CN115815827A - Efficient scrap shearing device and shearing method thereof - Google Patents

Efficient scrap shearing device and shearing method thereof Download PDF

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Publication number
CN115815827A
CN115815827A CN202211207710.2A CN202211207710A CN115815827A CN 115815827 A CN115815827 A CN 115815827A CN 202211207710 A CN202211207710 A CN 202211207710A CN 115815827 A CN115815827 A CN 115815827A
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China
Prior art keywords
box
scrap
box body
motor
sides
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CN202211207710.2A
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Chinese (zh)
Inventor
李晓
王习军
李孟学
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Guangzhou Honda Metal Mechatronics Equipment Co ltd
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Guangzhou Honda Metal Mechatronics Equipment Co ltd
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Priority to CN202211207710.2A priority Critical patent/CN115815827A/en
Publication of CN115815827A publication Critical patent/CN115815827A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention provides a high-efficiency scrap shearing device and a shearing method thereof, wherein the shearing device comprises: the box, the spout has all been seted up to the both sides of box, the equal fixed mounting in inside of spout has the slide rail, one side of slide rail all is equipped with the headstock, the up end fixed mounting of headstock has the bracing piece, adjustment mechanism is installed on the top of a pair of bracing piece, the slide has all been seted up to the inside both ends both sides of box, slidable mounting has a plurality of supports between the slide of both sides, the conveyer belt is transversely installed in the bottom side of being close to the support in the inside of box, the both ends cylinder of conveyer belt all imbeds the inside both sides of box, the blown down tank has been seted up in one side of being close to the conveyer belt to the box, the deflector is installed to the inside bottom of blown down tank, the collection mechanism is installed to one side bottom block of box, through setting up adjustment mechanism, the laser cutting head, conveyer belt and collection mechanism, the unable bilateral shearing of panel has been solved, and the difficult problem of collecting of waste material.

Description

Efficient scrap shearing device and shearing method thereof
Technical Field
The invention relates to the technical field of scrap edge shearing devices, in particular to a high-efficiency scrap edge shearing device and a shearing method thereof.
Background
Edge defects can inevitably appear in the rolling in-process of present sheet metal strip, and under some characteristic conditions, the cutting needs to be tailor to the garrulous limit of panel, present shearing mechanism cuts panel through the mode that hydraulic pressure was cuted mostly, can only cut unilateral panel, greatly reduced the efficiency of shearing, and when cutting panel to not unidimensional size, need in advance can only put into shearing mechanism inside with panel after cutting process and tailor, also be difficult for collecting the garrulous limit of shearing, the production cost is greatly improved.
Disclosure of Invention
The embodiment of the invention provides an efficient scrap shearing device and a shearing method thereof, and solves the problems that a plate cannot be sheared bilaterally and waste materials are not easy to collect by arranging an adjusting mechanism, a laser cutting head, a conveyor belt and a collecting mechanism.
In view of the above problems, the technical solution proposed by the present invention is:
a high efficiency scrap cutter assembly comprising:
the box, the spout has all been seted up to the both sides of box, the equal fixed mounting in inside of spout has the slide rail, one side of slide rail all is equipped with the headstock, the up end fixed mounting of headstock has the bracing piece, and is a pair of adjustment mechanism is installed on the top of bracing piece, the slide has all been seted up to the inside both ends both sides of box, both sides slidable mounting has a plurality of supports between the slide, the conveyer belt is transversely installed in the bottom side that is close to the support in the inside of box, the both ends cylinder of conveyer belt all imbeds the inside both sides of box, the spout has been seted up in one side that is close to the conveyer belt to the box, the deflector is installed to the inside bottom of spout, collection mechanism is installed to the inside bottom of box, the case lid is installed to one side bottom block of box, collection mechanism is including receiving the workbin, one side fixed mounting of receiving the workbin has centrifugal fan, one side input of centrifugal fan runs through and receives the workbin and extends to inside, centrifugal fan one side input outside cover is equipped with the filter screen.
