CN118291218A - Grape wine integration equipment - Google Patents
Grape wine integration equipment Download PDFInfo
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- CN118291218A CN118291218A CN202410410068.0A CN202410410068A CN118291218A CN 118291218 A CN118291218 A CN 118291218A CN 202410410068 A CN202410410068 A CN 202410410068A CN 118291218 A CN118291218 A CN 118291218A
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- grape
- wine
- crushing
- mounting frame
- juice
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- 235000009754 Vitis X bourquina Nutrition 0.000 title claims abstract description 94
- 235000012333 Vitis X labruscana Nutrition 0.000 title claims abstract description 94
- 235000014787 Vitis vinifera Nutrition 0.000 title claims abstract description 94
- 235000014101 wine Nutrition 0.000 title claims abstract description 53
- 230000010354 integration Effects 0.000 title claims abstract description 6
- 240000006365 Vitis vinifera Species 0.000 title 1
- 241000219095 Vitis Species 0.000 claims abstract description 93
- 238000000855 fermentation Methods 0.000 claims abstract description 30
- 230000004151 fermentation Effects 0.000 claims abstract description 29
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 23
- 230000032683 aging Effects 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims description 54
- 241000237983 Trochidae Species 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 22
- 238000001914 filtration Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 229940087559 grape seed Drugs 0.000 claims description 16
- 235000013399 edible fruits Nutrition 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 235000019674 grape juice Nutrition 0.000 abstract description 36
- 239000002245 particle Substances 0.000 abstract description 9
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 8
- 238000012216 screening Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 235000020095 red wine Nutrition 0.000 description 6
- 241000219094 Vitaceae Species 0.000 description 5
- 235000021021 grapes Nutrition 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 235000020097 white wine Nutrition 0.000 description 5
- 238000012958 reprocessing Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000035800 maturation Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000013049 sediment Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 235000015203 fruit juice Nutrition 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/12—Mills with non-rotating spiked members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G1/00—Preparation of wine or sparkling wine
- C12G1/02—Preparation of must from grapes; Must treatment and fermentation
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G1/00—Preparation of wine or sparkling wine
- C12G1/02—Preparation of must from grapes; Must treatment and fermentation
- C12G1/0203—Preparation of must from grapes; Must treatment and fermentation by microbiological or enzymatic treatment
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G1/00—Preparation of wine or sparkling wine
- C12G1/02—Preparation of must from grapes; Must treatment and fermentation
- C12G1/0213—Preparation of must from grapes; Must treatment and fermentation with thermal treatment of the vintage
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/02—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
- C12H1/06—Precipitation by physical means, e.g. by irradiation, vibrations
- C12H1/063—Separation by filtration
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/22—Ageing or ripening by storing, e.g. lagering of beer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G2200/00—Special features
- C12G2200/25—Preparation of wine or sparkling wine in vessels with movable equipment for mixing the content
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Food Science & Technology (AREA)
- Toxicology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a wine integrated device. Wine integration equipment includes: grape crushing device, fermentation tank and ageing tank; the grape crushing device comprises a mounting frame, and a feed hopper, a peeling mechanism, a guide chute, a crushing mechanism, a vibrating screen and a juice collecting box are mounted on the mounting frame from top to bottom. The grape wine integrated equipment provided by the invention can automatically peel and remove seeds of grape particles by arranging the grape crushing device comprising the mounting frame, the feeding hopper, the peeling mechanism, the guide chute, the crushing mechanism, the vibrating screen and the juice collecting box, and the grape pulp is crushed in a non-squeezing mode to produce grape juice, so that less pulp is wasted, the functions are more comprehensive, and the efficiency is higher.
Description
Technical Field
The invention relates to the technical field of wine production, in particular to a wine integrated device.
Background
The grape wine is prepared by taking grape or grape juice as a raw material and fermenting all or part of the grape juice by alcohol, and contains fermented wine with certain alcohol content. According to the color classification, white wine, pink wine and red wine are classified. White wine generally requires peeling, while red wine does not.
In the traditional white wine brewing process, the peeling process usually needs a large amount of manual operation, the efficiency is lower, the grape seeds are not removed in the traditional squeezing process, in order to prevent the grape seeds from being damaged, the tannin component in the wine is reduced, the taste of the wine is ensured, and therefore, more pulp remains after squeezing, and the brewing cost is increased.
