CN115825097A - UV photosensitive adhesive on-line measuring AVI device - Google Patents
UV photosensitive adhesive on-line measuring AVI device Download PDFInfo
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- CN115825097A CN115825097A CN202211364355.XA CN202211364355A CN115825097A CN 115825097 A CN115825097 A CN 115825097A CN 202211364355 A CN202211364355 A CN 202211364355A CN 115825097 A CN115825097 A CN 115825097A
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Abstract
The invention discloses an AVI (automatic voltage indicator) device for online detection of UV (ultraviolet) photosensitive adhesives, which comprises a device main body, wherein the middle part of the device main body is hollowed, a detection station is arranged at the hollowed position in the middle part of the device main body, detection assemblies are arranged above and below the detection station in the device main body and are used for detecting the UV photosensitive adhesives on the detection station, each detection assembly comprises a detection camera and a driving mechanism, the detection cameras are used for shooting the UV photosensitive adhesives on the detection station for detection, and the driving mechanisms are used for driving the detection cameras to move in an X axis direction and a Y axis direction in the horizontal direction. The device is suitable for UV (ultraviolet) photosensitive glue detection, the UV photosensitive glue is automatically and comprehensively detected by the detection camera, and compared with manual detection, the detection speed and the detection efficiency of the device are greatly improved.
Description
Technical Field
The invention relates to the technical field of UV (ultraviolet) photosensitive resist detection, in particular to an AVI (amplitude variation index) device for online detection of UV photosensitive resist.
Background
The photosensitive emulsion and the photosensitive film (also called film) are currently and generally used photosensitive materials, and because the rear end of the existing SMT dispensing equipment adopts manual detection, the following defects exist during detection: 1. in the manual detection process, certain defects can cause visual fatigue to people, so that a plurality of misjudgments are caused;
2. the manual detection is easy to receive external interference, and the detection efficiency is difficult to ensure;
3. the defects are judged by each person through manual detection to be different as much as possible, and the quality standard which can be quantified is difficult to form mainly according to the detection of naked eyes;
4. some impurities may be doped during manual detection;
5. the problem interception problem can not be found at the first time by manual detection, so that the production is influenced by bad accumulation.
The existing detection equipment in the market has the defects of few detection items, low yield, high leakage rate and the like, and cannot meet the market demand.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an AVI device for online detection of UV (ultraviolet) photosensitive resist.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention discloses an AVI (amplitude variation index) device for online detection of UV (ultraviolet) photosensitive adhesives, which comprises a device main body, wherein the middle part of the device main body is hollowed, a detection station is arranged at the hollowed position in the middle part of the device main body, detection assemblies are arranged above and below the detection station in the device main body and are used for detecting the UV photosensitive adhesives on the detection station, the detection assemblies comprise a detection camera and a driving mechanism, the detection camera is used for shooting the UV photosensitive adhesives on the detection station for detection, the driving mechanism is used for driving the detection camera to move in an X axis direction and a Y axis direction in a horizontal direction, when the device is used, the UV photosensitive adhesives to be detected are firstly positioned above the detection station, then equipment is started, the detection cameras positioned above and below the detection station are started to detect the UV photosensitive adhesives, and the driving mechanism continuously controls the detection camera to move in the X axis direction and the Y axis direction in the detection process, so that the detection camera uniformly scans above and below the UV photosensitive adhesives, the effect of omnibearing automatic detection is realized, and the detection speed and the detection efficiency are greatly improved relative to manual detection.
Preferably, the detection light sources are arranged on two sides of the detection camera in the direction close to the detection station, and are used for supplementing light to the UV sensitive glue in the detection process to ensure the detection effect.
Preferably, a control panel is installed on one side of the device main body and used for controlling the opening and closing of each electronic element in the device main body, and an electric box is installed on the other side of the device main body and used for installing power equipment and heat dissipation equipment.
Preferably, the driving mechanism includes an X-axis module and a Y-axis module, wherein the Y-axis module is mounted on a support inside the device main body, the X-axis module is mounted on the Y-axis module in a direction close to the detection station, and the X-axis module and the Y-axis module are both driven and controlled to move by using an air cylinder mechanism or a ball screw mechanism.
