CN115782377A - Three solar wafer printing structures - Google Patents
Three solar wafer printing structures Download PDFInfo
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- CN115782377A CN115782377A CN202211356619.7A CN202211356619A CN115782377A CN 115782377 A CN115782377 A CN 115782377A CN 202211356619 A CN202211356619 A CN 202211356619A CN 115782377 A CN115782377 A CN 115782377A
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- 238000005303 weighing Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims description 40
- 238000005520 cutting process Methods 0.000 claims description 22
- 238000012937 correction Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 16
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a three-piece solar cell printing structure, which comprises: the automatic weighing device comprises a front weighing machine, a first printing machine, a second printing machine, a third printing machine and a rear weighing machine, wherein the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are sequentially connected and are provided with a first channel, a second channel and a third channel which are parallel. Three printers are used for simultaneously printing the battery pieces on the respective stations, namely three printers are used for simultaneously printing the battery pieces, the yield is three times that of a common production line, a plurality of printers can be adopted, and a plurality of printers are used for simultaneously printing the battery pieces on the respective stations. The printing yield is improved on the premise of ensuring the printing precision, and the productivity of a single production line is improved through the configuration of multiple printing heads, so that the investment of equipment and the investment of a factory floor are reduced under a certain capacity requirement.
Description
Technical Field
The invention belongs to the technical field of battery piece printing, and particularly relates to a three-piece solar battery piece printing structure.
Background
The existing printing process of the solar cell is to combine two cells into a whole, print, solidify, sort and cut into a finished product. At present, as the battery piece becomes larger, the battery piece becomes larger after two battery pieces are combined into a whole, however, the thickness of the battery piece becomes thinner and thinner (cost is saved), and the fragment rate of the battery piece is high due to the fact that the thickness of the battery piece is large and thin in the upstream processes such as cleaning and the like. Therefore, when the printing is carried out later, the battery plates are all single-piece (the two battery plates are not combined into a whole). Therefore, the yield is reduced by half and the production efficiency is low according to the original printing brush device.
Disclosure of Invention
Therefore, the invention aims to solve the technical problem that the printing efficiency is low because two battery pieces are combined into a whole and cut into a finished product after being printed, cured and sorted in the prior art.
Therefore, the technical scheme adopted is that the three-piece solar cell printing structure comprises the following components: the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are connected in sequence and are provided with a first channel, a second channel and a third channel which are parallel.
Preferably, the front weighing machine comprises: the device comprises a first cross transmission line, a first weighing correction transmission line and a first weighing module.
Preferably, the first printer comprises: the device comprises a first correction transmission line, a first vision positioning module, a first mobile platform, a first printing module, a first mobile platform and a first detection module.
Preferably, the second printer comprises: the second correction transmission line, the second vision positioning module, the second mobile platform, the second printing module, the second mobile platform and the second detection module are sequentially arranged.
Preferably, the third printer comprises: the third correction transmission line, the third visual positioning module, the third mobile platform, the third printing module, the third mobile platform and the third detection module are sequentially arranged.
Preferably, the rear weighing machine comprises: the second cross transmission line, the second correction transmission line and the second weighing module are sequentially arranged.
Preferably, the heights of the printing table tops of the first channel, the second channel and the third channel are different.
Preferably, a rectangular frame is arranged on the inner wall of a shell of the first printing machine, a sliding plate is connected in the rectangular frame in a sliding mode, the sliding plate can slide in a left-right reciprocating mode, a fan-shaped groove is formed in the sliding plate, a first motor is arranged on the inner wall of the shell and located in the fan-shaped groove, an output shaft of the first motor is connected with one end of a crank, the other end of the crank is hinged to a swing rod, one end of the swing rod is hinged to the circle center of the fan-shaped groove, the other end of the swing rod is connected with a third motor, and an output shaft of the third motor is connected with a fan.
Preferably, be provided with temperature sensor and treater on the shells inner wall, temperature sensor and treater electric connection, treater and first motor, second motor wireless communication are provided with the thermovent on the shells outer wall, are provided with the filter screen on the thermovent.
