CN114414586A - Optical film automatic online testing equipment - Google Patents
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- 239000012788 optical film Substances 0.000 title claims abstract description 164
- 238000012360 testing method Methods 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 100
- 238000001514 detection method Methods 0.000 claims abstract description 77
- 239000012535 impurity Substances 0.000 claims description 63
- 238000007689 inspection Methods 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 229910052742 iron Inorganic materials 0.000 claims description 10
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- 238000000034 method Methods 0.000 description 8
- 230000002950 deficient Effects 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 5
- 239000010408 film Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 2
- 238000006424 Flood reaction Methods 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
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- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract
Description
技术领域technical field
本申请涉及光学膜检测的技术领域,尤其是涉及一种光学膜自动在线检测设备。The present application relates to the technical field of optical film inspection, and in particular, to an automatic online inspection device for optical films.
背景技术Background technique
光学膜片是附著在光学器件表面的厚度薄且均匀的介质膜层;光学膜的应用无处不在,从眼镜镀膜到手机、电脑以及电视的液晶显示再到LED照明等等,它充斥著我们生活的方方面面,并使我们的生活更加丰富多彩。在对光学膜进行生成的过程中,需要对生产后的光学膜进行检测,剔除表面存在瑕疵或者划痕的不合格光学膜,以减少光学膜的不合格率进而提升光学膜的质量。Optical film is a thin and uniform dielectric film attached to the surface of optical devices; the application of optical film is ubiquitous, from the coating of glasses to the liquid crystal display of mobile phones, computers and TVs to LED lighting, etc., it floods us All aspects of life and make our lives more colorful. In the process of generating optical films, it is necessary to inspect the optical films after production, and remove unqualified optical films with surface defects or scratches, so as to reduce the unqualified rate of optical films and improve the quality of optical films.
公告号CN205786393U公开了一种智能型光学膜片在线检测设备,包括摄像头转动装置,摄像头转动装置包括气缸支架、气缸、齿轮条限位框架、齿轮条、小支架、齿轮紧固螺栓、齿轮、齿轮轴、摄像头支架、微调旋钮;小支架固定在视觉设备支架上,齿轮条限位框架通过小支架固定在视觉设备支架上,气缸支架固定在视觉设备支架上,气缸安装在气缸支架上,气缸的活塞杆连接齿轮条,齿轮条安装在齿轮条限位框架里;齿轮安装在齿轮轴上与齿轮条啮合;齿轮轴穿过视觉设备支架横梁上的孔安装在横梁上,能够在齿轮的带动下转动;齿轮轴的底部固定在摄像头支架上,摄像头支架上安装有微调旋钮,高精度摄像头安装在摄像头支架下端。Announcement No. CN205786393U discloses an intelligent optical film online detection equipment, including a camera rotation device, and the camera rotation device includes a cylinder bracket, a cylinder, a gear rack limit frame, a gear rack, a small bracket, a gear fastening bolt, a gear, a gear Shaft, camera bracket, fine-tuning knob; the small bracket is fixed on the vision equipment bracket, the gear rack limit frame is fixed on the vision equipment bracket through the small bracket, the cylinder bracket is fixed on the vision equipment bracket, the cylinder is installed on the cylinder bracket, the cylinder The piston rod is connected to the gear rack, and the gear rack is installed in the gear rack limit frame; the gear is installed on the gear shaft to mesh with the gear rack; the gear shaft is installed on the beam through the hole on the beam of the visual equipment bracket, and can be driven by the gear. Rotate; the bottom of the gear shaft is fixed on the camera bracket, a fine-tuning knob is installed on the camera bracket, and the high-precision camera is installed at the lower end of the camera bracket.
在实现本申请的过程中,发明人发现该技术中至少存在如下问题:上述检测设备在对光学膜进行检测的过程中,可能会出现由于光学膜表面粘附有碎屑导致检测设备误判断光学膜存在瑕疵的情况,从而使得光学膜检测结果的准确度较低。In the process of realizing the present application, the inventor found that there are at least the following problems in this technology: in the process of detecting the optical film by the above-mentioned detection equipment, the detection equipment may misjudge the optical film due to debris adhering to the surface of the optical film. There are defects in the film, resulting in less accurate inspection results of the optical film.
