CN115813012A - Preparation method of heating cigarette cartridge - Google Patents
Preparation method of heating cigarette cartridge Download PDFInfo
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- CN115813012A CN115813012A CN202211673660.7A CN202211673660A CN115813012A CN 115813012 A CN115813012 A CN 115813012A CN 202211673660 A CN202211673660 A CN 202211673660A CN 115813012 A CN115813012 A CN 115813012A
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- tobacco
- cigarette cartridge
- particles
- cooling
- cartridge
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Abstract
The application discloses a preparation method of a heating cigarette cartridge, which comprises the following steps: 1) Mixing tobacco powder with adhesive and humectant, granulating, and sieving to obtain tobacco granule; 2) Drying the tobacco particles, and sealing and packaging the tobacco particles in a shell to obtain a tobacco cartridge; wherein the volume of the tobacco particles is 50-80% of the volume in the housing. The preparation method provided by the application is simple in process, and after the prepared cigarette cartridge is inserted into the heating needle, tobacco particles are not prone to falling off and stick to the needle, the cigarette cartridge can be directly pulled out, and the product is fast and convenient to use. And the prepared smoke bomb has small absorption resistance and sufficient smoke release.
Description
Technical Field
The application relates to the technical field of tobacco products, in particular to a preparation method of a heating cigarette cartridge.
Background
The cigarette is heated to provide smoke and flavor substances for consumers in a mode of heating the smoking material, the heating temperature is generally 350 ℃, the sidestream smoke is reduced, the release of harmful ingredients is reduced, and therefore the cigarette is widely applied.
When the heated cigarette is smoked, the cigarette bomb is inserted into the heating device, the heating needle of the heating device releases heat, so that the tobacco raw material in the cigarette bomb releases smoke, and the cigarette bomb needs to be taken out after smoking. After the smoking is finished, the phenomenon of needle sticking exists around the heating needle, and the smoke cartridge is not easy to take out; and the fallen tobacco raw materials are adhered to the periphery of the heating needle to form a shell, so that the suction of the next cigarette bullet is influenced.
Meanwhile, when the heated cigarette is smoked, the smoke cartridge has larger suction resistance and smaller atomization amount; the flavor components and the smoke agent in the tobacco raw materials are not released sufficiently, the smoke is less, the smoke quantity is unstable, the release is not uniform, the number of the smoking mouths is too small, the smoking mouths are too few, and the taste is obviously inferior to the taste of the former mouths.
How to reduce the sticking and dropping of the smoke cartridge and ensure the smoking experience is a technical problem to be urgently solved by the technical personnel in the field.
Disclosure of Invention
In order to solve the above technical problems, a first object of the present invention is to provide a method for preparing a heated cigarette cartridge; the preparation method provided by the application is simple in process, and after the prepared cigarette cartridge is inserted into the heating needle, tobacco particles are not prone to falling off and stick to the needle, the cigarette cartridge can be directly pulled out, and the product is fast and convenient to use. And the prepared smoke bomb has small absorption resistance and sufficient smoke release.
The technical scheme provided by the invention is as follows:
a preparation method of a heated cigarette cartridge comprises the following steps:
1) Mixing tobacco powder with adhesive and humectant, granulating, and sieving to obtain tobacco granule;
2) Drying the tobacco particles, and sealing and packaging the tobacco particles in a shell to obtain a tobacco cartridge; wherein the volume of the tobacco particles is 50-80% of the volume of the interior of the housing.
Preferably, in the step 1), a rounding step is further included between the granulating and the sieving.
Preferably, in step 1), the tobacco particles obtained by screening have a particle size of 8-16 meshes.
Preferably, in the step 1), the tobacco powder is one or more of tobacco leaves, tobacco stems and tobacco powder, and is obtained by crushing, and the particle size is 150-200 meshes.
Preferably, in the step 1), the adhesive is one or more of guar gum, gelatin, xanthan gum, konjac glucomannan, starch, hydroxypropyl methylcellulose, sodium polyacrylate, chitin and sodium carboxymethylcellulose; and/or the presence of a gas in the gas,
the humectant is one or more of distilled water, propylene glycol, glycerol, ethylene glycol, sorbitol, and sorbitol.
Preferably, in step 1), the tobacco powder: adhesive: the mass ratio of the wetting agent is 1 (0.3-0.5) to 0.5-1.
Preferably, in the step 2), the tobacco particles are dried for 4-12h at 35-50 ℃; and/or the presence of a gas in the gas,
the shell is made of cigarette paper.