Preferably, a cutting table is arranged between the third printing machine and the rear weighing machine, a shell is arranged on the cutting table, a sucker is arranged on one side of the shell, a second motor and a fixed block are arranged on the inner wall of the shell, an output shaft of the second motor is connected with one end of a first rocker, one end of the second rocker is hinged with the fixed block, the other end of the first rocker is hinged with one end of an L-shaped connecting rod, the right angle of the L-shaped connecting rod is hinged with the other end of the second rocker, the other end of the L-shaped connecting rod penetrates through a sleeve to be connected with a cutting piece, the L-shaped connecting rod is connected with the sleeve in a sliding mode, the cutting piece is located above the sucker, one end of the first connecting rod is hinged with the first rocker, the other end of the first rocker is hinged with one end of a moving rod, the other end of the moving rod is connected with the cleaning brush, one end of the second connecting rod is hinged with the second rocker, the other end of the second connecting rod is hinged with the moving rod, the outer wall of the sleeve is connected with the second connecting rod in a rotating mode, the first rocker is parallel to the second rocker, and the first connecting rod is parallel to the second connecting rod.
The technical scheme of the invention has the following advantages: three printers simultaneously print the battery plates on the respective stations, namely three printers simultaneously, the yield is three times that of a common production line, a plurality of printers can also be adopted, and the plurality of printers simultaneously print the battery plates on the respective stations. The printing yield is improved on the premise of ensuring the printing precision, and the productivity of a single production line is improved through the configuration of multiple printing heads, so that the investment of equipment and the investment of a factory floor are reduced under a certain capacity requirement.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a printing table of a first printing press according to the present invention;
FIG. 3 is a schematic view of a printing table of a second printing press according to the present invention;
FIG. 4 is a schematic view of a printing table of a third printing press according to the present invention;
FIG. 5 is a schematic structural view of a heat dissipation device according to the present invention;
FIG. 6 is a schematic diagram of the connection between a third motor and a fan according to the present invention;
FIG. 7 is a schematic view of a cutting device according to the present invention;
the drawings are numbered as follows: 1-front weighing machine, 2-first printing machine, 3-second printing machine, 4-third printing machine, 5-rear weighing machine, 11-first cross transmission line, 12-first weighing correction transmission line, 13-first weighing module, 31-second correction transmission line, 32-second visual positioning module, 33-second mobile platform, 34-second printing module, 35-second mobile platform, 36-second detection module, 41-third correction transmission line, 42-third visual positioning module, 43-third mobile platform, 44-third printing module, 45-third mobile platform, 46-third detection module, 51-a second cross transmission line, 52-a second correcting transmission line, 53-a second weighing module, 60-a cutting table, 61-a shell, 62-a sucker, 63-a second motor, 64-a fixed block, 65-a first rocker, 66-a second rocker, 67-an L-shaped connecting rod, 68-a sleeve, 69-a cutting sheet, 70-a first connecting rod, 71-a moving rod, 72-a cleaning brush, 73-a second connecting rod, 201-a shell, 202-a rectangular frame, 203-a sliding plate, 204-a fan-shaped groove, 205-a first motor, 206-a crank, 207-a swinging rod, 208-a second motor, 209-a fan, 210-a temperature sensor, 211-a processor, 212-a heat dissipation port and 213-a filter screen.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it should be understood that they are presented herein only to illustrate and explain the present invention and not to limit the present invention.
An embodiment of the present invention provides a three-solar-cell printing structure, as shown in fig. 1 to 4, including: the front weighing machine 1, the first printing machine 2, the second printing machine 3, the third printing machine 4 and the rear weighing machine 5 are connected in sequence, and a first channel, a second channel and a third channel which are parallel are arranged on the front weighing machine 1, the first printing machine 2, the second printing machine 3, the third printing machine 4 and the rear weighing machine 5.
The front weighing machine 1 includes: a first cross transmission line 11, a first weighing correction transmission line 12 and a first weighing module 13. The system comprises a first correction transmission line 21, a first vision positioning module 22, a first moving platform 23, a first printing module 24, a first moving platform 25 and a first detection module 26. The second correction transmission line 31, the second vision positioning module 32, the second moving platform 33, the second printing module 34, the second moving platform 35, and the second detection module 36 are arranged in sequence. A third correction transmission line 41, a third vision positioning module 42, a third moving platform 43, a third printing module 44, a third moving platform 45 and a third detection module 46, which are arranged in sequence. A second cross transmission line 51, a second correcting transmission line 52, a second weighing module 53, and arranged in sequence. The heights of the printing table tops of the first channel, the second channel and the third channel are different.
