CN115812838B - Automatic forming production line of ice cream sandwich moon cake - Google Patents
Automatic forming production line of ice cream sandwich moon cake Download PDFInfo
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- CN115812838B CN115812838B CN202211594874.5A CN202211594874A CN115812838B CN 115812838 B CN115812838 B CN 115812838B CN 202211594874 A CN202211594874 A CN 202211594874A CN 115812838 B CN115812838 B CN 115812838B
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- 239000000047 product Substances 0.000 description 15
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- 230000009286 beneficial effect Effects 0.000 description 1
- TUPZEYHYWIEDIH-WAIFQNFQSA-N beta-carotene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CCCC1(C)C)C=CC=C(/C)C=CC2=CCCCC2(C)C TUPZEYHYWIEDIH-WAIFQNFQSA-N 0.000 description 1
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- 238000003306 harvesting Methods 0.000 description 1
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- 235000013825 hydroxy propyl distarch phosphate Nutrition 0.000 description 1
- DVROLKBAWTYHHD-UHFFFAOYSA-N hydroxy propyl distarch phosphate Chemical compound OC1C(O)C(OC)OC(CO)C1OC(O)CCOC1C(OC2C(C(O)C(OC3C(C(OP(O)(=O)OC4C(C(O)C(OC)OC4CO)O)C(C)OC3CO)O)OC2COC2C(C(O)C(OC)C(CO)O2)O)O)OC(CO)C(OC)C1O DVROLKBAWTYHHD-UHFFFAOYSA-N 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
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- 235000008939 whole milk Nutrition 0.000 description 1
- OENHQHLEOONYIE-JLTXGRSLSA-N β-Carotene Chemical compound CC=1CCCC(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C OENHQHLEOONYIE-JLTXGRSLSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Confectionery (AREA)
Abstract
The invention relates to an automatic forming production line of ice cream sandwich moon cakes, which comprises a sandwich forming device and a ice skin forming device arranged at the tail end of the sandwich forming device, wherein the sandwich forming device comprises a workbench and a transmission mechanism arranged on the workbench, and a primary material filling station, a secondary material filling station, a die assembly forming station and a product transferring station are sequentially arranged along the transmission direction of the transmission mechanism; according to the invention, the sandwich forming device and the ice skin forming device arranged at the tail end of the sandwich forming device are arranged, and ice cream sandwich rabbits can be automatically produced through the cooperation among the arranged primary material filling station, the secondary material filling station, the die assembly forming station and the product transferring station, so that the manpower is saved, the working efficiency is high, and meanwhile, the problem that the ice cream moon cake in the existing market is simpler in structure is solved.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to an automatic forming production line of ice cream sandwich moon cakes.
Background
Moon cake, also known as moon cake, harvest cake, reunion cake, etc., is one of the traditional delicacies of Chinese Han nationality, the moon cake is originally used for worrying about the supply of moon god, worry month, it is a very old custom in China, it is actually a chose activity of ancient people to "moon god", mid-autumn eating moon cake and moon cake is the indispensable custom of mid-autumn festival in the south and north places of China, moon cake symbolizes the reunion, people regard it as holiday food, worry month, give relatives and friends with it, and ice cream moon cake refers to a moon cake made of ice cream as stuffing, belongs to one of Western, the stuffing of ice cream only is ice cream, milk, cream, etc. are mostly adopted as main materials.
Patent document CN103621760a discloses a moon cake ice cream and a manufacturing method thereof. The moon cake ice cream is combined type full cream ice cream; by adjusting the appearance of the product, adding chocolate piece decoration and making into a moon cake structure-like product with skin and contents; the moon cake ice cream structure is that a moon cake matrix is made by filling the content in the skin, a layer of sticky piece paste is coated on the moon cake matrix, and a chocolate piece pressed with the pattern on the upper surface of the moon cake is stuck on the moon cake matrix. The moon cake ice cream disclosed by the invention has the characteristics of smooth surface, clear and complete pattern, no obvious air holes, no tear marks, uniform and consistent taste, purity and fineness, multiple varieties and multiple tastes, is suitable for various people to eat, accords with the traditional custom of eating moon cakes in mid-autumn of Chinese, and has large market sales.
