CN115782377B - Three solar wafer printing structures - Google Patents
Three solar wafer printing structures Download PDFInfo
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- CN115782377B CN115782377B CN202211356619.7A CN202211356619A CN115782377B CN 115782377 B CN115782377 B CN 115782377B CN 202211356619 A CN202211356619 A CN 202211356619A CN 115782377 B CN115782377 B CN 115782377B
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- 238000005303 weighing Methods 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000012937 correction Methods 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 21
- 230000000007 visual effect Effects 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to a three-piece solar cell printing structure, which comprises the following components: the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are sequentially connected and are provided with a first channel, a second channel and a third channel which are parallel. Three printers can print the battery pieces on the respective stations simultaneously, namely three printers can print the battery pieces on the respective stations simultaneously, the output is three times of that of a common production line, multiple printers can also be adopted, and multiple printers can print the battery pieces on the respective stations simultaneously. The printing yield is improved on the premise of ensuring the printing precision, and the productivity of a single production line is improved through the configuration of multiple printing heads, so that the equipment investment and the factory land investment are reduced under certain productivity requirements.
Description
Technical Field
The invention belongs to the technical field of battery piece printing, and particularly relates to a three-piece solar battery piece printing structure.
Background
The existing printing process of the solar cell is to combine two cells into a whole, print, solidify and sort the whole and then cut the whole into finished products. Now, as the battery piece becomes larger, the battery piece is larger after the two pieces are combined into a whole, however, the thickness of the battery piece is thinner and thinner (the cost is saved), and the breakage rate of the battery piece is high due to the fact that the thickness of the battery piece is thin in the upstream processes of cleaning and the like. Thus, the battery pieces are all single pieces (not two pieces are combined into one integral piece) at the time of later printing. Therefore, the production yield is reduced by half by the original printing brush device, and the production efficiency is low.
Disclosure of Invention
Therefore, the invention aims to solve the technical problems that in the prior art, two battery pieces are combined into a whole, printed, cured and separated and then cut into finished products, and the printing efficiency is low.
Therefore, the technical scheme adopted is that the three-piece solar cell printing structure comprises: the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are sequentially connected and are provided with a first channel, a second channel and a third channel which are parallel.
Preferably, the front weighing machine comprises: the first weighing correction transmission line is connected with the first weighing module.
Preferably, the first printer includes: the system comprises a first correction transmission line, a first visual positioning module, a first mobile platform, a first printing module, a second mobile platform and a first detection module.
Preferably, the second printer comprises: the second correction transmission line, the second visual positioning module, the third mobile platform, the second printing module, the fourth mobile platform and the second detection module are sequentially arranged.
Preferably, the third printer comprises: the third correction transmission line, the third visual positioning module, the fifth moving platform, the third printing module, the sixth moving platform and the third detection module are sequentially arranged.
Preferably, the rear weighing machine comprises: the second cross transmission line, the second correction transmission line and the second weighing module are sequentially arranged.
Preferably, the first, second and third channels have different heights of the printing table.
Preferably, a rectangular frame is arranged on the inner wall of a shell of the first printing machine, a sliding plate is connected in the rectangular frame in a sliding manner, the sliding plate can slide in a left-right reciprocating manner, a fan-shaped groove is formed in the sliding plate, a first motor is arranged on the inner wall of the shell, the first motor is located in the fan-shaped groove, an output shaft of the first motor is connected with one end of a crank, the other end of the crank is hinged with a swinging rod, one end of the swinging rod is hinged with the circle center of the fan-shaped groove, the other end of the swinging rod is connected with a third motor, and an output shaft of the third motor is connected with a fan.
Preferably, the shell inner wall is provided with a temperature sensor and a processor, the temperature sensor is electrically connected with the processor, the processor is in wireless communication with the first motor and the second motor, the shell outer wall is provided with a cooling port, and the cooling port is provided with a filter screen.
