CN115771802A - Remote control type intelligent tape folding machine and electrical control system thereof - Google Patents
Remote control type intelligent tape folding machine and electrical control system thereof Download PDFInfo
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- CN115771802A CN115771802A CN202211698620.8A CN202211698620A CN115771802A CN 115771802 A CN115771802 A CN 115771802A CN 202211698620 A CN202211698620 A CN 202211698620A CN 115771802 A CN115771802 A CN 115771802A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a remote control type intelligent tape folding machine and an electrical control system thereof, relating to the technical field of tape folding machines, wherein an output shaft of an electric control lifting oil cylinder is automatically controlled to descend, so that after related components are driven to descend to a proper position, workers do not need to climb to work, and the safety of the workers is ensured; control unit hovers and presets the time, pass through the electric band of folding subassembly with the belt again and carry out locking processing, the synchro control flatbed enters into on the bottom plate, and be in under the electric band of folding subassembly after, the reciprocal drive assembly drive electric band of folding subassembly is at the in-process that goes up and down, it is rotatory to start and control electronic bull stick, pull the belt rather than locking after the rotation of electronic bull stick, and promote the belt downwards, make the belt progressively rise, progressively fold, thereby guarantee that the belt is folded under less interval, guarantee belt folding in-process stability, realize the folding function of intelligent electronic control operation.
Description
Technical Field
The invention relates to the technical field of tape folding machines, in particular to a remote control type intelligent tape folding machine and an electrical control system thereof.
Background
The traditional belt stacking machine is characterized in that coiled belts are stacked on a flat car, so that the belt stacking machine is convenient to transport, trip and use, the labor intensity of manual belt stacking can be greatly reduced, the working efficiency is improved, and the operation safety is enhanced;
it has some problems: because the heights of the belt folding device are uniform, when the distance is large, the belt is easy to deviate in the falling process, the belt cannot be controlled to gradually rise and be gradually folded, the stability of the belt cannot be guaranteed, the folding effect is poor, the intelligent electric control operation folding function cannot be realized, and the intelligent degree is low;
in view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to: the automatic control belt gradually rises and is gradually folded, so that the belt is ensured to be folded at a smaller interval, the stability of the belt in the folding process is ensured, the intelligent electric control operation folding function is realized, and the folding effect of the belt is better;
the vibration information in the operation process of the belt stacking machine and the track information in the operation process of the belt stacking machine are collected and subjected to periodic deepened processing analysis, a period judgment reference value is generated through a middle numerical value, a deviation result and an abnormal result, whether corresponding period maintenance is needed in the period and the next period transition process is judged in advance through the period judgment reference value, and in the process of ensuring the normal operation of the machine, the maintenance frequency of workers is intelligently assisted to be reduced, the labor intensity of the workers is reduced, and the intelligence of the belt stacking machine is stronger.
In order to achieve the purpose, the invention adopts the following technical scheme:
remote control type intelligence folds tape unit, including bottom plate and remote controller, the top surface symmetry of bottom plate is equipped with the rack, movable mounting has the material cylinder on the rack, the top surface of bottom plate still symmetry is equipped with automatically controlled lift cylinder, automatically controlled lift cylinder's output fixed mounting has the headstock, the fixed bracing piece that is equipped with in both sides of headstock, bracing piece fixedly connected with supports the slide rail, the both ends of supporting the slide rail are connected with multistage spacing slide bar, multistage spacing slide bar's output and support slide rail fixed connection, and bracing piece and multistage spacing slide bar's output fixed connection, and bracing piece and multistage spacing slide bar are the contained angle setting, the bottom mounting of multistage spacing slide bar is on the bottom plate perpendicularly, and multistage spacing slide bar is perpendicular setting with the support slide rail, install reciprocal drive assembly on the headstock, reciprocal drive assembly sets up relatively, two the equal slip of output of reciprocal drive assembly runs through the support slide rail and extends to its inside and the transmission is connected with electronic folding tape unit, electronic folding tape unit's both sides wall butt with the inner wall of support slide rail.
