CN115780237A - Continuous production method and device of donkey-hide gelatin beads - Google Patents
Continuous production method and device of donkey-hide gelatin beads Download PDFInfo
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- CN115780237A CN115780237A CN202211447945.9A CN202211447945A CN115780237A CN 115780237 A CN115780237 A CN 115780237A CN 202211447945 A CN202211447945 A CN 202211447945A CN 115780237 A CN115780237 A CN 115780237A
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- 108010010803 Gelatin Proteins 0.000 title claims abstract description 104
- 229920000159 gelatin Polymers 0.000 title claims abstract description 104
- 239000008273 gelatin Substances 0.000 title claims abstract description 104
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 104
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 104
- 239000011324 bead Substances 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000010924 continuous production Methods 0.000 title claims abstract description 31
- 235000012054 meals Nutrition 0.000 claims abstract description 119
- 239000000843 powder Substances 0.000 claims abstract description 106
- 238000012216 screening Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000004064 recycling Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 41
- 238000011084 recovery Methods 0.000 claims description 30
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 15
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 15
- 241001330002 Bambuseae Species 0.000 claims description 15
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 15
- 239000011425 bamboo Substances 0.000 claims description 15
- 230000005484 gravity Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000003814 drug Substances 0.000 abstract description 4
- 108010052008 colla corii asini Proteins 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007873 sieving Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The application relates to a continuous production device of donkey-hide gelatin pearl, include: a stir-frying cylinder for stir-frying the raw material; the screening and receiving assembly is used for screening the donkey-hide gelatin beads and the clam powder and respectively storing the donkey-hide gelatin beads and the clam powder; the feeding component is used for feeding the diced donkey-hide gelatin; a clam meal storage tank for storing clam meal and receiving recovered clam meal; the clam meal recycling component is used for screening the fried clam meal and then conveying the screened clam meal to the clam meal storage tank for recycling. The invention provides a continuous production device and a method of donkey-hide gelatin beads, which realize continuous and stable production of the donkey-hide gelatin beads by controlling the feeding speed and the frying rotating speed; automatic screening and material receiving after discharging are realized, and automatic reuse of clam meal is realized; the invention realizes the automatic and continuous production of the donkey-hide gelatin bead frying process and improves the production efficiency of traditional Chinese medicine products.
Description
Technical Field
The application belongs to the technical field of processing of traditional Chinese medicine decoction pieces, and particularly relates to a continuous production method and device of donkey-hide gelatin beads.
Background
The donkey-hide gelatin balls are prepared by frying donkey-hide gelatin dices with clam powder and are packaged into a specification more conveniently than unprocessed donkey-hide gelatin, and the granularity of the spherical donkey-hide gelatin balls is small. In addition, the donkey-hide gelatin is processed into donkey-hide gelatin beads, so that the side effects of nourishing the greasy feeling and obstructing the stomach can be reduced, the effects of nourishing yin, moistening the lung, clearing heat and eliminating phlegm can be enhanced, meanwhile, the bad smell can be corrected, and the donkey-hide gelatin beads are more convenient to take and are beneficial to absorption. The common production process of the donkey-hide gelatin beads comprises the following steps: baking colla Corii Asini to soft, cutting into pieces of about 1cm, parching with pulvis concha Mactrae to bead, taking out when there is no loose core, sieving to remove pulvis concha Mactrae, and cooling. The traditional donkey-hide gelatin bead stir-frying production process has the defects of low stir-frying yield, stir-frying duration and time dependent empirical judgment and the like.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at solving the defects in the prior art, the method and the device for continuously producing the donkey-hide gelatin beads are provided, and the aim is to realize the continuous and stable production of the donkey-hide gelatin beads.
