CN115780237A - A kind of continuous production method and device of donkey-hide gelatin beads - Google Patents
A kind of continuous production method and device of donkey-hide gelatin beads Download PDFInfo
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- 108010010803 Gelatin Proteins 0.000 title claims abstract description 113
- 229920000159 gelatin Polymers 0.000 title claims abstract description 113
- 239000008273 gelatin Substances 0.000 title claims abstract description 113
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 113
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 113
- 239000011324 bead Substances 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000010924 continuous production Methods 0.000 title claims abstract description 34
- 239000000843 powder Substances 0.000 claims abstract description 230
- 238000011084 recovery Methods 0.000 claims abstract description 49
- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000012216 screening Methods 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 239000003814 drug Substances 0.000 claims abstract description 9
- 238000007873 sieving Methods 0.000 claims abstract 3
- 238000003756 stirring Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000004064 recycling Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000009916 joint effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 235000020639 clam Nutrition 0.000 abstract 9
- 241000237519 Bivalvia Species 0.000 abstract 1
- 229940079593 drug Drugs 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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- 235000019645 odor Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011049 pearl Substances 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
本申请涉及一种阿胶珠的连续生产装置,包括:炒制筒,所述炒制筒用于炒制原料;筛分收料组件,所述筛分收料组件用于筛分阿胶珠和蛤粉,并将阿胶珠和蛤粉分别存储;投料组件,所述投料组件用于投送阿胶丁;蛤粉储罐,所述蛤粉储罐用于储存蛤粉和接收回收的蛤粉;蛤粉回收再利用组件,所述蛤粉回收再利用组件用于将炒制后的蛤粉筛分后输送至蛤粉储罐内再利用。本发明申请提供了一种阿胶珠的连续生产装置和方法,通过控制加料速度和炒制转速,实现阿胶珠的连续化稳定生产;实现出料后的自动筛分和收料,实现蛤粉的自动化重复利用;本发明实现阿胶珠炒制过程自动化、连续化生产,提高了中药产品生产效率。
The application relates to a continuous production device of donkey-hide gelatin beads, comprising: a frying cylinder, which is used for frying raw materials; a screening and receiving assembly, which is used for screening donkey-hide gelatin beads and clams powder, and store donkey-hide gelatin beads and clam powder separately; feeding assembly, the feeding assembly is used to deliver donkey-hide gelatin; clam powder storage tank, the clam powder storage tank is used to store clam powder and receive recycled clam powder; A clam powder recovery and reuse component is used for sieving the fried clam powder and transporting it to a clam powder storage tank for reuse. The application of the present invention provides a continuous production device and method of donkey-hide gelatin beads. By controlling the feeding speed and frying speed, the continuous and stable production of donkey-hide gelatin beads can be realized; Automated reuse; the invention realizes the automation and continuous production of the donkey-hide gelatin beads frying process, and improves the production efficiency of traditional Chinese medicine products.
Description
技术领域technical field
本申请属于中药饮片炮制技术领域,尤其是涉及一种阿胶珠的连续生产方法及装置。The application belongs to the technical field of processing traditional Chinese medicine decoction pieces, and in particular relates to a continuous production method and device of donkey-hide gelatin beads.
背景技术Background technique
阿胶珠是利用蛤粉将阿胶丁炒制成类球状,阿胶珠较未加工的阿胶更方便进行成规格的包装,而且类球状的阿胶珠颗粒度小。此外,阿胶加工成阿胶珠可以降低滋腻之性及碍胃的副作用,增强养阴润肺及清热化痰的作用,同时可以矫正不良气味,使得阿胶珠更便于服用和利于吸收。阿胶珠常见的生产工艺为:取阿胶,烘软,切成1cm左右的丁,照炒法用蛤粉烫至成珠,内无溏心时,取出,筛去蛤粉,放凉。传统的阿胶珠炒制生产工艺,存在炒制产量低、炒制火候和时间依赖经验判断等不足。Donkey-hide gelatin beads are fried donkey-hide gelatin beads using clam powder to make them into spherical shapes. Compared with unprocessed donkey-hide gelatin beads, donkey-hide gelatin beads are more convenient to pack into specifications, and the spherical-like donkey-hide gelatin beads have a smaller particle size. In addition, the processing of donkey-hide gelatin into donkey-hide gelatin beads can reduce the side effects of greasyness and stomach disturbance, enhance the effect of nourishing yin and moistening lungs, clearing heat and reducing phlegm, and can correct bad odors, making donkey-hide gelatin beads easier to take and absorb. The common production process of donkey-hide gelatin beads is as follows: take donkey-hide gelatin, bake it until soft, cut it into cubes of about 1 cm, scald it with clam powder according to the stir-frying method until it becomes pearls, take it out when there is no liquid inside, sieve off the clam powder, and let it cool. The traditional production process of donkey-hide gelatin beads frying has the disadvantages of low frying yield, frying heat and time depend on experience judgment and so on.