Therefore, it is necessary to provide a wine integrated device to solve the above technical problems.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the grape wine integrated equipment which can automatically peel and remove seeds of grapes, crush grape pulp, has more comprehensive functions and higher efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
Wine integration equipment includes: the grape crushing device, the fermentation tank and the ageing tank are used for conveying cleaned grape particles into the grape crushing device, separating grape skin, grape seeds and grape juice after peeling, crushing and screening, conveying the grape juice into the fermentation tank for fermentation, and blending the fermented grape wine into the ageing tank for reprocessing; the grape crushing device comprises a mounting frame, wherein a feed hopper, a peeling mechanism, a guide chute, a crushing mechanism, a vibrating screen and a juice collecting box are arranged on the mounting frame from top to bottom, grape particles are fed from the upper part of the feed hopper and discharged into the peeling mechanism from the lower part of the feed hopper, grape skin is removed through the peeling mechanism, peeled grape enters the guide chute and then is discharged into the crushing mechanism from the guide chute to be crushed, the crushing mechanism crushes the pulp, produced grape juice enters the juice collecting box, the grape juice in the juice collecting box is pumped into the fermentation tank, the crushed pulp leaves grape seeds with partial pulp and is fed into the vibrating screen, the vibrating screen vibrates, the partial pulp attached to the grape seeds is screened down, and residual materials produced by screening are divided into recoverable materials consisting of waste materials mainly including grape seeds and residual pulp and are respectively placed in the two recovery boxes.
Preferably, the mounting frame is provided with a collecting tank which is arranged below the peeling mechanism and is used for collecting grape skin removed by the peeling mechanism.
Preferably, the peeling mechanism comprises a box body which is rotatably arranged on a mounting frame, the box body can be turned over in a vertical plane, the turning power of the peeling mechanism is driven by a hydraulic cylinder, an inlet is formed in the upper portion of the box body, a peel outlet is formed in the lower portion of the box body, an openable fruit grain outlet is formed in the side face of the box body, the fruit grain outlet is opened by controlling an electric push rod, two ends of the electric push rod are respectively connected with the fruit grain outlet and a turning shaft of the box body in a rotating mode, a rotary cutter disc is arranged in the box body and driven by a first motor arranged at the bottom of the box body, a plurality of peel blades are embedded in the rotary cutter disc, the cutting edges of the peel blades are higher than the top of the rotary cutter disc, peel cut by the peel blades enter a mounting groove where the peel blades are located, the mounting groove is communicated with a discharge slot at the bottom of the rotary cutter disc, and a plurality of stirring plates are arranged at the bottom of the rotary cutter disc.
Preferably, the crushing mechanism comprises a bottom shell, a rotary filtering crushing plate and a top shell, wherein a second motor is installed at the bottom of the bottom shell, an output shaft of the second motor is connected with the rotary filtering crushing plate and used for driving the rotary filtering crushing plate to rotate, the bottom shell and the top shell cover the bottom and the top of the rotary filtering crushing plate respectively, the bottom shell and the top shell are fixedly connected with a mounting frame, an inlet is formed in the top shell, an outlet is formed in the bottom shell and connected with a juice collecting box through a pipeline, a plurality of grape seed outlets are formed in the side face of the top shell, a plurality of arc-shaped pulp cutting sheets are installed on the rotary filtering crushing plate, the plurality of pulp cutting sheets are arranged in three layers, each layer is annular, one outward side of each pulp cutting sheet is provided with a cutting slit, the outer side of each pulp cutting sheet is sharper, an annular array at the bottom of the top shell is provided with a plurality of first arc-shaped plates and second arc-shaped plates, the inner sides of the first arc-shaped plates and the second arc-shaped plates are uneven, the outer sides of the first arc-shaped plates are rough surfaces, the outer sides of the multilayer pulp cutting sheets are smooth surfaces, the first arc-shaped pulp cutting sheets are arranged between the inner sides of the first arc-shaped plates and the second arc-shaped inner sides and the second arc-shaped surfaces are arranged between the inner walls of the first arc-shaped pulp cutting sheets and the first arc-shaped sheets and the inner walls, the first grape seed layers are provided with the first width and the first arc-shaped opening through the width and the second arc-shaped opening.
Preferably, a guide pipe is arranged at the bottom of the bottom shell, one end of the guide pipe is connected with the juice collecting box, a Z-shaped anti-reflection section is arranged on the guide pipe, a waste discharge pipe is arranged on the section of pipeline, a first control valve and a second control valve are arranged on the guide pipe, the first control valve and the second control valve are arranged at the upper end and the lower end of the anti-reflection section, and a third control valve is arranged on the waste discharge pipe.
Preferably, the top of the mounting frame is provided with a cleaning water pipe which can be controlled by a PLC so as to be cleaned after the grape crushing device is used.
