CN114289910A - Insulating plate machining platform and machining method thereof - Google Patents

Abstract

The invention discloses an insulating plate processing platform, comprising: a support unit, which includes a cutting table, a plurality of backing plates arranged on the cutting table, and a fixing component arranged on the backing plates; a longitudinal moving unit, It includes a vertical guide seat symmetrically arranged on the cutting table, a servo motor installed on one side of the vertical guide seat, and a screw rod on which the output end of the servo motor is arranged; A guide rail plate on the inner side of the vertical guide seat, a cross beam guide rail seat fixedly arranged between the guide rail plates on both sides, and a mounting seat slidably arranged on the cross beam guide rail seat. In the present invention, a plurality of backing plates are horizontally arranged and clamped on the cutting table, so that there is a cutting gap between every two cutting tables, so that no cutting loss is generated to the backing plate during longitudinal cutting, and the equipment is used for a certain period of time. , it only needs to replace the backing plate located around the cutting track, which reduces the cost of use.

Description

A kind of insulating plate processing platform and processing method thereof

technical field

The invention relates to the technical field of insulating plate processing, in particular to an insulating plate processing platform and a processing method thereof.

Background technique

In recent years, with the improvement of electrical facilities, the usage rate of insulating boards is getting higher and higher. Insulation pads are widely used in substations, power plants, power distribution rooms, laboratories and live work in the field. insulation performance;

After the insulating board is produced, in order to meet the needs of different scenarios, it is necessary to cut a whole piece of insulating board into a suitable size, but the existing cutting equipment needs to lay a backing plate on the equipment first, and then position the insulating board. Cutting, this cutting method, the backing plate needs to be replaced as a whole every once in a while, resulting in a certain degree of waste of resources.

SUMMARY OF THE INVENTION

The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions may not be used to limit the scope of the invention.

The present invention is proposed in view of the above-mentioned problems existing in an existing insulating plate processing platform and its processing method.

Therefore, the purpose of the present invention is to provide an insulating plate processing platform and a processing method thereof, in order to improve the positioning accuracy of the insulating plate during cutting and reduce the waste of the use of the backing plate.

In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: an insulating plate processing platform, comprising,

a support unit, which includes a cutting table, a plurality of backing plates arranged on the cutting table, and a fixing component arranged on the backing plates;

A longitudinal moving unit, which includes a vertical guide seat symmetrically arranged on the cutting table, a servo motor installed on one side of the vertical guide seat, and a screw rod with an output end of the servo motor, the screw rod is far from One end of the servo motor is rotatably connected to the vertical guide seat, and the screw rod is matched and connected with a screw rod seat;

The lateral movement unit includes a guide rail plate slidably arranged on the inner side of the vertical guide seat, a beam guide seat fixedly arranged between the guide rail plates on both sides, and a mounting seat slidably arranged on the beam guide seat, so One side of the guide rail plate is fixedly connected with the screw seat, one side of the mounting seat is fixedly connected with a motor fixing seat, a stepping motor is fixedly installed in the motor fixing seat, and the output end of the stepping motor is fixedly connected There are crawler wheels, the guide rail plates on both sides are fixedly connected with crawler belts matched with the crawler wheels, and a laser cutting module is also arranged on the mounting seat.

As a preferred solution of the insulating plate processing platform of the present invention, wherein: the laser cutting module includes a telescopic cylinder fixedly installed on the mounting seat, and the output end of the telescopic cylinder penetrates the mounting seat and is fixedly connected with a telescopic cylinder. An installation block, the bottom side of the installation block is fixedly connected with a laser cutting head.

As a preferred solution of the insulating plate processing platform of the present invention, a connecting shaft is symmetrically rotatably connected to the motor fixing base, and one end of the connecting shaft is matched with a guide wheel, and the guide wheels on both sides are connected with each other. They are located on both sides of the track wheel and are flush with the track wheel.

As a preferred solution of the insulating plate processing platform of the present invention, wherein: the fixing assembly includes a positioning plate, an adjusting bolt is threadedly connected to the positioning plate, and a splint is rotatably connected to the bottom end of the adjusting bolt, The splint is provided with a protrusion, one side of the positioning plate is provided with an open groove, and the protrusion is slidably connected in the open groove.