发明内容Contents of the invention
本发明要解决的技术问题是:为解决现有技术中的不足,从而提供一种阿胶珠的连续生产方法及装置,旨在实现阿胶珠的连续稳定生产。The technical problem to be solved by the present invention is to provide a continuous production method and device for donkey-hide gelatin beads in order to solve the deficiencies in the prior art, aiming at realizing the continuous and stable production of donkey-hide gelatin beads.
本发明解决其技术问题所采用的技术方案是:一种阿胶珠的连续生产方法,包括以下步骤:The technical scheme that the present invention solves its technical problem is: a kind of continuous production method of donkey-hide gelatin beads, comprising the following steps:
S1.通过控制器设定炒制温度,打开搅拌电机,转速为100r/min~500r/min;S1. Set the frying temperature through the controller, turn on the stirring motor, and the rotation speed is 100r/min~500r/min;
S2.向炒制筒中加入蛤粉,蛤粉罐重力传感器实时称量罐中蛤粉重量,调节投入蛤粉的量为阿胶丁的10倍~50倍,随后将阿胶丁加入至炒制筒中,并称量加入的阿胶丁的重量;S2. Add clam powder into the frying tube, the gravity sensor of the clam powder tank weighs the weight of the clam powder in the tank in real time, adjust the amount of clam powder to be 10 to 50 times that of the donkey-hide gelatin, and then add the donkey-hide gelatin into the frying tube, And weigh the weight of the donkey-hide gelatin that adds;
S3.炒制过程中,炒制筒内的螺旋搅拌桨对阿胶丁和蛤粉进行翻炒,并通过搅拌桨的旋转,使充分混合的阿胶丁和蛤粉在炒制过程中不断向炒制筒的另一端推动,调整搅拌电机转速和传送带的速度,使使混合的阿胶丁和蛤粉在到达炒制筒尾部的时候,完成阿胶珠的炒制;S3. During the frying process, the spiral stirring paddle in the frying cylinder stirs the diced donkey-hide gelatin and clam powder, and through the rotation of the stirring paddle, the fully mixed donkey-hide gelatin and clam powder are continuously fried in the frying process. The other end of the tube is pushed to adjust the rotation speed of the stirring motor and the speed of the conveyor belt, so that when the mixed donkey-hide gelatin and clam powder reach the end of the frying tube, the frying of donkey-hide gelatin beads is completed;
S4.炒制完成的阿胶珠,经振动筛将阿胶珠和蛤粉筛分开,阿胶珠进入收药筒,蛤粉经收粉器进入收粉筒,风冷使阿胶珠快速冷却,冷风温度为10℃~30℃;S4. After frying the donkey-hide gelatin beads, the donkey-hide gelatin beads and clam powder are separated by a vibrating sieve. The donkey-hide gelatin beads enter the powder collection tube, and the clam powder enters the powder collection tube through the powder collector. 10℃~30℃;
S5.当蛤粉回收罐的物料高度传感器监测到收集的蛤粉高度达到设定值时,停止进料,并使蛤粉回收罐内恢复常压,将回收的蛤粉投入蛤粉罐中,待回收蛤粉全部转移后,重复步骤S4;S5. When the material height sensor of the clam powder recovery tank monitors that the height of the collected clam powder reaches the set value, stop feeding, and restore the normal pressure in the clam powder recovery tank, and put the recovered clam powder into the clam powder tank, After all the recovered clam powder is transferred, repeat step S4;
S6.阿胶炒制过程中,重复步骤S2-S5,实现阿胶珠炒制过程的连续投料、连续出料,实现阿胶珠的连续生产。S6. During the frying process of donkey-hide gelatin beads, repeat steps S2-S5 to realize continuous feeding and discharging of donkey-hide gelatin beads in the process of frying donkey-hide gelatin beads, and realize continuous production of donkey-hide gelatin beads.