Further, reciprocal drive assembly includes an electronic bull stick, electronic bull stick rotates and locates the headstock, the outer end cover of electronic bull stick is equipped with the driving gear, the outer end symmetry meshing of driving gear is connected with drive gear, drive gear's inner fixedly connected with transmission bull stick, the both ends of transmission bull stick are passed through the bearing and are rotated and locate the headstock, and the fixed cover in outer end of transmission bull stick is equipped with the half gear, two the flank of tooth of half gear orientation sets up the same, and the swing joint is connected with reciprocal pinion rack between two half gears, the side and the headstock butt of reciprocal pinion rack, the tip difference fixedly connected with connecting rod and the gag lever post of reciprocal pinion rack, the connecting rod slides the outer wall that runs through the support slide rail and extends to its inside and with electronic stop box fixed connection who folds the subassembly of taking, the outer wall that the gag lever slides and runs through the support slide rail has cup jointed spacing swivel nut to its inside and screw thread, the side and the support slide rail butt of spacing swivel nut.
Further, electronic lamination subassembly includes the spacing case, the both sides of spacing case with support the slide rail and slide the butt, the spacing incasement rotation is equipped with spacing cylinder, removes cylinder and the electronic bull stick of second, spacing cylinder and removal cylinder parallel arrangement, and spacing cylinder and removal cylinder are in on same horizontal plane, the outer end of the electronic bull stick of second is located to the fixed cover of spacing cylinder, and removes cylinder and the electronic butt of spacing cylinder activity, the inner of removing the cylinder rotates the cover through the bearing and is equipped with the removal slide bar, the both ends transmission of removing the slide bar is connected with electric putter, electric putter fixes the outer end of locating the spacing case, and electric putter's output shaft and removal slide bar fixed connection, electric putter is used for promoting the horizontal slip of removal slide bar, the both ends of removing the slide bar and the lateral wall slip joint of spacing case.
Furthermore, the two ends of the movable sliding rod are fixedly provided with sliding protrusions, the side wall of the limiting box is provided with a limiting sliding groove, and the sliding protrusions are embedded in the limiting sliding groove.
The electric control system of the remote control type intelligent tape folding machine comprises a monitoring server, wherein the monitoring server is in signal connection with an information acquisition unit, and the monitoring server comprises a data storage unit, a data analysis unit and a text editing unit;
the information acquisition unit is used for acquiring vibration information in the operation process of the tape laminating machine and track information in the operation process of the tape laminating machine and sending the vibration information and the track information to the data storage unit for storage;
the data storage unit receives vibration information in the operation process of the tape laminating machine and track information in the operation process of the tape laminating machine, stores and packages the vibration information and the track information to generate a periodic data packet to be detected, and when the vibration information and the track information reach the preset time, the periodic data packet to be detected is sent to the data analysis unit; the data analysis unit decompresses and analyzes the data packet to be detected in the period to generate a period judgment reference value after receiving the data packet to be detected in the period, then sends the generated period judgment reference value to the data storage unit for storage, compares the period judgment reference value A with a preset judgment value a, and generates a period maintenance signal when the period judgment reference value A is larger than the preset judgment value a; the periodic maintenance signal is also sent to a text editing unit;
the text editing unit is used for receiving the periodic maintenance signal and editing the periodic maintenance text.
Further, the specific process of decompression analysis is as follows:
comparing the vibration information data in the data packet to be periodically detected with preset intervals respectively, subtracting the vibration information data in the data packet to be periodically detected from the minimum value of the preset intervals respectively when the vibration information data in the data packet to be periodically detected is smaller than the minimum value of the preset intervals corresponding to the vibration information data in the data packet to be periodically detected, multiplying the subtracted difference values with the weighted values I corresponding to the subtracted difference values respectively, and adding the multiplied products to obtain a deviation result;
when the vibration information data in the periodic data packet to be detected are respectively larger than the maximum value of the preset interval corresponding to the vibration information data, subtracting the vibration information data in the periodic data packet to be detected from the maximum value of the preset interval, multiplying the subtracted difference values by the weighted value two corresponding to the subtracted difference values respectively, and adding the multiplied products to obtain a deviation result;
