CN115798919A - Turret type production module - Google Patents

Abstract

The invention discloses a turret type production module which comprises a bottom plate, and further comprises a turret mechanism, a first material clamp opening mechanism, a second material clamp opening mechanism, a wire bending mechanism, a wire cutting mechanism, a pressure welding mechanism and a testing mechanism which are arranged on the bottom plate and can rotate relative to the bottom plate, wherein the turret mechanism is provided with at least four stations which are respectively a first station, a second station, a third station and a fourth station, one side of each of the first station, the second station, the third station and the fourth station is provided with a material clamp, the first material clamp opening mechanism, the second material clamp opening mechanism, the wire bending mechanism, the wire cutting mechanism, the pressure welding mechanism and the testing mechanism are arranged around the turret mechanism, the first material clamp opening mechanism corresponds to the first station, the wire bending mechanism and the wire cutting mechanism correspond to the second station, the pressure welding mechanism corresponds to the third station, and the testing mechanism, the second material clamp opening mechanism corresponds to the fourth station. The invention can improve the production efficiency and reduce the production cost.

Description

Turret type production module

Technical Field

The invention relates to the technical field of inductance production, in particular to a turret type production module.

Background

In the in-process of inductance preparation, its magnetic core is after the winding is established to the winding, the both ends of coil have two unnecessary copper lines usually, consequently need carry out the bending wire and roll over the foot to two unnecessary copper lines of magnetic core earlier, tangent line operation, can form two line ends after two unnecessary copper lines of magnetic core are cut off, consequently, still need flatten the laminating to two line ends of magnetic core, test operation, carry out the bending wire and roll over the foot to the magnetic core at present, the tangent line, the laminating of flattening, test operation is that the reposition of redundant personnel waterline goes on, the magnetic core needs clamping many times, damage the magnetic core easily, the production efficiency is reduced, and the production cost is improved.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides the turret type production module, which can complete the operations of bending and folding legs, cutting, flattening and attaching and testing the magnetic core by clamping once, improves the production efficiency and reduces the production cost.

The technical scheme adopted by the invention for solving the technical problems is as follows:

a turret type production module comprises a bottom plate and further comprises a turret mechanism, a first material clamp opening mechanism, a second material clamp opening mechanism, a wire bending mechanism, a wire cutting mechanism, a pressure welding mechanism and a testing mechanism which are arranged on the bottom plate and can rotate relative to the bottom plate, wherein the turret mechanism is provided with at least four stations which are respectively a first station, a second station, a third station and a fourth station, one side of each of the first station, the second station, the third station and the fourth station is provided with a material clamp, the first material clamp opening mechanism, the second material clamp opening mechanism, the wire bending mechanism, the wire cutting mechanism, the pressure welding mechanism and the testing mechanism are located around the turret mechanism, the first material clamp opening mechanism corresponds to the first station, the wire bending mechanism and the wire cutting mechanism correspond to the second station, the pressure welding mechanism corresponds to the third station, and the testing mechanism and the second material clamp opening mechanism correspond to the fourth station.

As a preferred technical solution, the turret mechanism may rotate in an anticlockwise direction with respect to the bottom plate, the first station, the second station, the third station, and the fourth station are respectively disposed on a front side, a right side, a rear side, and a left side of the turret mechanism, and the material clamps are respectively disposed on a side of the first station close to the second station, a side of the second station close to the third station, a side of the third station close to the fourth station, and a side of the fourth station close to the first station.

Preferably, the turret mechanism includes an installation member provided on the top surface of the base plate, a driving motor provided on the bottom surface of the base plate, a connecting rod provided inside the installation member, and a turret, one end of the connecting rod is mounted to an output shaft of the driving motor through a mounting seat, the other end of the connecting rod extends from the top end of the installation member and is provided with the turret, the top surface of the base plate has a through groove for accommodating the mounting seat, the driving motor can drive the connecting rod to rotate in a counterclockwise direction so as to drive the turret to rotate in a counterclockwise direction with respect to the base plate, the first station, the second station, the third station, and the fourth station are respectively provided on the front side, the right side, the rear side, and the left side of the turret, and the material clamps are respectively provided on one side of the first station close to the second station, one side of the second station close to the third station, one side of the third station close to the fourth station, and one side of the fourth station close to the first station.

As a preferred technical scheme, the first material clamp opening mechanism comprises a first base arranged on the top surface of the bottom plate, a first vertical cylinder arranged on the top end of the first base, a first transverse connecting plate arranged on the top end of the first vertical cylinder, a first material clamp opening clamping plate and a first material clamp opening clamping piece, the first base is positioned on the right side of the material clamp of the first station, one end, close to the material clamp of the first station, of the first transverse connecting plate is connected with the first material clamp opening clamping plate, the first material clamp opening clamping piece is arranged on the top end of the first material clamp opening clamping plate, and the first material clamp opening clamping piece is positioned below the material clamp of the first station and corresponds to the material clamp of the first station; the first vertical cylinder can drive the first transverse connecting plate to move up and down, so that the first material clamp opening clamping plate and the first material clamp opening clamping piece can be driven to move up and down, and the material clamp can be opened and closed by moving up and down of the first material clamp opening clamping piece.

As an optimized technical scheme, the first material clamp opening mechanism further comprises a first material pocket arranged at the top end of the first transverse connecting plate, and the first material pocket corresponds to the material clamp of the first station and is positioned on the right side of the first material clamp opening piece.

As preferred technical scheme, still include with the first mechanism of blowing that first station corresponds, first mechanism of blowing is including setting up first stand, first spliced pole and the first syringe needle of blowing to the bottom plate top surface, first stand is located turret mechanism's the place ahead, first spliced pole sets up being close to of first stand one side and being located of turret mechanism's left of first station, the one end of the first syringe needle of blowing sets up keeping away from of first spliced pole the one end of first stand, the other end is close to the top of the clamp of first station.