发明内容SUMMARY OF THE INVENTION
为了提高光学膜检测结果的准确度,本申请提供的一种光学膜自动在线检测设备,采用如下的技术方案:一种光学膜自动在线检测设备,其包括检测架,所述检测架上设有用于输送光学膜的输送带,所述检测架上分别依次设置有第一检测装置、清理装置和第二检测装置,所述第一检测装置包括设置在检测架上的第一支架,所述第一支架上设有用于对输送带上的光学膜进行拍摄检测的第一摄像机,所述第二检测装置包括设置在检测架上的第二支架,所述第二支架上设有用于对输送带上的光学膜进行拍摄检测的第二摄像机,所述清理装置用于对输送带上的光学膜进行清理。In order to improve the accuracy of optical film detection results, an optical film automatic online detection equipment provided by the present application adopts the following technical scheme: an optical film automatic online detection equipment, which includes a detection frame, and a detection frame is provided on the detection frame. For the conveyor belt conveying the optical film, the detection frame is respectively provided with a first detection device, a cleaning device and a second detection device, the first detection device includes a first bracket arranged on the detection frame, the first detection device A bracket is provided with a first camera for photographing and detecting the optical film on the conveyor belt, the second detection device includes a second bracket arranged on the detection frame, and the second bracket is provided with a camera for detecting the optical film on the conveyor belt The second camera is used for photographing and detecting the optical film on the conveyor belt, and the cleaning device is used to clean the optical film on the conveyor belt.
通过上述技术方案,待检测光学膜会在输送带的输送下依次经过第一摄像机、清理装置和第二摄像机,第一摄像机会首先对下方的光学膜进行检测,若检测结果为不合格,则清理装置会启动对光学膜进行清理,继而第二摄像机会对清理后的光学膜进行再次检测,若第二摄像机的检测结果为存在瑕疵,则判定光学膜不合格;若第二摄像机的检测结果为不存在瑕疵,则判定光学膜合格;在第一摄像机检测到光学膜表面可能存在瑕疵时,同步控制清理装置对光学膜进行清理,减少了由于光学膜表面粘附有碎屑导致光学膜被误判断为存在瑕疵的可能,从而提高了光学膜检测结果的准确度。Through the above technical solution, the optical film to be tested will pass through the first camera, the cleaning device and the second camera in sequence under the conveyance of the conveyor belt. The first camera will first test the optical film below. If the test result is unqualified, then The cleaning device will start to clean the optical film, and then the second camera will test the cleaned optical film again. If there are no defects, the optical film is judged to be qualified; when the first camera detects that there may be defects on the surface of the optical film, the cleaning device is synchronously controlled to clean the optical film, which reduces the damage of the optical film due to debris adhering to the surface of the optical film. It is possible to misjudge the existence of defects, thereby improving the accuracy of optical film inspection results.
在一个具体的可实施方案中,所述清理装置包括设置在检测架上的清理架,所述清理架上分别设有风机和清理管,所述风机的出风口与清理管相连通,所述清理管上开设有若干倾斜朝向光学膜方向设置的清理孔。In a specific embodiment, the cleaning device includes a cleaning frame disposed on the detection frame, a fan and a cleaning pipe are respectively provided on the cleaning frame, and the air outlet of the fan is communicated with the cleaning pipe, and the The cleaning pipe is provided with a number of cleaning holes which are inclined towards the direction of the optical film.
通过上述技术方案,第一摄像机在检测到下方光学膜的检测结果为不合格时,风机会启动预设时间向清理管内吹送气流,进入到清理管内的气流会通过若干清理孔被均匀吹送待光学膜的表面,以便于光学膜表面的碎屑等杂物可以在气流的带动下从光学膜上脱离,从而达到了对光学膜进行清理的效果。Through the above technical solution, when the first camera detects that the detection result of the optical film below is unqualified, the fan will start to blow air into the cleaning pipe for a preset time, and the air entering the cleaning pipe will be uniformly blown through several cleaning holes for optical The surface of the film, so that debris and other debris on the surface of the optical film can be detached from the optical film under the driving of the air flow, so as to achieve the effect of cleaning the optical film.
在一个具体的可实施方案中,所述检测架上还设有用于对光学膜进行清扫的除杂装置,所述除杂装置位于第一检测装置与清理装置之间,所述除杂装置包括设置在检测架上的除杂架,所述除杂架上转动连接有除杂辊,所述除杂辊的外缘设有刷毛,光学膜被抵紧在所述刷毛和输送带之间,所述除杂架上还设有用于驱动除杂辊转动的第一电机。In a specific implementation, the detection frame is further provided with an impurity removal device for cleaning the optical film, the impurity removal device is located between the first detection device and the cleaning device, and the impurity removal device includes An impurity-removing frame arranged on the detection frame, the impurity-removing frame is rotatably connected with an impurity-removing roller, the outer edge of the impurity-removing roller is provided with bristles, and the optical film is pressed between the bristles and the conveyor belt, The impurity removing frame is also provided with a first motor for driving the impurity removing roller to rotate.