However, in the actual use process, the inventor finds that the existing ice cream moon cake is manufactured in a liquid cooling forming mode, and the mode is inconvenient to make a too complex structure in the ice cream moon cake, so that the problem that the internal structure of the ice cream moon cake in the existing market is generally simpler is caused.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and solves the problem that the ice cream moon cake in the prior market has simpler structure by arranging a sandwich forming device and a ice skin forming device arranged at the tail end of the sandwich forming device and automatically producing ice cream sandwich rabbits through the cooperation among a primary material filling station, a secondary material filling station, a die assembly forming station and a product transferring station.
Aiming at the technical problems, the technical scheme is as follows: the automatic forming production line of the ice cream sandwich moon cake comprises a sandwich forming device and a ice skin forming device arranged at the tail end of the sandwich forming device, wherein the sandwich forming device comprises a workbench and a transmission mechanism arranged on the workbench, and a primary material filling station, a secondary material filling station, a mold closing forming station and a product transferring station are sequentially arranged along the transmission direction of the transmission mechanism;
A plurality of groups of bearing mechanisms which are uniformly arranged at intervals are arranged along the transmission direction of the transmission mechanism, the bearing mechanisms are firstly transferred to a primary material filling station to divide body sandwich materials into two groups and put on the bearing mechanisms, the bearing mechanisms are rapidly cooled and molded and then transferred to a secondary material filling station to put eye sandwich materials on one group of the body sandwich materials, then transferred to a mold clamping molding station, the group of body sandwich materials which are not put with the eye sandwich materials are turned over to be combined with the other group of body sandwich materials, and finally transferred to a product transferring station to clamp and transfer molded rabbit sandwich materials to an ice skin molding device for use;
The bearing mechanism comprises a condensing plate for supporting the die and rapidly cooling the die, a die assembly arranged on the condensing plate and used for storing and shaping, a slotting assembly used for forming a groove for placing the eye sandwich material on the body sandwich material, and a blast assembly used for blasting one group of the body sandwich materials to keep the upper surface of the body sandwich material in a molten state.
The die assembly comprises an upper die, a lower die, a rotating shaft and a driving unit, wherein the upper die is arranged on the condensing plate in a contact mode, the lower die is fixedly arranged on the condensing plate, the rotating shaft is fixedly connected with the upper die and is rotationally connected with the lower die, and the driving unit is used for driving the rotating shaft to rotate.
The slotting component is symmetrically provided with two groups along the rotating shaft, and comprises a short shaft rotationally connected with the condensing plate, a connecting plate in threaded connection with the rotating shaft, a round die piece connected with the front end of the connecting plate, a limit rod arranged at the bottom of the connecting plate and a transmission gear fixedly connected with the bottom end of the short shaft;
the condensing plate is provided with a slotted hole matched with the limiting rod, and the bearing mechanism is arranged on a driving rack matched with the transmission gear.
The air blast assembly comprises an air blast bin arranged on the condensing plate, a driving motor arranged in the air blast bin, a rotary fan blade connected with the output end of the driving motor, a dust blocking plate arranged at the air inlet of the air blast bin and an air outlet arranged at the other end of the air blast bin.
The primary material filling station is provided with a primary material extruding mechanism for extruding body sandwich materials into an upper die and a lower die assembly respectively.
The secondary material filling station is provided with a secondary material extrusion mechanism for placing a circular eye sandwich material on the body sandwich material of the downward die, and the secondary material extrusion mechanism comprises a storage component for storing the eye sandwich material, an extrusion component for extruding the eye sandwich material in a circular shape in cooperation with the storage component and a shearing component for cutting the extruded circular eye sandwich material.
The storage component comprises a bracket arranged on the workbench, an outer cylinder fixedly arranged with the bracket, a middle cylinder arranged below the inner part of the outer cylinder and an inner cylinder arranged inside the middle cylinder and arranged at the same height as the middle cylinder;
The extrusion assembly comprises a worm, a pressing rod and a pressing plate, wherein the worm is arranged in a sliding manner with the bracket, the pressing rod is connected with the worm through a connecting piece, and the pressing plate is arranged at the bottom of the pressing rod;
the shearing assembly comprises a telescopic unit arranged on the support and shearing fork rods arranged at two ends of the telescopic unit, and the two shearing fork rods are hinged.