As a preferable technical scheme of the invention, the adjusting mechanism comprises an adjusting frame, guide rails are arranged on two sides of the adjusting frame, a pair of moving blocks are slidably arranged between the guide rails on the two sides, and the bottom ends of the moving blocks are fixedly provided with laser cutting heads.
As a preferable technical scheme of the invention, bearings are embedded and installed on two sides in the adjusting frame, a screw rod is sleeved between the bearings, and threads at two ends of the screw rod are opposite.
As a preferable technical scheme of the invention, the two ends of the screw rod are sleeved with the sliding blocks, and the bottom ends of the sliding blocks are fixedly connected with the inner sides of the moving blocks.
As a preferable technical scheme of the invention, one end of the adjusting frame is fixedly provided with a first motor, and the output end of one side of the first motor is in transmission connection with the screw rod.
As a preferable technical scheme of the invention, moving wheels are sleeved in the sliding rails, and one ends of the moving wheels are rotatably connected with the power box.
As a preferable technical scheme of the invention, the power box is internally and fixedly provided with a second motor, and the output end of one side of the second motor is in transmission connection with the movable wheel.
On the other hand, the invention provides a shearing method of a high-efficiency scrap shearing device, which comprises the following steps:
s1, equipment installation: firstly, checking whether each mechanism in the device is complete or not, then installing the device at a proper position, switching on a power supply for debugging, and using the device after each index is qualified;
s2, broken edge cutting: when the broken edges of the plate need to be cut, firstly, the distance between the brackets slidably mounted at the upper end of the box body is adjusted, the plates with different sizes are supported, then the first motor is started to drive the screw rod mounted in the adjusting frame to rotate when the first motor rotates, so that the sliding block sleeved on the screw rod is driven to move, the threads at the two ends of the screw rod are arranged oppositely, so that the sliding block moves in opposite directions when the screw rod rotates, the distance between the moving blocks is adjusted according to different widths of the plates, the broken edges of the plate are cut by using the laser cutting head mounted at the bottom end of the moving block, at the moment, the second motor is started to drive the moving wheel to rotate when the second motor works, the moving wheel is sleeved in the sliding rail, so that when the second motor rotates, the adjusting mechanism is driven to move longitudinally, the broken edges at the two sides of the plate are cut simultaneously by using the laser cutting head, and the cutting efficiency is improved;
s3, waste collection: after the laser cutting head finishes cutting the scrap at two sides of the board, the scrap of the scrap falls into the box body along the gap between the supports, the conveying belt is arranged in the box body, and the conveying function of the conveying belt is utilized to convey the scrap to the outside of the box body in a centralized manner through the discharge chute arranged at one side of the box body, so that a user can conveniently collect and recycle the scrap, and the production cost is saved;
s4, collecting scraps: when the scrap of panel is cutting, its in-process can produce the sweeps of cutting and partial dust and residue, start centrifugal fan this moment, its input produces suction when making its work, and then make and receive the inside negative pressure that produces of workbin, thereby cut out remaining and conveyer belt with the upper end and go up adnexed sweeps and dust and adsorb, make it fall into and receive the workbin, centrifugal fan's input outside cover is equipped with the filter screen, can effectively avoid dust or sweeps to get into centrifugal fan and cause the influence to its work, collect the mechanism through setting up and can avoid the sweeps dust to pile up box and conveyer belt surface, the influence is cut out and is received the material effect.