respectively superposing track information in the periodic data packet to be detected with a corresponding preset track, respectively obtaining the overlapping degree of the track information in the periodic data packet to be detected, respectively comparing the overlapping degrees with the corresponding preset overlapping degrees, subtracting the overlapping degrees from the preset overlapping degrees when the overlapping degrees are respectively greater than the corresponding preset overlapping degrees, respectively multiplying the subtracted values with the corresponding weighted values, and adding the multiplied results to obtain an abnormal result; and the deviation result, the deviation result and the abnormal result are respectively corrected to obtain a period judgment reference value.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, a material roller is arranged on a placing rack, and after a start button is pressed down through a remote controller: the output shaft of the electric control lifting oil cylinder is automatically controlled to descend, so that after the power box, the reciprocating driving assembly, the supporting slide rail, the electric belt folding assembly, the multi-stage limiting slide rod and the supporting rod are driven to descend to proper positions, workers do not need to climb, and safety of the workers is guaranteed; the control component suspends for a preset time, then a belt passes through the electric belt folding component and is subjected to locking treatment, the flat car is synchronously controlled to enter the bottom plate and be positioned right below the electric belt folding component, the reciprocating driving component is controlled to drive the electric belt folding component in the lifting process, the electric rotating rod is started and controlled to rotate, the electric rotating rod rotates to pull the belt locked with the electric rotating rod and push the belt downwards, so that the belt is lifted gradually and folded gradually, the belt is folded at a small interval, the stability of the belt in the folding process is ensured, the intelligent electric control operation folding function is realized, and the belt folding effect is better;
2. the invention also collects the vibration information in the operation process of the belt stacking machine and the track information in the operation process of the belt stacking machine and carries out periodic deepened processing analysis on the vibration information and the track information, generates a periodic judgment reference value according to a middle numerical value, a deviation result and an abnormal result, and pre-judges whether corresponding periodic maintenance is needed in the transition process of the period and the next period according to the periodic judgment reference value, so that the invention is more intelligent and assists in reducing the maintenance frequency of workers and reducing the labor intensity of the workers in the process of ensuring the normal operation of the machine.
Drawings
FIG. 1 shows a front view of the present invention;
FIG. 2 shows a top view of the present invention;
FIG. 3 shows a partial enlarged view at A of FIG. 2;
FIG. 4 shows a schematic structural view of the reciprocating drive assembly;
FIG. 5 shows a flow diagram of the present invention;
illustration of the drawings: 1. a base plate; 2. placing a rack; 3. a material roller; 4. an electrically controlled lift cylinder; 5. a power box; 6. a reciprocating drive assembly; 7. supporting the slide rail; 8. an electric belt folding assembly; 9. a multi-stage limiting slide bar; 10. a support bar; 601. a first electric rotating rod; 602. a driving gear; 603. a transmission gear; 604. a transmission rotating rod; 605. a half gear; 606. a reciprocating toothed plate; 607. a connecting rod; 608. a limiting rod; 801. a limiting box; 802. a limiting roller; 803. moving the drum; 804. a second electric rotating rod; 805. moving the sliding rod; 806. an electric push rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 1-4, a remote control type intelligent tape folding machine comprises a bottom plate 1 and a remote controller, wherein a placing rack 2 is symmetrically arranged on the top surface of the bottom plate 1, a material roller 3 is movably arranged on the placing rack 2, the material roller 3 is used for winding materials, an electrically controlled lifting cylinder 4 is also symmetrically arranged on the top surface of the bottom plate 1, a power box 5 is fixedly arranged at the output end of the electrically controlled lifting cylinder 4, the height of the power box 5 and related components is controlled by controlling the height of the output end of the electrically controlled lifting cylinder 4, supporting rods 10 are fixedly arranged on two sides of the power box 5, the supporting rods 10 are fixedly connected with supporting slide rails 7, two ends of the supporting slide rails 7 are connected with multi-stage limiting slide bars 9, the output ends of the multi-stage limiting slide bars 9 are fixedly connected with the supporting slide rails 7, the supporting rods 10 are fixedly connected with the output ends of the multi-stage limiting slide bars 9, the supporting rods 10 and the multi-stage limiting slide bars 9 are arranged at included angles with the multi-stage limiting slide bars 9, the bottom ends of the multi-stage limiting slide bars 9 are vertically arranged on the bottom plate 1, the two multi-stage limiting slide bars 9 and the supporting slide bars 7 are vertically arranged, the multi-stage limiting slide bars 9 are used for ensuring the stability of two side walls of the two reciprocating driving components 6 in the lifting process of the connecting part, the reciprocating driving components, the reciprocating assembly, the reciprocating drive components 6 are connected with the inner wall of the reciprocating electric tape folding machine, and the reciprocating electric tape folding assembly 8;