优选地,本发明的一种阿胶珠的连续生产方法,炒制温度为180℃~250℃。Preferably, in the continuous production method of donkey-hide gelatin beads of the present invention, the frying temperature is 180°C-250°C.
优选地,本发明的一种阿胶珠的连续生产方法,炒制过程中搅拌电机转速Rr/min和阿胶丁加料速度MKg/min之间为负相关关系,负相关关系如下:R=a-bM2-cM,其中:a=510,b=5,c=4。Preferably, in the continuous production method of a kind of donkey-hide gelatin beads of the present invention, there is a negative correlation between the stirring motor speed Rr/min and the donkey-hide gelatin feeding speed MKg/min in the frying process, and the negative correlation is as follows: R=a-bM - cM, where: a=510, b=5, c=4.
优选地,本发明的一种阿胶珠的连续生产方法及装置,收粉过程中,收粉阀门、排粉阀门打开,蛤粉回收罐的回收蛤粉投料阀门、排空阀关闭,打开回收蛤粉阀门和真空阀,使蛤粉在真空作用通过管道进入蛤粉回收罐,同时在真空吸力和层流罩的共同作用下,抑制蛤粉的扬尘。Preferably, in the continuous production method and device of a kind of donkey-hide gelatin beads of the present invention, during the powder collection process, the powder collection valve and the powder discharge valve are opened, the recovery clam powder feeding valve and the emptying valve of the clam powder recovery tank are closed, and the recovery clam powder is opened. Powder valve and vacuum valve make the clam powder enter the clam powder recovery tank through the pipeline under vacuum, and at the same time, under the joint action of vacuum suction and laminar flow hood, the dust of the clam powder is suppressed.
一种阿胶珠的连续生产装置,包括:A continuous production device for donkey-hide gelatin beads, comprising:
炒制筒,所述炒制筒用于炒制原料;A frying cylinder, which is used for frying raw materials;
筛分收料组件,所述筛分收料组件用于筛分阿胶珠和蛤粉,并将阿胶珠和蛤粉分别存储;Screening material collection assembly, described screening material collection assembly is used for screening donkey-hide gelatin beads and clam powder, and donkey-hide gelatin beads and clam powder are stored respectively;
投料组件,所述投料组件用于投送阿胶丁;Feeding assembly, the feeding assembly is used to deliver donkey-hide gelatin;
蛤粉储罐,所述蛤粉储罐用于储存蛤粉和接收回收的蛤粉;A clam powder storage tank, the clam powder storage tank is used for storing clam powder and receiving recycled clam powder;
蛤粉回收再利用组件,所述蛤粉回收再利用组件用于将炒制后的蛤粉筛分后输送至蛤粉储罐内再利用;A clam powder recovery and reuse component, the clam powder recovery and reuse component is used to sieve the fried clam powder and transport it to the clam powder storage tank for reuse;
所述筛分收料组件设置在炒制筒的出料口,所述筛分收料组件的蛤粉出料端与蛤粉回收再利用组件连接,蛤粉回收再利用组件的出料端连接在蛤粉储罐上,所述投料组件设置在炒制筒的投料口。The screening and receiving assembly is arranged at the discharge port of the frying cylinder, the clam powder discharge end of the screening and receiving assembly is connected with the clam powder recovery and reuse assembly, and the discharge end of the clam powder recovery and reuse assembly is connected On the clam powder storage tank, the feeding assembly is arranged at the feeding port of the frying drum.
优选地,本发明的一种阿胶珠的连续生产方法及装置,还包括搅拌组件,所述搅拌组件包括螺旋搅拌桨,所述螺旋搅拌桨可转动的设置在炒制筒内腔,用于搅拌混合原料并将原料向其出口方向推动。Preferably, the continuous production method and device of donkey-hide gelatin beads of the present invention also include a stirring assembly, the stirring assembly includes a spiral stirring paddle, and the spiral stirring paddle is rotatably arranged in the inner cavity of the frying cylinder for stirring Mixes the raw materials and pushes the raw materials in the direction of its outlet.