As a preferred solution of the insulating plate processing platform of the present invention, wherein: the backing plate is provided with a plurality of positioning screw holes at equal intervals, and the positioning plate is symmetrically provided with fixed fixing holes matched with the positioning screw holes bolts, and the cutting table is provided with a clamping groove for clamping the backing plate.

As a preferred solution of the insulating plate processing platform of the present invention, a strip-shaped groove is formed on one side of the vertical guide seat, and the screw seat is arranged through the strip-shaped groove.

As a preferred solution of the insulating plate processing platform of the present invention, a guide wheel is installed on the bottom side of the mounting seat, and a guide groove matched with the guide wheel is arranged on the beam guide seat.

The method for processing an insulating plate using the above-mentioned insulating plate processing platform includes the following steps:

Step 1: First determine the size of the insulating sheet to be cut, place the insulating sheet in the center of multiple pads, and then fix the fixing components on the proper position on the pad according to the size of the insulating sheet;

Step 2: Clamp the insulating plate by rotating the positioning plate on the fixed component, drive the mounting block to a suitable height through the telescopic cylinder, and start the laser cutting head;

Step 3: The stepping motor and the telescopic cylinder work synchronously, thereby driving the crawler wheel to rotate, and laterally moving and cutting along the beam guide seat under the action of the crawler;

Step 4: The servo motors on both sides work synchronously, so that the screw rod rotates, and the further screw rod seat drives the guide rail plate to slide along the vertical guide seat, thereby performing longitudinal cutting;

Step 5: Stop and reset, remove the cut insulating plate, observe the cutting loss of the backing plate, and decide whether to replace it.

Beneficial effects of the present invention:

1. A plurality of backing plates are placed horizontally and clamped on the cutting table, so that there is a cutting gap between each two cutting tables, so that no cutting loss will be produced on the backing plate during longitudinal cutting, and when the equipment is used for a certain amount of time After time, it is only necessary to replace the backing plate around the cutting track, which greatly reduces the cost of use;

2. By opening positioning threaded holes on each backing plate, the fixing components are connected with the positioning threaded holes under the action of the fixing bolts, so that the fixing components can be flexibly adjusted according to the size of the insulating plate, and the use of flexibility better;

3. The crawler wheel is driven to rotate by the stepping motor, and the crawler wheel moves relatively on the crawler track, so that the mounting seat slides horizontally, with good working stability and low working noise.

Description of drawings

In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. in:

FIG. 1 is a schematic diagram of the overall structure of an insulating plate processing platform proposed by the present invention during processing.

FIG. 2 is a schematic diagram of the overall structure of the other side of an insulating plate processing platform proposed by the present invention during processing.

FIG. 3 is a schematic structural diagram of an insulating plate processing platform proposed by the present invention when it is stopped.

4 is a schematic structural diagram of a mounting seat of an insulating plate processing platform proposed by the present invention;

Fig. 5 is the enlarged structure schematic diagram of A place in Fig. 1;

FIG. 6 is a schematic structural diagram of a fixing component of an insulating plate processing platform proposed by the present invention.

In the figure: 100-support unit, 101-cutting table, 102-backing plate, 102a-positioning threaded hole, 103-fixing component, 103a-positioning plate, 103b-fixing bolt, 103c-adjusting bolt, 103d-clamp plate, 103e- Open slot, 200-longitudinal moving unit, 201-vertical guide seat, 201a-strip slot, 202-servo motor, 203-screw, 204-screw seat, 300-transverse moving unit, 301-mounting seat, 302 -Motor mount, 303-stepper motor, 304-track wheel, 305-connecting shaft, 306-guide wheel, 307-track, 308- telescopic cylinder, 309-installation block, 310-laser cutting head, 311-guide wheel , 312-beam rail seat, 313-rail plate.

Detailed ways

In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.

Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.

Thirdly, the present invention is described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not be used here. Limit the scope of protection of the present invention. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual production.

Example 1

1-6 , which is an embodiment of the present invention, an insulating plate processing platform is provided, including: a support unit 100 , a longitudinal moving unit 200 and a lateral moving unit 300 .