Preferably, a cutting table is arranged between the third printing machine and the rear weighing machine, a shell is arranged on the cutting table, a sucker is arranged on one side of the shell, a second motor and a fixed block are arranged on the inner wall of the shell, an output shaft of the second motor is connected with one end of a first rocker, one end of the second rocker is hinged with the fixed block, the other end of the first rocker is hinged with one end of an L-shaped connecting rod, a right angle part of the L-shaped connecting rod is hinged with the other end of the second rocker, the other end of the L-shaped connecting rod penetrates through a sleeve to be connected with a cutting piece, the L-shaped connecting rod is in sliding connection with the sleeve, the cutting piece is positioned above the sucker, one end of the first connecting rod is hinged with the first rocker, the other end of the first rocker is hinged with one end of a movable rod, the other end of the movable rod is connected with a cleaning brush, one end of the second connecting rod is hinged with the second rocker, the outer wall of the sleeve is in rotary connection with the second connecting rod, the first rocker is parallel with the second rocker, and the first connecting rod is parallel with the second connecting rod.
The technical scheme of the invention has the following advantages: three printers can print the battery pieces on the respective stations simultaneously, namely three printers can print the battery pieces on the respective stations simultaneously, the output is three times of that of a common production line, multiple printers can also be adopted, and multiple printers can print the battery pieces on the respective stations simultaneously. The printing yield is improved on the premise of ensuring the printing precision, and the productivity of a single production line is improved through the configuration of multiple printing heads, so that the equipment investment and the factory land investment are reduced under certain productivity requirements.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a printing table of a first printer according to the present invention;
FIG. 3 is a schematic diagram of a printing table of a second printer according to the present invention;
FIG. 4 is a schematic view of a printing table of a third printing press according to the present invention;
FIG. 5 is a schematic diagram of a heat dissipating device according to the present invention;
FIG. 6 is a schematic diagram illustrating the connection of a third motor and a fan according to the present invention;
FIG. 7 is a schematic view of a cutting device according to the present invention;
the figures are marked as follows: 1-front weighing machine, 2-first printing machine, 3-second printing machine, 4-third printing machine, 5-rear weighing machine, 11-first cross transmission line, 12-first weighing correction transmission line, 13-first weighing module, 21-first correction transmission line, 22-first visual positioning module, 23-first moving platform, 24-first printing module, 25-second moving platform, 26-first detection module, 31-second correction transmission line, 32-second visual positioning module, 33-third moving platform, 34-second printing module, 35-fourth moving platform, 36-second detection module, 41-third correction transmission line, 42-third visual positioning module, 43-fifth moving stage, 44-third printing module, 45-sixth moving stage, 46-third detecting module, 51-second cross transmission line, 52-second correction transmission line, 53-second weighing module, 60-cutting stage, 61-housing, 62-suction cup, 63-second motor, 64-fixed block, 65-first rocker, 66-second rocker, 67-L-shaped link, 68-sleeve, 69-cutting blade, 70-first link, 71-moving lever, 72-cleaning brush, 73-second link, 201-housing, 202-rectangular frame, 203-slide, 204-sector groove, 205-first motor, 206-crank, 207-rocker, 208-second motor, 209-fan, 210-a temperature sensor, 211-a processor, 212-a heat dissipation port and 213-a filter screen.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
The embodiment of the invention provides a three-piece solar cell printing structure, which is shown in figures 1-4 and comprises the following steps: the front weighing machine 1, the first printing machine 2, the second printing machine 3, the third printing machine 4 and the rear weighing machine 5 are sequentially connected, and the first channel, the second channel and the third channel which are parallel are arranged, wherein the front weighing machine 1, the first printing machine 2, the second printing machine 3, the third printing machine 4 and the rear weighing machine 5 are sequentially connected.
The front weighing machine 1 comprises: a first cross transmission line 11, a first weighing correction transmission line 12, a first weighing module 13. A first correction transmission line 21, a first visual positioning module 22, a first mobile platform 23, a first printing module 24, a second mobile platform 25, and a first detection module 26. The second correction transmission line 31, the second visual positioning module 32, the third moving platform 33, the second printing module 34, the fourth moving platform 35, and the second detection module 36 are sequentially arranged. The third correction transmission line 41, the third visual positioning module 42, the fifth moving platform 43, the third printing module 44, the sixth moving platform 45, and the third detecting module 46 are sequentially arranged. A second cross transmission line 51, a second correction transmission line 52, a second weighing module 53, and are arranged in sequence. The heights of the printing table tops of the first channel, the second channel and the third channel are different.