通过上述技术方案,第一电机启动时会驱动除杂辊转动,继而除杂辊外缘的刷毛会在除杂辊的带动下抵紧在光学膜上转动,以便于部分粘附在光学膜上的碎屑可以在毛刷的作用下从光学膜上脱离,继而在经过清理装置时被稳定吹落,减少了部分碎屑粘附在光学膜上难以被吹落的可能,从而进一步提升了对光学膜的清理效果;同时,除杂辊的设置还具有对光学膜的位置进行限制的作用,使得被抵紧在刷毛与输送带之间的光学膜不易在清理气流的作用下出现偏移的情况,以便于第二摄像机可以稳定的对光学膜进行检测。Through the above technical solution, when the first motor is started, the cleaning roller will be driven to rotate, and then the bristles on the outer edge of the cleaning roller will rotate against the optical film under the driving of the cleaning roller, so as to be partially adhered to the optical film. The debris can be detached from the optical film under the action of the brush, and then stably blown off when passing through the cleaning device, reducing the possibility that part of the debris adheres to the optical film and is difficult to be blown off, thereby further improving the accuracy of the optical film. The cleaning effect of the optical film; at the same time, the setting of the impurity removal roller also has the effect of limiting the position of the optical film, so that the optical film pressed between the bristles and the conveyor belt is not easy to be offset under the action of the cleaning airflow. situation, so that the second camera can stably detect the optical film.
在一个具体的可实施方案中,所述除杂架上转动连接有调节杆,所述调节杆上设有第一固定块,所述除杂架上还架设有第二固定块,所述除杂辊的两端分别转动连接在第一固定块和第二固定块上,所述检测架上还设有用于驱动调节杆转动的驱动组件,所述第一电机的输出端固定套设有第一锥齿轮,所述除杂辊上固定套设有第二锥齿轮,所述第一锥齿轮与第二锥齿轮相互啮合。In a specific implementation, an adjusting rod is rotatably connected to the trash removing frame, a first fixing block is provided on the adjusting rod, and a second fixing block is also erected on the trash removing rack, and the trash removing rack is also provided with a second fixing block. The two ends of the miscellaneous roller are respectively connected to the first fixed block and the second fixed block in rotation, the detection frame is also provided with a driving component for driving the rotation of the adjustment rod, and the output end of the first motor is fixedly sleeved with a first fixed block. A bevel gear, a second bevel gear is fixedly sleeved on the impurity removal roller, and the first bevel gear and the second bevel gear are meshed with each other.
通过上述技术方案,第一电机在启动时会驱动第一锥齿轮带动第二锥齿轮转动,继而除杂辊会在第二锥齿轮的带动下驱动刷毛抵紧在光学膜上转动对光学膜进行清理;驱动组件在启动时会驱动调节杆带动第一固定块转动,继而第一固定块会通过除杂辊带动第二固定块围绕调节杆转动,从而达到了将除杂辊从光学膜表面移开的效果,以便于工作人员可以便捷的对除杂辊进行清理。Through the above technical solution, the first motor will drive the first bevel gear to rotate the second bevel gear when starting, and then the impurity removal roller will drive the bristles to rotate against the optical film under the driving of the second bevel gear to rotate the optical film. Cleaning; the drive assembly will drive the adjustment rod to drive the first fixed block to rotate when it is started, and then the first fixed block will drive the second fixed block to rotate around the adjustment rod through the impurity removal roller, so as to achieve the removal of the impurity removal roller from the surface of the optical film. The effect of opening is so that the staff can easily clean the impurity removal roller.
在一个具体的可实施方案中,所述驱动组件包括设置在检测架上的第二电机,所述第二电机的输出端固定套设有主动齿轮,所述调节杆上固定套设有从动齿轮,所述主动齿轮与从动齿轮相互啮合。In a specific embodiment, the drive assembly includes a second motor disposed on the detection frame, the output end of the second motor is fixedly sleeved with a driving gear, and the adjustment rod is fixedly sleeved with a driven gear A gear, the driving gear and the driven gear are meshed with each other.
通过上述技术方案,第二电机启动时会驱动主动齿轮带动从动齿轮转动,调节杆会在从动齿轮的带动下同步转动,从而达到了驱动调节杆转动的效果。Through the above technical solution, when the second motor is started, the driving gear will drive the driven gear to rotate, and the adjusting rod will rotate synchronously under the driving of the driven gear, thereby achieving the effect of driving the adjusting rod to rotate.
在一个具体的可实施方案中,所述除杂架上设有电磁铁,所述第二固定块上设有铁片,所述铁片抵紧吸附在电磁铁上。In a specific embodiment, an electromagnet is provided on the impurity removing frame, an iron sheet is provided on the second fixing block, and the iron sheet is pressed against and adsorbed on the electromagnet.
通过上述技术方案,除杂辊正常工作的过程中,电磁铁处于通电状态,在电磁铁的磁力作用下,铁片会被紧密吸附在电磁铁上,使得第二固定块不易在外力的作用下相对于检测架移动,达到了对第二固定块进行固定的效果;减少了光学膜检测过程中,第二固定块在外力的作用下相对于检测架晃动,影响除杂辊对光学膜清理效果的可能,以便于除杂辊可以稳定的对光学膜进行除杂。Through the above technical solution, during the normal operation of the impurity removal roller, the electromagnet is in an energized state, and under the magnetic force of the electromagnet, the iron sheet will be tightly adsorbed on the electromagnet, so that the second fixing block is not easy to be under the action of external force. The movement relative to the detection frame achieves the effect of fixing the second fixing block; it reduces the vibration of the second fixing block relative to the detection frame under the action of external force during the optical film detection process, which affects the cleaning effect of the cleaning roller on the optical film possible, so that the impurity removal roller can stably remove impurities from the optical film.