Preferably, the X-axis module is provided with a dust-free chain for ensuring the dust-free state in the device main body and ensuring the detection accuracy.
Preferably, the front surface of the device main body is provided with a discharging station at the same horizontal position of the detection station.
Preferably, the materials on the detection station are conveyed by a belt conveyor, and driving motors for driving the belt conveyor are installed on two sides of the detection station.
Preferably, the edge positions of the two ends of the detection station are respectively provided with a supplied material detection sensor and a discharged material detection sensor for sensing supplied materials and discharged materials, the middles of the two sides of the detection station are provided with an in-place detection sensor and an in-place positioning cylinder, the in-place detection sensor is used for sensing the position where the UV sensitive adhesive reaches, and the in-place positioning cylinder is used for positioning the UV sensitive adhesive after the UV sensitive adhesive reaches the set position of the detection station.
Preferably, the incoming material detection sensor and the outgoing material detection sensor are both provided with correlation sensors.
Compared with the prior art, the invention has the following beneficial effects:
when the device is used, firstly, the UV photosensitive adhesive to be detected is positioned above a detection station, then equipment is started, detection cameras positioned above and below the detection station are started to detect the UV photosensitive adhesive, and in the detection process, the driving mechanism continuously controls the detection cameras to move on an X axis and a Y axis so that the detection cameras sweep above and below the UV photosensitive adhesive at a constant speed, the effect of omnibearing automatic detection is realized, and the detection speed and the detection efficiency are greatly improved compared with manual detection;
in conclusion, the device can be compared with manual detection, vision and algorithm are combined accurately to check all customer designated detection items, the detection precision is high, the leakage rate is low, the detection can be performed on a single side or the front side and the back side simultaneously, the detection requirements of different SMT glue dispensing products can be met, all detection information can be stored, the storage time required by customers can be reached, the detection speed is high, and the detection efficiency is high.
Drawings
FIG. 1 is a schematic view of a first perspective structure of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic view of a third viewing angle structure according to the present invention;
FIG. 4 is a schematic view of a first internal perspective structure according to the present invention;
FIG. 5 is a schematic view of a second internal perspective structure of the present invention;
FIG. 6 is an enlarged view of the area A in FIG. 5 according to the present invention;
FIG. 7 is a schematic structural diagram of a detecting assembly according to the present invention.
Reference numerals: 1. a device main body; 2. a discharge station; 3. detecting a station; 4. a detection component; 401. detecting a light source; 402. detecting a camera; 403. an X-axis module; 404. a Y-axis module; 405. a dust-free chain; 5. an electric box; 6. an incoming material detection sensor; 7. a drive motor; 8. discharge detection inductor.
Detailed Description
The following further describes a specific embodiment of the UV-sensitive adhesive on-line detection AVI device according to the present invention with reference to fig. 1 to 7. The UV photoresist on-line detection AVI apparatus of the present invention is not limited to the description of the following embodiments.
Example 1:
this embodiment provides a UV photosensitive emulsion on-line measuring AVI device, as shown in fig. 1-7, including device main part 1, the middle part fretwork of device main part 1, hollow out position at device main part 1 middle part installs detection station 3, detection component 4 is all installed to inside top and the below that is located detection station 3 of device main part 1, detection component 4 is used for detecting the UV photosensitive emulsion on detection station 3, wherein, detection component 4 includes detection camera 402 and actuating mechanism, detection camera 402 is used for shooing the UV photosensitive emulsion on the detection station 3 and detects, actuating mechanism is used for driving detection camera 402 and carries out X axle removal and Y axle removal in the horizontal direction.
By adopting the technical scheme:
the device is when using, the UV photosensitive emulsion that at first waits to detect is located detection station 3's top, then equipment starts, detection camera 402 who is located detection station 3 top and below is opened, detect the UV photosensitive emulsion, at the in-process that detects, actuating mechanism constantly controls detection camera 402 and removes at X axle removal and Y axle, make detection camera 402 at the uniform velocity sweep the top and the below of UV photosensitive emulsion, the effect of all-round automatic detection has been realized, for artifical the detection, its detection speed and detection efficiency promote greatly.