The extrusion assembly is in synchronous transmission with the bearing mechanism through the linkage assembly, and the linkage assembly comprises a driving gear, a driven gear, a first bevel gear, a second bevel gear and a worm gear, wherein the driving gear is connected with the condensing plate in a rotating mode, the driven gear is installed on the bracket and matched with the driving gear, the first bevel gear is coaxially rotated with the driven gear, the second bevel gear is installed on the bracket and matched with the first bevel gear, and the worm gear is coaxially rotated with the second bevel gear.
The product transfer station is provided with a transfer mechanism for clamping and transferring the formed rabbit filling to the ice skin forming device.
The ice sheet forming device comprises a conveying mechanism, bearing dies which are uniformly arranged at intervals along the conveying direction of the conveying mechanism, and two groups of ice sheet material filling mechanisms which are sequentially arranged along the conveying direction of the conveying mechanism.
The invention has the beneficial effects that:
(1) According to the invention, the sandwich forming device and the ice skin forming device arranged at the tail end of the sandwich forming device are arranged, and ice cream sandwich rabbits can be automatically produced through the cooperation among the arranged primary material filling station, the secondary material filling station, the die assembly forming station and the product transferring station, so that the manpower is saved, the working efficiency is high, and meanwhile, the problem that the structure of ice cream moon cakes in the existing market is simpler is solved;
(2) The ice cream filling is in a cylindrical shape formed by rotating symmetrical rabbits along a central line, so that no matter what direction a user cuts along a moon cake, a tangent plane can be formed into a shape of a plane rabbit as long as the user passes through the center of the circle, the ice cream filling is novel in shape and high in ornamental value, and meanwhile, the ice cream is pleasant, fine, smooth, cool, fragrant, sweet and delicious in taste, various in color and hot in mid-autumn, and can help the human body to cool and relieve summer heat, provide water and supplement nutrition for the human body;
(3) The appearance of the ice cream sandwich is shaped through the mould component in the bearing mechanism, the ice cream sandwich is further shaped through the grooving component, so that the ice cream sandwich can be filled into the eye part of a rabbit again, the upper surface of the mould required to be placed with the eye sandwich material is blown through the blowing component, the surface of the ice cream in the ice cream sandwich is kept in a molten state, the placement and the adhesion of the eye sandwich material are facilitated, and meanwhile, the adhesion of two groups of body sandwich materials is facilitated.
In conclusion, the production line has the advantages of preventing sticking of the plaster and being high in automation degree, and is particularly suitable for the technical field of food processing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an automatic forming production line of ice cream sandwich moon cakes.
Fig. 2 is a schematic structural view of an ice cream sandwich moon cake automatic forming production line at another view angle.
Fig. 3 is a schematic structural view of the sandwich molding apparatus.
Fig. 4 is a schematic structural view of the bearing mechanism.
Fig. 5 is a schematic structural view of a mold assembly.
Fig. 6 is a schematic view of the movement state of the mold assembly.
Fig. 7 is a schematic view of the movement of the slotting assembly.
Fig. 8 is a schematic cross-sectional view of a structure of the blower assembly.
Fig. 9 is a schematic structural view of a secondary material extrusion mechanism.
Fig. 10 is a schematic structural view of a secondary material extrusion mechanism from another perspective.
Fig. 11 is a schematic cross-sectional view of the structure of the storage assembly.