Preferably, the granulated raw materials also comprise an attached spice cooling capsule, and the attached spice cooling capsule is prepared by the following method:
mixing the slow-release cooling material with water and glacial acetic acid to obtain a solution, adding perfume, stirring, centrifuging to obtain precipitate, and drying to obtain FUXIANG cooling capsule.
Preferably, the slow-release cooling material is one or more of chitosan or polymers thereof, polyacrylamide, polyacrylic acid, polylactic acid, polyethylene, silica gel polypropylene for cigarettes, polyurethane and cellulose acetate; and/or the presence of a gas in the gas,
the perfume is one or more of monomer essence or perfume extract.
Preferably, the slow-release cooling material: water: glacial acetic acid: the mass ratio of the spices is 10 (0.5-1) to (0.05-0.1) to (0.1-10).
Preferably, the tobacco powder: adding fragrance and cooling capsules: adhesive: the mass ratio of the wetting agent is 1 (0.2-1) to 0.3-0.5) to 0.5-1.
Preferably, the precipitate is dried at 35-50 ℃ for 24-30h.
Preferably, in the step 1), the tobacco powder, the flavoring and cooling capsules and the adhesive are firstly mixed uniformly in a wet granulator, then the wetting agent is sprayed in a stirring state, and the stirring is stopped after the spraying is finished, so that the granulation is finished.
The application provides a preparation method of a heating cigarette cartridge, which comprises the following steps: 1) Mixing tobacco powder with adhesive and humectant, granulating, and sieving to obtain tobacco granule; 2) Drying the tobacco particles, and sealing and packaging the tobacco particles in a shell to obtain a tobacco cartridge; wherein the volume of the tobacco particles is 50-80% of the volume in the housing. According to the preparation method of the heating cigarette cartridge, tobacco powder, an adhesive and a wetting agent are made into tobacco particles through the steps of granulating, screening and drying, the tobacco particles are packaged in the cartridge instead of the tobacco particles in a traditional sheet method, the volume of the tobacco particles is controlled to be 50-80% of the volume in a shell, the packaging is sparse, the porosity of the cartridge is high, after a heating needle is inserted during smoking, the tobacco particles are not prone to falling off and stick to the needle, the cartridge can be directly pulled out, and the product is fast and convenient to use. And the prepared smoke cartridge has small suction resistance and sufficient smoke release, the production process provided by the application is simple, only the existing mature equipment (such as a wet granulator and a rounding machine) needs to be used, and the equipment is simpler than that of a slice method.
In this application, the volume of the tobacco particles in the housing means that the total volume of the individual tobacco particles multiplied by the number of added tobacco particles is the volume of the housing, and the voids between the tobacco particles are not counted within the volume of the tobacco particles. The volume of the tobacco particles is 50-80%, preferably 60-80% of the volume in the housing.
The shell used in the application is made of cigarette paper, and the interior of the shell is sealed after being filled with tobacco particles, so that an opening does not need to be reserved. The cartridge may be made in cylindrical, ellipsoidal or other shapes.
More preferably, the granulated raw materials also comprise a flavor-enhancing and cooling capsule, and the flavor-enhancing and cooling capsule is prepared by the following method: mixing the slow-release cooling material with water and glacial acetic acid to obtain a solution, adding perfume, stirring, centrifuging to obtain precipitate, and drying to obtain FUXIANG cooling capsule. The cigarette cartridge for heating the cigarette is short, the smoke temperature is generally above 50 ℃, and the smoking feeling is not good due to the smoke at higher temperature. After the monkshood cooling capsule is added, the smoke temperature can be effectively reduced, and the best effect can reach below 40 ℃ on average.
The flavor-attached cooling capsule is prepared by mixing a slow-release cooling material, spices and the like, and the flavor-attached cooling capsule cracks in the process of pumping and heating, so that firstly, the flavor can be fully released and stably and slowly released, and the continuous taste is kept; secondly, the capsule wall material of the flavoring and cooling capsule can absorb the heat of the smoke when encountering high-temperature smoke, thereby reducing the temperature of the smoke and improving the smoking experience; thirdly, the fragrant cooling particles can reduce the loss of the spice in the storage process of the cigarette cartridge and effectively store the spice. The attached spice cooling capsule can further improve the smoking experience.