As a preferable technical scheme, the wire bending mechanism is located on the right side of the turret mechanism, the wire bending mechanism comprises a wire bending seat arranged on the top surface of the bottom plate, a second vertical cylinder arranged on the front side of the wire bending seat, a horizontal cylinder, a rotary motor, a clamping cylinder, an upper waste wire clamping plate and a lower waste wire clamping plate, the horizontal cylinder is arranged on the front side of the second vertical cylinder and can be driven by the second vertical cylinder to move up and down, the rotary motor is horizontally arranged on the front side of the horizontal cylinder and can be driven by the horizontal cylinder to move left and right, one end of the clamping cylinder is mounted on an output shaft of the rotary motor, the other end of the clamping cylinder is provided with the upper waste wire clamping plate and the lower waste wire clamping plate, the upper waste wire clamping plate and the lower waste wire clamping plate are arranged in a vertically parallel manner, the rotary motor can drive the clamping cylinder to rotate in the vertical direction, the clamping cylinder can drive the upper waste wire clamping plate and the lower waste wire clamping plate to approach or separate from each other, and the upper waste wire clamping plate and the lower waste wire clamping plate are located on the right of the material clamp of the second station.

As preferred technical scheme, tangent line mechanism is located curved line mechanism's left, tangent line mechanism is including setting up the tangent line seat, angle adjusting plate, the cylinder mounting panel of bottom plate top surface, drive actuating cylinder, cutter mount pad and cutter, tangent line seat is close to curved line mechanism, angle adjusting plate sets up keeping away from of tangent line seat one side of curved line mechanism, the one end of cylinder mounting panel sets up keeping away from of angle adjusting plate one side and the cylinder mounting panel orientation of tangent line seat the collet slope of second station, the inclination of cylinder mounting panel is adjustable, it sets up to drive actuating cylinder the top surface of cylinder mounting panel, it is equipped with to drive actuating cylinder one side of cylinder mounting panel one side of cutter mount pad, the cutter mount pad is followed the incline direction of cylinder mounting panel extends and is located the rear of the collet of second station, the cutter is installed being close to of cutter mount pad the one end of the collet of second station is located between the collet of second station and the cutter mount pad, the collet of cutter with the collet of second station corresponds, the collet of drive actuating cylinder is close to the direction of second station or be close to the movement of cutter can drive the collet of second station.

As a preferred technical scheme, the pressure welding mechanism comprises a welding seat, a third vertical cylinder, an electrode seat, an anode piece, a cathode piece and a welding head, the welding seat is arranged on the top surface of the bottom plate and is positioned behind the third station, the third vertical cylinder is arranged at the top end of the welding seat, the electrode seat is arranged on one side, close to the third station, of the third vertical cylinder and is positioned on the left side of a material clamp of the third station, the anode piece and the cathode piece are arranged on one side, close to the material clamp of the third station, of the electrode seat in a front-back parallel mode, a gap is formed between the anode piece and the cathode piece, the welding head is arranged at the bottom ends of the anode piece and the cathode piece, and the welding head is positioned above the material clamp of the third station; the third vertical cylinder can drive the electrode holder to move up and down, so that the positive pole piece, the negative pole piece and the welding head can be driven to move up and down.

As a preferred technical scheme, the testing mechanism comprises a vertical seat arranged on the top surface of the bottom plate, a fourth vertical cylinder, a testing seat, a supporting piece and two probes, wherein the vertical seat is positioned at the front left of the fourth station, the fourth vertical cylinder, the testing seat and the supporting piece are sequentially arranged on one side of the vertical seat close to the fourth station, the two probes are arranged in parallel, one ends of the two probes are respectively arranged at one end of the supporting piece far away from the testing seat, and the other ends of the two probes are respectively positioned above a material clamp of the fourth station; the fourth vertical cylinder can drive the test seat to move up and down, so that the support piece and the two probes can be driven to move up and down.

The invention has the beneficial effects that: the turret type production module is simple to operate, can complete the operations of bending and folding legs, cutting, flattening and laminating and testing the magnetic core by one-time clamping, thereby avoiding the occurrence of damage and the like to the magnetic core caused by multiple times of clamping, and has high automation degree, improved production efficiency, reduced production cost and satisfied production requirements.

Drawings

The invention is further illustrated with reference to the following figures and examples.

Fig. 1 is a schematic structural diagram of a turret-type production module according to an embodiment of the present invention;

FIG. 2 is a top view of the turret-type production module of FIG. 1;

FIG. 3 is a schematic structural view of the turret mechanism and base plate of the turret-type production module of FIG. 1;

FIG. 4 is an exploded view of the turret mechanism and base plate of FIG. 3;

fig. 5 is a schematic structural view of a first material clamp opening mechanism of the turret type production module shown in fig. 1;

FIG. 6 is an exploded view of the first material clamp opening mechanism of FIG. 5;

fig. 7 is a schematic structural view of the material clamp and the first material clamp opening piece shown in fig. 1;

fig. 8 is a schematic structural view of a wire bending mechanism of the turret type production module shown in fig. 1;

FIG. 9 is an exploded view of the wire bending mechanism of FIG. 8;

FIG. 10 is a schematic diagram of the wire cutting mechanism of the turret-type production module of FIG. 1;

FIG. 11 is a schematic structural view of a bonding mechanism of the turret type production module shown in FIG. 1;

FIG. 12 is a schematic diagram of the testing mechanism of the turret-type production module of FIG. 1;

FIG. 13 is a schematic view of the second material clamp opening mechanism of the turret type production module of FIG. 1;

FIG. 14 is a schematic view of a first blowing mechanism of the turret type production module shown in FIG. 1;

fig. 15 is a schematic structural view of a second air blowing mechanism of the turret type production module shown in fig. 1.

Detailed Description

The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.