the reciprocating driving assembly 6 comprises a first electric rotating rod 601, the first electric rotating rod 601 is rotatably arranged in the power box 5, the outer end of the first electric rotating rod 601 is sleeved with a driving gear 602, the outer end of the driving gear 602 is symmetrically meshed with a transmission gear 603, the inner end of the transmission gear 603 is fixedly connected with a transmission rotating rod 604, two ends of the transmission rotating rod 604 are rotatably arranged in the power box 5 through bearings, the outer end of the transmission rotating rod 604 is fixedly sleeved with half gears 605, the tooth surfaces of the two half gears 605 are arranged in the same direction, the two half gears 605 are movably meshed with a reciprocating toothed plate 606, the side surface of the reciprocating toothed plate 606 is abutted against the power box 5, the end part of the reciprocating toothed plate 606 is fixedly connected with a connecting rod 607 and a limiting rod 608 respectively, the connecting rod 607 penetrates through the outer wall of the supporting slide rail 7 in a sliding manner and extends into the connecting rod and is fixedly connected with a limiting box 801 of the electric overlapping assembly 8, the limiting rod 608 penetrates through the outer wall of the supporting slide rail 7 in a sliding manner and extends into the supporting slide rail 7 in a sliding manner and is in a threaded manner sleeved with a limiting screw sleeve, and the side surface of the limiting screw sleeve is abutted against the supporting slide rail 7;
the first electric rotating rod 601 is controlled to rotate and drive the driving gear 602 fixed with the first electric rotating rod to rotate, the driving gear 602 drives the transmission gear 603 symmetrically meshed with the outer end of the driving gear to rotate in opposite directions after rotating, the transmission gear 603 drives the transmission rotating rod 604 fixedly sleeved with the transmission rotating rod to rotate in opposite directions after rotating in opposite directions, the transmission rotating rod 604 drives the two half gears 605 fixedly sleeved with the transmission rotating rod to rotate in opposite directions after rotating in opposite directions, and the tooth surfaces of the two half gears 605 are arranged in the same direction, so that after the two half gears 605 rotate in opposite directions, one half gear 605 pushes the reciprocating toothed plate 606 meshed with the two half gears to move forwards, when the half gear 605 is disengaged from the reciprocating toothed plate 606, the other half gear 605 pushes the reciprocating toothed plate 606 meshed with the two half gears to move backwards, the reciprocating toothed plate 606 is driven to extend and retract circularly in a reciprocating manner, the smoothness degree of transmission is ensured, after the reciprocating toothed plate 606 extends and retracts, the connecting rod 607 fixed with the connecting rod and the limiting rod 608 are driven to slide along the sliding way of the supporting sliding rail 7, the limiting rod 801 slides along the sliding way of the supporting rail 7, and the reciprocating toothed plate 801, and the reciprocating toothed plate assembly is further matched with the reciprocating bar component to realize the stability of the folding of the reciprocating toothed plate 801, and the reciprocating bar assembly, and the folding function of the reciprocating bar assembly can be further enhanced after the reciprocating bar assembly can be folded;
the electric laminated band assembly 8 comprises a limiting box 801, two sides of the limiting box 801 are in sliding abutting joint with the supporting sliding rails 7, a limiting roller 802, a movable roller 803 and a second electric rotating rod 804 are rotationally arranged in the limiting box 801, the limiting roller 802 and the movable roller 803 are arranged in parallel, the limiting roller 802 and the movable roller 803 are located on the same horizontal plane, the limiting roller 802 is fixedly sleeved at the outer end of the second electric rotating rod 804, the movable roller 803 is in movable abutting joint with the limiting roller 802, the inner end of the movable roller 803 is rotatably sleeved with a movable sliding rod 805 through a bearing, two end portions of the movable sliding rod 805 are in transmission connection with an electric push rod 806, the electric push rod 806 is fixedly arranged at the outer end of the limiting box 801, an output shaft of the electric push rod 806 is fixedly connected with the movable sliding rod 805, the electric push rod 806 is used for pushing the movable sliding rod 805 to horizontally slide, two ends of the movable sliding rod are in sliding joint with side walls of the limiting box 801, two ends of the movable sliding rod 805 are fixedly provided with sliding bosses, side walls of the limiting box 801, the limiting sliding rod 801 are embedded in the limiting sliding grooves, and arranged in the limiting sliding grooves 805, and the limiting sliding rods 805 are horizontally slide grooves, and in the process of the movable sliding rod 805; when a belt passes through a position between the limiting roller 802 and the movable roller 803, the electric push rod 806 is controlled to push the movable sliding rod 805 to slide and drive the movable roller 803 which is rotationally sleeved with the movable sliding rod to slide and enable the belt to abut against the end face of the limiting roller 802, so that the belt is locked, after the belt is locked, the second electric rotating rod 804 is started to operate and drive the limiting roller 802 to rotate, and after the limiting roller 802 rotates, the belt is pushed downwards and pulled to be straight;