Fig. 12 is a schematic product diagram of an ice cream filled moon cake.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-4, an ice cream sandwich moon cake automatic forming production line comprises a sandwich forming device and an ice skin forming device arranged at the tail end of the sandwich forming device, wherein the sandwich forming device comprises a workbench 100 and a transmission mechanism 1 arranged on the workbench 100, and a primary material filling station, a secondary material filling station, a mold closing forming station and a product transferring station are sequentially arranged along the transmission direction of the transmission mechanism 1;
A plurality of groups of bearing mechanisms 2 which are uniformly arranged at intervals are arranged along the transmission direction of the transmission mechanism 1, the bearing mechanisms 2 are firstly transferred to a primary material filling station to divide body sandwich materials into two groups, the two groups of the bearing mechanisms 2 are placed on the bearing mechanisms 2, the bearing mechanisms are rapidly cooled and molded, then the bearing mechanisms are transferred to a secondary material filling station to place eye sandwich materials on one group of the body sandwich materials, then the bearing mechanisms are transferred to a mold clamping molding station, the body sandwich materials which are not placed with the eye sandwich materials are turned over to be combined with the other group of the body sandwich materials, and finally the bearing mechanisms are transferred to a product transferring station to clamp and transfer the molded rabbit sandwich materials to an ice skin molding device for use;
The carrying mechanism 2 comprises a condensing plate 21 for supporting and rapidly cooling the mold, a mold assembly 22 arranged on the condensing plate 21 and used for storing and shaping, a grooving assembly 23 for forming a groove for placing the eye sandwich material on the body sandwich material, and a blowing assembly 24 for blowing air to one group of the body sandwich materials so that the upper surfaces of the body sandwich materials keep a molten state.
In the embodiment, ice cream sandwich rabbits can be automatically produced through the cooperation among the primary material filling station, the secondary material filling station, the mold closing forming station and the product transferring station, and the ice cream sandwich rabbits are transferred to the ice skin forming device to finish the automatic production of ice cream sandwich moon cakes, so that the production flow of the whole process is stable, the consistency of products is improved, the labor is saved, the working efficiency is high, meanwhile, the ice cream sandwich moon cakes can be rapidly formed and discharged, the ice cream moon cakes are prevented from being melted due to overlong production time, and the ice cream sandwich moon cakes can be continuously produced;
in addition, the ice rind-fruit jam stuffing-ice cream sandwich three-layer mode is adopted, and the ice cream sandwich is cylindrical formed by rotating a symmetrical rabbit along a central line, so that no matter what direction a user cuts along a moon cake, the user can form a shape of a plane rabbit at a tangent plane through the circle center, the ice cream is novel in shape and high in ornamental value, meanwhile, the ice cream is pleasant, fine, smooth, cool, fragrant, sweet and delicious in taste, various in color and hot in the mid-autumn, the cooling and summer heat relieving of a human body can be facilitated by eating the ice cream, and water can be provided for the human body to supplement some nutrition;
The fruit jam stuffing comprises the following components in parts by weight: 10-12 parts of granulated sugar, 10-12 parts of trehalose, 4-6 parts of whole milk powder, 3-5 parts of beta-carotene, 110-130 parts of maltitol, 20-22 parts of Afangqi mango puree, 20-22 parts of rapeseed oil, 10-12 parts of a compound thickener, 0.1 part of malic acid and 3.5 parts of mango essence, and the specific reference can be CN112931571A to a mango lotus seed moon cake and a preparation method thereof;
The ice skin is prepared from the following raw materials in parts by weight: 400-420 g of hydroxypropyl distarch phosphate, 150-170 g of white granulated sugar, 150-170 g of glucose powder, 150-170 g of glutinous rice powder, 100-120 g of rice flour, 6-10 g of glyceryl monostearate, 3-8 g of salt, 41-61 g of milk powder, 1200-1400 g of water, 500-700 g of maltose syrup, 240-250 g of shortening and 2400-2500 g of durian pulp, and the preparation method can be specifically referred to as a snowy moon cake with CN 114027443A.
The following table is the data obtained by comparative evaluation:
| greasy feel | Milk flavor | Mouthfeel of the product | Mouth-dissolving property | Preservation of | |
| Cantonese moon cake | Is more greasy | Light weight | Hard bias | Feeling of particle | Normal temperature |
| Yunnan moon cake | Is more greasy | Without any means for | Crisp and loose | Crisp mouth | Normal temperature |
| Tide type moon cake | Greasiness of | Without any means for | Crisp and crispy | Crisp mouth | Normal temperature |
| Ice cream moon cake | Not greasy | Is rich in weight | Q bullet | Slimy and greasy | Refrigerating |
In detail, the carrying mechanism 2 is firstly transferred to the primary material filling station, so that the body sandwich material is divided into two groups, the two groups of body sandwich material are respectively placed in the die assembly 22, two half-arc grooves are formed in the upper surface of the body sandwich material through the existence of the grooving assembly 23, then the carrying mechanism 2 is transferred to the secondary material filling station, the grooving assembly 23 rotates 90 degrees in the process, and the air blowing assembly 24 is started to work at the moment, air is blown to the upper surface of the die required to be placed with the eye sandwich material, the inner ice cream surface of the die is kept in a molten state, the placement and adhesion of the subsequent eye sandwich material are facilitated, and the subsequent two groups of body sandwich material are conveniently adhered together, so that the eye sandwich material is placed in the grooves of one group of body sandwich material, then the die assembly forming station is continuously transferred, the group of body sandwich material without the eye sandwich material is overturned to be combined with the other group of body sandwich material, and finally the formed rabbit sandwich material is transferred to the product transferring station to the ice skin forming device for use.