Compared with the prior art, the invention has the beneficial effects that: through the bracket which is arranged on the upper end surface of the box body in a sliding way, a user can conveniently adjust the gap distance between the brackets, and further conveniently cut plates with different size requirements, the first motor is arranged to drive the screw rod arranged in the adjusting bracket to rotate when the screw rod rotates, so as to drive the sliding block sleeved on the screw rod to move, the threads at the two ends of the screw rod are arranged in opposite directions, so that the sliding block moves in opposite directions when the screw rod rotates, and further, the distance between the moving blocks can be adjusted according to the different widths of the plates, so as to cut the broken edges of the plates by utilizing the laser cutting head arranged at the bottom end of the moving block, through the arrangement of the second motor, the second motor can drive the moving wheel to rotate when the second motor works, the moving wheel is sleeved in the sliding rail, so that when the second motor rotates, can drive and remove the wheel and remove along the slide rail, thereby utilize the laser cutting head to tailor simultaneously to the both sides garrulous limit of panel, the efficiency of tailorring is improved, through installing the conveyer belt, make the waste material of garrulous limit fall into the inside of box along the clearance between the support, utilize the transport effect of conveyer belt, concentrate the blown down tank of seting up the garrulous limit waste material through box one side and carry to the outside of box, thereby the person of facilitating the use collects the recycle, practice thrift manufacturing cost, collect the mechanism through the installation, when making centrifugal fan work, its input produces suction, and then make the inside negative pressure that produces of collecting box, thereby tailor remaining and conveyer belt on the upper end adnexed sweeps and dust adsorb, make it fall into inside the collecting box, thereby avoid the sweeps dust to pile up box and conveyer belt surface, the influence is tailor and receive the material effect.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
FIG. 1 is a schematic perspective view of a high-efficiency scrap cutter according to an embodiment of the present invention;
FIG. 2 is a schematic side cross-sectional view of a high-efficiency scrap cutter according to an embodiment of the present disclosure;
FIG. 3 is a schematic perspective view of an adjusting mechanism of the high-efficiency scrap cutting device according to the embodiment of the invention;
FIG. 4 is a schematic partial side cross-sectional view of a power box of the high-efficiency scrap cutting device according to an embodiment of the present invention;
FIG. 5 is an enlarged schematic structural view of A in FIG. 2 of the high-efficiency scrap cutting apparatus according to the embodiment of the present invention;
fig. 6 is a flow chart of a shearing method of the high-efficiency scrap shearing apparatus disclosed in the embodiment of the invention.
Reference numerals: 1. a box body; 2. a support; 3. a support bar; 4. a guide rail; 5. a slideway; 6. a slide rail; 7. a power box; 8. a collection mechanism; 801. a material receiving box; 802. a filter screen; 803. a centrifugal fan; 9. a conveyor belt; 10. an adjustment mechanism; 1001. an adjusting bracket; 1002. a slider; 1003. a moving block; 1004. a first motor; 1005. a screw rod; 11. a second motor; 12. a moving wheel; 13. a box cover; 14. a laser cutting head; 15. a guide plate; 16. a discharge chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-5, a high efficiency scrap cutter assembly, comprising:
box 1, the spout has all been seted up to the both sides of box 1, the equal fixed mounting in inside of spout has slide rail 6, one side of slide rail 6 all is equipped with headstock 7, the up end fixed mounting of headstock 7 has bracing piece 3, and is a pair of adjustment mechanism 10 is installed on the top of bracing piece 3, slide 5, both sides have all been seted up to the inside both ends both sides of box 1 slidable mounting has a plurality of supports 2 between the slide 5, conveyer belt 9 is transversely installed at the bottom side of being close to support 2 in the inside of box 1, the both ends cylinder of conveyer belt 9 all imbeds the inside both sides of box 1, through installation conveyer belt 9, conveniently transports the large-scale waste material under tailorring, improves collection efficiency, spout 16 has been seted up to one side of box 1 near conveyer belt 9 to box 16, deflector 15 is installed to the inside bottom of spout 16, collection mechanism 8 is installed to the inside bottom of box 1, box 13 is installed to one side bottom of box 1, collection mechanism 8 is including receiving workbin 801, one side fixed mounting of receiving workbin has centrifugal fan, through receiving workbin 801, conveniently runs through receiving workbin 803, the waste material that receives the input end 803 and run through the inside 803 and extend to the inside 803 and to the collection of collecting fan 803, and the waste material that it gets into the filter screen 803, and the suction effect that the suction is avoided the filter screen to the filter screen that the inside of collection efficiency is improved, and the filter fan is installed to the filter screen 803, and the suction is not be equipped with.