Wherein the perfume is one or more of monomer essence or perfume extract. The monomer essence refers to essence with single chemical component, and the monomer essence can be artificially synthesized, and also can be natural monomer essence extracted from natural raw materials. Such as menthol, dihydroactinidiolide, limonene monomers, and the like. The spice extract is a mixture extracted from spice plants, such as green tea spice. The perfume extract is usually extracted by distillation, cold pressing, solvent extraction or supercritical extraction.
When preparing the monkshood cooling capsule, proper temperature is selected according to the characteristics of solubility, melting point and the like of the cooling material and the spice, and the reaction is usually carried out under the condition of room temperature to less than 50 ℃. The slow-release cooling material is uniformly mixed with water and glacial acetic acid to form a solution, and then the solution is added with spice to form a suspension and then the capsule is obtained. The principle is that the cooling material and the spice are in an acid solution, and the cooling material and the spice can be self-assembled into capsules due to the electrostatic action.
In this application, distilled water is generally used as the water, and other types of water having a purity satisfying the requirements of the tobacco industry can be used.
In the present application, the granulation is preferably performed using a wet granulator, which is a machine conventional in the art. In the present application, the spheronization step is preferably carried out using a spheronizer conventional in the art.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a graph of the release profile obtained from a release study conducted in an example of the present invention;
FIG. 2 is a graph of the flue gas temperature from a suction temperature study conducted in an example of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It will be understood that when an element is referred to as being "fixed" or "disposed" to another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "plurality" or "a plurality" means two or more unless specifically limited otherwise.
It should be understood that the structures, ratios, sizes, etc. shown in the drawings are only used for matching the disclosure of the present disclosure to be understood and read by those skilled in the art, and are not used to limit the practical limitations of the present disclosure, so that the modifications of the structures, the changes of the ratio relationships, or the adjustments of the sizes, should not be within the scope of the disclosure of the present disclosure without affecting the efficacy and the achievable purpose of the present disclosure.
Example 1
Stirring 20g of chitosan, 1g of distilled water and 0.1g of glacial acetic acid to dissolve to form a mixed solution; adding 0.2g of menthol into the mixed solution, continuously stirring, and drying the precipitate obtained by centrifugation at 35 ℃ for 24h to obtain the monkshood cooling capsule;
weighing 100g of tobacco powder, 20g of monkshood cooling capsules and 30g of sodium carboxymethylcellulose, placing the materials in a wet granulator, uniformly stirring and mixing, then continuously stirring, spraying 50g of mixed wetting agents (30 g of distilled water, 15g of glycerol and 5g of propylene glycol), and stopping stirring after spraying to obtain a granular material; putting the obtained granular material on a rounding machine for rounding, screening out the required particle size through a 16-mesh sieve, and finally drying in a 35 ℃ drying oven for 12 hours to obtain tobacco particles;
and (3) sealing the tobacco particles in the shell of the cigarette cartridge, wherein the volume of the tobacco particles accounts for 80% of the inner volume of the shell of the whole cigarette cartridge.
Wherein the tobacco powder is prepared by crushing tobacco leaves, and the particle size of the tobacco powder is 200 meshes.
Example 2
Stirring and dissolving 40g of polylactic acid, 3g of distilled water and 0.3g of glacial acetic acid to form a mixed solution; adding 20g of dihydroactinidiolide into the mixed solution, continuously stirring, and drying the centrifuged precipitate at 40 ℃ for 24h to obtain the monkshood cooling capsule;
weighing 100g of tobacco powder, 60g of monkshood cooling capsules and 40g of starch, putting the tobacco powder, the monkshood cooling capsules and the starch into a wet granulator, stirring and mixing uniformly, then continuously stirring, spraying 75g of mixed wetting agents (35 g of distilled water, 30g of glycerol and 10g of propylene glycol), and stopping stirring after spraying is finished to obtain granular materials; putting the obtained granular material on a rounding machine for rounding, screening out the required particle size by a 12-mesh sieve, and finally putting the granular material in a drying oven at 40 ℃ for drying for 8 hours to obtain tobacco particles;
and (3) sealing the tobacco particles in the shell of the cigarette cartridge, wherein the volume of the tobacco particles accounts for 65% of the internal volume of the shell of the whole cigarette cartridge.
Wherein the tobacco powder is formed by crushing tobacco leaves and tobacco stems, and the particle size of the tobacco powder is 180 meshes.