在一个具体的可实施方案中,所述除杂辊包括第一转动杆、活动杆和第二转动杆,所述第一转动杆转动连接在第一固定块上,所述第二转动杆转动连接在第二固定块上,所述活动杆的外缘套设有活动管,所述刷毛设置在活动管的外缘,所述活动管的外缘设有限位块,所述活动杆上开设有与限位块相匹配的限位槽,所述限位块对应插接在限位槽内,所述活动杆通过连接组件可拆卸连接在第一转动杆和第二转动杆之间。In a specific embodiment, the impurity removal roller includes a first rotating rod, a movable rod and a second rotating rod, the first rotating rod is rotatably connected to the first fixed block, and the second rotating rod rotates Connected to the second fixed block, the outer edge of the movable rod is sleeved with a movable tube, the bristles are arranged on the outer edge of the movable tube, the outer edge of the movable tube is provided with a limit block, and the movable rod is provided with There is a limit slot matched with the limit block, the limit block is correspondingly inserted in the limit slot, and the movable rod is detachably connected between the first rotating rod and the second rotating rod through a connecting assembly.
通过上述技术方案,工作人员通过启动第二电机驱动调节杆转动的方式将除杂辊从光学膜上移开后,可以将活动杆从第一转动杆和第二转动杆之间卸下,继而通过将活动管从活动杆上取出的方式将刷毛从活动杆上卸下,以便于工作人员可以便捷的对刷毛进行清理,或通过更换活动管的方式对刷毛进行整体更换。Through the above technical solution, after the worker removes the impurity roller from the optical film by starting the second motor to drive the adjusting rod to rotate, the movable rod can be removed from between the first rotating rod and the second rotating rod, and then The bristles are removed from the movable rod by taking the movable tube out of the movable rod, so that the staff can easily clean the bristles, or replace the bristles as a whole by replacing the movable tube.
在一个具体的可实施方案中,所述连接组件包括分别设置在活动杆两端的第一连接板和第二连接板,所述第一转动杆上开设有与第一连接板相匹配的第一连接槽,所述第一连接板对应插接在第一连接槽内,所述第一转动杆上设有穿设过第一转动杆和第一连接板的第一螺栓,所述第一螺栓的端部螺纹连接有第一螺母,所述第一螺母抵紧在第一转动杆上,所述第二转动杆上开设有与第二连接板相匹配的第二连接槽,所述第二连接板对应插接在第二连接槽内,所述第二转动杆上设有穿设过第二转动杆和第二连接板的第二螺栓,所述第二螺栓的端部螺纹连接有第二螺母,所述第二螺母抵紧在第二转动杆上。In a specific embodiment, the connecting assembly includes a first connecting plate and a second connecting plate respectively disposed at both ends of the movable rod, and the first rotating rod is provided with a first connecting plate matching the first connecting plate. a connecting groove, the first connecting plate is correspondingly inserted into the first connecting groove, the first rotating rod is provided with a first bolt passing through the first rotating rod and the first connecting plate, the first bolt A first nut is threadedly connected to the end of the plate, the first nut is pressed against the first rotating rod, and the second rotating rod is provided with a second connecting groove matching the second connecting plate. The connecting plate is correspondingly inserted into the second connecting groove, the second rotating rod is provided with a second bolt which passes through the second rotating rod and the second connecting plate, and the end of the second bolt is threadedly connected with a second bolt. Two nuts, the second nuts are pressed against the second rotating rod.
通过上述技术方案,需要对活动杆进行拆卸时,工作人员可分别通过螺栓拆卸的方式将第一螺栓和第二螺栓卸下,继而通过拉拔活动杆的方式将第一连接板和第二连接板拉出,从而达到了对活动杆进行拆卸的效果,以便于工作人员可以便捷的对刷毛进行清理或更换。Through the above technical solution, when the movable rod needs to be disassembled, the staff can remove the first bolt and the second bolt by disassembling the bolts, and then connect the first connection plate and the second connection by pulling the movable rod. The plate is pulled out, so as to achieve the effect of disassembling the movable rod, so that the staff can easily clean or replace the bristles.
在一个具体的可实施方案中,所述限位块上设有第一磁块,所述限位槽的槽壁上设有第二磁块;当所述限位块对应插接在所述限位槽内时,所述第一磁块和第二磁块相互抵紧吸附。In a specific implementation, the limit block is provided with a first magnet block, and the groove wall of the limit slot is provided with a second magnet block; when the limit block is correspondingly inserted in the When inside the limiting slot, the first magnet block and the second magnet block are pressed against each other and adsorbed tightly.