The technical scheme has the working principle and beneficial technical effects that: the three battery pieces respectively pass through the first channel, the second channel and the third channel. The battery cells on the first channel are printed by the first printing module 24. The battery cells on the second channel are printed by the second printing module 34. The battery cells on the third channel are printed by a third printing module 44. Similarly, the printheads can be serially connected down in this manner
The battery piece passes through the first fork transmission line 11 and then enters the first correction transmission line 21, the battery piece enters the first visual positioning module 22 after correction, the first visual positioning module 22 photographs and positions the battery piece of the first channel and transmits the calculated compensation value to the first printing module 24, after photographing, the battery piece is transmitted to the first printing module 24 through the first moving platform 23 and the second moving platform 25 for printing, and the first printing module 24 prints the battery piece on the first channel after adjusting the compensation value given by the first visual positioning module 22. After printing is completed, the battery sheet is fed into the first detection module 26 to detect the print quality. The detected battery piece is sent to a second correction transmission line 31 of the second printing module 3, the battery piece is corrected by the second correction transmission line 31 and then sent to a second visual positioning module 32, the battery piece of the second channel is photographed and positioned by the second visual positioning module 32 and the calculated compensation value is transmitted to a second printing module 34, and after photographing, the battery piece is sent to the second printing module 34 for printing through a second moving platform 25 and a fourth moving platform 35. The second printing module 34 prints the battery piece on the second channel after adjusting the compensation value given by the second visual positioning module 32. After printing is completed, the battery sheet is fed into a second detection module 36 to detect the print quality. After detection, the battery piece is sent to a third correction transmission line 41 of the third printing module 4, the battery piece is corrected by the third correction transmission line 41 and then sent to a third visual positioning module 42, the battery piece of a third channel is photographed and positioned by the third visual positioning module 42, the calculated compensation value is transmitted to a third printing module 44, and after photographing, the battery piece is sent to the third printing module 44 for printing through a fourth moving platform 35 and a sixth moving platform 45. The third printing module 44 prints the battery piece on the third channel after adjusting the compensation value given by the third visual positioning module 42. After printing, the battery sheet is fed into a third detection module 46 to detect the printing quality. After the detection, the battery piece enters the second cross transmission line 51.
When the wet weight needs to be checked, the battery piece enters the first weighing module 13 through the first correction transmission line 12 when the battery piece is fed into the first cross transmission line 11, and returns to the first cross transmission line 11 after the first weighing module finishes weighing. During discharging, the battery piece enters the second weighing module 53 through the second correction transmission line 52 first and returns to the second cross transmission line 51 after weighing the battery piece.
The three battery pieces form a group, the first piece is printed in the first printer I2, the other piece is printed in the second printer II 3, the last piece is printed in the third printer III 4, and in order to print one piece, the printing table top is designed to be a high table top and a low table top without disturbing other pieces, namely, the first channel printing table top in the first printer 2 is a high table top, and the second channel printing table top is a low table top. The first channel printing table in the second printer 3 is a low table and the second channel printing table is a high table. As shown in fig. 2, 3 and 4, the high and low mesas ensure that the other sheet is not disturbed during printing. When the whole line is opened, three printers print the battery pieces on the respective stations simultaneously, namely three printers print the battery pieces simultaneously, the output is three times of that of a common production line, multiple printers can also be adopted, and multiple printers print the battery pieces on the respective stations simultaneously.
In one embodiment, as shown in fig. 5-6, a rectangular frame 202 is disposed on an inner wall of a casing 201 of the first printing machine 2, a sliding plate 203 is slidably connected to the rectangular frame 202, the sliding plate 203 can slide back and forth, a fan-shaped groove 204 is disposed on the sliding plate 203, a first motor 205 is disposed on the inner wall of the casing 201, the first motor 205 is located in the fan-shaped groove 204, an output shaft of the first motor 205 is connected with one end of a crank 206, the other end of the crank 206 is hinged with a swing rod 207, one end of the swing rod 207 is hinged with a center of the fan-shaped groove 204, the other end of the swing rod 207 is connected with a second motor 208, and an output shaft of the second motor 208 is connected with a fan 209.