the working process and principle of the invention are as follows:
install material cylinder 3 on rack 2, press the start button through the remote controller after: the output shaft of the electric control lifting oil cylinder 4 is controlled to descend, so that after the power box 5, the reciprocating driving assembly 6, the supporting slide rail 7, the electric belt stacking assembly 8, the multi-stage limiting slide rods 9 and the supporting rods 10 are driven to descend to proper positions, workers do not need to climb, and safety of the workers is guaranteed; control unit hovers for a preset time, preset time is 2 minutes-5 minutes usually, pass electronic folding assembly 8 with the belt again and carry out locking processing, the synchro control flatbed enters into on the bottom plate 1, and be in behind electronic folding assembly 8 under, control reciprocal drive assembly 6 drive electronic folding assembly 8 in the in-process of going up and down, start and control the electronic bull stick 804 of second rotatory, second electronic bull stick 804 rotates the back and pulls rather than the belt of locking, and promote the belt downwards, make the belt rise gradually, progressively be folded, thereby guarantee that the belt is folded under less interval, guarantee belt folding in-process stability, realize the folding function of intelligent electronic control operation, make the effect of belt folding better.
Example 2:
as shown in fig. 5, based on embodiment 1, the electrical control system of the remote control type intelligent tape folding machine includes a monitoring server, and the monitoring server is in signal connection with an information acquisition unit;
the information acquisition unit is used for acquiring vibration information in the operation process of the belt folding machine and track information in the operation process of the belt folding machine and sending the vibration information and the track information to the data storage unit for storage;
vibration information in the operation process of the belt folding machine is generated by arranging a plurality of vibration sensors to collect vibration information of each core component, such as collecting a vibration frequency value and a vibration amplitude value of the electric belt folding assembly 8, a vibration frequency value and a vibration amplitude value of the reciprocating toothed plate 606 and the like; track information in the operation process of the belt folding machine is generated by arranging a plurality of displacement sensors to collect the positions of all core components, such as the movement track of the limiting box 801 and the movement track of the connecting rod 607 and the like, collected by the displacement sensors;
the data storage unit receives vibration information in the operation process of the tape laminating machine and track information in the operation process of the tape laminating machine, stores and packages the vibration information and the track information to generate a periodic data packet to be detected, and when the vibration information and the track information reach the preset time, the periodic data packet to be detected is sent to the data analysis unit;
the data analysis unit decompresses and analyzes the data packets to be detected in the period after receiving the data packets:
the specific process of decompression analysis is as follows:
comparing the vibration information data in the periodic data packet to be detected with preset intervals respectively, subtracting the vibration information data in the periodic data packet to be detected from the minimum value of the preset intervals respectively when the vibration information data in the periodic data packet to be detected is smaller than the minimum value of the preset intervals corresponding to the vibration information data, multiplying the subtracted difference values with the weighted value I corresponding to the subtracted difference values respectively, adding the multiplied products to obtain a deviation result,
when the vibration information data in the periodic data packet to be detected are respectively larger than the maximum values of the preset intervals corresponding to the vibration information data, subtracting the vibration information data in the periodic data packet to be detected from the maximum values of the preset intervals, multiplying the subtracted difference values by the corresponding weighted values II, and adding the multiplied products to obtain a deviation result;
respectively superposing the track information in the periodic data packet to be detected with a preset track corresponding to the track information, respectively obtaining the overlapping degree of the track information in the periodic data packet to be detected, respectively comparing the overlapping degrees with preset overlapping degrees corresponding to the track information, subtracting the overlapping degrees from the preset overlapping degrees when the overlapping degrees are respectively greater than the preset overlapping degrees corresponding to the track information, respectively multiplying the subtracted values by weight values corresponding to the track information, and adding the multiplied results to obtain an abnormal result;