Preferably, three layers of stirring paddles are coaxially arranged in the fermentation tank, and comprise a top layer stirring paddle, a middle layer stirring paddle and a bottom layer stirring paddle, wherein the bottom layer stirring paddle is used for suspending the sediment, the middle layer stirring paddle is used for helping yeast and grape juice to be fully mixed, the top layer stirring paddle is used for breaking up the input yeast mass to be better mixed with the grape juice, and the top layer stirring paddle, the middle layer stirring paddle and the bottom layer stirring paddle are driven by a third motor arranged at the top of the fermentation tank.
Preferably, the bottom of the fermentation tank is provided with a screw conveyor, the outlet of the screw conveyor is provided with a sealing cover, the sealing cover is in a closed state generally, liquid in the screw conveyor cannot be discharged or leaked, and an electric control valve is arranged on a connecting pipeline of the bottom of the fermentation tank and the screw conveyor and is in a normally open state.
Preferably, a stirring rod is arranged in the ageing tank and is connected with a fourth motor arranged on the side surface of the ageing tank, and a heating coil, an oxygen sensor and a temperature sensor are arranged in the ageing tank.
Preferably, the vibrating screen is fixedly connected with the guide chute through connecting frames at two sides, and then the guide chute can be driven to vibrate when the vibrating screen vibrates.
Compared with the prior art, the invention has the following beneficial effects:
(1) The grape crushing device comprising the mounting frame, the feed hopper, the peeling mechanism, the guide chute, the crushing mechanism, the vibrating screen and the juice collecting box is arranged, so that grape particles can be peeled and seeds can be removed automatically, grape pulp is crushed in a non-squeezing mode, grape juice is produced, the pulp waste is less, the functions are more comprehensive, and the efficiency is higher;
(2) The grape peeling machine comprises a box body, a rotary cutter disc, a first motor, a peel blade, a peel outlet, a fruit grain outlet, an electric push rod, a discharge slot and a stirring plate, wherein the peeling mechanism is used for peeling grape conveniently;
(3) According to the grape juice crushing machine, the crushing mechanism comprising the bottom shell, the rotary filtering crushing plate, the top shell, the second motor, the pulp cutting plate, the first arc-shaped plate, the second arc-shaped plate, the first through seam, the second through seam and the grape seed outlet is arranged, so that peeled grape can be crushed in multiple stages conveniently, filtered and grape juice is produced;
(4) According to the invention, the flow direction of grape juice can be conveniently controlled by arranging the material guide pipe, the first control valve, the second control valve, the third control valve and the waste discharge pipe;
(5) According to the grape crushing device, the cleaning water pipe is arranged at the top of the mounting frame, so that the grape crushing device can be conveniently cleaned;
(6) According to the invention, the top stirring paddle, the middle stirring paddle, the bottom stirring paddle and the third motor are arranged, so that yeast can be better mixed with grape juice, fermentation temperature can be conveniently controlled, and fermentation is carried out;
(7) According to the invention, the spiral conveyor is arranged at the bottom of the fermentation tank, so that waste materials in the fermentation tank can be conveniently and periodically discharged;
(8) According to the invention, the stirring rod, the heating coil, the fourth motor, the oxygen sensor and the temperature sensor are arranged, so that the temperature in the tank can be conveniently controlled, the wine is stirred, and the uniform maturation of the wine body and the fusion of fragrance are promoted;
(9) According to the invention, the vibrating screen is connected with the guide chute, so that the grapes can pass through the guide chute conveniently, and the residence time of the grapes is reduced.
Drawings
FIG. 1 is a schematic diagram of a wine integrated device according to the present invention;
FIG. 2 is a schematic view of the structure of a grape crushing device in the wine integrated device shown in FIG. 1;
FIG. 3 is a schematic view of the peeling mechanism of the wine integrated apparatus of FIG. 1;
FIG. 4 is a schematic view of the internal structure of the peeling mechanism in the wine integrated device of FIG. 1;
FIG. 5 is a schematic view of the rotary cutterhead of the wine integrated apparatus of FIG. 1;
FIG. 6 is a schematic view of the crushing mechanism of the wine integrated device of FIG. 1;
FIG. 7 is a schematic view showing the internal structure of a crushing mechanism in the wine integrated apparatus shown in FIG. 1;
FIG. 8 is a schematic view of the structure of the top shell of the wine integrated device of FIG. 1;
FIG. 9 is a schematic view of the structure of a rotary filter breaker plate in the wine integrated apparatus shown in FIG. 1;
FIG. 10 is a schematic cross-sectional structural view of a fermenter in the wine integrated apparatus shown in FIG. 1;
FIG. 11 is a schematic cross-sectional structural view of the aging tank in the wine integrated apparatus shown in FIG. 1.