As an embodiment of the invention, further, the adjusting mechanism 10 includes an adjusting frame 1001, guide rails 4 are mounted on both sides of the adjusting frame 1001, a pair of moving blocks 1003 is slidably mounted between the guide rails 4 on both sides, a laser cutting head 14 is fixedly mounted at the bottom ends of the moving blocks 1003, the moving blocks 1003 can move along the guide rails 4 conveniently by slidably mounting the moving blocks 1003, and the plate can be cut by laser conveniently by mounting the laser cutting head 14.
As an embodiment of the present invention, further, bearings are embedded and installed on both sides of the inside of the adjusting bracket 1001, and a lead screw 1005 is sleeved between the bearings, wherein the threads at both ends of the lead screw 1005 are opposite, and by arranging the threads at both ends of the lead screw 1005 in opposite directions, when the lead screw 1005 rotates, the sliders 1002 sleeved at both ends of the lead screw are in relative motion, so as to adjust the width of the cut board.
According to an embodiment of the invention, further, two ends of the lead screw 1005 are sleeved with the sliding blocks 1002, the bottom ends of the sliding blocks 1002 are fixedly connected with the inner sides of the moving blocks 1003, and the moving blocks 1003 can be driven to move when the sliding blocks 1002 are installed, so that the laser cutting head 14 is driven to move.
In an embodiment of the present invention, further, a first motor 1004 is fixedly installed at one end of the adjusting bracket 1001, an output end of one side of the first motor 1004 is in transmission connection with the lead screw 1005, and the lead screw 1005 can be driven to rotate when the first motor 1004 is installed.
Further, the inside of the sliding rail 6 is sleeved with a moving wheel 12, one end of the moving wheel 12 is rotatably connected with the power box 7, and the moving wheel 12 is rotatably connected, so that the second motor 11 can drive the moving wheel 12 to rotate when working, thereby controlling the supporting rod 3 to move.
In one embodiment of the present invention, further, a second motor 11 is fixedly installed inside the power box 7, an output end of one side of the second motor 11 is in transmission connection with the moving wheel 12, and the second motor 11 is installed to drive the moving wheel 12 to rotate when the power box works.
Example two
Referring to fig. 6, another shearing method of a high-efficiency scrap shearing apparatus according to an embodiment of the present invention includes the following steps:
s1, equipment installation: firstly, checking whether each mechanism in the device is complete or not, then installing the device at a proper position, switching on a power supply for debugging, and using the device after each index is qualified;
s2, broken edge cutting: when the scrap of the plate needs to be cut, firstly, the distance between the brackets 2 slidably mounted at the upper end of the box body 1 is adjusted, the plate with different sizes is supported, then the first motor 1004 is started to drive the screw rod 1005 mounted inside the adjusting frame 1001 to rotate when the first motor rotates, so as to drive the slider 1002 sleeved on the screw rod to move, the screw threads at the two ends of the screw rod 1005 are arranged oppositely, so that the slider 1002 moves in the opposite direction when the screw rod 1005 rotates, further, the distance between the moving blocks 1003 is adjusted according to the width of the plate, so as to cut the scrap of the plate by using the laser cutting head 14 mounted at the bottom end of the moving block 1003, and at the moment, the second motor 11 is started to drive the moving wheel 12 to rotate when the second motor 11 works, so that the moving wheel 12 is sleeved inside the sliding rail 6, so as to drive the adjusting mechanism 10 to longitudinally move when the second motor 11 rotates, so as to simultaneously cut the scrap at the two sides of the plate by using the laser cutting head 14, and improve the cutting efficiency;