respectively calibrating the deviation result, the deviation result and the abnormal result Q, W and E, obtaining a period judgment reference value A through a formula A = E4 × E1 × Q + E2 × W + E3 × E, and sending the period judgment reference value A to a data storage unit for storage after the period judgment reference value A is generated; wherein e1, e2, e3 and e4 are all correction values which make the result of the simulation calculation closer to the true value, wherein e1+ e2=1, e3+ e4=1,
the weight values and the correction values are preset values which are simulated by a large amount of data and are acquired by the experience of researchers;
the periodic judgment reference value A is compared with a preset judgment value a, when the periodic judgment reference value A is larger than the preset judgment value a, a periodic maintenance signal is generated, otherwise, no signal is generated, the equipment normally operates, and the next period does not need to carry out maintenance work;
the periodic maintenance signal is also sent to a text editing unit;
the text editing unit is used for receiving the periodic maintenance signal and editing a periodic maintenance text, wherein the periodic maintenance text is 'the integral overhaul and maintenance of the tape folding machine is required to be carried out by a maintenance worker before the next operation';
on the basis of the automatic control operation of the circuit in the embodiment 1, the invention further collects the vibration information in the operation process of the belt stacking machine and the track information in the operation process of the belt stacking machine and carries out periodic deepening processing analysis on the vibration information and the track information, generates a periodic judgment reference value according to a middle numerical value, a deviation result and an abnormal result, and pre-judges whether corresponding periodic maintenance is needed in the transition process of the period and the next period according to the periodic judgment reference value.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. Remote control type intelligent belt folding machine comprises a bottom plate (1) and a remote controller, wherein a placing rack (2) is symmetrically arranged on the top surface of the bottom plate (1), a material roller (3) is movably arranged on the placing rack (2), the remote control type intelligent belt folding machine is characterized in that an electric control lifting oil cylinder (4) is symmetrically arranged on the top surface of the bottom plate (1), a power box (5) is fixedly arranged at the output end of the electric control lifting oil cylinder (4), support rods (10) are fixedly arranged on two sides of the power box (5), the support sliding rails (7) are fixedly connected with the support rods (10), the two ends of each support sliding rail (7) are connected with a multistage limit sliding rod (9), the output ends of the multistage limit sliding rods (9) are fixedly connected with the support sliding rails (7), the support rods (10) are fixedly connected with the output ends of the multistage limit sliding rods (9), the support rods (10) are arranged at included angles with the multistage limit sliding rods (9), the bottom ends of the multistage limit sliding rods (9) are vertically arranged on the bottom plate (1), the multistage limit sliding rods (9) and the support sliding rails (7) and are vertically arranged, a drive assembly (6) which is driven by a reciprocating belt folding assembly (6) and extends to the two reciprocating belt folding assemblies (7), the two side walls of the electric overlapping belt assembly (8) are abutted against the inner wall of the supporting slide rail (7).
2. The remote control type intelligent tape stacker according to claim 1, wherein the reciprocating drive assembly (6) comprises a first electric rotating lever (601), the first electric rotating rod (601) is rotatably arranged in the power box (5), the outer end of the first electric rotating rod (601) is sleeved with a driving gear (602), the outer end of the driving gear (602) is symmetrically engaged and connected with a transmission gear (603), the inner end of the transmission gear (603) is fixedly connected with a transmission rotating rod (604), two ends of the transmission rotating rod (604) are rotatably arranged in the power box (5) through bearings, and the outer end of the transmission rotating rod (604) is fixedly sleeved with a half gear (605), the tooth surfaces of the two half gears (605) are arranged in the same direction, and a reciprocating toothed plate (606) is movably meshed and connected between the two half gears (605), the side surface of the reciprocating toothed plate (606) is abutted against the power box (5), the end part of the reciprocating toothed plate (606) is respectively fixedly connected with a connecting rod (607) and a limiting rod (608), the connecting rod (607) penetrates through the outer wall of the supporting slide rail (7) in a sliding way and extends into the supporting slide rail and is fixedly connected with a limit box (801) of the electric belt folding assembly (8), the limiting rod (608) penetrates through the outer wall of the supporting sliding rail (7) in a sliding mode and extends into the outer wall of the supporting sliding rail (7), a limiting threaded sleeve is sleeved on the limiting threaded sleeve in a threaded mode, and the side face of the limiting threaded sleeve is abutted to the supporting sliding rail (7).