Wherein, the names corresponding to the reference numerals are: the grape crushing device comprises a 1-grape crushing device, a 2-fermentation tank, a 3-maturing tank, a 4-mounting frame, a 5-feed hopper, a 6-peeling mechanism, a 7-guide chute, a 8-crushing mechanism, a 9-vibrating screen, a 10-juice collecting box, a 11-collecting chute, a 12-box body, a 13-rotary cutter head, a 14-first motor, a 15-pericarp blade, a 16-pericarp outlet, a 17-fruit grain outlet, a 18-electric push rod, a 19-discharge slot, a 20-stirring plate, a 21-bottom shell, a 22-rotary filtering crushing plate, a 23-top shell, a 24-second motor, a 25-pulp cutting plate, a 26-first arc plate, a 27-second arc plate, a 28-first through slot, a 29-second through slot, a 30-grape seed outlet, a 31-guide chute, a 32-first control valve, a 33-second control valve, a 34-third control valve, a 35-waste pipe, a 36-top stirring paddle, a 37-bottom stirring paddle, a 39-third motor, a 40-screw conveyor, a 41-heating coil, a 42-fourth stirring rod and a 43-fourth motor.
Detailed Description
The invention will be further illustrated by the following description and examples, which include but are not limited to the following examples.
Example 1:
As shown in fig. 1 to 11, the wine integrated device provided by the invention comprises: the grape crushing device 1, the fermentation tank 2 and the ageing tank 3, wherein the cleaned grape particles are sent into the grape crushing device 1, the grape skin, the grape seeds and the grape juice are separated after peeling, crushing and screening, the grape juice is sent into the fermentation tank 2 for fermentation, and the fermented grape wine is fused into the ageing tank 3 for reprocessing; the grape crushing device 1 comprises a mounting frame 4, a feed hopper 5, a peeling mechanism 6, a guide chute 7, a crushing mechanism 8, a vibrating screen 9 and a juice collecting box 10 are arranged below the mounting frame 4, grape particles are fed from above the feed hopper 5, are discharged into the peeling mechanism 6 from the lower part of the feed hopper, grape skin is removed through the peeling mechanism 6, peeled grape enters the guide chute 7, and is discharged into the crushing mechanism 8 from the guide chute 7 to crush the grape pulp, the crushing mechanism 8 crushes the pulp, the produced grape juice enters the juice collecting box 10, the grape juice in the juice collecting box 10 is pumped into the fermentation tank 2, the crushed pulp leaves grape seeds with partial pulp, the grape seeds with partial pulp are fed into the vibrating screen 9, the vibrating screen 9 vibrates, the residual materials produced by screening are separated into recoverable materials composed of waste materials mainly including the grape seeds and residual pulp, the recoverable materials are respectively placed into the two recovery boxes, and the residual pulp can be put into the feed hopper 5 again for processing. It is worth noting that the grape skin produced by the peeling mechanism 6 can be recycled so as to manufacture red wine, waste is reduced, and wine brewing cost is reduced, so that the device can be used for manufacturing white wine and red wine, has multiple functions of peeling, crushing, screening and the like, is automatically carried out in the whole process, and has higher operation efficiency.
Through setting up grape breaker 1 including mounting bracket 4, feeder hopper 5, peeling mechanism 6, baffle box 7, crushing mechanism 8, shale shaker 9 and juice collecting box 10, can peel, remove the seed to grape granule voluntarily, adopt the broken grape pulp of non-squeezing mode, produce grape juice, the pulp is extravagant less, the function is more comprehensive, and efficiency is higher.
Example 2:
As shown in fig. 2, the mounting frame 4 is provided with a collecting tank 11, and the collecting tank 11 is arranged below the peeling mechanism 6 and is used for collecting grape skin removed by the peeling mechanism 6 for subsequent treatment.
By providing the collecting tank 11, the grape skin produced during operation of the peeling mechanism 6 can be conveniently collected for subsequent reprocessing.