The technical scheme has the working principle and beneficial technical effects that: the first motor 205 is started to drive the crank 206 to rotate, the crank 206 drives the swing rod 207 to swing up and down around the circle center of the fan-shaped groove 204, meanwhile, the sliding plate 203 can also reciprocate left and right, the fan 209 is driven to reciprocate left and right and reciprocate up and down, the fan also continuously rotates to blow air in the shell 201, air flow in the shell is increased, hot air in the shell 201 is conveniently dispersed, and heat dissipation efficiency of the printer is improved.
In one embodiment, a temperature sensor 210 and a processor 211 are disposed on an inner wall of the housing 201, the temperature sensor 210 is electrically connected to the processor 211, and the processor is in wireless communication with the first motor 205 and the third motor 208. The temperature sensor 210 can monitor the temperature in the housing 201, and when the temperature exceeds the alarm value, the first motor 205 and the second motor 208 are started to cool down and dissipate heat.
In one embodiment, the outer wall of the housing 201 is provided with a heat dissipation port 212, and the heat dissipation port 212 is provided with a filter screen 213, which can reduce dust entering the housing 201.
In one embodiment, as shown in fig. 7, a cutting table 60 is arranged between the third printing machine 4 and the rear weighing machine 5, a shell 61 is arranged on the cutting table 60, a sucking disc 62 is arranged on one side of the shell 61, a second motor 63 and a fixed block 64 are arranged on the inner wall of the shell 61, an output shaft of the second motor 63 is connected with one end of a first rocking rod 65, one end of the second rocking rod 66 is hinged with the fixed block 64, the other end of the first rocking rod 65 is hinged with one end of an L-shaped connecting rod 67, a right angle position of the L-shaped connecting rod 67 is hinged with the other end of the second rocking rod 66, the other end of the L-shaped connecting rod 67 is connected with a cutting sheet 69 through a sleeve 68, the cutting sheet 69 is positioned above the sucking disc 62, one end of a first connecting rod 70 is hinged with the first rocking rod 65, the other end of the first rocking rod 65 is hinged with one end of a moving rod 71, the other end of the moving rod 71 is connected with a cleaning brush 72, one end of the second connecting rod 73 is hinged with the second rocking rod 66, the other end of the second connecting rod 73 is hinged with the moving rod 71, the outer wall of the sleeve 68 is rotatably connected with the second connecting rod 73, the first rocking rod 65 is parallel to the second rocking rod 66, and the first connecting rod 70 is parallel to the first connecting rod 70.
The technical scheme has the working principle and beneficial technical effects that: the printed battery piece is adsorbed on the sucker 62, the second motor 63 is started to drive the first rocker 65 and the second rocker 66 to reciprocate, the first rocker 65 and the second rocker 66 are parallel to drive the L-shaped connecting rod 67 to reciprocate in a translational mode, the cutting piece 69 is correspondingly driven to reciprocate in a translational mode to cut the battery piece, the swinging directions of the first connecting rod 70 and the first rocker 65 are opposite, the swinging speeds are the same, the moving rod 71 is enabled to reciprocate in a left-right translational mode, therefore, the cleaning brush 72 firstly moves leftwards, after the battery piece is cleaned, the cutting piece 69 is horizontally pressed down to cut the battery piece, then the cutting piece 69 is horizontally and vertically lifted, the cleaning brush 72 moves rightwards, the cut battery piece is cleaned, automatic cleaning can be carried out before and after the cutting, and the processing quality of the battery piece is guaranteed. The whole cutting link mechanism can be folded in the shell 61 for storage when not in use, thereby prolonging the service life of the cutting mechanism.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (9)
1. A three solar cell printing structure, comprising: the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are sequentially connected and are provided with a first channel, a second channel and a third channel which are parallel, three battery pieces are respectively printed through the first channel, the second channel and the third channel, the battery pieces on the first channel are printed through the first printing module, the battery pieces on the second channel are printed through the second printing module, and the battery pieces on the third channel are printed through the third printing module;
a cutting table is arranged between the third printing machine and the rear weighing machine, a shell is arranged on the cutting table, a sucker is arranged on one side of the shell, a second motor and a fixed block are arranged on the inner wall of the shell, an output shaft of the second motor is connected with one end of a first rocker, one end of the second rocker is hinged with the fixed block, the other end of the first rocker is hinged with one end of an L-shaped connecting rod, the right angle of the L-shaped connecting rod is hinged with the other end of the second rocker, the other end of the L-shaped connecting rod penetrates through a sleeve to be connected with a cutting piece, the L-shaped connecting rod is in sliding connection with the sleeve, the cutting piece is positioned above the sucker, one end of the first connecting rod is hinged with the first rocker, the other end of the first rocker is hinged with one end of a movable rod, the other end of the movable rod is connected with a cleaning brush, one end of the second connecting rod is hinged with the second rocker, the outer wall of the sleeve is in rotating connection with the second connecting rod, the first rocker is parallel with the second rocker, and the first connecting rod is parallel with the second connecting rod.