The technical scheme adopted by the invention for solving the technical problem is as follows: a continuous production method of donkey-hide gelatin beads comprises the following steps:
s1, setting a frying temperature through a controller, and turning on a stirring motor at a rotating speed of 100-500 r/min;
s2, adding clam powder into the frying cylinder, weighing the weight of the clam powder in the cylinder by a clam powder tank gravity sensor in real time, adjusting the amount of the added clam powder to be 10-50 times of that of the donkey-hide gelatin dices, adding the donkey-hide gelatin dices into the frying cylinder, and weighing the weight of the added donkey-hide gelatin dices;
s3, in the frying process, a spiral stirring paddle in the frying cylinder is used for frying the donkey-hide gelatin cubes and the clam powder, the fully mixed donkey-hide gelatin cubes and the clam powder are continuously pushed to the other end of the frying cylinder in the frying process through the rotation of the stirring paddle, and the rotating speed of a stirring motor and the speed of a conveyor belt are adjusted to enable the mixed donkey-hide gelatin cubes and the clam powder to finish the frying of donkey-hide gelatin beads when reaching the tail of the frying cylinder;
s4, screening the fried donkey-hide gelatin beads and clam meal through a vibrating screen, enabling the donkey-hide gelatin beads to enter a powder collecting cylinder, enabling the clam meal to enter the powder collecting cylinder through a powder collecting device, and rapidly cooling the donkey-hide gelatin beads through air cooling, wherein the temperature of cold air is 10-30 ℃;
s5, when a material height sensor of the clam powder recovery tank monitors that the height of the collected clam powder reaches a set value, stopping feeding, recovering the normal pressure in the clam powder recovery tank, putting the recovered clam powder into the clam powder tank, and repeating the step S4 after the recovered clam powder is completely transferred;
s6, in the donkey-hide gelatin frying process, repeating the steps S2-S5 to realize continuous feeding and continuous discharging in the donkey-hide gelatin bead frying process and realize continuous production of donkey-hide gelatin beads.
Preferably, the frying temperature of the continuous production method of the donkey-hide gelatin beads is 180-250 ℃.
Preferably, in the continuous production method of donkey-hide gelatin beads, the rotational speed Rr/min of the stirring motor and the feeding speed MKg/min of donkey-hide gelatin pieces are in a negative correlation relationship in the frying process, and the negative correlation relationship is as follows: r = a-bM2-cM, wherein: a =510,b =5,c =4.
Preferably, in the powder collecting process, the powder collecting valve and the powder discharging valve are opened, the recovered clam powder feeding valve and the emptying valve of the clam powder recovery tank are closed, the recovered clam powder valve and the vacuum valve are opened, the clam powder enters the clam powder recovery tank through a pipeline under the vacuum action, and meanwhile, under the combined action of the vacuum suction force and the laminar flow hood, dust raising of the clam powder is inhibited.
A continuous production device of donkey-hide gelatin beads comprises:
a stir-frying cylinder for stir-frying the raw material;
the screening and receiving assembly is used for screening the donkey-hide gelatin beads and the clam powder and storing the donkey-hide gelatin beads and the clam powder respectively;
the feeding component is used for feeding the diced donkey-hide gelatin;
a clam meal storage tank for storing clam meal and receiving recovered clam meal;
the clam meal recycling component is used for screening the fried clam meal and conveying the screened clam meal to a clam meal storage tank for recycling;
the screening is received the material subassembly and is set up the discharge gate at a system section of thick bamboo of frying, the screening is received the clam meal discharge end and the clam meal of material subassembly and is retrieved the subassembly and be connected, and the discharge end of clam meal recovery subassembly is recycled and is connected on the clam meal storage tank, throw the dog-house of material subassembly setting at a system section of thick bamboo of frying.
Preferably, the continuous production method and device of the donkey-hide gelatin beads further comprise a stirring assembly, wherein the stirring assembly comprises a spiral stirring paddle, and the spiral stirring paddle is rotatably arranged in the inner cavity of the frying cylinder and used for stirring and mixing the raw materials and pushing the raw materials to the outlet direction of the frying cylinder.
Preferably, according to the continuous production method and device of the donkey-hide gelatin beads, the inner wall of the frying cylinder is also provided with the annular heating pipe for heating the raw materials in the inner cavity of the frying cylinder.
Preferably, the sieving and receiving assembly comprises a vibrating sieve, a powder collecting device for collecting clam meal is arranged below the vibrating sieve, and the discharge end of the powder collecting device is connected with the clam meal recycling and reusing assembly to convey the clam meal into a clam meal storage tank.
Preferably, according to the continuous production method and device of the donkey-hide gelatin beads, a cold air laminar flow cover is arranged above the vibrating screen and used for rapidly cooling the donkey-hide gelatin beads.
Preferably, according to the continuous production method and device of the donkey-hide gelatin beads, the discharge end of the screening and material receiving assembly is provided with the material receiving cylinder, and the material receiving cylinder is used for receiving and storing the donkey-hide gelatin beads.
The beneficial effects of the invention are: the invention provides a continuous production device and a method of donkey-hide gelatin beads, which realize continuous and stable production of the donkey-hide gelatin beads by controlling the feeding speed and the frying rotating speed; automatic screening and material receiving after discharging are realized, and automatic reuse of clam meal is realized; the invention realizes the automatic and continuous production of the donkey-hide gelatin bead frying process and improves the production efficiency of traditional Chinese medicine products.