优选地,本发明的一种阿胶珠的连续生产方法及装置,所述炒制筒内壁上还设置有环形加热管,用于加热炒制筒内腔中的原料。Preferably, in the method and device for continuous production of donkey-hide gelatin beads of the present invention, an annular heating tube is further provided on the inner wall of the frying cylinder for heating the raw materials in the inner cavity of the frying cylinder.
优选地,本发明的一种阿胶珠的连续生产方法及装置,所述筛分收料组件包括振动筛,所述振动筛下方设置有收集蛤粉的收粉器,所述收粉器的出料端与蛤粉回收再利用组件连接将蛤粉输送到蛤粉储罐内。Preferably, in the continuous production method and device of donkey-hide gelatin beads of the present invention, the screening and receiving assembly includes a vibrating sieve, a powder collector for collecting clam powder is arranged below the vibrating sieve, and the outlet of the powder collector is The material end is connected with the clam powder recovery and reuse component to transport the clam powder to the clam powder storage tank.
优选地,本发明的一种阿胶珠的连续生产方法及装置,所述振动筛上方设置有冷风层流罩,所述冷风层流罩用于快速冷却阿胶珠。Preferably, in the continuous production method and device of donkey-hide gelatin beads of the present invention, a cold air laminar flow hood is arranged above the vibrating screen, and the cold air laminar flow hood is used for rapidly cooling the donkey-hide gelatin beads.
优选地,本发明的一种阿胶珠的连续生产方法及装置,所述筛分收料组件的出料端设置收药筒,所述收药筒用于收储阿胶珠。Preferably, in the method and device for continuous production of donkey-hide gelatin beads of the present invention, a drug collection tube is provided at the discharge end of the screening and receiving assembly, and the drug collection tube is used for storing donkey-hide gelatin beads.
本发明的有益效果是:本发明申请提供了一种阿胶珠的连续生产装置和方法,通过控制加料速度和炒制转速,实现阿胶珠的连续化稳定生产;实现出料后的自动筛分和收料,实现蛤粉的自动化重复利用;本发明实现阿胶珠炒制过程自动化、连续化生产,提高了中药产品生产效率。The beneficial effects of the present invention are: the application of the present invention provides a continuous production device and method of donkey-hide gelatin beads, by controlling the feeding speed and frying speed, the continuous and stable production of donkey-hide gelatin beads is realized; The materials are collected to realize the automatic reuse of the clam powder; the invention realizes the automation and continuous production of the donkey-hide gelatin beads frying process, and improves the production efficiency of traditional Chinese medicine products.
附图说明Description of drawings
下面结合附图和实施例对本申请的技术方案进一步说明。The technical solution of the present application will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本申请实施例的流程示意图;Fig. 1 is the schematic flow chart of the embodiment of the present application;
图2是本申请实施例的结构连接示意图。Fig. 2 is a schematic diagram of structural connection of the embodiment of the present application.
图中的附图标记为:The reference signs in the figure are:
1-炒制筒,11-搅拌电机;12-螺旋搅拌桨;13-加热管;14-投料口;筛分收料组件2;20-振动筛;21-振动筛电机;22-收粉器;23-收粉筒;231-收粉阀门;232-排粉阀门;24-收药筒;25-冷风层流罩;3-投料组件;30-加料传送带;31-传送带电机;32-传送带重力传感器;4-蛤粉罐;41-蛤粉重力传感器;42-蛤粉投料阀门;5-蛤粉回收再利用组件;50-蛤粉回收罐;51-回收蛤粉投料阀门;52-回收蛤粉高度传感器;53-回收蛤粉阀门;54-放空阀;55-真空阀;6-控制器;7-真空负压装置。1-frying barrel, 11-stirring motor; 12-helical stirring paddle; 13-heating pipe; 14-feeding port; screening and receiving
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and Simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application based on specific situations.
下面将参考附图并结合实施例来详细说明本申请的技术方案。The technical solution of the present application will be described in detail below with reference to the accompanying drawings and embodiments.
实施例Example
本实施例提供一种阿胶珠的连续生产方法,参照图1,其具体步骤如下:The present embodiment provides a kind of continuous production method of donkey-hide gelatin beads, with reference to Fig. 1, its specific steps are as follows:
(1)通过控制器设定炒制温度,炒制温度为180℃~250℃;打开搅拌电机,转速为100r/min~500r/min。(1) Set the frying temperature through the controller, and the frying temperature is 180°C-250°C; turn on the stirring motor, and the rotation speed is 100r/min-500r/min.