s3, waste collection: after the laser cutting head 14 finishes cutting the scrap at two sides of the board, the scrap of the scrap falls into the box body 1 along the gap between the supports 2, the conveying belt 9 is arranged in the box body 1, and the scrap is conveyed to the outside of the box body 1 in a centralized manner through the discharge chute 16 arranged at one side of the box body 1 by utilizing the conveying action of the conveying belt 9, so that a user can conveniently collect and recycle the scrap, and the production cost is saved;
s4, collecting scraps: when the scrap of panel is cutting, its in-process can produce the sweeps of cutting and partial dust and residue, start centrifugal fan 803 this moment, its input produces suction when making its work, and then make and receive the inside negative pressure that produces of workbin 801, thereby cut remaining and conveyer belt 9 on adnexed sweeps and dust with the upper end and adsorb, make it fall into and receive workbin 801, the input outside cover of centrifugal fan 803 is equipped with filter screen 802, can effectively avoid dust or sweeps to get into centrifugal fan 803 and cause the influence to its work, can avoid the sweeps dust to pile up box 1 and conveyer belt 9 surface through setting up collection mechanism 8, the influence is cut out and is received the material effect.
It should be noted that the specific types and specifications of the first motor 1004, the second motor 11, the centrifugal fan 803, the conveyor belt 9, and the laser cutting head 14 need to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art in the field, and therefore, detailed description is omitted.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (8)

1. A high-efficiency scrap cutting device, comprising:
the automatic material collecting box comprises a box body (1), sliding grooves are formed in two sides of the box body (1), sliding rails (6) are fixedly mounted inside the sliding grooves, a power box (7) is arranged on one side of each sliding rail (6), a supporting rod (3) is fixedly mounted on the upper end face of each power box (7), an adjusting mechanism (10) is mounted at the top end of each supporting rod (3), sliding rails (5) are formed in two ends of the inner portion of the box body (1), a plurality of supports (2) are slidably mounted between the sliding rails (5), a conveying belt (9) is transversely mounted on the inner portion of the box body (1) at the bottom side close to the supports (2), rollers at two ends of the conveying belt (9) are embedded into two sides of the inner portion of the box body (1), a discharging groove (16) is formed in one side close to the conveying belt (9) of the box body (1), a guide plate (15) is mounted at the bottom of the inner portion of the discharging groove (16), a collecting mechanism (8) is mounted at the bottom of the inner portion of the box body (1), a clamping block is mounted at one side of the box body (1), the collecting mechanism (13) comprises a material collecting box (801), one side of which the centrifugal fan cover (803) is fixedly mounted on one side, and a centrifugal fan (803 extending from one side of which penetrates through an input end of the centrifugal fan (801), a filter screen (802) is sleeved on the outer side of the input end on one side of the centrifugal fan (803).
2. A high efficiency scrap cutter in accordance with claim 1 wherein: the adjusting mechanism (10) comprises an adjusting frame (1001), guide rails (4) are mounted on two sides of the adjusting frame (1001), a pair of moving blocks (1003) are mounted between the guide rails (4) on two sides in a sliding mode, and laser cutting heads (14) are fixedly mounted at the bottom ends of the moving blocks (1003).
3. A high efficiency scrap cutter in accordance with claim 2 wherein: the adjusting frame (1001) is internally provided with bearings on two sides in an embedded mode, a screw rod (1005) is sleeved between the bearings, and threads at two ends of the screw rod (1005) are opposite.
4. A high efficiency scrap cutter in accordance with claim 3 wherein: the two ends of the lead screw (1005) are respectively sleeved with a sliding block (1002), and the bottom end of each sliding block (1002) is fixedly connected with the inner side of the corresponding moving block (1003).
5. A high efficiency scrap cutter in accordance with claim 4 wherein: one end of the adjusting frame (1001) is fixedly provided with a first motor (1004), and an output end on one side of the first motor (1004) is in transmission connection with the screw rod (1005).