Referring to fig. 1 and 2, a turret-type production module according to an embodiment of the present invention includes a base plate 61, and a turret mechanism 62, a first clamp opening mechanism 63, a second clamp opening mechanism 69, a wire bending mechanism 64, a wire cutting mechanism 66, a pressure welding mechanism 67, a testing mechanism 68, a first air blowing mechanism 71, and a second air blowing mechanism 72, which are provided to the base plate 61 and can rotate relative to the base plate 61. The turret mechanism 62 is provided with four stations, a first station 621, a second station 622, a third station 623 and a fourth station 624. A material clamp 625 is respectively arranged on one side of the first station 621, the second station 622, the third station 623 and the fourth station 624. The material clamp 625 is used for clamping the magnetic core to clamp the magnetic core. The first material clamp opening mechanism 63, the second material clamp opening mechanism 69, the wire bending mechanism 64, the wire cutting mechanism 66, the pressure welding mechanism 67, the testing mechanism 68, the first air blowing mechanism 71 and the second air blowing mechanism 72 are positioned around the turret mechanism 62, and the first material clamp opening mechanism 63 and the first air blowing mechanism 71 correspond to the first station 621. The wire bending mechanism 64 and the wire cutting mechanism 66 correspond to the second station 622. The pressure welding mechanism 67 corresponds to the third station 623. The testing mechanism 68, the second material clamp cutting mechanism 69 and the second air blowing mechanism 72 correspond to the fourth station 624.

In other embodiments, six or eight stations may be provided on the turret mechanism 62, and the number of stations may be set according to actual conditions.

In this embodiment, the turret mechanism 62 can rotate in a counterclockwise direction with respect to the base plate 61, and the first station 621, the second station 622, the third station 623 and the fourth station 624 are respectively disposed on the front side, the right side, the rear side and the left side of the turret mechanism 62. The material clamp 625 is respectively arranged on one side of the first station 621 close to the second station 622, one side of the second station 622 close to the third station 623, one side of the third station 623 close to the fourth station 624 and one side of the fourth station 624 close to the first station 621. It is understood that in other embodiments, the turret mechanism 62 may rotate in a clockwise direction relative to the base plate 61, and the positions of the first station 621, the second station 622, the third station 623 and the fourth station 624 and the position of the material clamp 625 may be set according to actual conditions.

As shown in fig. 3 and 4 in conjunction, the turret mechanism 62 includes a mounting member 6211 provided to the top surface of the base plate 61, a drive motor 6212 provided to the bottom surface of the base plate 61, a connecting rod 6213 provided inside the mounting member 6211, and a turret 6215.

One end of the connecting rod 6213 is attached to an output shaft 6212a of the driving motor 6212 via a mounting base 6214, the other end protrudes from the tip end of the mounting base 6211 and is attached with a turret 6215, and the top surface of the base plate 61 has a through groove 612 for receiving the mounting base 6214. The driving motor 6212 may drive the connecting rod 6213 to rotate in a counterclockwise direction, thereby driving the turret 6215 to rotate in a counterclockwise direction with respect to the base plate 61. The turret 6215 has the first, second, third and fourth stations 621, 622, 623 and 624 disposed at the front, right, rear and left sides thereof, respectively. The turret 6215 is rotated in a counterclockwise direction with respect to the base plate 61, so that the magnetic cores held by the material clamps 625 of each station can be conveyed to the respective mechanisms for the corresponding machining operation.

In this embodiment, a bearing 6216 is provided between the outer wall of the connecting rod 6213 and the inner wall of the mounting 6211 to provide rotational support to the connecting rod 6213. The number of bearings 6216 is preferably two. It will be appreciated that the number of bearings 6216 may be set as appropriate.

In this embodiment, the driving motor 6212 is preferably a stepping motor or a servo motor.

As shown in fig. 5 and 6, the first clip opening mechanism 63 is used to open the clip 625 at the first station 621. The first material clamp opening mechanism 63 includes a first base 631 arranged on the top surface of the bottom plate 61, a first vertical cylinder 632 arranged on the top end of the first base 631, a first transverse connecting plate 633 arranged on the top end of the first vertical cylinder 632, a first vertical plate 637, a first material clamp opening plate 634 and a first material clamp opening plate 635.

The first base 631 is positioned to the right of the clamp 625 of the first station 621. One end of the first transverse connecting plate 633, which is close to the clip 625 of the first station 621, is connected with a first clip opening plate 634, a first vertical riser 637 is arranged on the top surface of the bottom plate 61, and the top end of the first vertical riser 637 is connected with one end of the first transverse connecting plate 633, which is far away from the clip 625 of the first station 621, so as to support the first transverse connecting plate 633. The first material pinch open clamp 635 is provided to the top end of the first material pinch open clamp plate 634. The first clip opening 635 is located below the clip 625 of the first station 621 and corresponds to the clip 625 of the first station 621. The first vertical cylinder 632 can drive the first transverse connection plate 633 to move up and down, so as to drive the first clamp opening plate 634 and the first clamp opening 635 to move up and down, and the up and down movement of the first clamp opening 635 can open and close the clamp 625.