Further, as shown in fig. 4 to 6, the mold assembly 22 includes an upper mold 221 contacting the condensing plate 21, a lower mold 222 fixedly installed on the condensing plate 21, a rotation shaft 223 fixedly connected to the upper mold 221 and rotatably connected to the lower mold 222, and a driving unit 224 driving the rotation shaft 223 to rotate.
In this embodiment, a condensing device is disposed inside the condensing plate 21, so as to rapidly cool the liquid ice cream in the upper mold 221 and the lower mold 222, and keep the condensed state in the transmission process, the cooling grooves of the upper mold 221 and the lower mold 222 are set differently, and when reaching the mold closing and forming station, the driving unit 224 is started to drive the upper mold 221 to rotate through the rotating shaft 223, and the upper mold 221 and the lower mold 222 are combined together, so that the two ice creams are combined together.
Further, as shown in fig. 4 and 7, the slotting component 23 is symmetrically provided with two groups along the rotating shaft 223, and comprises a short shaft 231 rotationally connected with the condensing plate 21, a connecting plate 232 in threaded connection with the rotating shaft 223, a round mold 233 connected with the front end of the connecting plate 232, a limit rod 235 installed at the bottom of the connecting plate 232 and a transmission gear 234 fixedly connected with the bottom end of the short shaft 231;
The condensation plate 21 is provided with a slot hole matched with the limit rod 235, and the bearing mechanism 2 is arranged on a driving rack matched with the transmission gear 234.
In this embodiment, when the slotting component 23 is in the initial state, the round mold 233 is located on the upper surfaces of the cooling slots of the upper mold 221 and the lower mold 222, so that two annular grooves are formed on the upper surfaces of the entering liquid ice cream, and then the liquid ice cream is transferred to the secondary material filling station, in this process, the driving rack drives the transmission gear 234 to rotate, at this moment, the limit rod 235 is located in the slot hole formed in the condensation plate 21, so that the connection plate 232 cannot rotate, the short shaft 231 is in threaded connection with the connection plate 232, so that the short shaft 231 rotates along with the rotation of the transmission gear 234, at this moment, the connection plate 232 gradually moves upwards, and after the limit rod 235 is driven to be taken out of the slot hole upwards, the round mold 233 and the connection plate 232 rotate 90 degrees along with the rotation of the short shaft 231, namely, the round mold 233 is removed from the cooling slot, so as to avoid the obstruction of subsequent filling.
Further, as shown in fig. 5 and 8, the air blowing assembly 24 includes an air blowing chamber 241 mounted on the condensation plate 21, a driving motor 242 mounted inside the air blowing chamber 241, a rotating fan blade 243 connected to the output end of the driving motor 242, a dust blocking plate 244 disposed at the air inlet of the air blowing chamber 241, and an air outlet 245 disposed at the other end of the air blowing chamber 241.
In this embodiment, the carrying mechanism 2 is transferred to the secondary material filling station, in this process, the blower assembly 24 is started to operate, that is, the driving motor 242 is started to drive the rotating fan blades 243 to rotate, and external air is introduced from the air inlet and blown to the upper surface of the lower mold 222 through the air outlet 245, so that the upper surface temperature of the ice cream is kept in a higher state, and the effect of melting state is achieved.
Further, as shown in fig. 1-3, the primary material filling station is provided with a primary material extrusion mechanism 3 for extruding body filling material into the upper 221 and lower 222 die assemblies 22, respectively.