Example 2:
this embodiment provides a UV photosensitive emulsion on-line measuring AVI device, as shown in fig. 1-7, including device main part 1, the middle part fretwork of device main part 1, hollow out position at device main part 1 middle part installs detection station 3, detection component 4 is all installed to inside top and the below that is located detection station 3 of device main part 1, detection component 4 is used for detecting the UV photosensitive emulsion on detection station 3, wherein, detection component 4 includes detection camera 402 and actuating mechanism, detection camera 402 is used for shooing the UV photosensitive emulsion on the detection station 3 and detects, actuating mechanism is used for driving detection camera 402 and carries out X axle removal and Y axle removal in the horizontal direction.
The detection light source 401 is installed on the two sides of the detection camera 402 in the direction close to the detection station 3, and is used for supplementing light to the UV sensitive glue in the detection process to ensure the detection effect.
A control panel is installed on one side of the device main body 1 and used for controlling the opening and closing of electronic elements in the device main body 1, and an electric box 5 is installed on the other side of the device main body 1 and used for installing power equipment and heat dissipation equipment.
The driving mechanism comprises an X-axis module 403 and a Y-axis module 404, wherein the Y-axis module 404 is mounted on a support inside the device main body 1, the X-axis module 403 is mounted on the Y-axis module 404 in the direction close to the detection station 3, and the X-axis module 403 and the Y-axis module 404 are driven and controlled to move by adopting an air cylinder mechanism or a ball screw mechanism.
By adopting the technical scheme:
when the X-axis module 403 is running, the detection camera 402 can be driven to move in the X-axis direction, and when the Y-axis module 404 is running, the X-axis module 403 and the detection camera 402 mounted on the X-axis module 403 can be driven to move in the X-axis direction.
Example 3:
this embodiment provides a UV photosensitive emulsion on-line measuring AVI device, as shown in fig. 1-7, including device main part 1, the middle part fretwork of device main part 1, hollow out position at device main part 1 middle part installs detection station 3, detection component 4 is all installed to inside top and the below that is located detection station 3 of device main part 1, detection component 4 is used for detecting the UV photosensitive emulsion on detection station 3, wherein, detection component 4 includes detection camera 402 and actuating mechanism, detection camera 402 is used for shooing the UV photosensitive emulsion on the detection station 3 and detects, actuating mechanism is used for driving detection camera 402 and carries out X axle removal and Y axle removal in the horizontal direction.
The detection light source 401 is installed on the two sides of the detection camera 402 in the direction close to the detection station 3, and is used for supplementing light to the UV sensitive glue in the detection process to ensure the detection effect.
A control panel is installed on one side of the device main body 1 and used for controlling the opening and closing of electronic elements in the device main body 1, and an electric box 5 is installed on the other side of the device main body 1 and used for installing power equipment and heat dissipation equipment.
The driving mechanism comprises an X-axis module 403 and a Y-axis module 404, wherein the Y-axis module 404 is mounted on a support inside the device main body 1, the X-axis module 403 is mounted on the Y-axis module 404 in the direction close to the detection station 3, and the X-axis module 403 and the Y-axis module 404 are driven and controlled to move by adopting an air cylinder mechanism or a ball screw mechanism.
The X-axis module 403 is provided with a dust-free chain 405 for ensuring the interior of the device body 1 to be in a dust-free state and ensuring the accuracy of detection.
The front surface of the device main body 1 is provided with a discharging station 2 at the same horizontal position of the detection station 3.
The material on the detection station 3 is conveyed by a belt conveyor, and the two sides of the detection station 3 are provided with driving motors 7 for driving the belt conveyor.
The edge positions of the two ends of the detection station 3 are respectively provided with an incoming material detection sensor 6 and an outgoing material detection sensor 8 for sensing incoming materials and outgoing materials, the middles of the two sides of the detection station 3 are provided with an in-place detection sensor and an in-place positioning cylinder, the in-place detection sensor is used for sensing the position where the UV sensitive adhesive reaches, and the in-place positioning cylinder is used for positioning the UV sensitive adhesive after the UV sensitive adhesive reaches the set position of the detection station 3.