Specifically, in this embodiment, a Y-shaped groove 6352 is disposed at the top end of the first material clamping member 635. As shown in connection with fig. 7, the clips 625 are mounted to the respective sides of the respective stations by means of mounting blocks 6252. The material clamp 625 includes two clamping arms 6254 and a spring (not shown) connected between the two clamping arms 6254. Two clamping arms 6254 are rotatably mounted to the mounting block 6252 by a pivot 6256 on a side thereof remote from the corresponding station. The two clamping arms 6254 are arranged in parallel and have an inverted-Y-shaped gap therebetween. The top ends of the two clamping arms 6254 protrude from the top end of the corresponding station to facilitate clamping the magnetic core, and the bottom ends of the two clamping arms 6254 are used for matching with the Y-shaped groove 6352 of the first material clamping member 635. In practical applications, for example, when the magnetic core is clamped to the material clamp 625 of the first station 621, the first vertical cylinder 632 drives the first material clamp opening clamp 635 to move upward, the bottom ends of the two clamping arms 6254 approach each other under the pressing action of the two oblique inner walls of the Y-shaped groove 6352, the top ends of the two clamping arms 6254 open under the action of the spring, then the magnetic core is placed between the top ends of the two clamping arms 6254, the first vertical cylinder 632 drives the first material clamp opening clamp 635 to move downward to return to the initial position, the bottom ends of the two clamping arms 6254 return to the initial position under the action of the spring due to the fact that the bottom ends of the two clamping arms 6254 are not pressed by the two oblique inner walls of the Y-shaped groove 6352, and the top ends of the two clamping arms 6254 are closed under the action of the spring to clamp the magnetic core, so as to complete clamping of the magnetic core.

The first clip opening mechanism 63 further includes a first pocket 636 disposed at the top end of the first cross connecting plate 633, and the first pocket 636 corresponds to the clip 625 of the first station 621 and is located on the right of the first clip opening member 635. The first transverse connecting plate 633 is driven to move up and down through the first vertical cylinder 632, so that the first material bag 636 can be driven to move up and down.

As shown in fig. 14, the first blowing mechanism 71 includes a first pillar 712 provided to the top surface of the base plate 61, a first coupling pillar 713, and a first blowing pin 714.

The first column 712 is located in front of the turret mechanism 62, the first connecting column 713 is provided to a side of the first column 712 close to the turret mechanism 62 and to the left of the first station 621, one end of the first blowing pin 714 is provided to an end of the first connecting column 713 far from the first column 712 and is used for connecting with an external air supply device, and the other end is close to a top end of the clamp 625 of the first station 621. The first blowing pin 714 is used to blow the magnetic core into the first pocket 636 after the collet 625 is opened.

As shown in fig. 8 and 9, the bending mechanism 64 is located at the right side of the turret mechanism 62, and is used for bending and leg folding two excess copper wires of the core. The wire bending mechanism 64 includes a wire bending base 641 provided to the top surface of the base plate 61, a second vertical air cylinder 642 provided to the front side of the wire bending base 641, a horizontal air cylinder 643, a rotary motor 644, a clamp air cylinder 645, an upper waste wire clamp 646, and a lower waste wire clamp 647. The curved wire seat 641 is adjacent to the rear, right side of the bottom plate 61.

The horizontal cylinder 643 is provided to the front side of the second vertical cylinder 642 and can be moved up and down by the driving of the second vertical cylinder 642. In the present embodiment, the horizontal cylinder 643 is provided to the front side of the second vertical cylinder 642 through the connecting plate 6422. Specifically, a connecting plate 6422 is arranged on the front side of the second vertical cylinder 642, a horizontal cylinder 643 is arranged on the front side of the connecting plate 6422, and the second vertical cylinder 642 can drive the connecting plate 6422 to move up and down, so that the horizontal cylinder 643 is driven to move up and down.

The rotary motor 644 is provided to the front side of the horizontal cylinder 643 and is movable left and right by the horizontal cylinder 643. In this embodiment, the rotating electric machine 644 is horizontally disposed to the front side of the horizontal cylinder 643 through the mounting plate 6434 and the fixing plate 6432 in this order. Specifically, a fixing plate 6432 is arranged in front of the horizontal cylinder 643, a mounting plate 6434 is arranged in front of the fixing plate 6432, the rotating motor 644 is horizontally arranged in front of the mounting plate 6434, and the horizontal cylinder 643 drives the fixing plate 6432 to move left and right, so that the mounting plate 6434 and the rotating motor 644 are driven to move left and right.

One end of the clamp cylinder 645 is attached to an output shaft 6442 of the rotating electric machine 644, and the other end is provided with an upper waste wire clamp 646 and a lower waste wire clamp 647. The upper waste line clamp 646 and the lower waste line clamp 647 are arranged in parallel up and down. The rotary motor 644 drives the clamp cylinder 645 to rotate in a vertical direction, and the clamp cylinder 645 drives the upper wire clamp 646 and the lower wire clamp 647 toward or away from each other, thereby performing a clamping or spreading action. In this embodiment, the clamp cylinder 645, the upper wire trap 646, and the lower wire trap 647 are located at the left of the rotary motor 644 and at the right front of the material clamp 625 of the second station 622. Upper wire clamp 646 and lower wire clamp 647 are used to clamp two extra copper wires of the core.

Go up waste wire splint 646 and waste wire splint 647 down the same structure, go up waste wire splint 646 and waste wire splint 647's one side that is close to mutually is equipped with first recess 6462, second recess 6472 respectively, and first recess 6462, second recess 6472 are relative setting, and first recess 6462, the second recess 6472 of setting make things convenient for two unnecessary copper lines of centre gripping magnetic core.

In this embodiment, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are both metal pieces, which is beneficial to improving the strength of two redundant copper wires for clamping the magnetic core.

In this embodiment, the wire bending mechanism 64 further includes an index plate 648, and one end of the clamp cylinder 645 is mounted to an output shaft 6442 of the rotary motor 644 via the index plate 648. Specifically, the index plate 648 is fitted around the outer periphery of an output shaft 6442 of the rotating electric machine 644, a mounting post 6482 is provided on an end of the index plate 648 remote from the rotating electric machine 644, the mounting post 6482 is located on one side of the center of the index plate 648 and near the curve seat 641, and an end of the clamp cylinder 645 is mounted to the mounting post 6482. The rotary motor 644 drives the indexing disk 648 to rotate in the vertical direction, thereby driving the clamp cylinder 645 to rotate in the vertical direction.