3. The remote control type intelligent tape folding machine of claim 2, wherein the electric tape folding assembly (8) comprises a limiting box (801), two sides of the limiting box (801) are in sliding abutting joint with the supporting slide rails (7), a limiting roller (802), a moving roller (803) and a second electric rotating rod (804) are rotatably arranged in the limiting box (801), the limiting roller (802) is arranged in parallel with the moving roller (803), the limiting roller (802) and the moving roller (803) are positioned on the same horizontal plane, the limiting roller (802) is fixedly sleeved at the outer end of the second electric rotating rod (804), the moving roller (803) is movably abutted with the limiting roller (802), the inner end of the moving roller (803) is rotatably sleeved with the moving slide bar (805) through a bearing, two ends of the moving slide bar (805) are in transmission connection with electric push rods (806), the electric push rods (806) are fixedly arranged at the outer end of the limiting box (801), an output shaft of the electric push rods (806) is fixedly connected with the moving slide bar (805), the electric push rods (806) are used for pushing the moving slide bars (805), and the sliding ends of the sliding slide bars (801) are connected with the sliding side walls of the limiting box (801).
4. The remote control type intelligent tape folding machine of claim 3, wherein sliding protrusions are fixedly arranged at two ends of the movable sliding rod (805), a limiting sliding groove is formed in the side wall of the limiting box (801), and the sliding protrusions are embedded in the limiting sliding groove.
5. The electric control system of the remote control type intelligent tape folding machine is characterized by comprising a monitoring server, wherein the monitoring server is in signal connection with an information acquisition unit and comprises a data storage unit, a data analysis unit and a text editing unit;
the information acquisition unit is used for acquiring vibration information in the operation process of the tape laminating machine and track information in the operation process of the tape laminating machine and sending the vibration information and the track information to the data storage unit for storage;
the data storage unit receives vibration information in the operation process of the tape laminating machine and track information in the operation process of the tape laminating machine, stores and packages the vibration information and the track information to generate a periodic data packet to be detected, and when the vibration information and the track information reach the preset time, the periodic data packet to be detected is sent to the data analysis unit; the data analysis unit decompresses and analyzes the data packet to be detected in the period after receiving the data packet to be detected in the period to generate a period judgment reference value, then sends the generated period judgment reference value to the data storage unit for storage, compares the period judgment reference value A with a preset judgment value a, and generates a period maintenance signal when the period judgment reference value A is larger than the preset judgment value a; the periodic maintenance signal is also sent to a text editing unit;
the text editing unit is used for receiving the periodic maintenance signal and editing the periodic maintenance text.
6. The electrical control system of the remote control type intelligent tape folding machine according to claim 5, wherein the decompression analysis comprises the following specific processes:
comparing the vibration information data in the data packet to be periodically detected with preset intervals respectively, subtracting the vibration information data in the data packet to be periodically detected from the minimum value of the preset intervals respectively when the vibration information data in the data packet to be periodically detected are smaller than the minimum value of the preset intervals corresponding to the vibration information data respectively, multiplying the subtracted difference values with the weighted values I corresponding to the subtracted difference values respectively, and adding the multiplied products to obtain a deviation result;
when the vibration information data in the periodic data packet to be detected are respectively larger than the maximum value of the preset interval corresponding to the vibration information data, subtracting the vibration information data in the periodic data packet to be detected from the maximum value of the preset interval, multiplying the subtracted difference values by the weighted value two corresponding to the subtracted difference values respectively, and adding the multiplied products to obtain a deviation result;
respectively superposing track information in the periodic data packet to be detected with a corresponding preset track, respectively obtaining the overlapping degree of the track information in the periodic data packet to be detected, respectively comparing the overlapping degrees with the corresponding preset overlapping degrees, subtracting the overlapping degrees from the preset overlapping degrees when the overlapping degrees are respectively greater than the corresponding preset overlapping degrees, respectively multiplying the subtracted values with the corresponding weighted values, and adding the multiplied results to obtain an abnormal result; and correcting the deviation result, the deviation result and the abnormal result respectively to obtain a period judgment reference value.
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