通过上述技术方案,当活动管套接在活动杆外缘且限位块对应插接在限位槽内时,第一磁块会与第二磁块相互抵紧吸附使得活动管不易在外力的作用下相对于活动杆移动,从而达到了对活动管进行预固定的效果,减少了工作人员在对活动杆进行安装时,活动管相对于活动杆移动给工作人员带来不便的可能,从而提升了工作人员安装活动杆时的便捷度。Through the above technical solution, when the movable tube is sleeved on the outer edge of the movable rod and the limit block is correspondingly inserted into the limit slot, the first magnetic block and the second magnetic block will be pressed against each other and adsorbed so that the movable tube is not easily affected by external forces. It moves relative to the movable rod under the action, so as to achieve the effect of pre-fixing the movable tube, reducing the possibility of inconvenience caused by the movement of the movable tube relative to the movable rod when the staff installs the movable rod, thereby improving the It improves the convenience of the staff when installing the movable pole.
在一个具体的可实施方案中,所述第一固定块和第二固定块之间设有连接架。In a specific embodiment, a connecting frame is provided between the first fixing block and the second fixing block.
通过上述技术方案,第二固定块通过连接架固定连接第一固定块上,使得工作人员在对除杂辊进行拆卸的过程中,无需单独对第一固定块进行安装或拆卸,从而进一步提升了工作人员拆卸除杂辊时的便捷度。Through the above technical solution, the second fixed block is fixedly connected to the first fixed block through the connecting frame, so that the staff does not need to install or disassemble the first fixed block separately during the process of disassembling the impurity removal roller, thereby further improving the The convenience of the staff when removing the trash removal roller.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.待检测光学膜会在输送带的输送下依次经过第一摄像机、清理装置和第二摄像机,第一摄像机会首先对下方的光学膜进行检测,若检测结果为不合格,则清理装置会启动对光学膜进行清理,继而第二摄像机会对清理后的光学膜进行再次检测,若第二摄像机的检测结果为存在瑕疵,则判定光学膜不合格;若第二摄像机的检测结果为不存在瑕疵,则判定光学膜合格;在第一摄像机检测到光学膜表面可能存在瑕疵时,同步控制清理装置对光学膜进行清理,减少了由于光学膜表面粘附有碎屑导致光学膜被误判断为存在瑕疵的可能,从而提高了光学膜检测结果的准确度;1. The optical film to be tested will pass through the first camera, the cleaning device and the second camera in sequence under the conveyance of the conveyor belt. The first camera will first detect the optical film below. If the test result is unqualified, the cleaning device will Start to clean the optical film, and then the second camera will re-inspect the cleaned optical film. If the inspection result of the second camera is defective, the optical film is determined to be unqualified; if the inspection result of the second camera is non-existent If the optical film is defective, the optical film is judged to be qualified; when the first camera detects that there may be defects on the surface of the optical film, the cleaning device is synchronously controlled to clean the optical film, which reduces the misjudgment of the optical film as a result of debris adhering to the surface of the optical film. There is the possibility of flaws, thereby improving the accuracy of optical film inspection results;
2.第一电机启动时会驱动除杂辊转动,继而除杂辊外缘的刷毛会在除杂辊的带动下抵紧在光学膜上转动,以便于部分粘附在光学膜上的碎屑可以在毛刷的作用下从光学膜上脱离,继而在经过清理装置时被稳定吹落,减少了部分碎屑粘附在光学膜上难以被吹落的可能,从而进一步提升了对光学膜的清理效果;同时,除杂辊的设置还具有对光学膜的位置进行限制的作用,使得被抵紧在刷毛与输送带之间的光学膜不易在清理气流的作用下出现偏移的情况,以便于第二摄像机可以稳定的对光学膜进行检测。2. When the first motor is started, it will drive the cleaning roller to rotate, and then the bristles on the outer edge of the cleaning roller will rotate against the optical film under the driving of the cleaning roller, so as to facilitate some debris adhering to the optical film. It can be detached from the optical film under the action of the brush, and then stably blown off when passing through the cleaning device, reducing the possibility of some debris adhering to the optical film and being difficult to blow off, thereby further improving the optical film. At the same time, the setting of the impurity removal roller also has the effect of restricting the position of the optical film, so that the optical film pressed between the bristles and the conveyor belt is not easy to be offset under the action of the cleaning air flow, so that the The second camera can stably detect the optical film.
附图说明Description of drawings
图1是本申请实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application.
图2是本申请实施例用于体现除杂辊处于打开状态时的结构示意图。FIG. 2 is a schematic view of the structure of the embodiment of the present application for showing that the impurity removal roller is in an open state.
图3是本申请实施例用于体现除杂辊的剖面示意图。FIG. 3 is a schematic cross-sectional view of an impurity-removing roller according to an embodiment of the present application.
图4是图3中A处的放大示意图。FIG. 4 is an enlarged schematic view of A in FIG. 3 .