The support unit 100 includes a cutting table 101, a plurality of backing plates 102 arranged on the cutting table 101, and a fixing component 103 arranged on the backing plate 102. Specifically, the fixing component 103 includes a positioning plate 103a, and the positioning plate 103a is threaded An adjusting bolt 103c is connected, and the bottom end of the adjusting bolt 103c is rotatably connected with a splint 103d. The splint 103d is provided with a protrusion. One side of the positioning plate 103a is provided with an opening groove 103e, and the protrusion is slidably connected in the opening groove 103e. The bolt 103c can realize the downward pressing of the clamping plate 103d, thereby realizing the edge fixing of the insulating plate. The backing plate 102 is provided with a plurality of positioning screw holes 102a at equal intervals, and the positioning plate 103a is symmetrically provided with positioning screw holes 102a. For fixing bolts 103b, the cutting table 101 is provided with a clamping groove for clamping the backing plate 102. A single backing plate 102 can be directly removed and taken out. When the backing plate 102 is clamped and installed, it is an interference fit with the clamping groove of the cutting table 101. , to ensure assembly friction;

The longitudinal moving unit 200 includes a vertical guide seat 201 symmetrically arranged on the cutting table 101, a servo motor 202 installed on one side of the vertical guide seat 201, and a lead screw 203 provided with an output end of the servo motor 202, and the lead screw 203 is far away from the servo motor. One end of 202 is rotatably connected to the vertical guide seat 201, the screw rod 203 is matched with a screw rod seat 204, one side of the vertical guide seat 201 is provided with a strip groove 201a, and the screw rod seat 204 is arranged through the strip groove 201a , the screw seat 204 can drive the guide rail plate 313 to slide through the strip groove 201a.

The lateral movement unit 300 includes a guide rail plate 313 slidably disposed on the inner side of the vertical guide base 201, a beam guide base 312 fixedly disposed between the guide rail plates 313 on both sides, and a mounting base 301 slidably disposed on the cross beam guide base 312. A guide wheel 311 is installed on the bottom side of the 301, and a guide groove matched with the guide wheel 311 is arranged on the beam guide seat 312, so that the mounting seat 301 can move horizontally smoothly, and one side of the guide plate 313 is fixedly connected with the screw seat 204 One side of the mounting base 301 is fixedly connected with a motor fixing base 302, a stepping motor 303 is fixedly installed in the motor fixing base 302, the output end of the stepping motor 303 is fixedly connected with a crawler wheel 304, and the guide rail plates 313 on both sides are fixed between The crawler belt 307 matched with the crawler wheel 304 is connected, the motor fixing base 302 is symmetrically connected with a connecting shaft 305, one end of the connecting shaft 305 is matched with a guide wheel 306, and the guide wheels 306 on both sides are located on both sides of the crawler wheel 304 respectively. , and is flush with the crawler wheel 304 , the guide wheels 306 on both sides bend the crawler belt 307 to fit with the crawler wheel 304 , so that when the crawler wheel 304 rotates, it is not easy to slip with the crawler belt 307 .

The mounting base 301 is also provided with a laser cutting module. The laser cutting module includes a telescopic cylinder 308 fixedly installed on the mounting base 301. The output end of the telescopic cylinder 308 penetrates the mounting base 301 and is fixedly connected with a mounting block 309. The bottom side is fixedly connected with a laser cutting head 310, which adopts a laser cutting method, and the incision is more neat and the noise is low.

Using the above-mentioned insulating plate processing platform for processing, the processing method is as follows: first determine the size of the insulating plate to be cut, place the insulating plate in the center of the plurality of backing plates 102, and then according to the size of the insulating plate Fix the fixing assembly 103 at a suitable position on the backing plate 102; then clamp the insulating plate by rotating the positioning plate 103a on the fixing assembly 103, drive the mounting block 309 to descend to a suitable height through the telescopic cylinder 308, and start the laser cutting head 310. At this time, the stepping motor 303 and the telescopic cylinder 308 work synchronously, thereby driving the crawler wheel 304 to rotate, and under the action of the crawler belt 307, the lateral movement and cutting are performed along the beam guide seat 312. Further, the servo motors 202 on both sides are synchronized. work, so that the screw 203 rotates, and further the screw seat 204 drives the guide rail plate 313 to slide along the vertical guide seat 201, so as to perform longitudinal cutting. There is no cutting loss to the backing plate 102 during longitudinal cutting, and when the equipment is used for a certain period of time, it is only necessary to replace the backing plate 102 located around the cutting track, which greatly reduces the cost of use. Remove the cut insulating plate, observe the cutting loss of the backing plate 102, and then decide whether to replace it.