(2)打开蛤粉投料阀门,向炒制筒中加入蛤粉,蛤粉罐重力传感器实时称量罐中蛤粉重量,通过控制器调节蛤粉投料阀门的开度,使投入蛤粉的量为阿胶丁的10倍~50倍(w/w);打开加料传送带电机,将阿胶丁放置于加料传送带上,传送带的速度为1m/s~20m/s,通过加料口加入至炒制筒中,传送带重力传感器自动称量加入的阿胶丁的重量。(2) Open the clam powder feeding valve, add clam powder into the frying cylinder, the clam powder tank gravity sensor weighs the clam powder weight in the tank in real time, adjust the opening of the clam powder feeding valve through the controller, so that the amount of clam powder input is 10 to 50 times that of donkey-hide gelatin (w/w); turn on the motor of the feeding conveyor belt, place the donkey-hide gelatin on the feeding conveyor belt, the speed of the conveyor belt is 1m/s~20m/s, and put it into the frying barrel through the feeding port, and the conveyor belt The gravity sensor automatically weighs the weight of the donkey-hide gelatin added.
(3)炒制过程中,炒制筒内的螺旋搅拌桨对阿胶丁和蛤粉进行翻炒,并通过搅拌桨的旋转,使充分混合的阿胶丁和蛤粉在炒制过程中不断向炒制筒的另一端推动,调整搅拌电机转速和传送带的速度,使混合的阿胶丁和蛤粉在到达炒制筒尾部的时候,完成阿胶珠的炒制。(3) During the frying process, the spiral stirring paddle in the frying tube stirs the diced donkey-hide gelatin and clam powder, and through the rotation of the stirring paddle, the fully mixed donkey-hide gelatin and clam powder are continuously fried in the frying process. The other end of the cylinder is pushed to adjust the rotation speed of the stirring motor and the speed of the conveyor belt, so that when the mixed donkey-hide gelatin and clam powder reach the end of the frying cylinder, the frying of the donkey-hide gelatin beads is completed.
炒制过程中搅拌电机转速R r/min和阿胶丁加料速度M Kg/min之间为负相关关系,经过多次实验,确定相关关系如下R=a-bM2-cM,其中:a=510,b=5,c=4。During the frying process, there is a negative correlation between the stirring motor speed R r/min and the donkey-hide gelatin feeding speed M Kg/min. After many experiments, it is determined that the correlation is as follows: R=a-bM 2 -cM, where: a=510 , b=5, c=4.
(4)炒制完成的阿胶珠,经振动筛筛分成阿胶珠和蛤粉,阿胶珠进入收药筒;蛤粉经收粉器进入收粉筒;振动筛上方布置的冷风层流罩向振动筛吹冷风,使阿胶珠快速冷却,冷风温度为10℃~30℃;收粉过程中,收粉阀门、排粉阀门打开,蛤粉回收罐的回收蛤粉投料阀门、排空阀关闭,打开回收蛤粉阀门和真空阀,使蛤粉在真空作用通过管道进入蛤粉回收罐;同时在真空吸力和层流罩的共同作用下,避免蛤粉的扬尘。(4) The fried donkey-hide gelatin beads are sieved into donkey-hide gelatin beads and clam powder through a vibrating sieve, and the donkey-hide gelatin beads enter the powder collection tube; the clam powder enters the powder collection tube through the powder collector; Sieve and blow cold air to cool the donkey-hide gelatin beads rapidly. The temperature of the cold air is 10°C to 30°C. During the powder collection process, the powder collection valve and powder discharge valve are opened, and the recycled clam powder feeding valve and emptying valve of the clam powder recovery tank are closed and opened. The clam powder recovery valve and vacuum valve allow the clam powder to enter the clam powder recovery tank through the pipeline under vacuum; at the same time, under the combined action of vacuum suction and laminar flow hood, the dust of the clam powder is avoided.