The incoming material detection sensor 6 and the outgoing material detection sensor 8 are both provided with correlation sensors.
By adopting the technical scheme:
the incoming material detection sensor 6 and the discharging detection sensor 8 are used for sensing incoming materials and discharging materials, the middle parts of the two sides of the detection station 3 are provided with an in-place detection sensor and an in-place positioning cylinder, the in-place detection sensor is used for sensing the position where the UV sensitive glue reaches, and the in-place positioning cylinder is used for positioning the UV sensitive glue after the UV sensitive glue reaches the set position of the detection station 3.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a UV sensitization glue on-line measuring AVI device which characterized in that: the device comprises a device main body (1), wherein the middle part of the device main body (1) is hollow, a detection station (3) is installed at the hollow position in the middle part of the device main body (1), detection assemblies (4) are installed above and below the detection station (3) in the device main body (1), and the detection assemblies (4) are used for detecting UV photosensitive adhesives on the detection station (3);
the detection assembly (4) comprises a detection camera (402) and a driving mechanism, the detection camera (402) is used for shooting the UV sensitive glue on the detection station (3) for detection, and the driving mechanism is used for driving the detection camera (402) to move along the X axis and the Y axis in the horizontal direction.
2. The UV photoresist on-line detection AVI device of claim 1, wherein: and two sides of the detection camera (402) are provided with detection light sources (401) in the direction close to the detection station (3).
3. The UV photoresist on-line detection AVI device of claim 1, wherein: a control panel is installed on one side of the device main body (1) and used for controlling the opening and closing of electronic elements in the device main body (1), and an electric box (5) is installed on the other side of the device main body (1) and used for installing power equipment and heat dissipation equipment.
4. The UV photoresist on-line detection AVI device of claim 1, wherein: the driving mechanism comprises an X-axis module (403) and a Y-axis module (404), wherein the Y-axis module (404) is installed on a support inside the device main body (1), the X-axis module (403) is installed on the Y-axis module (404) in the direction close to the detection station (3), and the X-axis module (403) and the Y-axis module (404) are driven and controlled to move by an air cylinder mechanism or a ball screw mechanism.
5. An AVI apparatus for on-line detection of UV sensitive glue according to claim 4, wherein: and a dust-free chain (405) is arranged on the X-axis module (403).
6. The UV photoresist on-line detection AVI device of claim 1, wherein: the front surface of the device main body (1) is positioned at the same horizontal position of the detection station (3) and is provided with a discharging station (2).
7. The UV photoresist on-line detection AVI device of claim 6, wherein: the material conveying device is characterized in that a belt conveyor is adopted for conveying materials on the detection station (3), and driving motors (7) used for driving the belt conveyor are installed on two sides of the detection station (3).
8. The UV photoresist on-line detection AVI device of claim 1, wherein: detect the both ends border position punishment of station (3) and do not install supplied materials and detect inductor (6) and ejection of compact and detect inductor (8), the both sides mid-mounting that detects station (3) has the detection inductor that targets in place and targets in place the location cylinder, the detection inductor that targets in place is used for responding to the position that UV sensitization was reachd, the location cylinder that targets in place is used for UV sensitization to reachd the settlement position of detecting station (3) after, fixes a position UV sensitization.
9. The UV photoresist on-line detection AVI device of claim 8, wherein: the incoming material detection sensor (6) and the outgoing material detection sensor (8) are both provided with correlation sensors.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211364355.XA CN115825097A (en) | 2022-11-02 | 2022-11-02 | UV photosensitive adhesive on-line measuring AVI device |
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CN202211364355.XA CN115825097A (en) | 2022-11-02 | 2022-11-02 | UV photosensitive adhesive on-line measuring AVI device |
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CN115825097A true CN115825097A (en) | 2023-03-21 |
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CN202211364355.XA Pending CN115825097A (en) | 2022-11-02 | 2022-11-02 | UV photosensitive adhesive on-line measuring AVI device |
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