The winding mechanism 64 further comprises a groove-shaped photoelectric switch 649 positioned above the indexing disc 648, wherein the periphery of the indexing disc 648 is provided with an annular convex part 6484, and the convex part 6484 is provided with a positioning groove 6486 matched with a photoelectric sensing area of the groove-shaped photoelectric switch 649. In actual use, when the positioning groove 6486 is matched with the photoelectric sensing area of the groove-shaped photoelectric switch 649, the output shaft 6442 of the rotating motor 644 and the clamping cylinder 645 are shown to be located at initial positions, and the structure is arranged to facilitate the return of the output shaft 6442 and the clamping cylinder 645.

The groove type photoelectric switch 649 is mounted to the bottom end of the connection member 6492, and one end of the connection member 6492 is vertically mounted to the top end of the fixing plate 6432 and the other end extends in a direction away from the fixing plate 6432. The mounting plate 6434 is located to the right of the connector 6492.

As shown in fig. 10, the wire cutting mechanism 66 is used to cut two excess copper wires of the core. The wire cutting mechanism 66 is located to the left of the wire bending mechanism 64. The thread cutting mechanism 66 includes a thread cutting base 662 provided to the top surface of the base plate 61, an angle adjusting plate 663, a cylinder mounting plate 664, a driving cylinder 665, a cutter mounting base 666, and a cutter 667.

The wire cutting base 662 is adjacent to the wire bending mechanism 64. An angle adjusting plate 663 is provided to a side of the tangent mount 662 remote from the wire bending mechanism 64. One end of the cylinder mounting plate 664 is provided to a side of the angle adjusting plate 663 away from the tangent seat 662 and the cylinder mounting plate 664 is inclined toward the material clamp 625 of the second station 622. A driving cylinder 665 is provided to the top surface of the cylinder mounting plate 664. The side of driving cylinder 665 far away from cylinder mounting plate 664 is equipped with cutter mount pad 666, and cutter mount pad 666 extends along the incline direction of cylinder mounting plate 664 and is located the rear of the material clamp 625 of second station 622. A cutter 667 is mounted to an end of the cutter mount 666 adjacent the clamp 625 of the second station 622 between the clamp 625 of the second station 622 and the cutter mount 666. The cutting head 667a of the cutter 667 corresponds to the material clamp 625 of the second station 622. The driving cylinder 665 can drive the cutter mounting seat 666 to move towards or away from the material clamp 625 of the second station 622, so as to drive the cutter 667 to move towards or away from the material clamp 625 of the second station 622. In practical application, when two redundant copper wires of magnetic core are turned over to the upper end surface of magnetic core through wire bending mechanism, through the drive that drives actuating cylinder 665, can drive cutter 667a of cutter 667 and support the upper end surface that presses the magnetic core and can push down two redundant copper wires, later can realize cutting off two redundant copper wires through cutter 667a under the effect of wire bending mechanism.

In this embodiment, the cutter mount 666 is provided to the side of the drive cylinder 665 remote from the cylinder mount plate 664 via the cutter mount plate 668. The drive cylinder 665 may drive the cutter mounting plate 668 toward or away from the material clamp 625 of the second station 622, thereby driving the cutter mounting plate 666 toward or away from the material clamp 625 of the second station 622.

In this embodiment, the inclination of cylinder mounting panel 664 is adjustable to the magnetic core of the different length sizes of adaptation, thereby guarantee that tool bit 667a can support the up end of pressing the magnetic core. Specifically, an arc-shaped angle adjusting groove 6632 is formed in one side, away from the tangent seat 662, of the angle adjusting plate 663, and the angle adjusting groove 6632 is close to one end, away from the second station 622, of the angle adjusting plate 663. One end of the cylinder mounting plate 664 is provided with a connecting column matched with the angle adjusting groove 6632, and the connecting column is matched with different positions of the angle adjusting groove 6632, so that the inclination angle of the cylinder mounting plate 664 can be adjusted.

As shown in fig. 11, two wire ends are formed after two excess copper wires of the magnetic core are cut, and the pressure welding mechanism 67 is used to perform a pressing and bonding operation on the two wire ends of the magnetic core. The pressure welding mechanism 67 includes a welding holder 672 provided to the top surface of the base plate 61, a third vertical cylinder 673, an electrode holder 674, a positive electrode member 675, a negative electrode member 676, and a welding head 677.

The soldering nest 672 is located behind the third station 623 and near the rear side of the base plate 61. A third vertical cylinder 673 is provided to the top end of the welding holder 672. The electrode holder 674 is arranged to the side of the third vertical cylinder 673 close to the third station 623 and to the left of the clamp 625 of the third station 623 by means of a slide 678. One side of the electrode holder 674, which is close to the material clamp 625 of the third station 623, is provided with a positive electrode member 675 and a negative electrode member 676, the positive electrode member 675 and the negative electrode member 676 are arranged in parallel in a front-back direction, a gap is formed between the positive electrode member 675 and the negative electrode member 676, the positive electrode member 675 and the negative electrode member 676 are electrically connected with external equipment, the bottom ends of the positive electrode member 675 and the negative electrode member 676 are provided with a welding head 677, and the welding head 677 is positioned above the material clamp 625 of the third station 623. The third vertical cylinder 673 can drive the electrode holder 674 to move up and down through the sliding plate 678, so that the positive pole piece 675, the negative pole piece 676 and the welding head 677 can be driven to move up and down. When in actual application, the welding head 677 corresponds to two line ends of the magnetic core, and the third vertical cylinder 673 drives the welding head 677 to move downwards, so that the two line ends of the magnetic core can be flattened and attached to the upper end surface of the magnetic core, and the flattening and attaching operation of the two line ends of the magnetic core can be realized.

As shown in fig. 12, the testing mechanism 68 is used to perform voltage testing on both ends of the core to remove defective products. The test mechanism 68 includes a riser 682 provided to the top surface of the base plate 61, a fourth vertical cylinder 683, a test stand 684, a support 685, and two probes 686.