Example 3:
As shown in fig. 2-5, the peeling mechanism 6 comprises a box body 12 rotatably mounted on a mounting frame 4, the box body 12 can be turned over in a vertical plane, the turning power of the peeling mechanism is driven by a hydraulic cylinder, the specific mounting structure is not repeated here, the turning angle of the peeling mechanism is 0-15 degrees, an inlet is arranged above the box body 12, a peel outlet 16 is arranged below the box body, a retractable fruit grain outlet 17 is arranged on the side surface of the box body, the fruit grain outlet 17 is controlled to be opened by an electric push rod 18, two ends of the electric push rod 18 are respectively and rotatably connected with the fruit grain outlet 17 and a turning shaft of the box body 12, a rotary cutter disc 13 is mounted in the box body 12, the rotary cutter disc 13 is driven by a first motor 14 mounted at the bottom of the box body 12, a plurality of peel blades 15 are embedded and mounted on the rotary cutter disc 13, the cutting edges of the peel blades 15 are higher than the top (1-2 mm) of the rotary cutter disc 13, so that the peel cut by the peel blades 15 enter into a mounting groove where the peel blades 15 are positioned, the mounting groove is communicated with a discharge slot 19 at the bottom of the rotary cutter disc 13, a plurality of stirring plates 20 are arranged at the bottom of the rotary cutter disc 13, when the rotary cutter disc is used, the box body 12 is in a horizontal state, the electric control outlet at the bottom of the feed hopper 5 is opened, grape grains enter the rotary cutter disc 13 in the box body 12 from the inlet at the top of the box body 12 from the electric control outlet, then the electric control outlet is closed, the feed hopper 5 stops discharging, at the moment, the first motor 14 is started to drive the rotary cutter disc 13 to rotate, the peel blades 15 are further rotated, the bottoms of the grapes are cut, due to the appearance characteristics of the grape grains, the friction force of the grape grains is insufficient at the rotary cutter disc 13 and can only roll continuously, therefore, the peel blades 15 cut off the peel (also part of the pulp) of the grape grains, the peel is discharged to the bottom of the box body 12 from the discharge slot 19, and the stirring plates 20 at the bottom of the rotary cutter disc 13 rotate along with the rotation, and when the peel is pushed to the peel outlet 16, the peel is discharged from the peel outlet 16 and falls into the collecting tank 11, after the peel is removed, the first motor 14 stops, the rotation of the box 12 is inclined by 15 degrees, one surface of the fruit grain outlet 17 faces obliquely downwards, the electric push rod 18 is started to shorten the output shaft of the electric push rod, the fruit grain outlet 17 is opened, peeled grape grains on the rotary cutter disc 13 are discharged from the fruit grain outlet 17 to the box 12 and fall onto the guide tank 7, the peeled grape grains are discharged into the crushing mechanism 8 along the inclined guide tank 7, after all the grape grains in the box 12 are discharged, the box 12 is restored to be horizontal, the fruit grain outlet 17 is closed, and then the above processes are repeated.
Through setting up peeling mechanism 6 including box 12, rotary cutter head 13, first motor 14, peel blade 15, peel outlet 16, fruit grain export 17, electric putter 18, discharge seam 19 and stirring board 20, can be convenient to the grape peeling.
Example 4:
As shown in fig. 2 and 6-9, the crushing mechanism 8 comprises a bottom shell 21, a rotary filtering crushing plate 22 and a top shell 23, a second motor 24 is installed at the bottom of the bottom shell 21, an output shaft of the second motor 24 is connected with the rotary filtering crushing plate 22 and is used for driving the rotary filtering crushing plate 22 to rotate, the bottom shell 21 and the top shell 23 cover the bottom and the top of the rotary filtering crushing plate 22 respectively, the bottom shell 21 and the top shell 23 are fixedly connected with a mounting frame 4, an inlet is arranged on the top shell 23, an outlet is arranged on the bottom shell 21 and is connected with a juice collecting box 10 through a pipeline, a plurality of grape seed outlets 30 are arranged on the side surface of the top shell 23, a plurality of arc-shaped pulp cutting pieces 25 are installed on the rotary filtering crushing plate 22, each pulp cutting piece 25 is arranged in three layers, a cutting seam is arranged on one side of each layer, which faces outwards, so that the outer side of each pulp cutting piece 25 is sharp, the bottom annular array of the top shell 23 is provided with a plurality of first arc plates 26 and second arc plates 27, the inner sides of the first arc plates 26 and the second arc plates 27 are uneven and are rough surfaces, the outer sides of the first arc plates 26 and the second arc plates 27 are smooth surfaces, a plurality of layers of pulp cutting plates 25 are arranged on the inner sides of the first arc plates 26, between the inner sides of the first arc plates 26 and the second arc plates 27 and between the second arc plates 27 and the inner wall of the top shell 23, the first arc plates 26 are provided with first through slits 28, second through slits 29 are arranged between the second arc plates 27, in terms of width, the first through slits 28 are larger than the second through slits 29 and are larger than the first arc plates 26, peeled grape grains enter from the top shell 23 and fall into the area covered by the first arc plates 26, the rotary filtering crushing plates 22 are driven by the second motor 24 to drive the pulp cutting plates 25 to rotate, under the pushing of centrifugal force and pulp cutter 25, the grape grain is blocked between first arc 26 and pulp cutter 25, because the inboard of first arc 26 is uneven, add the rotation promotion of pulp cutter 25, make the pulp gradually by the extrusion, the fragmentation, drop, the grape juice that produces is discharged to the below from rotatory filtration crushing plate 22's hole in, then collect in bottom shell 21 bottom, and in the juice collecting box 10, simultaneously, the volume of grape grain is reduced, get into the region between first arc 26 and the second arc 27 through first through seam 28, the volume of grape grain is reduced again, finally get into between second arc 27 and top shell 23 through second through seam 29, the volume of grape grain is further reduced, the grape juice that produces in this process gets into bottom shell 21 bottom and collects, until the volume of grape grain is reduced to be little enough (at this moment, only contain grape seed and very little part pulp on the grape seed), remaining grape seed (contain part pulp, fruit juice), discharge from grape seed export 30, fall into vibrating screen 9, it is filtered to grape seed, separate fruit juice and grape seed's sharp, it is worth cutting grape seed juice to be worth doing and the cutting and also not damaging grape seed juice can not hurt to the grape seed juice.