The working principle and the beneficial technical effects of the technical scheme are as follows: the three battery plates respectively pass through the first channel, the second channel and the third channel. The battery pieces on the first lane are printed by a first printing module 24. The battery pieces on the second channel are printed by the second printing module 34. The cell pieces on the third channel are printed by a third printing module 44. By analogy, print heads can be connected in series in this way
The battery piece gets into first correction transmission line 21 behind crossing first fork transmission line 11, get into first vision orientation module 22 after the battery piece is corrected, first vision orientation module 22 shoots the battery piece of first passageway and fixes a position and convey the compensation value who calculates to first printing module 24, after having shot and shoot, the battery piece is sent first printing module 24 through first moving platform 23 and second moving platform 25 and is printed, first printing module 24 prints the battery piece on the first passageway after according to the compensation value adjustment that first vision orientation module 22 given. After printing is finished, the battery piece is sent to a first detection module 26 to detect the printing quality. The battery piece sends into the second of second printing module 3 and corrects transmission line 31 after detecting, and the second is corrected transmission line 31 and is sent into second vision orientation module 32 after correcting the battery piece, and second vision orientation module 32 is shot the battery piece of second passageway and is fixed a position and send the offset of calculating to second printing module 34, has shot the back, and the battery piece sends second printing module 34 to through first moving platform 25 and second moving platform 35 and prints. And the second printing module 34 prints the battery plates on the second channel after adjusting according to the compensation value given by the second visual positioning module 32. After printing is finished, the battery piece is sent to a second detection module 36 to detect the printing quality. After the detection, the battery piece is sent to a third correction transmission line 41 of the third printing module 4, the third correction transmission line 41 corrects the battery piece and then sends the battery piece to a third visual positioning module 42, the third visual positioning module 42 photographs and positions the battery piece of the third channel and sends the calculated compensation value to the third printing module 44, and after the photographing is finished, the battery piece is sent to the third printing module 44 through the second moving platform 35 and the third moving platform 45 to be printed. And the third printing module 44 prints the battery plate on the third channel after adjusting the compensation value given by the third visual positioning module 42. After printing, the battery piece is sent to a third detection module 46 to detect the printing quality. After the detection, the battery plate enters the second cross transmission line 51.
When wet weight needs to be checked, when the battery pieces are fed into the first cross transmission line 11, the battery pieces firstly enter the first weighing module 13 through the first correction transmission line 12 to weigh, and then return to the first cross transmission line 11. When discharging, the battery plate firstly enters the second weighing module 53 through the second correcting transmission line 52 at the second cross transmission line 51 to weigh, and then returns to the second cross transmission line 51.
The three battery pieces form a group, the first piece is printed on the first printing machine 2, the other piece is printed on the second printing machine 3, the last piece is printed on the third printing machine three 4, in order to print one piece of the battery pieces without interfering with the other pieces of the battery pieces, the printing table top is designed to be a high-low table top, namely the first channel printing table top in the first printing machine 2 is a high table top, and the second channel printing table top is a low table top. The first channel printing table in the second printer 3 is a low table and the second channel printing table is a high table. As shown in fig. 2, 3 and 4, the high and low mesas ensure that the other sheet is not disturbed when printing. When the whole line is started, the three printers simultaneously print the battery pieces on the respective stations, namely, three printing machines simultaneously print the battery pieces, the yield is three times that of a common production line, and a plurality of printers can also be adopted to simultaneously print the battery pieces on the respective stations.
In one embodiment, as shown in fig. 5-6, a rectangular frame 202 is disposed on an inner wall of a housing 201 of the first printing machine 2, a sliding plate 203 is slidably connected in the rectangular frame 202, the sliding plate 203 can slide back and forth left and right, a sector-shaped groove 204 is disposed on the sliding plate 203, a first motor 205 is disposed on the inner wall of the housing 201, the first motor 205 is located in the sector-shaped groove 204, an output shaft of the first motor 205 is connected with one end of a crank 206, the other end of the crank 206 is hinged with a swing rod 207, one end of the swing rod 207 is hinged with a circle center of the sector-shaped groove 204, the other end of the swing rod 207 is connected with a second motor 208, and an output shaft of the second motor 208 is connected with a fan 209.