Drawings
The technical solution of the present application is further explained below with reference to the drawings and examples.
FIG. 1 is a schematic flow chart diagram of an embodiment of the present application;
fig. 2 is a schematic structural connection diagram according to an embodiment of the present application.
The reference numbers in the figures are:
1-a frying cylinder and 11-a stirring motor; 12-a spiral stirring paddle; 13-heating the tube; 14-a feeding port; the screening and receiving assembly 2; 20-vibrating screen; 21-a shaker motor; 22-a powder collector; 23-a powder collecting cylinder; 231-a powder collecting valve; 232-powder discharge valve; 24-receiving the cartridge; 25-a cold air laminar flow hood; 3-feeding the material component; 30-a feed conveyor; 31-conveyor motor; 32-conveyor belt gravity sensor; 4-clam powder can; 41-clam meal gravity sensor; 42-clam powder feeding valve; 5-a clam meal recycling component; 50-clam powder recovery tank; 51-recovering clam meal feeding valve; 52-a recovered clam meal height sensor; 53-recovery clam meal valve; 54-a blow-down valve; 55-a vacuum valve; 6-a controller; 7-vacuum negative pressure device.
Detailed Description
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present application, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the present application and to simplify the description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus are not to be construed as limiting the scope of the present application. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present application, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art through specific cases.
The technical solutions of the present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Examples
The embodiment provides a continuous production method of donkey-hide gelatin beads, and the method comprises the following specific steps of:
(1) Setting the frying temperature by a controller, wherein the frying temperature is 180-250 ℃; and turning on a stirring motor at the rotating speed of 100 r/min-500 r/min.
(2) Opening a clam powder feeding valve, adding clam powder into the frying cylinder, weighing the weight of the clam powder in the pot by a clam powder pot gravity sensor in real time, and adjusting the opening degree of the clam powder feeding valve through a controller to ensure that the amount of the clam powder to be fed is 10-50 times (w/w) of that of the donkey-hide gelatin dices; and (3) opening a feeding conveyor belt motor, placing the diced donkey-hide gelatin on the feeding conveyor belt at the speed of 1-20 m/s, adding the diced donkey-hide gelatin into the frying cylinder through a feeding port, and automatically weighing the weight of the added diced donkey-hide gelatin by a conveyor belt gravity sensor.
(3) In the frying process, the spiral stirring paddle in the frying cylinder is used for frying the donkey-hide gelatin cubes and the clam meal, the fully-mixed donkey-hide gelatin cubes and the clam meal are continuously pushed to the other end of the frying cylinder in the frying process through the rotation of the stirring paddle, the rotating speed of the stirring motor and the speed of the conveying belt are adjusted, and the donkey-hide gelatin cubes and the clam meal which are mixed are fried when reaching the tail of the frying cylinder.
In the frying process, the rotating speed R R/min of the stirring motor and the feeding speed M Kg/min of the donkey-hide gelatin pieces are in a negative correlation relationship, and the correlation relationship is determined through a plurality of experiments as follows, wherein R = a-bM 2 -cM, wherein: a =510,b =5,c =4.
(4) Sieving the parched colla Corii Asini beads with vibration sieve to obtain colla Corii Asini beads and clam powder, and allowing colla Corii Asini beads to enter a drug collecting case; the clam meal enters a meal collecting cylinder through a meal collecting device; a cold air laminar flow cover arranged above the vibrating screen blows cold air to the vibrating screen to rapidly cool the donkey-hide gelatin beads, and the temperature of the cold air is 10-30 ℃; in the powder collecting process, a powder collecting valve and a powder discharging valve are opened, a recovered clam powder feeding valve and an emptying valve of a clam powder recovery tank are closed, and the recovered clam powder valve and a vacuum valve are opened to enable clam powder to enter the clam powder recovery tank through a pipeline under the vacuum action; simultaneously, under the combined action of the vacuum suction force and the laminar flow hood, the dust raising of the clam meal is avoided.
(5) When the material height sensor of clam meal recovery tank monitors that the collected clam meal height reaches the set value, the clam meal recovery valve and the vacuum valve are closed, and the vent valve is opened to the normal pressure in the tank. Opening a clam powder recycling feeding valve, and putting the recycled clam powder into a clam powder tank. And (5) after all the recovered clam meal is transferred, closing a feed valve of the recovered clam meal, closing an emptying valve, opening a valve of the recovered clam meal and a vacuum valve, and repeating the step (4).