Through setting up including drain pan 21, rotatory filtration breaker plate 22, top shell 23, second motor 24, pulp cutting piece 25, first arc 26, second arc 27, first through seam 28, second through seam 29 and grape seed export 30's breaker mechanism 8, can conveniently carry out multistage crushing and filtration to peeled grape, output grape juice.
Example 5:
As shown in fig. 2, a material guiding pipe 31 is installed at the bottom of the bottom shell 21, one end of the material guiding pipe 31 is connected with the juice collecting box 10, a zigzag water backflow preventing section is arranged on the material guiding pipe 31, a waste discharging pipe 35 is installed on the section of the pipeline, a first control valve 32 and a second control valve 33 are installed on the material guiding pipe 31, the first control valve 32 and the second control valve 33 are arranged at the upper end and the lower end of the water backflow preventing section, a third control valve 34 is installed on the waste discharging pipe 35, when the grape juice generated by the crushing mechanism 8 is qualified in detection, at the moment, the third control valve 34 is closed, the first control valve 32 and the second control valve 33 are opened, the grape juice generated by the crushing mechanism 8 enters the juice collecting box 10 from the material guiding pipe 31, when the grape juice is unqualified in detection, the second control valve 33 is closed, the first control valve 32 and the third control valve 34 are opened, and the unqualified grape juice is discharged from the waste pipe 8, and the waste water generated in washing can be discharged therefrom.
By providing the guide pipe 31, the first control valve 32, the second control valve 33, the third control valve 34 and the waste pipe 35, the flow direction of the grape juice can be conveniently controlled.
Example 6:
As shown in fig. 2, a cleaning water pipe 36 is installed at the top of the mounting frame 4, the cleaning water pipe 36 can be controlled by a PLC, so that after the grape crushing device 1 is used, cleaning water is discharged from the cleaning water pipe 36, and when the grape crushing device is used, cleaning water sequentially enters the vibrating screen 9 in part through the feeding hopper 5, the peeling mechanism 6, the guide chute 7 and the crushing mechanism 8, and is discharged from the waste discharge pipe 8 in part.
By arranging the mounting frame 4 with the cleaning water pipe 36 at the top, the grape crushing device 1 can be conveniently cleaned.
Example 7:
As shown in figures 1 and 10, the fermentation tank 2 is provided with three layers of stirring paddles which comprise a top layer stirring paddle 36, a middle layer stirring paddle 37 and a bottom layer stirring paddle 38, the bottom layer stirring paddle 38 is used for suspending the sediment, the middle layer stirring paddle 37 is used for helping the yeast to be fully mixed with the grape juice, the top layer stirring paddle 36 is used for breaking up the input yeast mass so as to be better mixed with the grape juice, the top layer stirring paddle 36, the middle layer stirring paddle 37 and the bottom layer stirring paddle 38 are driven by a third motor 39 arranged at the top of the fermentation tank 2, in use, the third motor 39 is started to drive the top layer stirring paddle 36, the middle layer stirring paddle 37 and the bottom layer stirring paddle 38 to rotate, when the top layer stirring paddle 36 rotates, the input yeast mass is broken up so as to be better mixed with the grape juice, the middle layer stirring paddle 37 of a net structure is used for helping the yeast to be fully mixed with the grape juice, the bottom layer stirring paddle 38 is contacted with the inner wall at the bottom, the sediment is scraped up so as to be suspended so as to be better fermented, and the temperature sensor is arranged at the middle upper part of the fermentation tank 2, so that the fermentation temperature can be monitored and controlled in real time. When the temperature exceeds the preset range, the third motor 39 changes the rotation speed under the control of the PLC to automatically accelerate or decelerate the top layer stirring paddle 36, the middle layer stirring paddle 37 and the bottom layer stirring paddle 38 so as to adjust the temperature in the fermenter 2.