In this embodiment, the body sandwich is extruded into the upper die 221 and the lower die 222 assembly 22 by providing a primary material extruding mechanism, which is well known in the art and will not be described in detail.
Further, as shown in fig. 9 to 11, the secondary material filling station is provided with a secondary material extruding mechanism 4 for placing a circular ring-shaped eye filling material on the body filling material of the downward mold 222, which includes a storage assembly 41 for storing the eye filling material, an extruding assembly 42 for extruding the eye filling material in a circular ring shape in cooperation with the storage assembly 41, and a cutting assembly 43 for cutting the extruded circular ring-shaped eye filling material.
The storage assembly 41 comprises a bracket 411 installed on the workbench 100, an outer cylinder 412 fixedly installed with the bracket 411, a middle cylinder 413 installed below the inner part of the outer cylinder 412, and an inner cylinder 414 installed inside the middle cylinder 413 and arranged at the same height as the middle cylinder 413;
The pressing assembly 42 comprises a worm 421 slidably disposed on the bracket 411, a pressing rod 423 connected to the worm 421 through a connecting piece 422, and a pressing plate 424 mounted on the bottom of the pressing rod 423;
The shearing assembly 43 comprises a telescopic unit 431 installed on the bracket 411 and shearing fork bars 432 installed at two ends of the telescopic unit 431, and the two shearing fork bars 432 are hinged.
In this embodiment, after the carrying mechanism 2 reaches the secondary material filling station, the pressing assembly 42 starts to operate, and the worm 421 starts to descend first, so that the pressing rod 423 is driven to descend together by the connecting piece 422, that is, the pressing plate 424 is driven to press the filling downward, so that the filling is extruded into two rings with different diameters through the middle cylinder 413 and the inner cylinder 414, and then the telescopic unit 431 is started to drive the two shearing rods 432 at two ends to combine, and the two rings are sheared and fall onto the body sandwich material of the lower die 222.
Example two
In this embodiment, the same or corresponding parts as those in the above embodiment are given the same reference numerals as those in the above embodiment, and only the points of distinction from the above embodiment will be described below for the sake of brevity. This embodiment differs from the above embodiment in that:
Further, as shown in fig. 9-10, the pressing assembly 42 is synchronously driven with the bearing mechanism 2 by the linkage assembly 44, and the linkage assembly 44 includes a driving gear 441 rotatably connected with the condensation plate 21, a driven gear 442 mounted on the bracket 411 and adapted to the driving gear 441, a first bevel gear 443 coaxially rotated with the driven gear 442, a second bevel gear 444 mounted on the bracket 411 and adapted to the first bevel gear 443, and a worm gear 445 coaxially rotated with the second bevel gear 444.
In this embodiment, in the process of transferring the carrying mechanism 2 to the secondary material filling station, the driving gear 441 on the condensation plate 21 drives the driven gear 442 to rotate, so as to drive the first coaxial bevel gear 443, and drive the worm gear 445 coaxial therewith through the second bevel gear 444, so that the worm 421 starts to descend to perform the extrusion operation.
Further, as shown in fig. 1-3, the product transferring station is provided with a transferring mechanism 5 for clamping and transferring the formed rabbit filling to the ice skin forming device.
The ice sheet forming device comprises a conveying mechanism 6, bearing dies 200 which are uniformly arranged at intervals along the conveying direction of the conveying mechanism 6, and two groups of ice sheet material filling mechanisms 7 which are sequentially arranged along the conveying direction of the conveying mechanism 6.
In this embodiment, the ice cream center after molding is located in the lower mold 222, and is grabbed by the transfer mechanism 5, transferred into the carrying mold 200, transferred by the transfer mechanism 6, and filled with the outer skin and the stuffing by the two sets of ice skin material filling mechanisms 7, which are all well known techniques and are not described herein.