(6) In the donkey-hide gelatin frying process, the steps (2) to (5) are repeated, so that continuous feeding and continuous discharging in the donkey-hide gelatin bead frying process are realized, and continuous production of donkey-hide gelatin beads is realized.
An apparatus for continuously producing donkey-hide gelatin beads, referring to fig. 2, comprises:
the frying cylinder 1 is used for frying the raw materials;
in this embodiment, stir system 1 and set up to the cylinder, still be provided with the stirring subassembly on stir-fry system 1, the stirring subassembly includes the spiral stirring rake, the rotatable setting of spiral stirring rake is at stir-fry system 1 inner chamber, spiral stirring rake 12 rotates the stirring and mixes the raw materials, makes the raw materials misce bene, the raw materials of misce bene is heated evenly, can guarantee to fry the system effect, spiral stirring rake 12 rotates simultaneously and can stir the raw materials to the exit end of stir-fry system 1.
One end of the spiral stirring paddle 12 is connected with a stirring motor 11, the stirring motor 11 is fixedly installed on the outer wall of the frying cylinder 1, and the stirring motor 11 rotates to drive the spiral stirring paddle 12 to rotate.
The inner wall of the frying cylinder 1 is also provided with an annular heating pipe for heating the raw materials in the inner cavity of the frying cylinder 1.
In the in-service use, for preventing that annular heating pipe from going up the card material, set up annular safety cover in annular heating pipe inboard, annular safety cover adopts the sheet steel, also enables to fry the raw materials in 1 inner chamber of system section of thick bamboo and is heated more evenly when playing preventing to block the material, and the effect of frying is stable.
The screening and receiving assembly 2 is used for screening the donkey-hide gelatin beads and the clam powder and storing the donkey-hide gelatin beads and the clam powder respectively;
in this embodiment, the screening is received material subassembly 2 and is set up at the discharge gate of frying a system section of thick bamboo 1, and the screening is received material subassembly 2 and is included shale shaker 20, and shale shaker 20 below is provided with the receipts powder ware 22 of collecting the clam meal, and the discharge end of receiving powder ware 22 is retrieved with the clam meal and is recycled subassembly 5 and be connected and carry the clam meal in clam meal storage tank 4.
During the actual use, shale shaker 20 is connected in the power take off portion of shale shaker motor 21, and shale shaker motor 21 produces the vibration and drives the action of shale shaker 20, with donkey-hide gelatin pearl and clam meal separation.
It should be noted that the aperture of shale shaker 20 sets up to sifting rate clam meal, remains the donkey-hide gelatin pearl, and shale shaker 20 slope sets up, is close to the one end and the annular safety cover inner wall parallel and level of a system section of thick bamboo 1 of frying, other end downward sloping for the donkey-hide gelatin pearl can roll from shale shaker 20 under self action of gravity, and the one end that a system section of thick bamboo 1 was kept away from to shale shaker 20 is provided with the setting and receives cartridge case 24, and the donkey-hide gelatin pearl that rolls off on the shale shaker 20 falls into and receives in the cartridge case 24 and stores up.
Preferably, in the continuous production method and apparatus for donkey-hide gelatin beads of the present embodiment, a cold air laminar flow hood 25 is disposed above the vibrating screen 20, and the cold air laminar flow hood 25 is used for rapidly cooling the donkey-hide gelatin beads.
The feeding component 3 is used for feeding the diced donkey-hide gelatin;
in this embodiment, the feeding assembly 3 comprises a conveyor belt 30, the conveyor belt 30 is disposed above the feeding port 14 of the parching cylinder 1, the conveyor belt 30 is driven by a conveyor belt motor 31, and a conveyor belt gravity sensor 32 is further installed below the working belt of the conveyor belt 30 for weighing the added donkey-hide gelatin cubes.
A clam powder storage tank 4, wherein the clam powder storage tank 4 is used for storing clam powder and receiving recovered clam powder;
clam meal storage tank 4 with fry 1 inner chamber intercommunication of system section of thick bamboo to set up clam meal and throw in the material valve 42 and be used for controlling throwing in of clam meal, set up a clam meal gravity sensor 41 in clam meal storage tank 4 bottom, be used for weighing jar interior clam meal weight.