(5)当蛤粉回收罐的物料高度传感器监测到收集的蛤粉高度达到设定值时,关闭回收蛤粉阀门和真空阀,打开放空阀,至罐内常压。打开回收蛤粉投料阀门,将回收的蛤粉投入蛤粉罐中。待回收蛤粉全部转移后,关闭回收蛤粉投料阀门,关闭放空阀,打开回收蛤粉阀门和真空阀,重复步骤(4)。(5) When the material height sensor of the clam powder recovery tank detects that the height of the collected clam powder reaches the set value, close the recovery clam powder valve and vacuum valve, open the vent valve, and reach the normal pressure in the tank. Open the reclaimed clam powder feeding valve, and put the reclaimed clam powder into the clam powder tank. After all the recovered clam powder is transferred, close the recovered clam powder feeding valve, close the vent valve, open the recycled clam powder valve and vacuum valve, and repeat step (4).
(6)阿胶炒制过程中,重复步骤(2)-步骤(5),实现阿胶珠炒制过程的连续投料、连续出料,实现阿胶珠的连续生产。(6) During the frying process of donkey-hide gelatin beads, repeat steps (2)-step (5) to realize continuous feeding and discharging of donkey-hide gelatin beads in the process of frying donkey-hide gelatin beads, and realize continuous production of donkey-hide gelatin beads.
一种阿胶珠的连续生产装置,参照图2,包括:A kind of continuous production device of donkey-hide gelatin beads, with reference to Fig. 2, comprises:
炒制筒1,炒制筒1用于炒制原料;Roasting cylinder 1, which is used for frying raw materials;
在本实施例中,炒制筒1设置为圆筒形,炒制筒1上还设置有搅拌组件,搅拌组件包括螺旋搅拌桨,螺旋搅拌桨可转动的设置在炒制筒1内腔,螺旋搅拌桨12转动搅拌混合原料,使原料混合均匀,混合均匀的原料受热均匀,能保证炒制效果,同时螺旋搅拌桨12转动能将原料向炒制筒1的出口端拨动。In this embodiment, the frying drum 1 is set in a cylindrical shape, and a stirring assembly is also arranged on the frying drum 1, and the stirring assembly includes a spiral stirring paddle, which is rotatably arranged in the inner cavity of the frying drum 1, and the screw paddle The stirring paddle 12 rotates to stir and mix the raw materials, so that the raw materials are evenly mixed, and the uniformly mixed raw materials are heated evenly, which can ensure the frying effect.
在螺旋搅拌桨12的一端连接搅拌电机11,搅拌电机11固定安装在炒制筒1外壁,搅拌电机11转动带动螺旋搅拌桨12转动。One end of the spiral stirring paddle 12 is connected with a stirring motor 11, and the stirring motor 11 is fixedly installed on the outer wall of the frying cylinder 1, and the rotation of the stirring motor 11 drives the spiral stirring paddle 12 to rotate.
在炒制筒1内壁上还设置有环形加热管,用于加热炒制筒1内腔中的原料。An annular heating pipe is also arranged on the inner wall of the frying cylinder 1 for heating the raw materials in the inner cavity of the frying cylinder 1 .
实际使用中,为防止环形加热管上卡料,在环形加热管内侧设置环形保护罩,环形保护罩采用薄钢板,起到防止卡料的同时也能使炒制筒1内腔中的原料受热更加均匀,炒制的效果稳定。In actual use, in order to prevent material jamming on the annular heating tube, an annular protective cover is installed inside the annular heating tube. The annular protective cover is made of thin steel plate, which can prevent material jamming and also heat the raw materials in the inner cavity of the frying cylinder 1 It is more uniform and the frying effect is stable.