Example 3
Stirring and dissolving 40g of acetate fiber, 4g of distilled water and 0.4g of glacial acetic acid to form a mixed solution; adding 40g of green tea perfume into the mixed solution, continuously stirring, and drying the centrifuged precipitate at 50 ℃ for 24h to obtain the monkshood cooling capsule.
Weighing 100g of tobacco powder, 100g of monkshood cooling capsules and 50g of xanthan gum, putting the mixture into a wet granulator, stirring and mixing uniformly, then continuously stirring, spraying 100g of mixed wetting agent (50 g of distilled water, 30g of glycerol and 20g of propylene glycol), and stopping stirring after spraying is finished to obtain a granular material; putting the obtained granular material on a rounding machine for rounding, screening out the required particle size through a 8-mesh sieve, and finally putting the granular material in a 50 ℃ drying oven for drying for 4 hours to obtain tobacco particles;
and (3) sealing the tobacco particles in the shell of the cartridge, wherein the volume of the tobacco particles accounts for 70% of the inner volume of the shell of the whole cartridge.
Wherein the tobacco powder is prepared by pulverizing tobacco powder with particle size of 150 mesh.
Comparative example
The roller pressing method prepared in step (1) to step (4) of embodiment 1 of patent CN201711312963.5 is adopted to heat the non-combustible embossed reconstituted tobacco shreds to be rolled into cigarette bullets.
Evaluation of
1. Needle sticking condition and sensory evaluation
The suction of example 1, example 2, example 3, and comparative example with a MOK device, the sticking and sensory evaluation are shown in Table 1.
TABLE 1 needle sticking and sensory evaluation
Group of | Needle sticking condition | Evaluation of mouthfeel |
Example 1 | The needle is not stuck and can be easily taken out. | High smoke quantity, rich fragrance and good sense effect |
Example 2 | The needle is not stuck and can be easily taken out. | High smoke quantity, rich fragrance and good sense effect |
Example 3 | The needle is not stuck and can be easily taken out. | High smoke quantity, rich fragrance and good sense effect |
Comparative example | The tobacco shreds are fallen off due to adhesion on the needles. | Small amount of smoke, flat fragrance and poor sensory effect |
As can be seen from table 1, after the cartridge provided by the present application is smoked, the tobacco particles do not adhere to the heating needle because the filler in the cartridge is relatively loose; in the conventional tobacco shred cartridge, the tobacco shreds are tightly attached to the heating needle, and after the tobacco shreds are sucked, the tobacco shreds are adhered to the heating needle.
In addition, the smoke amount of the examples 1,2 and 3 is larger than that of the comparative example, the fragrance is richer, and the sensory effect is good.
2. Release Effect
To examine the release effect of the cartridges, the heated cigarettes were smoked using a heated cigarette smoking machine during the test, and 1, 2-propanediol, glycerol and nicotine were tested according to the method of YQ-EL/T2-2017, with the results shown in table 2.
TABLE 2 Release Effect
Group of | Fragrance ingredient | Nicotine | Glycerol | Propylene glycol |
Example 1 | 78.6% | 25.3% | 22.0% | 30.5% |
Example 2 | 79.2% | 29.1% | 21.3% | 45.1% |
Example 3 | 77.9% | 22.3% | 20.1% | 42.3% |
Comparative example | 72.1% | 19.1% | 17.5% | 30.5% |
As can be seen from table 2, the use of the granulated tobacco pellets resulted in greater porosity and more complete heating, and more release of flavor components, nicotine, glycerin and propylene glycol.
3. Sustained release
The release study was performed on the monkshood cooling capsules prepared in example 1, and untreated mint flavor was used as a control. The release profile is shown in figure 1.
The test of the release curve refers to the determination method in section 3.4.1 of Master thesis "preparation of cyclodextrin sustained-release essence and research of sustained and controlled release mechanism". The method comprises the following steps: 3 parts of small bottles filled with the attached aroma cooling capsules are prepared and placed in a constant temperature drying oven at the temperature of 25 ℃ for 0, 1,2, 3, 4 and 5 days. Dissolving the capsule in 4g n-hexane at a fixed time every day, ultrasonically extracting the residual perfume in the capsule, and centrifuging to obtain supernatant. The qualitative and quantitative research is carried out on the essence extracted from the monkshood cooling capsule by using a 7890A-5975C gas chromatography-mass spectrometry combined technology, the test is repeated for three times, and the average value is taken. And (4) carrying out comparative analysis on the aroma components of the essence by using mass spectrograms provided by an NIST database and a Wiley7n.L database. In the same way, the release of mint flavor was measured.