The clam meal recycling component 5 is used for screening the fried clam meal and conveying the screened clam meal to the clam meal storage tank 4 for recycling;
in this embodiment, subassembly 5 is retrieved to clam meal includes clam meal recovery tank 50, clam meal recovery tank 50 is located clam meal storage tank 4 tops, and communicate with clam meal storage tank 4, set up between clam meal recovery tank 50 and clam meal storage tank 4 and retrieve clam meal throw material valve 51, a clam meal inflow clam meal storage tank 4's volume for controlling in the clam meal recovery tank 50, clam meal height sensor 52 is retrieved in the inner wall setting of clam meal recovery tank 50, detect the volume of retrieving the clam meal in the clam meal recovery tank 50, the volume of clam meal exceeds the settlement height in clam meal recovery tank 50, then stop to retrieve the clam meal and get into clam meal recovery tank 50, the entrance point setting of clam meal recovery tank 50 is retrieved clam meal valve 53 and is controlled the entering of clam meal.
The inlet port of retrieving clam meal valve 53 passes through the exit linkage of pipeline with receipts powder section of thick bamboo 23, set up on retrieving the pipeline between clam meal valve 53 and receiving powder section of thick bamboo 23 and arrange powder valve 232, an break-make for controlling retrieve clam meal valve 53 and receive the pipeline between the powder section of thick bamboo 23, receive powder section of thick bamboo 23 and connect the export at receiving powder ware 22, and receive powder ware 22 and receive and set up between the powder section of thick bamboo 23 and receive powder valve 231, when receiving powder valve 231 and opening, the clam meal in the receipts powder ware 22 drops and receives in the powder section of thick bamboo 23.
It should be noted that, referring to fig. 2, in order to make the clam meal recovered in the meal collector 22 smoothly enter the clam meal storage tank 4, the vacuum negative pressure device 7 is arranged at the inlet end of the clam meal recovery tank 50, the vacuum valve 55 is arranged between the vacuum negative pressure device 7 and the clam meal recovery tank 50, in order to balance the air pressure in the clam meal recovery tank 50, the vent valve 54 is further arranged at the inlet end of the clam meal recovery tank 50, during specific use, the meal collecting valve 231 and the meal discharging valve 232 are opened, the recovered clam meal feeding valve 51 and the vent valve 54 of the clam meal recovery tank 50 are closed, the recovered clam meal valve 53 and the vacuum valve 55 are opened, so that the clam meal enters the clam meal recovery tank 50 through a pipeline under the vacuum action; meanwhile, under the combined action of the vacuum suction force and the cold air laminar flow hood 25, dust raising of the clam meal is avoided.
The controller 6 is electrically connected with the valves and the motor, and the controller controls the starting and stopping of the motor, the motor frequency and the opening and closing of the valves.
In light of the foregoing description of the preferred embodiments according to the present application, it is to be understood that various changes and modifications may be made without departing from the spirit and scope of the invention. The technical scope of the present application is not limited to the contents of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A continuous production method of donkey-hide gelatin beads is characterized by comprising the following steps:
s1, setting a frying temperature through a controller, and turning on a stirring motor at a rotating speed of 100-500 r/min;
s2, adding clam powder into the frying cylinder, weighing the weight of the clam powder in the cylinder by a clam powder tank gravity sensor in real time, adjusting the amount of the added clam powder to be 10-50 times (w/w) of the weight of the donkey-hide gelatin dices, then adding the donkey-hide gelatin dices into the frying cylinder, and weighing the weight of the added donkey-hide gelatin dices;
s3, in the frying process, a spiral stirring paddle in the frying cylinder is used for frying the donkey-hide gelatin cubes and the clam powder, the fully mixed donkey-hide gelatin cubes and the clam powder are continuously pushed to the other end of the frying cylinder in the frying process through the rotation of the stirring paddle, the rotating speed of a stirring motor and the speed of a conveyor belt are adjusted, and the donkey-hide gelatin beads are fried when the mixed donkey-hide gelatin cubes and the clam powder reach the tail of the frying cylinder;
s4, screening the fried donkey-hide gelatin beads and clam meal through a vibrating screen, enabling the donkey-hide gelatin beads to enter a powder collecting cylinder, enabling the clam meal to enter the powder collecting cylinder through a powder collecting device, and rapidly cooling the donkey-hide gelatin beads through air cooling, wherein the temperature of cold air is 10-30 ℃;
s5, when a material height sensor of the clam powder recovery tank monitors that the height of the collected clam powder reaches a set value, stopping feeding, recovering the normal pressure in the clam powder recovery tank, putting the recovered clam powder into the clam powder tank, and repeating the step S4 after the recovered clam powder is completely transferred;
s6, in the donkey-hide gelatin stir-frying process, repeating the steps S2-S5 to realize continuous feeding and continuous discharging in the donkey-hide gelatin bead stir-frying process and realize continuous production of donkey-hide gelatin beads.