附图标记:1、检测架;2、输送带;3、第一检测装置;4、清理装置;5、第二检测装置;6、第一支架;7、第一摄像机;8、第二支架;9、第二摄像机;10、清理架;11、风机;12、清理管;14、除杂装置;15、除杂架;16、除杂辊;17、刷毛;18、第一电机;19、调节杆;20、第一固定块;21、第二固定块;22、第一锥齿轮;23、第二锥齿轮;24、第二电机;25、主动齿轮;26、从动齿轮;27、电磁铁;28、铁片;29、第一转动杆;30、活动杆;31、第二转动杆;32、活动管;33、限位块;34、限位槽;35、第一连接板;36、第二连接板;37、第一连接槽;38、第一螺栓;39、第一螺母;40、第二连接槽;41、第二螺栓;42、第二螺母;43、第一磁块;44、第二磁块;45、连接架。Reference numerals: 1, detection frame; 2, conveyor belt; 3, first detection device; 4, cleaning device; 5, second detection device; 6, first bracket; 7, first camera; 8, second bracket ; 9, the second camera; 10, the cleaning frame; 11, the fan; 12, the cleaning pipe; 14, the impurity removal device; 15, the impurity removal frame; 16, the impurity removal roller; 17, the brush hair; 18, the first motor; 19 20, the first fixed block; 21, the second fixed block; 22, the first bevel gear; 23, the second bevel gear; 24, the second motor; 25, the driving gear; 26, the driven gear; 27 , electromagnet; 28, iron piece; 29, first rotating rod; 30, movable rod; 31, second rotating rod; 32, movable tube; 33, limit block; 34, limit slot; 35, first connection plate; 36, the second connecting plate; 37, the first connecting groove; 38, the first bolt; 39, the first nut; 40, the second connecting groove; 41, the second bolt; 42, the second nut; 43, the first A magnetic block; 44, a second magnetic block; 45, a connecting frame.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种光学膜自动在线检测设备。The embodiment of the present application discloses an automatic online detection device for an optical film.
如图1所示,光学膜自动在线检测设备包括检测架1,检测架1上设有用于输送光学膜的输送带2,检测架1上沿输送带2的输送方向依次设置有第一检测装置3、清理装置4和第二检测装置5;第一检测装置3和第二检测装置5均用于对输送带2上的光学膜进行拍摄并根据拍摄到的图片判断光学膜表面是否存在有瑕疵,清理装置4用于对光学膜进行清理。As shown in FIG. 1 , the optical film automatic on-line inspection equipment includes a detection frame 1 . The detection frame 1 is provided with a conveyor belt 2 for conveying the optical film. The detection frame 1 is sequentially provided with a first detection device along the conveying direction of the conveyor belt 2 . 3. The
如图1所示,第一检测装置3包括固定连接在检测架1上的第一支架6,第一支架6上连接有用于对输送带2上的光学膜进行拍摄的第一摄像机7,第二检测装置5包括固定连接在检测架1上的第二支架8,第二支架8上连接有用于对输送带2上的光学膜进行拍摄的第二摄像机9;当第一摄像机7拍摄后的检测结果为光学膜存在瑕疵时,清理装置4会同步启动预设时间对光学膜进行清理,继而第二摄像机9会对清理后的光学膜进行再次拍摄并检测,若第二摄像机9拍摄后的检测结果仍旧为存在瑕疵,则判定光学膜存在不合格情况;在对光学膜进行检测的过程中,以清理装置4对光学膜清理后第二摄像机9的拍摄检测结果为准对光学膜的质量进行评判的设置,减少了由于光学膜表面粘附有碎屑导致光学膜被误判断为存在瑕疵的可能,从而提高了光学膜检测结果的准确度;同时,清理装置4仅在第一摄像机7检测到光学膜表面可能存在瑕疵时方才启动,具有节能环保的效果。As shown in FIG. 1 , the first detection device 3 includes a