2. The three-piece solar cell printing structure of claim 1, wherein the front weighing machine comprises: the first weighing correction transmission line is connected with the first weighing module.
3. The three-piece solar cell printing structure of claim 1, wherein the first printer comprises: the system comprises a first correction transmission line, a first visual positioning module, a first mobile platform, a first printing module, a second mobile platform and a first detection module.
4. The three-piece solar cell printing structure of claim 1, wherein the second printer comprises: the second correction transmission line, the second visual positioning module, the third mobile platform, the second printing module, the fourth mobile platform and the second detection module are sequentially arranged.
5. The three-sheet solar cell printing structure of claim 1, wherein the third printer comprises: the third correction transmission line, the third visual positioning module, the fifth moving platform, the third printing module, the sixth moving platform and the third detection module are sequentially arranged.
6. The three-piece solar cell printing structure of claim 1, wherein the rear weighing machine comprises: the second cross transmission line, the second correction transmission line and the second weighing module are sequentially arranged.
7. The three-piece solar cell printing structure according to claim 1, wherein the printing mesa heights of the first channel, the second channel, and the third channel are different.
8. The three-solar cell printing structure according to claim 1, wherein a rectangular frame is arranged on the inner wall of a shell of the first printing machine, a sliding plate is slidably connected in the rectangular frame, the sliding plate can slide left and right in a reciprocating manner, a fan-shaped groove is formed in the sliding plate, a first motor is arranged on the inner wall of the shell, the first motor is positioned in the fan-shaped groove, an output shaft of the first motor is connected with one end of a crank, the other end of the crank is hinged with a swinging rod, one end of the swinging rod is hinged with the center of the fan-shaped groove, the other end of the swinging rod is connected with a second motor, and an output shaft of the second motor is connected with a fan.
9. The three-solar cell printing structure according to claim 8, wherein the temperature sensor and the processor are arranged on the inner wall of the shell, the temperature sensor is electrically connected with the processor, the processor is in wireless communication with the first motor and the third motor, the heat dissipation opening is arranged on the outer wall of the shell, and the filter screen is arranged on the heat dissipation opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211356619.7A CN115782377B (en) | 2022-11-01 | 2022-11-01 | Three solar wafer printing structures |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211356619.7A CN115782377B (en) | 2022-11-01 | 2022-11-01 | Three solar wafer printing structures |
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| CN115782377A CN115782377A (en) | 2023-03-14 |
| CN115782377B true CN115782377B (en) | 2023-10-20 |
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| CN115782377A (en) | 2023-03-14 |
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Address after: 215000 East of Hope Avenue and South of Wenshan Road in Nantong High tech Industrial Development Zone, Nantong City, Jiangsu Province Patentee after: Zhongchenhao Intelligent Equipment (Jiangsu) Co.,Ltd. Address before: 215000 building C, No. 6, Weixin Road, Suzhou Industrial Park, Suzhou City, Jiangsu Province Patentee before: Zhongchenhao Intelligent Equipment (Jiangsu) Co.,Ltd. |