It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (8)

1. An insulation board processing platform which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,

a supporting unit (100) comprising a cutting table (101), a plurality of backing plates (102) arranged on the cutting table (101), and a fixing assembly (103) arranged on the backing plates (102);

the longitudinal moving unit (200) comprises vertical guide seats (201) symmetrically arranged on the cutting table (101), a servo motor (202) arranged on one side of the vertical guide seats (201), and a screw rod (203) arranged at the output end of the servo motor (202), one end, far away from the servo motor (202), of the screw rod (203) is rotatably connected to the vertical guide seats (201), and the screw rod seat (204) is connected to the screw rod (203) in a matched mode;

lateral shifting unit (300), its including slide set up in guide rail board (313), the fixed both sides that set up of vertical guide holder (201) inboard crossbeam guide rail seat (312), the slip set up in mount pad (301) on crossbeam guide rail seat (312), one side and lead screw seat (204) fixed connection of guide rail board (313), one side fixedly connected with motor fixing base (302) of mount pad (301), fixed mounting has step motor (303) in motor fixing base (302), the output fixedly connected with athey wheel (304) of step motor (303), both sides fixedly connected with and athey wheel (304) matched with track (307) between guide rail board (313), still be provided with the laser cutting module on mount pad (301).

2. An insulation board tooling platform as defined in claim 1 wherein: the laser cutting module comprises a telescopic cylinder (308) fixedly arranged on the mounting seat (301), the output end of the telescopic cylinder (308) penetrates through the mounting seat (301) and is fixedly connected with a mounting block (309), and the bottom side of the mounting block (309) is fixedly connected with a laser cutting head (310).

3. An insulating board processing platform according to claim 2, wherein: the motor fixing seat (302) is symmetrically and rotatably connected with a connecting rotating shaft (305), one end of the connecting rotating shaft (305) is connected with a guide wheel (306) in a matched mode, the guide wheel (306) is located on two sides of the crawler wheel (304) respectively, and the guide wheel and the crawler wheel (304) are parallel and level.

4. An insulation board tooling platform as claimed in any one of claims 1 to 3 wherein: fixed subassembly (103) includes locating plate (103a), threaded connection has adjusting bolt (103c) on locating plate (103a), adjusting bolt (103 c)'s bottom is rotated and is connected with splint (103d), be provided with the arch on splint (103d), open slot (103e) have been seted up to one side of locating plate (103a), protruding sliding connection is in open slot (103 e).

5. An insulation board tooling platform as defined in claim 4 wherein: the cutting table is characterized in that a plurality of positioning threaded holes (102a) are formed in the base plate (102) at equal intervals, fixing bolts (103b) matched with the positioning threaded holes (102a) are symmetrically arranged on the positioning plate (103a), and clamping grooves used for clamping the base plate (102) are formed in the cutting table (101).

6. An insulation board tooling platform as defined in claim 1 wherein: a strip-shaped groove (201a) is formed in one side of the vertical guide seat (201), and the screw rod seat (204) penetrates through the strip-shaped groove (201 a).

7. An insulation board tooling platform as defined in claim 1 wherein: the bottom side of the mounting seat (301) is provided with a guide wheel (311), and the beam guide rail seat (312) is provided with a guide rail groove matched with the guide wheel (311).

8. A method for processing an insulating plate is characterized in that: the method comprises the following steps:

the method comprises the following steps: firstly, determining the size of an insulating plate needing to be cut and processed, placing the insulating plate at the central positions of a plurality of backing plates (102), and then fixedly arranging a fixing assembly (103) at a proper position on the backing plates (102) according to the size of the insulating plate;

step two: the insulating plate is clamped by rotating a positioning plate (103a) on the fixing component (103), the mounting block (309) is driven by the telescopic cylinder (308) to descend by a proper height, and the laser cutting head (310) is started;

step three: the stepping motor (303) and the telescopic cylinder (308) synchronously work, so that the crawler wheel (304) is driven to rotate, and the transverse moving cutting is carried out along the beam guide rail seat (312) under the action of the crawler belt (307);

step four: the servo motors (202) on the two sides work synchronously, so that the screw rod (203) rotates, and the screw rod seat (204) further drives the guide rail plate (313) to slide along the vertical guide seat (201) so as to cut longitudinally;

step five: and stopping the machine for resetting, taking down the cut insulating plate, observing the cutting loss condition of the backing plate (102) and determining whether to replace the backing plate.

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