The seat 682 is located forward and to the left of the fourth station 624 and adjacent the left side of the base plate 61. A fourth vertical cylinder 683, a test seat 684, and a support 685 are sequentially disposed on a side of the riser 682 proximate the fourth station 624. The two probes 686 are arranged in parallel, one end of each of the two probes 686 is arranged at one end of the support member 685 far away from the test seat 684 and is used for electrical connection with external test equipment, and the other end is arranged above the material clamp 625 of the fourth station 624. The fourth vertical cylinder 683 can drive the test socket 684 to move up and down, thereby driving the support 685 and the two probes 686 to move up and down. In practical applications, the two probes 686 correspond to two line ends of the magnetic core, and the four vertical air cylinders 683 are used for driving the two probes 686 to move downwards, so that one ends of the two probes 686 far away from the support member 685 are in contact with the two line ends, and voltage testing of the two line ends of the magnetic core can be realized through external testing equipment.

As shown in fig. 13, the second clip opening mechanism 69 is used to open the clip 625 at the fourth station 624. The second material clamping mechanism 69 has a structure substantially the same as that of the first material clamping mechanism 63, and includes a second base 691 provided to the top surface of the bottom plate 61, a fifth vertical cylinder 692 provided to the top end of the second base 691, a second transverse connecting plate 693 provided to the top end of the fifth vertical cylinder 692, a second vertical upright plate 697, a second material clamping plate 694, and a second material clamping member 695.

The second base 691 is located in front of the clamp 625 of the fourth station 624. One end of the second transverse connecting plate 693, which is close to the material clamp 625 of the fourth station 624, is connected with a second material clamp opening clamp plate 695, the second vertical plate 697 is arranged on the top surface of the bottom plate 61, and the top end of the second vertical plate 697 is connected with one end of the second transverse connecting plate 693, which is far away from the material clamp 625 of the fourth station 624, so as to support the second transverse connecting plate 693. The second pinch open clamp 695 is provided to the top end of the second pinch open clamp 694 the second pinch open clamp 695 is located below the pinch 625 of the fourth station 624 and corresponds to the pinch 625 of the fourth station 624. The fifth vertical cylinder 692 may drive the second transverse connecting plate 693 to move up and down, so as to drive the second clamp opening bar 694 and the second clamp opening bar 695 to move up and down, and the clamp 625 may be opened and closed by the up and down movement of the second clamp opening bar 695.

The working principle of the second material clamp opening mechanism 69 is basically the same as that of the first material clamp opening mechanism 63, and the description thereof is omitted.

The second material clamping and opening mechanism 69 further includes a second material pocket 696 provided to a top end of the second cross connecting plate 693, and the second material pocket 696 corresponds to the material clamp 625 of the fourth station 624 and is located in front of the fourth material clamping and opening member 695. The second transverse connecting plate 693 can be driven to move up and down by the fifth vertical cylinder 692, so that the second pocket 696 can be driven to move up and down.

As shown in FIG. 15, the second blowing mechanism 72 has a structure substantially identical to that of the first blowing mechanism 71, and includes a second post 722 provided to the top surface of the base plate 61, a second connecting post 723, and a second blowing needle 724. A second air blowing mechanism 72 is located behind the testing mechanism 68.

The second column 722 is located to the left of the turret 62 and behind the testing mechanism 68. The second connecting column 723 is arranged at one side of the second upright column 722 close to the turret mechanism 62 and behind the fourth station 624, one end of the second blowing needle 724 is arranged at one end of the second connecting column 723 far away from the second upright column 722 and is used for connecting with an external air supply device, and the other end is close to the top end of the clamp 625 of the fourth station 624. The second blowing needle 724 is used for blowing the magnetic core into the second pocket 696 after the clip 625 is opened.

The working principle of the invention is as follows: as shown in fig. 1 and 2, when the magnetic core wound with the coil is conveyed to the position above the clamp 625 of the first station 621, the first vertical cylinder 632 drives the first clamp opening 635 to move upward to open the top ends of the two clamp arms 6254 of the clamp 625, then the magnetic core is put between the top ends of the two clamp arms 6254, and then the first vertical cylinder 632 drives the first clamp opening 635 to return to close the top ends of the two clamp arms 6254, so that the magnetic core is clamped by the top ends of the two clamp arms 6254.

After the magnetic core is clamped to the material clamp 625 of the first station 621, the driving motor 6212 drives the turret 6215 to rotate 90 degrees along the counterclockwise direction, so that the magnetic core reaches the position of the second station 622, and at this time, two extra copper wires of the magnetic core correspond to the upper waste wire clamp 646 and the lower waste wire clamp 647 and are positioned at the left of the upper waste wire clamp 646 and the lower waste wire clamp 647. Then, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are driven to move away from each other by the clamp cylinder 645 to be opened, then the rotating motor 644, the clamp cylinder 645, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are driven to move integrally to the left by the horizontal cylinder 643 to enable the two extra copper wires of the magnetic core to be located between the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647, and then the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 are driven to approach each other by the clamp cylinder 645 to clamp the two extra copper wires of the magnetic core. After clamping, the rotary motor 644 drives the clamping cylinder 645 to rotate towards the magnetic core, so that two redundant copper wires of the magnetic core are enabled to be reversed to the upper end face of the magnetic core, so as to realize the wire bending operation of the two redundant copper wires, then the driving cylinder 665 drives the cutter mounting plate 668, the cutter mounting seat 666 and the cutter 667 to integrally move towards the direction close to the magnetic core, the cutter 667 is inclined, so that the driving cylinder 665 drives the cutter head 667a of the cutter 667 to be pressed at a proper position of the upper end face of the magnetic core and can press the two redundant copper wires of the magnetic core, at the moment, the cutter 667 is positioned below the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647, then the second vertical cylinder 642 drives the horizontal cylinder 643, the rotary motor 644, the clamping cylinder 645, the upper waste wire clamp plate 646 and the lower waste wire clamp plate 647 to integrally move upwards, so as to realize the pulling up of the two redundant copper wires of the magnetic core, meanwhile, the clamping cylinder 645 is driven to return by the rotating motor 644, so that the clamping cylinder 645 drives the upper waste wire clamp 646 and the lower waste wire clamp 647 to return to realize the operation of folding the feet of two redundant copper wires, in the returning process, the two redundant copper wires of the magnetic core can be cut off by the cutter head 667a of the cutter 667, then the rotating motor 644, the clamping cylinder 645, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to return integrally by the horizontal cylinder 643, then the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to open by the clamping cylinder 645, then the horizontal cylinder 643, the rotating motor 644, the clamping cylinder 645, the upper waste wire clamp 646 and the lower waste wire clamp 647 are driven to return integrally by the second vertical cylinder 642, in the process, the two copper wires cut off by the vibration on the upper waste wire clamp 646 and the lower waste wire clamp 647 are subjected to the falling, and two wire ends are formed on the magnetic core, then through driving actuating cylinder 665 drive cutter mounting panel 668, cutter mount pad 666 and the whole return of cutter 667, the line bending and leg folding, tangent line operation are accomplished promptly.