The working process comprises the following steps:
Firstly, the bearing mechanism 2 is transferred to the primary material filling station, the body sandwich material is divided into two groups, the two groups of body sandwich material are respectively placed into the cooling grooves of the upper die 221 and the lower die 222, at the moment, the grooving assembly 23 is positioned at the initial state, the round die 233 is positioned on the upper surfaces of the cooling grooves of the upper die 221 and the lower die 222, so that two annular grooves are formed on the upper surfaces of the entering liquid ice cream, and then the liquid ice cream is transferred to the secondary material filling station, in the process, the driving gear 234 is driven to rotate by the driving rack, at the moment, the limiting rod 235 is positioned in the groove hole formed on the condensing plate 21, so that the connecting plate 232 cannot rotate, the short shaft 231 is in threaded connection with the connecting plate 232, at the moment, the short shaft 231 rotates along with the short shaft 231 gradually moves upwards, at the moment, after the limiting rod 235 is driven to be upwards out of the groove hole, the round die 233 and the connecting plate 232 rotate 90 degrees along with the short shaft 231, namely, the round mold 233 moves out of the cooling tank to avoid the obstruction of the subsequent filling, meanwhile, in the process of transferring the bearing mechanism 2 to the secondary material filling station, the driving gear 441 on the condensing plate 21 drives the driven gear 442 to rotate, thereby driving the coaxial first conical gear 443, and driving the worm gear 445 coaxial with the same through the second conical gear 444, even though the worm 421 starts to descend, the connecting piece 422 drives the pressing rod 423 to descend together, namely, the pressing plate 424 is driven to press the filling downwards, so that the filling extrudes two circles with different diameters through the middle cylinder 413 and the inner cylinder 414, then the telescopic unit 431 is started to drive the shearing fork 432 at two ends to be combined, the two circles are sheared and fall onto the body sandwich material of the lower mold 222, in addition, the bearing mechanism 2 is transferred to the secondary material filling station, in the process, the blast assembly 24 starts to work, namely, the driving motor 242 is started to drive the rotary fan blades 243 to rotate, external air is introduced from the air inlet and is blown to the upper surface of the lower die 222 through the air outlet 245, so that the upper surface temperature of ice cream is kept in a higher state, the effect of a molten state is achieved, when the ice cream reaches a die assembly forming station, the driving unit 224 is started to drive the upper die 221 to rotate through the rotating shaft 223 and is combined with the lower die 222, so that two parts of ice cream are combined together, the formed ice cream sandwich is positioned in the lower die 222, is grabbed by the transfer mechanism 5 and is transferred into the bearing die 200, is conveyed through the conveying mechanism 6, and is filled with outer skin and stuffing through the two groups of ice skin material filling mechanisms 7.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the indicated production line or component must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (4)
1. The automatic forming production line of the ice cream sandwich moon cake is characterized by comprising a sandwich forming device and a ice skin forming device arranged at the tail end of the sandwich forming device, wherein the sandwich forming device comprises a workbench and a transmission mechanism arranged on the workbench, and a primary material filling station, a secondary material filling station, a mold closing forming station and a product transferring station are sequentially arranged along the transmission direction of the transmission mechanism;
A plurality of groups of bearing mechanisms which are uniformly arranged at intervals are arranged along the transmission direction of the transmission mechanism, the bearing mechanisms are firstly transferred to a primary material filling station to divide body sandwich materials into two groups and put on the bearing mechanisms, the bearing mechanisms are rapidly cooled and molded and then transferred to a secondary material filling station to put eye sandwich materials on one group of the body sandwich materials, then transferred to a mold clamping molding station, the group of body sandwich materials which are not put with the eye sandwich materials are turned over to be combined with the other group of body sandwich materials, and finally transferred to a product transferring station to clamp and transfer molded rabbit sandwich materials to an ice skin molding device for use;
The bearing mechanism comprises a condensing plate for supporting the die and rapidly cooling the die, a die assembly arranged on the condensing plate and used for storing and shaping, a slotting assembly used for forming a groove for placing the eye sandwich material on the body sandwich material, and a blast assembly used for blasting one group of the body sandwich materials to keep the upper surface of the body sandwich material in a molten state;