2. The continuous production method of donkey-hide gelatin beads according to claim 1, wherein the frying temperature is 180 ℃ to 250 ℃.
3. The continuous production method of donkey-hide gelatin beads as claimed in claim 2, wherein the rotational speed of the stirring motor R R/min and the feeding speed of donkey-hide gelatin pieces M Kg/min are in negative correlation during the frying process, and the negative correlation is as follows: r = a-bM 2 -cM, wherein: a =510,b =5,c =4.
4. The continuous production method and device of the donkey-hide gelatin beads as claimed in claim 3, wherein during the powder collection process, the powder collection valve and the powder discharge valve are opened, the recovered clam powder feeding valve and the emptying valve of the clam powder recovery tank are closed, the recovered clam powder valve and the vacuum valve are opened, so that clam powder enters the clam powder recovery tank through the pipeline under the vacuum action, and meanwhile, under the combined action of the vacuum suction force and the laminar flow hood, dust raising of the clam powder is inhibited.
5. A continuous production device of donkey-hide gelatin pearl, its characterized in that includes:
the frying cylinder (1), the frying cylinder (1) is used for frying raw materials;
the screening and receiving assembly (2) is used for screening the donkey-hide gelatin beads and the clam powder and storing the donkey-hide gelatin beads and the clam powder respectively;
the feeding component (3), the feeding component (3) is used for feeding the donkey-hide gelatin cubes;
the clam meal storage tank (4), the clam meal storage tank (4) is used for storing clam meal and receiving recovered clam meal;
the clam meal recycling component (5) is used for screening the fried clam meal and conveying the screened clam meal to the clam meal storage tank (4) for recycling;
the screening is received material subassembly (2) and is set up the discharge gate of frying a system section of thick bamboo (1), the screening is received the clam meal discharge end and the clam meal of material subassembly (2) and is retrieved and recycle subassembly (5) and be connected, and the discharge end that the clam meal was retrieved and is recycled subassembly (5) is connected on clam meal storage tank (4), throw material subassembly (3) and set up the dog-house of frying a system section of thick bamboo (1).
6. The continuous production method and device of donkey-hide gelatin beads according to claim 5, characterized in that, the device further comprises a stirring component, the stirring component comprises a helical stirring paddle, the helical stirring paddle is rotatably arranged in the inner cavity of the frying cylinder (1) and is used for stirring and mixing the raw materials and pushing the raw materials to the outlet direction.
7. The continuous production method and the device for donkey-hide gelatin beads according to claim 6, characterized in that the inner wall of the frying cylinder (1) is further provided with an annular heating pipe for heating the raw materials in the inner cavity of the frying cylinder (1).
8. The continuous production method and the device for the donkey-hide gelatin beads according to claim 5 are characterized in that the screening and receiving assembly (2) comprises a vibrating screen (20), a powder collecting device (22) for collecting clam meal is arranged below the vibrating screen (20), and a discharging end of the powder collecting device (22) is connected with the clam meal recycling and reusing assembly (5) to convey the clam meal into a clam meal storage tank (4).
9. The continuous production method and the device for donkey-hide gelatin beads according to claim 8 are characterized in that a cold air laminar flow hood (25) is arranged above the vibrating screen (20), and the cold air laminar flow hood (25) is used for rapidly cooling donkey-hide gelatin beads.
10. The continuous production method and the device for the donkey-hide gelatin beads according to claim 1 are characterized in that a material collecting cylinder (24) is arranged at the discharge end of the screening material collecting assembly (2), and the material collecting cylinder (24) is used for collecting the donkey-hide gelatin beads.
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| CN202211447945.9A CN115780237A (en) | 2022-11-18 | 2022-11-18 | Continuous production method and device of donkey-hide gelatin beads |
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| CN202211447945.9A CN115780237A (en) | 2022-11-18 | 2022-11-18 | Continuous production method and device of donkey-hide gelatin beads |
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| CN103127992A (en) * | 2013-03-11 | 2013-06-05 | 哈尔滨工业大学 | Transmitting device of donkey-hide gelatin powder making machine and transmitting method thereof |
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