After the wire bending, leg folding and cutting operations are completed, the driving motor 6212 drives the turret 6215 to rotate 90 degrees in the counterclockwise direction, so that the magnetic core reaches the position of the third station 623, and at the moment, the welding head 677 is positioned above the magnetic core and corresponds to two wire ends of the magnetic core. Then the electrode holder 674, the positive electrode member 675, the negative electrode member 676 and the welding head 677 are driven by the third vertical cylinder 673 to move downward to flatten and adhere the two wire ends to the upper end surface of the magnetic core by the welding head 677 to perform the flattening and adhering operation. After the pressure welding time is up, the electrode seat 674, the positive pole piece 675, the negative pole piece 676 and the welding head 677 are driven to return by the third vertical cylinder 673. After completion, the turret 6215 is driven by the driving motor 6212 to rotate 90 degrees in the counterclockwise direction, and the magnetic core reaches the position of the fourth station 624, and the two probes 686 are located above the magnetic core and correspond to the two ends of the magnetic core. Then the test socket 684, the support member 685 and the two probes 686 are driven to move downwards integrally by the fourth vertical air cylinder 683, one ends of the two probes 686 far away from the support member 685 are in contact with two line ends to realize the voltage test of the two line ends by an external test device, if the test is not qualified, the second clamp opening clamp 695 is driven to move upwards by the fifth vertical air cylinder 692 of the second clamp opening clamp mechanism 69 to open the top ends of the two clamp arms 6254 of the clamp 625, and then the magnetic core between the top ends of the two clamp arms 6254 is blown into the second pocket 696 by the second blowing needle 724. If the test is qualified, the driving motor 6212 drives the turret 6215 to rotate 90 degrees in the counterclockwise direction, the magnetic core returns to the position of the first station 621, then the first vertical cylinder 632 of the first clip opening mechanism 63 drives the first clip opening member 635 to move upward, so that the top ends of the two clip arms 6254 of the clip 625 are opened, then the magnetic core between the top ends of the two clip arms 6254 is blown into the first pocket 636 by the first blowing needle 714, at this time, the turret mechanism 62 completes one working cycle, and the magnetic core is processed.

The turret type production module is simple to operate, can finish the operations of bending and folding legs, cutting, flattening and laminating and testing the magnetic core by clamping once, thereby avoiding the occurrence of the conditions of damage to the magnetic core and the like caused by multiple times of clamping, and has high automation degree, improved production efficiency, reduced production cost and satisfied production requirements.

While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The turret type production module comprises a bottom plate and is characterized by further comprising a turret mechanism, a first material clamp opening mechanism, a second material clamp opening mechanism, a wire bending mechanism, a wire cutting mechanism, a press welding mechanism and a testing mechanism which are arranged on the bottom plate and can rotate relative to the bottom plate, wherein the turret mechanism is provided with at least four stations which are respectively a first station, a second station, a third station and a fourth station, one sides of the first station, the second station, the third station and the fourth station are respectively provided with a material clamp, the first material clamp opening mechanism, the second material clamp opening mechanism, the wire bending mechanism, the wire cutting mechanism, the press welding mechanism and the testing mechanism are positioned around the turret mechanism, the first material clamp opening mechanism corresponds to the first station, the wire bending mechanism and the wire cutting mechanism correspond to the second station, the press welding mechanism corresponds to the third station, and the testing mechanism and the second material clamp opening mechanism correspond to the fourth station.

2. The turret-type production module according to claim 1, wherein the turret mechanism is rotatable in a counterclockwise direction with respect to the base plate, the first, second, third and fourth stations are respectively provided to a front side, a right side, a rear side and a left side of the turret mechanism, and the material clamps are respectively provided to a side of the first station adjacent to the second station, a side of the second station adjacent to the third station, a side of the third station adjacent to the fourth station and a side of the fourth station adjacent to the first station.

3. The turret-type production module according to claim 1, wherein the turret mechanism comprises a mounting member provided to the top surface of the base plate, a driving motor provided to the bottom surface of the base plate, a connecting rod provided inside the mounting member, and a turret, wherein one end of the connecting rod is mounted to an output shaft of the driving motor through a mounting seat, the other end of the connecting rod extends from a top end of the mounting member and is provided with the turret, a top surface of the base plate has a through groove for receiving the mounting seat, the driving motor can drive the connecting rod to rotate in a counterclockwise direction so as to drive the turret to rotate in a counterclockwise direction with respect to the base plate, the first station, the second station, the third station, and the fourth station are respectively provided to a front side, a right side, a rear side, and a left side of the turret, and the side of the first station close to the second station, the side of the second station close to the third station, the side of the third station close to the fourth station, and the side of the fourth station close to the first station are respectively provided with the material clamps.