如图1所示,清理装置4被设置为:包括固定连接在检测架1上的清理架10,清理架10上分别固定连接有风机11和清理管12,清理管12的轴线沿输送带2输送方向设置,清理管12位于光学膜的侧上方,风机11的出风口与清理管12相连通,清理管12上还开设有若干倾斜朝向光学膜方向设置的清理孔;当第一摄像机7拍摄后的检测结果为光学膜存在瑕疵时,风机11会同步启动预设时间。因此,风机11启动时会向清理管12内吹送气流,继而清理管12内的气流会沿着若干清理孔被均匀吹送到光学膜的表面,从而使得光学膜表面的碎屑可以在气流的带动下从光学膜上脱离,从而达到了对光学膜进行清理的效果。As shown in FIG. 1 , the
如图1所示,考虑到可能存在碎屑粘附在光学膜的表面,单独依靠风机11和清理管12向光学膜方向吹送气流的方式,难以将粘附在光学膜表面的碎屑吹落的情况,为了提升光学膜的清理效果,降低光学膜检测结果的误判率,还可以在检测架1上设置用于对光学膜进行清扫的除杂装置14,除杂装置14位于第一检测装置3和清理装置4之间。As shown in FIG. 1, considering that there may be debris adhering to the surface of the optical film, it is difficult to blow off the debris adhering to the surface of the optical film by solely relying on the
如图1所示,除杂装置14被设置为:包括固定连接在检测架1上的除杂架15,除杂架15上转动连接有除杂辊16,除杂辊16的轴线方向与输送带2的输送方向垂直,除杂辊16的外缘均匀连接有若干刷毛17,光学膜被抵紧在刷毛17和输送带2之间,除杂架15上还设有用于驱动除杂辊16转动的第一电机18,初始状态下第一电机18处于启动状态。因此,第一电机18会驱动除杂辊16带动刷毛17抵紧在光学膜上转动,以便于光学膜上粘附的碎屑可以在刷毛17的作用下从光学膜上脱离,继而使得光学膜上的碎屑在经过清理管12处时,可以在清理管12吹出的气流的作用下从光学膜表面脱离,减少了部分碎屑粘附在光学膜表面难以被吹落的可能,从而进一步提升了光学膜的清理效果,降低光学膜检测结果的误判率。As shown in FIG. 1 , the
如图2和图3所示,考虑到除杂辊16处于与光学膜抵紧的位置不便于对毛刷辊进行清理的情况,为了使得工作人员可以定期便捷的对毛刷辊进行清理,第一电机18驱动除杂辊16转动的方式可以为:第一电机18的输出端固定套设有第一锥齿轮22,除杂辊16上固定套设有第二锥齿轮23,第一锥齿轮22与第二锥齿轮23相互啮合;除杂架15上转动连接有调节杆19,调节杆19的轴线与输送带2的输送方向相同,调节杆19的外缘固定套设有第一固定块20,第一固定块20上通过连接架45连接有第二固定块21。As shown in Figures 2 and 3, considering that the cleaning
如图2和图3所示,除杂辊16沿自身长度方向的两端分别转动连接在第一固定块20和第二固定块21上,检测架1上还设有用于驱动调节杆19转动的驱动组件,驱动组件启动时会驱动调节杆19带动第一固定块20转动180度。因此,需要对除杂辊16进行清理时,工作人员可启动驱动组件驱动第一固定块20带动除杂辊16围绕调节杆19转动180度,将除杂辊16从光学膜处移开至检测架1的一侧,以便于工作人员可以便捷的对除杂辊16上的刷毛17进行清理;第一锥齿轮22和第二锥齿轮23的设置使得第一电机18可以与除杂辊16相互垂直设置,具有节省空间的作用,以便于除杂辊16可以在驱动组件的带动下稳定围绕调节杆19转动。As shown in FIG. 2 and FIG. 3 , the two ends of the
如图2所示,驱动组件被设置为:包括固定连接在检测架1上的第二电机24,第二电机24的输出端固定套设有主动齿轮25,调节杆19上固定套设有从动齿轮26,主动齿轮25与从动齿轮26相互啮合。因此,工作人员需要对除杂辊16上的刷毛17进行清理时,可以启动第二电机24驱动主动齿轮25带动从动齿轮26转动180度,继而调节杆19会在从动齿轮26的带动下带动第一固定块20和除杂辊16转动180度,以便于工作人员可以便捷的对除杂辊16上的刷毛17进行清理。As shown in FIG. 2 , the drive assembly is configured to include a
如图2所示,为了提升除杂辊16在清理光学膜时的稳定性,除杂架15上还固定连接有电磁铁27,第二固定块21上固定连接有铁片28,初始状态下,电磁铁27处于通电状态且铁片28与电磁铁27相互抵紧吸附。因此,在电磁铁27和铁片28的限制下,第二固定块21不易在外力的作用下带动除杂辊16沿调节杆19转动,以便于除杂辊16可以稳定的通过刷毛17对光学膜进行清理,从而提升了除杂辊16在清理光学膜时的稳定性;需要对除杂辊16进行清理时,工作人员可以首先断开电磁铁27的电源,继而启动第二电机24将除杂辊16转出;待清理结束除杂辊16被复位后,工作人员可以再次为电磁铁27通电,使得电池铁27可以对第二固定块21进行固定,以便于除杂辊16可以稳定的对光学膜进行清理。As shown in FIG. 2, in order to improve the stability of the cleaning