The working principle and the beneficial technical effects of the technical scheme are as follows: start first motor 205, it is rotatory to drive crank 206, and crank 206 drives pendulum rod 207 and locates the luffing motion around the centre of a circle of fan-shaped recess 204, simultaneously, still can make slide 203 reciprocating motion about, drive fan 209 reciprocating motion about, still reciprocating motion about, the fan is also rotatory constantly, bloies in to casing 201, increases the air current in the casing, and the steam effluvium in the casing 201 of being convenient for improves the radiating efficiency of printing machine.
In one embodiment, a temperature sensor 210 and a processor 211 are disposed on an inner wall of the housing 201, the temperature sensor 210 is electrically connected to the processor 211, and the processor wirelessly communicates with the first motor 205 and the third motor 208. The temperature sensor 210 can monitor the temperature in the housing 201, and when the temperature exceeds an alarm value, the first motor 205 and the second motor 208 are started to cool and dissipate heat.
In one embodiment, the outer wall of the housing 201 is provided with a heat dissipating opening 212, and the heat dissipating opening 212 is provided with a filter screen 213, which can reduce dust from entering the housing 201.
In one embodiment, as shown in fig. 7, a cutting table 60 is disposed between the third printing machine 4 and the rear weighing machine 5, a housing 61 is disposed on the cutting table 60, a suction cup 62 is disposed on one side of the housing 61, a second motor 63 and a fixed block 64 are disposed on an inner wall of the housing 61, an output shaft of the second motor 63 is connected to one end of a first rocker 65, one end of the second rocker 66 is hinged to the fixed block 64, the other end of the first rocker 65 is hinged to one end of an L-shaped connecting rod 67, a right angle of the L-shaped connecting rod 67 is hinged to the other end of the second rocker 66, the other end of the L-shaped connecting rod 67 passes through a sleeve 68 to be connected to a cutting blade 69, the L-shaped connecting rod 67 is slidably connected to the sleeve 68, the cutting blade 69 is located above the suction cup 62, one end of the first connecting rod 70 is hinged to the first rocker 65, the other end of the first rocker 65 is hinged to one end of a moving rod 71, the other end of the moving rod 71 is connected to a cleaning brush 72, one end of a second connecting rod 73 is hinged to the second rocker 66, the other end of the second connecting rod 73 is hinged to a moving rod 71, the sleeve 68 is connected to the moving rod 71, the second connecting rod 73, the sleeve 68 is parallel to the second rocker 66, and the second connecting rod 70 is parallel to the second connecting rod 73.
The working principle and the beneficial technical effects of the technical scheme are as follows: the printed battery piece is adsorbed on the sucking disc 62, the second motor 63 is started, the first rocker 65 and the second rocker 66 are driven to swing in a reciprocating mode, the first rocker 65 and the second rocker 66 are parallel, the L-shaped connecting rod 67 is driven to swing in a reciprocating mode in a translating mode, the cutting piece 69 is correspondingly driven to swing in a reciprocating mode in a translating mode, the battery piece is cut, the swinging directions of the first rocker 70 and the first rocker 65 are opposite, the swinging speeds are the same, the moving rod 71 is made to move in a reciprocating mode in a translating mode left and right, therefore, the cleaning brush 72 moves left first, after the battery piece is cleaned, the cutting piece 69 is pressed in a translating mode, the battery piece is cut, then the cutting piece 69 is lifted in a translating mode, the cleaning brush 72 moves right, the cut battery piece is cleaned, automatic cleaning can be conducted before and after cutting, and the processing quality of the battery piece is guaranteed. When the whole cutting linkage mechanism is not used, the cutting linkage mechanism can also be folded in the shell 61 for storage, and the service life of the cutting mechanism is prolonged.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides a three solar wafer printing structure which characterized in that includes: the automatic weighing device comprises a front weighing machine, a first printing machine, a second printing machine, a third printing machine and a rear weighing machine, wherein the front weighing machine, the first printing machine, the second printing machine, the third printing machine and the rear weighing machine are sequentially connected and are provided with a first channel, a second channel and a third channel which are parallel.