6. A high efficiency scrap cutter in accordance with claim 1 wherein: the inside of slide rail (6) all is equipped with and is equipped with removal wheel (12), the one end of removing wheel (12) all rotates with headstock (7) to be connected.
7. A high efficiency scrap cutting apparatus in accordance with claim 6 wherein: the inside of headstock (7) all fixed mounting have second motor (11), one side output and the removal wheel (12) transmission of second motor (11) are connected.
8. A shearing method of a high-efficiency scrap shearing device, which is applied to the high-efficiency scrap shearing device of any one of claims 1 to 7, is characterized by comprising the following steps:
s1, equipment installation: firstly, checking whether each mechanism in the device is complete or not, then installing the device at a proper position, switching on a power supply for debugging, and using the device after each index is qualified;
s2, broken edge cutting: when the broken edges of the plate need to be cut, firstly, the distance between the brackets (2) slidably mounted at the upper end of the box body (1) is adjusted, the plate with different sizes is supported, then the first motor (1004) is started to drive the screw rod (1005) mounted inside the adjusting frame (1001) to rotate when the first motor rotates, so that the slider (1002) sleeved on the screw rod is driven to move, the threads at the two ends of the screw rod (1005) are arranged oppositely, so that the slider (1002) moves in opposite directions when the screw rod (1005) rotates, the distance between the moving blocks (1003) is adjusted according to different plate widths, the broken edges of the plate are cut by using the laser cutting head (14) mounted at the bottom end of the moving block (1003), the second motor (11) is started at the moment, the moving wheel (12) is driven to rotate when the second motor (1003) works, the moving wheel (12) is sleeved inside the sliding rail (6), so that when the second motor (11) rotates, the adjusting mechanism (10) is driven to longitudinally move, the broken edges of the plate are cut by using the laser cutting head (14), and the two sides of the plate are simultaneously, and the cutting efficiency is improved;
s3, waste collection: after the laser cutting head (14) finishes cutting the scrap at two sides of the board, the scrap of the scrap falls into the box body (1) along the gap between the supports (2), the conveying belt (9) is installed in the box body (1), and the conveying function of the conveying belt (9) is utilized to convey the scrap to the outside of the box body (1) in a centralized way through the discharge chute (16) arranged at one side of the box body (1), so that a user can collect and recycle the scrap conveniently, and the production cost is saved;
s4, collecting scraps: when the scrap of panel is cutting, its in-process can produce the sweeps of cutting and partial dust and residue, start centrifugal fan (803) this moment, its input produces suction when making its work, and then make and receive workbin (801) inside production negative pressure, thereby cut out remaining and conveyer belt (9) on adnexed sweeps and dust and adsorb with the upper end, make it fall into and receive workbin (801), the input outside cover of centrifugal fan (803) is equipped with filter screen (802), can effectively avoid dust or sweeps to get into centrifugal fan (803) and cause the influence to its work, can avoid the sweeps dust to pile up box (1) and conveyer belt (9) surface through setting up collection mechanism (8), the influence is cut out and is received the material effect.
CN202211207710.2A 2022-09-28 2022-09-28 Efficient scrap shearing device and shearing method thereof Pending CN115815827A (en)

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CN216780690U (en) * 2021-12-14 2022-06-21 芜湖君如保温材料股份有限公司 Cylindrical holding water tank top cap cutting device
CN216831350U (en) * 2021-12-14 2022-06-28 德利克节能科技有限公司 Rubber slab cutting waste recovery device
CN114289910A (en) * 2021-12-31 2022-04-08 扬州市耐特电工绝缘有限公司 Insulating plate machining platform and machining method thereof
CN115042258A (en) * 2022-06-15 2022-09-13 滁州天鸿新型包装材料有限公司 Scrap recovery device for EPE plate cutting machine

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