Through setting up top layer stirring rake 36, middle level stirring rake 37, bottom layer stirring rake 38 and third motor 39, can make yeast better mix with grape juice, be convenient for control fermentation temperature carries out the fermentation.
Example 8:
As shown in fig. 10, the bottom of the fermenter 2 is provided with the screw conveyor 40, the outlet of the screw conveyor 40 is provided with the sealing cover, the sealing cover is generally in a closed state, the liquid in the screw conveyor 40 cannot be discharged or leaked, the connecting pipeline between the bottom of the fermenter 2 and the screw conveyor 40 is provided with the electric control valve, the electric control valve is in a normally open state, when the fermentation tank is used, waste materials generated by fermentation of the fermenter 2 are collected at the bottom of the fermenter 2 and fall into the screw conveyor 40, after excessive waste materials at the bottom of the fermenter 2, the electric control valve is closed, the sealing cover is removed, the screw conveyor 40 is started, the bottom of the fermenter 2, especially waste materials deposited in the screw conveyor 40, can be discharged, a detection device is arranged at the bottom of the fermenter 2, and the waste material deposition height is detected, or the fermenter 2 is cleaned periodically by the PLC control.
By installing the screw conveyor 40 at the bottom of the fermenter 2, it is possible to conveniently and periodically discharge the waste material in the fermenter 2.
Example 9:
As shown in fig. 1 and 11, a stirring rod 41 is installed in the ageing tank 3, the stirring rod 41 is connected with a fourth motor 43 installed on the side surface of the ageing tank 3, a heating coil 42, an oxygen sensor and a temperature sensor are installed in the ageing tank 3, the inner wall of the ageing tank 3 and the outer shell of other internal parts are made of special inert materials so as to reduce the contact between the wine and metal, a nitrogen injection device is installed at the top of the ageing tank 3, nitrogen can be injected into the wine according to the requirement so as to keep the freshness of the wine, the oxygen sensor monitors the oxygen content in the wine, when the oxygen content is too high, the PLC can automatically start the nitrogen injection, the temperature in the tank is regulated through the heating coil 42 so as to adapt to different maturation stages of the wine, an operator periodically starts the fourth motor 43 according to the requirement in the ageing process, the fourth motor 13 starts to drive the stirring rod 41 to rotate so as to uniformly stir the wine in the tank, the circulation of the wine is promoted, and the uniform maturation and the fusion of the wine are promoted.
Through setting up puddler 41, heating coil 42, fourth motor 43 and oxygen sensor and temperature sensor, can conveniently control the temperature in the jar to stir the grape wine, promote the even ripeness of the wine body and the fusion of fragrance.
Example 10:
As shown in fig. 2, the vibrating screen 9 is fixedly connected with the guide chute 7 through the connecting frames at two sides, and when the vibrating screen 9 vibrates, the vibrating screen can drive the guide chute 7 to vibrate, so that peeled grape particles rolling on the guide chute 7 are easier to fall off and are not easy to stay on the guide chute 7.
Through setting up to be connected shale shaker 9 with baffle box 7, the grape of being convenient for passes through baffle box 7, reduces grape dwell time.
Working principle: when in use, the cleaned grape particles are sent into a grape crushing device 1, grape skin, grape seeds and grape juice are separated after peeling, crushing and screening, the grape juice is sent into a fermentation tank 2 for fermentation, and the fermented grape wine is blended into a ageing tank 3 for reprocessing;
Specifically, grape particles are fed from above the feed hopper 5, are discharged into the peeling mechanism 6 from the lower part of the feed hopper, grape skin is removed through the peeling mechanism 6, peeled grapes enter the guide chute 7, are discharged into the crushing mechanism 8 from the guide chute 7 to be crushed, the crushing mechanism 8 crushes the pulp, the produced grape juice enters the juice collecting box 10, the grape juice in the juice collecting box 10 is pumped into the fermentation tank 2, the crushed pulp leaves grape seeds with partial pulp and is fed into the vibrating screen 9, the vibrating screen 9 vibrates, the partial pulp attached to the grape seeds is screened, the residual materials produced by screening are separated into recoverable materials consisting of waste materials mainly comprising the grape seeds and residual pulp, the recoverable materials are respectively placed into the two recovery boxes, and the residual pulp can be put into the feed hopper 5 again for processing. It is worth to point out that the grape skin produced by the peeling mechanism 6 can be recycled so as to produce red wine, therefore, the device can be used for producing white wine and red wine, has multiple functions of peeling, crushing, screening and the like, is automatically carried out in the whole process, and has higher operation efficiency;
It is worth pointing out that the above electronic devices including motors, valves, sensors, etc. are all connected with a specially used PLC or other automatic control devices, so as to realize the automatic control of the whole device, and the control principle is already a relatively mature technology and will not be described herein.