2. The three-piece solar cell printing structure of claim 1, wherein the front weighing machine comprises: the weighing system comprises a first cross transmission line, a first weighing correction transmission line and a first weighing module.
3. The printing structure of three solar cells according to claim 1, wherein the first printer comprises: the device comprises a first correction transmission line, a first visual positioning module, a first mobile platform, a first printing module, a first mobile platform and a first detection module.
4. The three-solar-cell printing structure of claim 1, wherein the second printer comprises: the second correction transmission line, the second vision positioning module, the second mobile platform, the second printing module, the second mobile platform and the second detection module are sequentially arranged.
5. The three-solar-cell printing structure of claim 1, wherein the third printer comprises: the third correction transmission line, the third visual positioning module, the third mobile platform, the third printing module, the third mobile platform and the third detection module are sequentially arranged.
6. The printing structure of three solar cells of claim 1, wherein the rear weighing machine comprises: the second cross transmission line, the second correction transmission line and the second weighing module are sequentially arranged.
7. The printing structure of claim 1, wherein the printing table heights of the first channel, the second channel and the third channel are different.
8. The printing structure of three solar cells according to claim 1, wherein a rectangular frame is arranged on the inner wall of the casing of the first printing machine, a sliding plate is slidably connected in the rectangular frame and can slide back and forth left and right, a sector groove is formed in the sliding plate, a first motor is arranged on the inner wall of the casing, the first motor is located in the sector groove, an output shaft of the first motor is connected with one end of a crank, the other end of the crank is hinged with a swing rod, one end of the swing rod is hinged with the center of the sector groove, the other end of the swing rod is connected with a second motor, and an output shaft of the second motor is connected with a fan.
9. The printing structure of three solar cells according to claim 8, wherein the inner wall of the casing is provided with a temperature sensor and a processor, the temperature sensor is electrically connected with the processor, the processor is in wireless communication with the first motor and the third motor, the outer wall of the casing is provided with a heat dissipation opening, and the heat dissipation opening is provided with a filter screen.
10. The structure of claim 1, wherein a cutting table is disposed between the third printing machine and the rear weighing machine, a housing is disposed on the cutting table, a suction cup is disposed on one side of the housing, a second motor and a fixed block are disposed on an inner wall of the housing, an output shaft of the second motor is connected to one end of a first rocker, one end of a second rocker is hinged to the fixed block, the other end of the first rocker is hinged to one end of an L-shaped connecting rod, a right angle of the L-shaped connecting rod is hinged to the other end of the second rocker, the other end of the L-shaped connecting rod penetrates through a sleeve to be connected to the cutting blade, the L-shaped connecting rod is slidably connected to the sleeve, the cutting blade is disposed above the suction cup, one end of the first connecting rod is hinged to the first rocker, the other end of the first rocker is hinged to one end of a moving rod, the other end of the moving rod is connected to the cleaning brush, one end of the second connecting rod is hinged to the second rocker, the other end of the second connecting rod is hinged to the moving rod, an outer wall of the sleeve is rotatably connected to the second connecting rod, the first rocker is parallel to the second connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211356619.7A CN115782377B (en) | 2022-11-01 | 2022-11-01 | Three solar wafer printing structures |
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| CN202211356619.7A CN115782377B (en) | 2022-11-01 | 2022-11-01 | Three solar wafer printing structures |
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| CN115782377B CN115782377B (en) | 2023-10-20 |
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| CN115782377B (en) | 2023-10-20 |
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Address after: 215000 East of Hope Avenue and South of Wenshan Road in Nantong High tech Industrial Development Zone, Nantong City, Jiangsu Province Patentee after: Zhongchenhao Intelligent Equipment (Jiangsu) Co.,Ltd. Address before: 215000 building C, No. 6, Weixin Road, Suzhou Industrial Park, Suzhou City, Jiangsu Province Patentee before: Zhongchenhao Intelligent Equipment (Jiangsu) Co.,Ltd. |