4. The turret type production module according to claim 2, wherein the first material clamp opening mechanism comprises a first base arranged on the top surface of the bottom plate, a first vertical cylinder arranged on the top end of the first base, a first transverse connecting plate arranged on the top end of the first vertical cylinder, a first material clamp opening clamping plate and a first material clamp opening clamping piece, the first base is positioned on the right side of the material clamp of the first station, one end of the first transverse connecting plate, which is close to the material clamp of the first station, is connected with the first material clamp opening clamping plate, the first material clamp opening clamping piece is arranged on the top end of the first material clamp opening clamping plate, and the first material clamp opening clamping piece is positioned below the material clamp of the first station and corresponds to the material clamp of the first station; the first vertical cylinder can drive the first transverse connecting plate to move up and down, so that the first material clamp opening clamping plate and the first material clamp opening clamping piece can be driven to move up and down, and the material clamp can be opened and closed by moving up and down of the first material clamp opening clamping piece.

5. The turret-type production module of claim 4, wherein the first material clamp opening mechanism further comprises a first material pocket provided to a top end of the first cross connecting plate, the first material pocket corresponding to the material clamp of the first station and being located to the right of the first material clamp opening member.

6. The turret type production module according to claim 5, further comprising a first blowing mechanism corresponding to the first station, wherein the first blowing mechanism comprises a first column, a first connecting column and a first blowing needle, the first column is arranged on the top surface of the base plate and is located in front of the turret mechanism, the first connecting column is arranged on one side of the first column close to the turret mechanism and is located on the left of the first station, one end of the first blowing needle is arranged on one end of the first connecting column far away from the first column, and the other end of the first blowing needle is close to the top end of the clamp of the first station.

7. The turret type production module according to claim 2, wherein the wire bending mechanism is located on the right of the turret mechanism, the wire bending mechanism includes a wire bending base provided to the top surface of the base plate, a second vertical cylinder provided to the front side of the wire bending base, a horizontal cylinder, a rotary motor, a clamping cylinder, an upper waste wire clamp plate, and a lower waste wire clamp plate, the horizontal cylinder is provided to the front side of the second vertical cylinder and is capable of moving up and down under the driving of the second vertical cylinder, the rotary motor is horizontally provided to the front side of the horizontal cylinder and is capable of moving left and right under the driving of the horizontal cylinder, one end of the clamping cylinder is mounted to an output shaft of the rotary motor, the other end of the clamping cylinder is provided with the upper waste wire clamp plate and the lower waste wire clamp plate, the upper waste wire clamp plate and the lower waste wire clamp plate are arranged in parallel up and down, the rotary motor is capable of driving the clamping cylinder to rotate in the vertical direction, the clamping cylinder is capable of driving the upper waste wire clamp plate and the lower waste wire clamp plate to approach or move away from each other, and the upper waste wire clamp plate and the lower waste wire clamp plate are located on the right of the second station.

8. The turret-type production module according to claim 7, wherein the wire cutting mechanism is located at the left of the wire bending mechanism, the wire cutting mechanism comprises a wire cutting seat, an angle adjusting plate, a cylinder mounting plate, a driving cylinder, a cutter mounting seat and a cutter, the wire cutting seat is close to the wire bending mechanism, the angle adjusting plate is arranged at one side of the wire cutting seat away from the wire bending mechanism, one end of the cylinder mounting plate is arranged at one side of the angle adjusting plate away from the wire cutting seat, the cylinder mounting plate faces towards the material clamp of the second station, the inclination angle of the cylinder mounting plate is adjustable, the driving cylinder is arranged at the top surface of the cylinder mounting plate, the driving cylinder is arranged at one side of the cylinder mounting plate away from the cutter mounting seat, the cutter mounting seat extends along the inclination direction of the cylinder mounting plate and is located behind the material clamp of the second station, the cutter is arranged at one end of the cutter mounting seat close to the material clamp of the second station and is located between the material clamp of the second station and the cutter mounting seat, a cutter head of the cutter corresponds to the second station, and the driving cylinder drives the material clamp to move towards the direction of the second station or drive cylinder to move towards the material clamp.

9. The turret type production module according to claim 2, wherein the pressure welding mechanism comprises a welding seat, a third vertical cylinder, an electrode seat, a positive piece, a negative piece and a welding head, the welding seat is arranged on the top surface of the bottom plate and is located behind the third station, the third vertical cylinder is arranged at the top end of the welding seat, the electrode seat is arranged on one side, close to the third station, of the third vertical cylinder and is located on the left side of a material clamp of the third station, the positive piece and the negative piece are arranged on one side, close to the material clamp of the third station, of the electrode seat in a front-back parallel mode with a gap therebetween, the welding head is arranged at the bottom ends of the positive piece and the negative piece, and the welding head is located above the material clamp of the third station; the third vertical cylinder can drive the electrode holder to move up and down, so that the positive pole piece, the negative pole piece and the welding head can be driven to move up and down.

10. The turret type production module according to claim 2, wherein the testing mechanism comprises a vertical seat, a fourth vertical cylinder, a testing seat, a supporting piece and two probes, the vertical seat is arranged on the top surface of the bottom plate and is positioned in front of the left side of the fourth station, the fourth vertical cylinder, the testing seat and the supporting piece are sequentially arranged on one side of the vertical seat close to the fourth station, the two probes are arranged in parallel, one end of each of the two probes is arranged on one end of the supporting piece, which is far away from the testing seat, and the other end of each of the two probes is arranged above a material clamp of the fourth station; the fourth vertical cylinder can drive the test seat to move up and down, so that the support piece and the two probes can be driven to move up and down.

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