Claims (10)
1. Wine integration equipment, its characterized in that includes:
a grape crushing device (1), a fermentation tank (2) and a maturing tank (3);
The grape crushing device (1) comprises a mounting frame (4), and a feed hopper (5), a peeling mechanism (6), a guide chute (7), a crushing mechanism (8), a vibrating screen (9) and a juice collecting box (10) are arranged below the mounting frame (4).
2. Wine integrated device according to claim 1, characterized in that the mounting frame (4) is mounted with a collecting tank (11).
3. Wine integrated device according to claim 1, characterized in that the vibrating screen (9) is connected to the guide chute (7).
4. The wine integrated equipment according to claim 1, wherein the peeling mechanism (6) comprises a box body (12) rotatably mounted on the mounting frame (4), a pericarp outlet (16) is formed below the box body (12), a fruit grain outlet (17) is formed in the side face of the box body, an electric push rod (18) is mounted on one side of the fruit grain outlet (17), a rotary cutter (13) is mounted in the box body (12), the rotary cutter (13) is connected with a first motor (14) mounted at the bottom of the box body (12), a plurality of mounting grooves are formed in the rotary cutter (13), pericarp blades (15) are mounted in the mounting grooves in an embedded mode, a plurality of discharge slits (19) are formed in the bottom of the rotary cutter (13), the mounting grooves are communicated with the discharge slits (19), and a plurality of stirring plates (20) are mounted at the bottom of the rotary cutter (13).
5. Wine integration device according to claim 1, characterized in that the crushing means (8) comprises a bottom shell (21), a rotary filtering crushing plate (22) and a top shell (23), a second motor (24) is mounted at the bottom of the bottom shell (21), the second motor (24) is connected with the rotary filtering crushing plate (22), the bottom shell (21) and the top shell (23) are both connected with the mounting frame (4), a grape seed outlet (30) is arranged at the side of the top shell (23), a plurality of pulp cutting pieces (25) are mounted on the rotary filtering crushing plate (22), and a plurality of first arc-shaped plates (26) and second arc-shaped plates (27) are mounted on the bottom annular array of the top shell (23).
6. Wine integrated equipment according to claim 5, characterized in that a material guiding pipe (31) is installed at the bottom of the bottom shell (21), one end of the material guiding pipe (31) is connected with the juice collecting box (10), a waste discharging pipe (35), a first control valve (32) and a second control valve (33) are installed on the material guiding pipe (31), and a third control valve (34) is installed on the waste discharging pipe (35).
7. Wine integrated device according to claim 1, characterized in that the top of the mounting frame (4) is fitted with a cleaning water pipe.
8. Wine integrated device according to claim 1, characterized in that the fermenter (2) is coaxially equipped with a top stirrer (36), a middle stirrer (37) and a bottom stirrer (38).
9. Wine integrated device according to claim 1, characterized in that the bottom of the fermenter (2) is fitted with a screw conveyor (40).
10. Wine integrated equipment according to claim 1, characterized in that a stirring rod (41), a heating coil (42), an oxygen sensor and a temperature sensor are installed in the ageing tank (3), a fourth motor (43) is installed on the side of the ageing tank (3), and the fourth motor (43) is connected with the stirring rod (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410410068.0A CN118291218A (en) | 2024-04-07 | 2024-04-07 | Grape wine integration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410410068.0A CN118291218A (en) | 2024-04-07 | 2024-04-07 | Grape wine integration equipment |
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| Publication Number | Publication Date |
|---|---|
| CN118291218A true CN118291218A (en) | 2024-07-05 |
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ID=91680772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410410068.0A Pending CN118291218A (en) | 2024-04-07 | 2024-04-07 | Grape wine integration equipment |
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| Country | Link |
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| CN (1) | CN118291218A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118599611A (en) * | 2024-08-02 | 2024-09-06 | 烟台市荣兴食品设备有限公司 | Wine fermentation equipment with automatic bottom cleaning structure |
-
2024
- 2024-04-07 CN CN202410410068.0A patent/CN118291218A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118599611A (en) * | 2024-08-02 | 2024-09-06 | 烟台市荣兴食品设备有限公司 | Wine fermentation equipment with automatic bottom cleaning structure |
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