筛分收料组件2,筛分收料组件2用于筛分阿胶珠和蛤粉,并将阿胶珠和蛤粉分别存储;Screening and receiving
在本实施例中,筛分收料组件2设置在炒制筒1的出料口,筛分收料组件2包括振动筛20,振动筛20下方设置有收集蛤粉的收粉器22,收粉器22的出料端与蛤粉回收再利用组件5连接将蛤粉输送到蛤粉储罐4内。In this embodiment, the screening and collecting
实际使用时,振动筛20连接在振动筛电机21的动力输出部,振动筛电机21产生振动带动振动筛20动作,将阿胶珠和蛤粉分离。During actual use, the vibrating
需要注意的是,振动筛20的孔径设置为能筛率蛤粉,保留阿胶珠,振动筛20倾斜设置,靠近炒制筒1的一端与环形保护罩内壁平齐,另一端向下倾斜,使得阿胶珠能在自身重力作用下滚离振动筛20,振动筛20远离炒制筒1的一端设置有设置收药筒24,振动筛20上滚离的阿胶珠落入收药筒24内收储。It should be noted that the aperture of the vibrating
优选地,本实施例的一种阿胶珠的连续生产方法及装置,振动筛20上方设置有冷风层流罩25,冷风层流罩25用于快速冷却阿胶珠。Preferably, in the method and device for continuous production of donkey-hide gelatin beads in this embodiment, a cold air
投料组件3,投料组件3用于投送阿胶丁;Feeding assembly 3, the feeding assembly 3 is used to deliver donkey-hide gelatin;
在本实施例中,投料组件3包括传送带30,传送带30设置在炒制筒1的投料口14上方,传送带30由传送带电机31驱动,在传送带30的工作皮带下方还安装有传送带重力传感器32,用来称量加入的阿胶丁的重量。In this embodiment, the feeding assembly 3 includes a
蛤粉储罐4,蛤粉储罐4用于储存蛤粉和接收回收的蛤粉;Clam powder storage tank 4, clam powder storage tank 4 is used for storing the clam powder and receiving the recovered clam powder;
蛤粉储罐4与炒制筒1内腔连通,并设置蛤粉投料阀门42用于控制蛤粉的投放,在蛤粉储罐4底部设置一个蛤粉重力传感器41,用于称量罐内蛤粉重量。The clam powder storage tank 4 communicates with the inner cavity of the frying cylinder 1, and a clam powder feeding valve 42 is provided to control the feeding of the clam powder, and a clam
蛤粉回收再利用组件5,蛤粉回收再利用组件5用于将炒制后的蛤粉筛分后输送至蛤粉储罐4内再利用;The clam powder recovery and
在本实施例中,蛤粉回收再利用组件5包括蛤粉回收罐50,蛤粉回收罐50位于蛤粉储罐4上方,且与蛤粉储罐4连通,在蛤粉回收罐50与蛤粉储罐4之间设置回收蛤粉投料阀门51,用于控制蛤粉回收罐50内的蛤粉流入蛤粉储罐4的量,在蛤粉回收罐50的内壁设置回收蛤粉高度传感器52,来检测蛤粉回收罐50内回收蛤粉的量,当蛤粉回收罐50内蛤粉的量超过设定高度,则停止回收蛤粉进入蛤粉回收罐50,在蛤粉回收罐50的进口端设置回收蛤粉阀门53来控制蛤粉的进入。In the present embodiment, the clam
在回收蛤粉阀门53的进入口通过管道与收粉筒23的出口连接,在回收蛤粉阀门53与收粉筒23之间的管道上设置排粉阀门232,用来控制回收蛤粉阀门53与收粉筒23之间管道的通断,收粉筒23连接在收粉器22的出口,且在收粉器22与收粉筒23之间设置收粉阀门231,当收粉阀门231打开时,收粉器22内的蛤粉掉落到收粉筒23内。The inlet of the recovery
需要注意的是,参照图2,为了使收粉器22内回收的蛤粉顺利进入蛤粉储罐4,在蛤粉回收罐50的进口端设置真空负压装置7,真空负压装置7与蛤粉回收罐50之间设置真空阀55,为了平衡蛤粉回收罐50内的气压,还在蛤粉回收罐50的进口端设置了放空阀54,具体使用时,打开收粉阀门231和排粉阀门232,关闭蛤粉回收罐50的回收蛤粉投料阀门51和放空阀54,打开回收蛤粉阀53和真空阀55,使蛤粉在真空作用通过管道进入蛤粉回收罐50;同时在真空吸力和冷风层流罩25的共同作用下,避免蛤粉的扬尘。It should be noted that, with reference to Fig. 2, in order to make the clam powder reclaimed in the
控制器6与阀门和电机之间采用电性连接,通过控制器控制电机的启停、电机频率及各阀门的开合。The
以上述依据本申请的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项申请技术思想的范围内,进行多样的变更以及修改。本项申请的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present application, through the above-mentioned description content, relevant staff can make various changes and modifications within the scope of not departing from the technical idea of this application. The technical scope of this application is not limited to the content in the specification, but must be determined according to the scope of the claims.
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| CN103127992A (en) * | 2013-03-11 | 2013-06-05 | 哈尔滨工业大学 | Transmitting device of donkey-hide gelatin powder making machine and transmitting method thereof |
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