 Car frame-free structure car with effect of reducing hoistway space

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008107202A1 (en) * 2007-03-07 2008-09-12 Wittur Holding Gmbh Self-supporting elevator car
JP2011001151A (en) * 2009-06-17 2011-01-06 Hitachi Ltd Elevator car
JP2011190059A (en) * 2010-03-15 2011-09-29 Toshiba Elevator Co Ltd Elevator car
CN202953666U (en) * 2012-10-26 2013-05-29 天津艾瑞斯集团有限公司 Machine-room-less lift car-frame-conjoined car
CN208829067U (en) * 2018-05-25 2019-05-07 升华电梯有限公司 The stealth of no sedan-chair frame straight trip elevator consolidates car structure
CN109534124A (en) * 2018-12-27 2019-03-29 沈阳远大智能工业集团股份有限公司 Elevator safety gear shift mechanism and its method of pulling up
CN215160118U (en) * 2021-05-19 2021-12-14 怡达快速电梯有限公司 Full-sightseeing elevator car frame
CN216918228U (en) * 2021-09-13 2022-07-08 德尔法电梯有限公司 Household elevator car frame stable in operation
CN217229880U (en) * 2022-02-11 2022-08-19 江苏埃尔法电梯有限公司 Car frame-free structure car with effect of reducing hoistway space

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