如图3所示,考虑到长时间使用导致除杂辊16上的刷毛17严重磨损时,会出现除杂辊16难以继续稳定对光学膜进行清理的情况,除杂辊16可以被设置为包括第一转动杆29、活动杆30和第二转动杆31,第一转动杆29转动连接在第一固定块20上,第二转动杆31转动连接在第二固定块21上,活动杆30位于第一转动杆29和第二转动杆31之间,且活动杆30沿自身长度方向的两端分别通过连接组件可拆卸连接在第一转动杆29和第二转动杆31上,活动杆30的外缘套设有活动管32,刷毛17均匀粘接在活动管32的外缘,活动管32位于第一转动杆29和第二转动杆31之间且两端分别与第一转动杆29和第二转动杆31接触。As shown in FIG. 3 , considering that when the
如图3和图4所示,活动管32的外缘固定连接有限位块33,活动杆30上开设有与限位块33相匹配的限位槽34,且限位块33对应插接在限位槽34内,在限位块33和限位槽34的限制下,活动管32会与活动杆30保持同步转动。因此,工作人员在将除杂辊16从光学膜上转出之后,可以首先将活动杆30和活动管32从第一转动杆29和第二转动杆31上卸下,继而通过将活动管32从活动杆30上拉出的方式将活动管32从活动杆30上卸下,以便于工作人员可以便捷的通过更换活动管32的方式对刷毛17进行更换,以便于除杂辊16可以长时间稳定的对光学膜进行清理。As shown in FIG. 3 and FIG. 4 , the outer edge of the
如图3和图4所示,连接组件被设置为:包括分别固定连接在活动杆30沿自身长度方向两端的第一连接板35和第二连接板36,第一转动杆29的外缘上开设有与第一连接板35相匹配的第一连接槽37,第一连接板35对应插接在第一连接槽37内,第一转动杆29上还设有同时穿设过第一转动杆29和第一连接板35的第一螺栓38,第一螺栓38的端部螺纹连接有第一螺母39,第一螺母39抵紧在第一转动杆29上。As shown in FIG. 3 and FIG. 4 , the connecting assembly is configured to include a first connecting
如图3和图4所示,第二转动杆31的外缘上开设有与第二连接板36相匹配的第二连接槽40,第二连接板36对应插接在第二连接槽40内,第二转动杆31上还设有同时穿设过第二转动杆31和第二连接板36的第二螺栓41,第二螺栓41的端部螺纹连接有第二螺母42,第二螺母42抵紧在第二转动杆31上。因此,需要将活动杆30和活动管32从第一转动杆29和第二转动杆31上卸下时,工作人员可首先分别通过螺栓拆卸的方式将第一螺栓38和第二螺栓41卸下,继而通过拉拔活动管32的方式将第一连接板35从第一连接槽37内拉出,将第二连接板36从第二连接槽40内拉出,从而达到了对活动管32和活动杆30进行拆卸的效果,以便于工作人员可以便捷通过更换活动管32的方式对刷毛17进行更换。As shown in FIG. 3 and FIG. 4 , the outer edge of the second
如图4所示,为了提高工作人员在更换活动管32时的便捷度,限位块33上粘接有第一磁块43,限位槽34的槽壁上粘接有第二磁块44,当活动管32套设在活动杆30的外缘且限位块33对应插接在限位槽34内时,第一磁块43和第二磁块44相互抵紧吸附。因此,第一磁块43和第二磁块44具有对固定管进行预固定的作用,减少了工作人员在对活动杆30进行安装时,活动管32在自身重力的作用下沿活动杆30滑动给工作人员带来不便的可能,从而提升了工作人员更换活动管32时的便捷度。As shown in FIG. 4 , in order to improve the convenience of the staff when replacing the
本申请实施例的实施原理为:待检测的光学膜在输送带2的带动下会依次经过第一检测装置3、除杂装置14、清理装置4和第二检测装置5;光学膜在经过第一检测装置3时,第一检测装置3的第一摄像机7会对下方的光学膜进行拍摄,继而将拍摄后的图像发送至计算机与预设的标准图像进行比对,标准图像为光学膜在合格无瑕疵时的图像;若根据第一摄像机7拍摄的图像进行比对的结果为光学膜存在瑕疵情况,则清理装置4的风机11会同步启动通过清理管12朝向光学膜方向吹送气流;继而被第一摄像机7拍摄后的光学膜会在输送带2的带动下经过除杂装置14,除杂装置14的除杂辊16会在转动的过程中通过刷毛17对光学膜表面进行清扫,以便于部分粘附在光学膜表面的杂物可以从光学膜上脱离,继而被除杂辊16清扫后的光学膜在经过清理装置4的清理管12处时,风机11通过清理管12朝向光学膜方向吹送的气流可以将碎屑从光学膜上吹落,继而被清理后的光学膜会被输送至第二检测装置5处,第二检测装置5的第二摄像机9会对下方的光学膜进行拍摄并再次通过计算机进行比对,若比对结果为合格,则判定光学膜的检测结果为合格,若比对结果为不合格,则判定光学膜的检测结果为不合格;在利用第二摄像机9对光学膜进行检测之前,首先利用第一摄像机7对光学膜进行初步检测,并在初步检测的结果为不合格时,利用清理装置4对光学膜进行清理,减少了由于光学膜表面粘附有碎屑导致光学膜被误判断为存在瑕疵而不合格的可能,从而提高了光学膜检测结果的准确度。The implementation principle of the embodiment of the present application is as follows: the optical film to be detected will pass through the first detection device 3, the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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