As can be seen from fig. 1, the mint flavor was almost released to 90% of the total amount after 24 hours, showing a release characteristic, which is not advantageous for long-term storage of the mint flavor. However, the accumulative release rate of the heat-sensitive slow-release essence and spice microcapsule after 120 hours is only 39.7 percent, and the result shows that the slow-release cooling material well protects the mint spice from the influence of the external environment and has better slow-release performance.
4. Cooling effect
The simulated smoking is carried out according to a cigarette smoking model specified by the national standard YC/T29, and the temperature of the central position of the middle section of the cigarette filter stick is detected when the cigarette heated by the heating non-combustion cooling section of the invention is smoked by using an MOK heater and a K-type thermocouple temperature detector. The results are shown in FIG. 2.
As can be seen from FIG. 2, the mouth-to-mouth smoking temperature in the comparative example is higher than that in the example, and the result shows that the particle type smoke bomb provided by the application can effectively reduce the smoke temperature and improve the smoking feeling. The cigarette cartridge heated in example 2 has the best cooling effect, and can reduce the temperature of the smoke to below 40 ℃ on average.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (13)
1. A preparation method of a heating cigarette cartridge is characterized by comprising the following steps:
1) Mixing tobacco powder with adhesive and humectant, granulating, and sieving to obtain tobacco granule;
2) Drying the tobacco particles, and sealing and packaging the tobacco particles in a shell to obtain a tobacco cartridge; wherein the volume of the tobacco particles is 50-80% of the volume in the housing.
2. The method of claim 1, further comprising a spheronization step between the pelletizing and the screening step in step 1).
3. The method of claim 1, wherein the tobacco particles obtained by sieving in step 1) have a particle size of 8-16 mesh.
4. The method of claim 1, wherein in step 1), the tobacco powder is one or more of tobacco leaves, tobacco stems and tobacco scraps, and is pulverized into particles of 150-200 mesh.
5. The method for preparing the heated cigarette cartridge according to claim 1, wherein in the step 1), the binder is one or more of guar gum, gelatin, xanthan gum, konjac gum, starch, hydroxypropyl methylcellulose, sodium polyacrylate, chitin and sodium carboxymethylcellulose; and/or the presence of a gas in the gas,
the humectant is one or more of distilled water, propylene glycol, glycerol, ethylene glycol, sorbitol, and sorbitol.
6. The method of manufacturing a heated cigarette cartridge according to any one of claims 1 to 5, wherein in step 1) the tobacco powder: adhesive: the mass ratio of the wetting agent is 1 (0.3-0.5) to 0.5-1.
7. The method of claim 1, wherein in step 2), the tobacco particles are dried at 35-50 ℃ for 4-12h; and/or the presence of a gas in the atmosphere,
the shell is made of cigarette paper.
8. The method of manufacturing a heated cigarette cartridge of any one of claims 1-5, 7, wherein the granulated raw material further comprises a flavor-enhancing and temperature-lowering capsule, the flavor-enhancing and temperature-lowering capsule being prepared by the method of:
mixing the slow-release cooling material with water and glacial acetic acid to obtain a solution, adding perfume, stirring, centrifuging to obtain precipitate, and drying to obtain FUXIANG cooling capsule.
9. The method for preparing a heated cigarette cartridge according to claim 8, wherein the slow-release cooling material is one or more of chitosan or polymers thereof, polyacrylamide, polyacrylic acid, polylactic acid, polyethylene, silica gel polypropylene for cigarettes, polyurethane and cellulose acetate; and/or the presence of a gas in the atmosphere,
the perfume is one or more of monomer essence or perfume extract.
10. The method of manufacturing a heated cigarette cartridge of claim 8, wherein the slow release cooling material: water: glacial acetic acid: the mass ratio of the spices is 10 (0.5-1) to (0.05-0.1) to (0.1-10).
11. The method of making a heated cigarette cartridge of claim 8, wherein the tobacco powder: and (3) adding fragrant cooling capsules: adhesive: the mass ratio of the wetting agent is 1 (0.2-1) to 0.3-0.5 to 0.5-1).
12. The method of claim 8, wherein the precipitate is dried at 35-50 ℃ for 24-30 hours.
13. The method of claim 8, wherein in step 1), the tobacco powder, the flavoring and cooling capsules and the binder are mixed in a wet granulator, and then the humectant is sprayed in a stirring state, and the stirring is stopped after the spraying is finished, so that the granulation is finished.
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