The mold assembly comprises an upper mold, a lower mold, a rotating shaft and a driving unit, wherein the upper mold is arranged on the condensing plate in a contact manner, the lower mold is fixedly arranged on the condensing plate, the rotating shaft is fixedly connected with the upper mold and is rotationally connected with the lower mold, and the driving unit is used for driving the rotating shaft to rotate;
The slotting component is symmetrically provided with two groups along the rotating shaft, and comprises a short shaft rotationally connected with the condensing plate, a connecting plate in threaded connection with the rotating shaft, a round die piece connected with the front end of the connecting plate, a limit rod arranged at the bottom of the connecting plate and a transmission gear fixedly connected with the bottom end of the short shaft;
The condensing plate is provided with a slotted hole matched with the limiting rod, and the bearing mechanism is provided with a driving rack matched with the transmission gear;
the air blast assembly comprises an air blast bin arranged on the condensing plate, a driving motor arranged in the air blast bin, a rotating fan blade connected with the output end of the driving motor, a dust blocking plate arranged at the air inlet of the air blast bin and an air outlet arranged at the other end of the air blast bin;
The secondary material filling station is provided with a secondary material extrusion mechanism for placing a circular eye sandwich material on a body sandwich material of a downward die, and the secondary material extrusion mechanism comprises a storage component for storing the eye sandwich material, an extrusion component for extruding the eye sandwich material in a circular shape by matching with the storage component, and a shearing component for cutting the extruded circular eye sandwich material;
The storage component comprises a bracket arranged on the workbench, an outer cylinder fixedly arranged with the bracket, a middle cylinder arranged below the inner part of the outer cylinder and an inner cylinder arranged inside the middle cylinder and arranged at the same height as the middle cylinder;
The extrusion assembly comprises a worm, a pressing rod and a pressing plate, wherein the worm is arranged in a sliding manner with the bracket, the pressing rod is connected with the worm through a connecting piece, and the pressing plate is arranged at the bottom of the pressing rod;
The shearing assembly comprises a telescopic unit arranged on the bracket and shearing fork rods arranged at two ends of the telescopic unit, and the two shearing fork rods are hinged;
The extrusion assembly is in synchronous transmission with the bearing mechanism through the linkage assembly, and the linkage assembly comprises a driving gear rotationally connected to the condensing plate, a driven gear installed on the bracket and matched with the driving gear, a first conical gear coaxially rotated with the driven gear, a second conical gear installed on the bracket and matched with the first conical gear, and a worm gear coaxially rotated with the second conical gear.
2. An ice cream filled moon cake automated forming line according to claim 1, wherein the primary material filling station is provided with a primary material extrusion mechanism for extruding body filling material into the upper and lower die assemblies, respectively.
3. The automatic ice cream sandwich moon cake forming production line according to claim 1, wherein a transfer mechanism used for clamping and transferring formed rabbit sandwich to a ice skin forming device is arranged on the product transfer station.
4. The automatic ice cream sandwich moon cake forming production line according to claim 1, wherein the ice skin forming device comprises a conveying mechanism, bearing molds uniformly arranged at intervals along the conveying direction of the conveying mechanism and two groups of ice skin material filling mechanisms sequentially arranged along the conveying direction of the conveying mechanism.
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| CN202211594874.5A CN115812838B (en) | 2022-12-13 | 2022-12-13 | Automatic forming production line of ice cream sandwich moon cake |
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| CN202211594874.5A CN115812838B (en) | 2022-12-13 | 2022-12-13 | Automatic forming production line of ice cream sandwich moon cake |
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| CN115812838B true CN115812838B (en) | 2024-06-07 |
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| CN115088781A (en) * | 2022-06-06 | 2022-09-23 | 内蒙古蒙牛乳业（集团）股份有限公司 | 3D product production system and method |
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| US3828660A (en) * | 1972-05-26 | 1974-08-13 | Bates Packaging Service Inc | Machine for making ice cream cookie sandwiches and similar food products |
| JP2005270076A (en) * | 2004-03-23 | 2005-10-06 | Kozo Shinpo | Ice cream confectionery |
| JP3121400U (en) * | 2006-02-21 | 2006-05-18 | セイカ食品株式会社 | Three-dimensional shaped frozen confectionery product |
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| CN115812838A (en) | 2023-03-21 |
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Address after: No. 5, Lane 9, East Side of Liu'an South Road, Chengnan, Linquan County, Fuyang City, Anhui Province, 236000 Applicant after: Linquan Liangfeng Food Factory Address before: No. 5, Lane 9, East Side of Liu'an South Road, Chengnan, Fuyang City, Anhui Province, 236000 Applicant before: Linquan Liangfeng Food Factory |
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